CN1230565A - Rubber-based composite material - Google Patents

Rubber-based composite material Download PDF

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Publication number
CN1230565A
CN1230565A CN 98111910 CN98111910A CN1230565A CN 1230565 A CN1230565 A CN 1230565A CN 98111910 CN98111910 CN 98111910 CN 98111910 A CN98111910 A CN 98111910A CN 1230565 A CN1230565 A CN 1230565A
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China
Prior art keywords
rubber
composite material
zinc oxide
znow
wear
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CN 98111910
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Chinese (zh)
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CN1114656C (en
Inventor
彭卫明
周祚万
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CHENGDU CRYSTREALM Co Ltd
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Southwest Jiaotong University
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Publication of CN1230565A publication Critical patent/CN1230565A/en
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Publication of CN1114656C publication Critical patent/CN1114656C/en
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Abstract

The invention provides a preparation technology of a rubber-based composite material, which adds tetrapod-like zinc oxide whiskers with three-dimensional distribution in a synthetic rubber or natural rubber body, greatly improves the wear resistance of the material, and correspondingly improves the friction coefficient. The formula of the rubber composite material comprises (by weight) 60-90% of raw rubber (natural or synthetic rubber), 0.1-1.0% of accelerator, 0.5-1.5% of anti-aging agent, 2-10% of zinc oxide powder, 2-10% of sulfur, 1-30% of zinc oxide whisker and 0.2-3% of other auxiliary agents. The abrasion loss of the composite material added with the zinc oxide whisker is reduced by 14-90% compared with that of the composite material without the zinc oxide whisker, and the friction coefficient is improved by 1.1-1.5 times. The material is mainly used for preparing wear-resistant and anti-skid rubber products, such as automobile tires, brake materials and the like.

Description

A kind of rubber-base composite material
The present invention relates to the rubber composite preparing technical field, relate generally to the preparing technical field of abrasive rubber material.
Elastomeric material is the important starting material of national economy, in important industries such as traffic, the energy, chemical industry, national defence extensive use is arranged all.In automotive industry, using rubber tyre and brake material in a large number.In China, along with motorway comes into operation successively, owing to the relatively poor traffic accident that causes of tire wear non-skid property increases day by day.At present, mostly adopting increases tire anti-slip wheel thorn, and methods such as change face glue cure conditions are dealt with, but because face glue wear hardness is poor, even deepened the wheel thorn, still are worn away very soon.So, develop wear-resisting anti-skidding doughnut, not only have theory significance, and have practical value.ZnOw is a kind of Multifunction material, have excellent isotropy strengthen, antistatic, inhale ripple vibration damping and wear-resisting non-skid property.Japanese Patent JP02-150469 (nineteen ninety) is reported in the vessel coating and replaces traditional wear preventive additive such as bauxite etc. with ZnOw, and the coating wear resisting property increases substantially; Patent EP0377746 (1989) has then reported the situation of marking paint.Up to the present, the abrasion resistance that improves thermoplastics such as PPS.PTFE.PEEK.PE etc. with ZnOw also has report (JP03-239765).Japanese Patent JP02-221200 has also reported with Resins, epoxy ZnOw has been carried out the abrasion resistance that surface treatment can improve the acetaldehyde resin.
The purpose of this invention is to provide a kind of rubber-base composite material, it can increase the abrasion resisting ability and the frictional coefficient of elastomeric material effectively.
Purpose of the present invention is achieved through the following technical solutions: the present invention adopts natural or synthetic rubber is a matrices of composite material, synthetic rubber such as chloroprene rubber, nitrile rubber, styrene-butadiene rubber(SBR), cis-1,4-polybutadiene rubber etc.Preparation abrasion performance rubber-base composite material, comprise auxiliary agents such as rubber and promotor, anti-aging agent, vulcanizing agent in the prescription, and added have 3 D stereo four acicular structures ZnOw as wear-resistant enhancement additive, every needles length of ZnOw 10~200 μ m, base diameter 0.1~10 μ m.Each component content is as follows in this rubber-base composite material: rubber 60~90%, promotor 0.1~1.0%, anti-aging agent 0.5~1.5%, oxide powder and zinc 2~10%, sulphur 2~10%, ZnOw 1~30%.Before using, used ZnOw with the acetone or alcohol solution that contains 0.1~3%KH590 (A-189) silane coupling agent above-mentioned ZnOw is carried out surface treatment earlier, surface treatment also can be used other coupling agent, as titanate coupling agent etc., can first pre-treatment, also coupling agent can be joined in the component mixing together, but mixing with first pre-treatment in adding, better effects if.Pretreated method is to prepare coupling agent solution earlier, whisker is immersed again and soaks 5~30 minutes, takes out the back and dries with infrared lamp, puts into constant temperature oven and toasts, and in temperature is to toast 10~30 minutes under 50~150 ℃ the environment, takes out standby.The preparation method of this matrix material plasticates rubber earlier under promoter effect, add the ZnOw of going into after the processing again, and is even through mill mixing, adds vulcanizing agent at last, obtains wear-resisting rubber composite material goods or test specimen with the vulcanizer sulfuration.
The present invention compared with prior art, its advantage and effect are: add four acicular type zinc oxide crystal whisker in natural rubber or synthetic rubber, its wear loss and frictional coefficient are carried out contrast test, the results are shown in Table 1, obtained wear resisting property rubber composite preferably.
Table 1 matrix material friction and wear behavior
Base material Oxide powder and zinc (consumption %) ZnOw (consumption %) Wear loss (relative value) Frictional coefficient (relative value)
Embodiment 1 Chloroprene rubber ????5 ?????5 ????0.86 ???1.21
Embodiment 2 Chloroprene rubber ????5 ?????10 ????0.63 ???1.28
Embodiment 3 Chloroprene rubber ????5 ?????15 ????0.43 ???1.36
Embodiment 4 Chloroprene rubber ????5 ?????20 ????0.23 ???1.45
Embodiment 5 Chloroprene rubber ????5 ?????25 ????0.18 ???1.54
Comparative example 1 Chloroprene rubber ????5 ?????0 ????1.00 ???1.00
Comparative example 2 Chloroprene rubber ????15 ?????0 ????1.08 ???1.04
Description of drawings of the present invention is as follows:
Accompanying drawing 1 is the used extraordinary electron micrograph that adds material oxidation zinc whisker of the present invention.
The embodiment of the invention is described as follows:
1. with acetone or alcohol silane coupling agent is mixed with 0.1~3% solution, ZnOw is immersed in this solution, soaked 5~30 minutes, putting into constant temperature oven after taking-up is dried with infrared lamp toasts, oven temperature is 50~150 ℃, and storing time 10~30 minutes takes out standby.
2. rubber raw rubber was plasticated under various promoter effects 5~10 minutes, added the ZnOw after handling then, and is mixing even, promptly gets composite product or test specimen with the vulcanizer sulfuration again.120~160 ℃ * 10min * 11MPa of cure conditions.
3. embodiment is matrix with the chloroprene rubber, and concrete prescription sees Table 2.
4. comparative sample preparation is identical with embodiment, does not just add ZnOw (comparative example 1) in prescription, or with oxide powder and zinc for ZnOw (comparative example 2).Concrete prescription sees Table 2, and the results are shown in Table 1.
5. from the test data of table 1 as can be seen, add the test specimen of ZnOw, frictional coefficient (relative value) increases with the ZnOw addition, and wear loss (relative value) but reduces with the addition increase.
Table 2 rubber composite prescription (%)
Implement (comparison) example Rubber Altax O Antioxidant 4010 Oxide powder and zinc Sulphur ZnOw
?????1 ????83.6 ???0.4 ?????1 ????5 ????5 ?????5
?????2 ????79.15 ???0.35 ?????1 ????5 ????4.5 ?????10
?????3 ????74.7 ???0.3 ?????1 ????5 ????4 ?????15
?????4 ????70.25 ???0.25 ?????1 ????5 ????3.5 ?????20
?????5 ????65.8 ???0.2 ?????1 ????5 ????3 ?????25
Comparative example 1 ????88.6 ???0.4 ?????1 ????5 ????5 ?????0
Comparative example 2 ????78.6 ???0.4 ?????1 ????15 ????5 ?????0

Claims (2)

1. rubber-base composite material, comprise auxiliary agents such as rubber and promotor, anti-aging agent, vulcanizing agent, it is characterized in that having added in traditional rubber compounding and have 3 D stereo four acicular zinc oxides crystals whisker, wherein each component content is as follows: rubber 60~90%, promotor 0.1~1.0%, anti-aging agent 0.5~1.5%, oxide powder and zinc 2~10%, sulphur 2~10%, ZnOw 1~30%.
2. a kind of rubber-base composite material according to claim 1 is characterized in that ZnOw carries out surface treatment with silane coupling agent earlier before adding rubber matrix.
CN98111910A 1998-03-27 1998-03-27 Rubber-base composite material Expired - Fee Related CN1114656C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN98111910A CN1114656C (en) 1998-03-27 1998-03-27 Rubber-base composite material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN98111910A CN1114656C (en) 1998-03-27 1998-03-27 Rubber-base composite material

Publications (2)

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CN1230565A true CN1230565A (en) 1999-10-06
CN1114656C CN1114656C (en) 2003-07-16

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CN98111910A Expired - Fee Related CN1114656C (en) 1998-03-27 1998-03-27 Rubber-base composite material

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1505112A1 (en) * 2003-08-06 2005-02-09 Sumitomo Rubber Industries Limited Rubber composition for tire and pneumatic tire using the same
EP1609817A1 (en) * 2004-06-21 2005-12-28 Sumitomo Rubber Industries, Ltd. Rubber composition for tire and pneumatic tire using the same
CN100383184C (en) * 2004-11-30 2008-04-23 绵阳市仁智奇微新材料有限公司 Method for preparing modified polyolefin mother material for buried drain pipe using whisker
CN102102009A (en) * 2011-01-13 2011-06-22 青岛华瑞丰机械有限公司 Method for preparing yaw friction plate of wind driven generator from tetra-needle like zinc oxide whiskers
CN102115553A (en) * 2010-11-30 2011-07-06 陈尔凡 Room temperature/low temperature vulcanized chloroprene rubber sizing material
CN102134339A (en) * 2011-04-15 2011-07-27 刘立文 Calcium sulfate whisker modified butadiene styrene rubber composite and preparation process thereof
CN102234387A (en) * 2011-04-19 2011-11-09 刘立文 Calcium sulfate whisker modified rubber and preparation process thereof
CN105218889A (en) * 2015-11-17 2016-01-06 雷春生 A kind of preparation method of modified white carbon black tire
CN107880337A (en) * 2017-11-07 2018-04-06 常州禾吉纺织品有限公司 A kind of preparation method of anti-slip type tyre surface glue material

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02182777A (en) * 1989-01-06 1990-07-17 Matsushita Electric Ind Co Ltd Abrasion-resistant material
JPH02203031A (en) * 1989-01-31 1990-08-13 Matsushita Electric Ind Co Ltd Brake material
JPH02263882A (en) * 1989-04-03 1990-10-26 Matsushita Electric Ind Co Ltd Adhesive
JPH03143936A (en) * 1989-10-31 1991-06-19 Kinugawa Rubber Ind Co Ltd Rubber composition

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8110056B2 (en) * 2003-08-06 2012-02-07 Sumitomo Rubber Industries, Ltd. Process for preparing studless tire with tread having zinc oxide whiskers, glass fibers and porous natural glass
EP1505112A1 (en) * 2003-08-06 2005-02-09 Sumitomo Rubber Industries Limited Rubber composition for tire and pneumatic tire using the same
EP1609817A1 (en) * 2004-06-21 2005-12-28 Sumitomo Rubber Industries, Ltd. Rubber composition for tire and pneumatic tire using the same
CN100383184C (en) * 2004-11-30 2008-04-23 绵阳市仁智奇微新材料有限公司 Method for preparing modified polyolefin mother material for buried drain pipe using whisker
CN102115553A (en) * 2010-11-30 2011-07-06 陈尔凡 Room temperature/low temperature vulcanized chloroprene rubber sizing material
CN102115553B (en) * 2010-11-30 2012-07-25 陈尔凡 Room temperature/low temperature vulcanized chloroprene rubber sizing material
CN102102009A (en) * 2011-01-13 2011-06-22 青岛华瑞丰机械有限公司 Method for preparing yaw friction plate of wind driven generator from tetra-needle like zinc oxide whiskers
CN102134339A (en) * 2011-04-15 2011-07-27 刘立文 Calcium sulfate whisker modified butadiene styrene rubber composite and preparation process thereof
CN102134339B (en) * 2011-04-15 2012-12-26 刘立文 Calcium sulfate whisker modified butadiene styrene rubber composite and preparation process thereof
CN102234387A (en) * 2011-04-19 2011-11-09 刘立文 Calcium sulfate whisker modified rubber and preparation process thereof
CN102234387B (en) * 2011-04-19 2012-07-25 刘立文 Calcium sulfate whisker modified rubber and preparation process thereof
CN105218889A (en) * 2015-11-17 2016-01-06 雷春生 A kind of preparation method of modified white carbon black tire
CN107880337A (en) * 2017-11-07 2018-04-06 常州禾吉纺织品有限公司 A kind of preparation method of anti-slip type tyre surface glue material

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