CN1229211C - Rubber processing oil and rubber composition - Google Patents

Rubber processing oil and rubber composition Download PDF

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Publication number
CN1229211C
CN1229211C CNB021303711A CN02130371A CN1229211C CN 1229211 C CN1229211 C CN 1229211C CN B021303711 A CNB021303711 A CN B021303711A CN 02130371 A CN02130371 A CN 02130371A CN 1229211 C CN1229211 C CN 1229211C
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rubber
quality
oil
mineral oil
processing oil
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Expired - Fee Related
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CNB021303711A
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CN1397417A (en
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中村正司
手岛一裕
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Idemitsu Kosan Co Ltd
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Idemitsu Kosan Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M171/00Lubricating compositions characterised by purely physical criteria, e.g. containing as base-material, thickener or additive, ingredients which are characterised exclusively by their numerically specified physical properties, i.e. containing ingredients which are physically well-defined but for which the chemical nature is either unspecified or only very vaguely indicated
    • C10M171/02Specified values of viscosity or viscosity index
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L21/00Compositions of unspecified rubbers
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M101/00Lubricating compositions characterised by the base-material being a mineral or fatty oil
    • C10M101/02Petroleum fractions
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M171/00Lubricating compositions characterised by purely physical criteria, e.g. containing as base-material, thickener or additive, ingredients which are characterised exclusively by their numerically specified physical properties, i.e. containing ingredients which are physically well-defined but for which the chemical nature is either unspecified or only very vaguely indicated
    • C10M171/04Specified molecular weight or molecular weight distribution

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • General Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Engineering & Computer Science (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Lubricants (AREA)

Abstract

The invention provides rubber processing oil of rubber with excellent initial rubber physical property (normal physical property) and excellent heat resistance and a rubber composition containing the same. The rubber processing oil contains (a) 25-100 mass% of mineral oil vacuum distillation residual oil with viscosity specific gravity constant of 0.79-0.87 and (b) 0-75 mass% of mineral oil with polycyclic aromatic compound content less than 3 mass% and flash point more than 200 ℃, and 10-25 mass% of the rubber processing oil is mixed in rubber based on the total amount of the rubber composition to obtain the rubber composition.

Description

Rubber processing oil and rubber combination
Technical field that the present invention belongs to
The present invention relates to rubber processing oil and rubber combination, in more detail, relate to the rubber processing oil of the rubber that the good and excellent heat resistance of initial stage rubber rerum natura (normality rerum natura) can be provided and contain its rubber combination.
Background technology
Rubber processing oil is for the plasticity that improves rubber or the hardness of vulcanized rubber reduced, and improvement processibility and the oil that cooperates require and the intermiscibility of rubber, and fragrant family rubber such as SBR always uses the rubber of aromatic series, naphthene series.
In recent years, it is strict that the working conditions of rubber components becomes, and requires than higher in the past thermotolerance.But, cooperation in the past the rubber of rubber processing oil aspect thermotolerance, have limitation.
Summary of the invention
The present invention does according to above-mentioned viewpoint, and purpose is to provide the rubber processing oil of the rubber that the good and excellent heat resistance of initial stage rubber rerum natura (normality rerum natura) can be provided and contains its rubber combination.
The result that present inventors constantly study with keen determination finds that specific mineral oil is that underpressure distillation residual oil or the material that has mixed specific mineral oil therein become the good rubber processing oil that satisfies above-mentioned purpose, thereby has finished the present invention.
That is, main points of the present invention are as described below.
1. rubber processing oil, the viscosity-gravity constant that contains (a) 25~100 quality % be 0.79~0.875 mineral oil be the underpressure distillation residual oil and (b) the polycyclc aromatic compound amount of 0~75 quality % less than 3 quality %, the mineral oil of flash-point more than 200 ℃.
2. rubber processing oil, the viscosity-gravity constant that contains (a) 25~90 quality % be 0.790~0.875 mineral oil be the underpressure distillation residual oil and (b) the polycyclc aromatic compound amount of 10~75 quality % less than 3 quality %, the mineral oil of flash-point more than 200 ℃.
3. rubber processing oil, the viscosity-gravity constant that contains (a) 25~100 quality % be 0.79~0.87 mineral oil be the underpressure distillation residual oil and (b) the polycyclc aromatic compound amount of 0~75 quality % less than 3 quality %, the mineral oil of flash-point more than 200 ℃.
4. rubber processing oil, the viscosity-gravity constant that contains (a) 25~90 quality % be 0.790~0.87 mineral oil be the underpressure distillation residual oil and (b) the polycyclc aromatic compound amount of 10~75 quality % less than 3 quality %, the mineral oil of flash-point more than 200 ℃.
5. rubber combination is a benchmark with the total amount of rubber combination, in rubber, cooperate 10~25 quality % any record of above-mentioned 1~4 rubber processing oil and form.
6. the rubber combination of above-mentioned 5 records is styrene butadiene rubbers or natural rubber more than the 50 quality % of rubber.
The working of an invention mode
Below, describe the present invention in detail.
At first, describe for rubber processing oil of the present invention.
The viscosity-gravity constant that rubber processing oil of the present invention contains (a) 25~100 quality % (preferred 25~90 quality %) be 0.79~0.87 mineral oil be the underpressure distillation residual oil and (b) the polycyclc aromatic compound amount of 0~75 quality % (preferred 10~75 quality %) less than 3 quality %, the mineral oil of flash-point more than 200 ℃.The viscosity-gravity constant that perhaps contains (a) 25~100 quality % (preferred 25~90 quality %) be 0.790~0.875 mineral oil be the underpressure distillation residual oil and (b) the polycyclc aromatic compound amount of 0~75 quality % (preferred 10~75 quality %) less than 3 quality %, the mineral oil of flash-point more than 200 ℃.
(a) composition must be the residual oil of the normal pressure residual oil of the various crude oil of underpressure distillation, and viscosity-gravity constant is 0.79~0.87 or 0.790~0.875.Following formula (1) expression of viscosity-gravity constant (V.G.C.) based on ASTMD2501-91,
V . G . C = G - 0.108 - 0.1255 log ( V ′ - 0.8 ) 0.9 - 0.097 log ( V ′ - 0.8 ) · · · ( 1 )
In the formula, the density when G represents 15 ℃ (g/ml), the kinetic viscosity (mm when V ' represents 100 ℃ 2/ s).
The adjustment of this viscosity-gravity constant can mainly be undertaken by the selection or the mixing of crude oil.
If viscosity-gravity constant less than 0.79, is the underpressure distillation residual oil as mineral oil then, be difficult to obtain, if surpass 0.875, then with the combination of (b) composition in, rubber rerum natura (normality rerum natura, thermal ageing rerum natura) just has the possibility of reduction.
(b) composition be the polycyclc aromatic compound amount less than 3 quality %, the mineral oil of flash-point more than 200 ℃, the amount of preferred polycyclc aromatic compound is less than 3 quality %.In Europe, yardstick as the carinogenicity of mineral oil, have by according to (the Institute of Petroleum of Institute of Petroleum(IP), be designated hereinafter simply as IP) the polycyclc aromatic compound amount measured of IP346/92 method, more than 3 quality %, use is restricted, and the value of polycyclc aromatic compound amount described herein is also measured by the IP346/92 method.
Flash-point [C.O.C. (℃)] be necessary for more than 200 ℃, if less than 200 ℃, then and (a) combination of composition, the possibility that reduces rubber rerum natura (particularly thermal ageing rerum natura) is arranged, and and the deterioration of the operating environment that causes of the oil vapour during Rubber processing relation is arranged.As mineral oil with above character, can use by each operations such as solvent treatment, hydrofinishing or hydrogenation decomposition, and the material that obtains of the cut that obtains such as the refining air distillation by various crude oil of dewaxing operation as required, underpressure distillation, diasphaltene operation.
Just (a) composition and (b) blending ratio of composition, with respect to (a) composition of 25~100 quality %, (b) composition is 0~75 quality %.Perhaps with respect to (a) composition of 25~90 quality %, (b) composition is 10~75 quality %.If (a) composition is less than 25 quality %, then rubber rerum natura (normality rerum natura, thermal ageing rerum natura) just has the possibility of reduction.If (a) composition surpasses 90 quality %, then because 100 ℃ kinetic viscosity surpasses 100mm 2/ s, operability reduces, so preferred (a) composition is below the 90 quality %, the more preferably scope of 30~80 quality %.
The preferred rerum natura of rubber processing oil of the present invention is, for density (15 ℃), is 0.90~0.97g/ml, for kinetic viscosity (100 ℃), is 20~100mm 2/ s for flash-point (C.O.C.), is 220~300 ℃.
Then, second rubber combination of inventing for the application describes.
By in rubber, be benchmark with the total composition, cooperate the above-mentioned rubber processing oil of 10~25 quality %, can obtain rubber combination.The kind of this rubber has no particular limits, natural rubber or elastomeric any can.As synthetic rubber, for example can list styrene butadiene rubbers (SBR), vinylbenzene neoprene (SCR), styrene isoprene rubber (SIR), iso-butylene synthetic polyisoprene (IIR), ethylene propylene rubber (EPR), ethylene propylene diene monomer (EPDM) etc.Fragrant family rubber such as wherein preferred SBR, SCR, SIR especially preferably contain the above SBR of 50 quality % or the rubber of natural rubber.
The rubber combination that has cooperated the rubber processing oil of the present invention that obtains like this, the rubber rerum natura at initial stage (normality rerum natura) is good, and excellent heat resistance.
Embodiment
Secondly, by embodiment, specifically describe the present invention, but the present invention is not subjected to any restriction of these embodiment.
(1) modulation of rubber processing oil
Supply with the various underpressure distillation residual oils of (a) composition of embodiment and (b) proterties of the various mineral oil of composition be shown in respectively in the 1st table, the 2nd table.
The 1st table (a composition)
Underpressure distillation residual oil A Underpressure distillation residual oil B Underpressure distillation residual oil C Underpressure distillation residual oil D Underpressure distillation residual oil H
Mi Du @15 ℃, g/ml 0.9530 0.9857 1.0062 1.0165 0.9967
Dong Niandu @100 ℃, mm 2/s 481.0 252.5 653.0 852.3 338.7
Viscosity-gravity constant (V.G.C.) 0.795 0.865 0.869 0.878 0.873
Flash-point (C.O.C.), ℃ 338 314 320 338 310
Polycyclc aromatic compound amount, quality % - - - - -
The 2nd table (b composition)
Mineral oil E Mineral oil F Mineral oil G
Mi Du @15 ℃, g/ml 0.8739 0.9351 0.9266
Dong Niandu @100 ℃, mm 2/s 10.82 9.857 5.336
Viscosity-gravity constant (V.G.C.) - - -
Flash-point (C.O.C.), ℃ 262 216 192
Polycyclc aromatic compound amount, quality % 0.5 2.3 2.7
To be shown in (a) composition of the 1st table and be shown in the ratio that the 2nd (b) composition of showing is mixed to regulation, the rubber processing oil of modulation embodiment 1~8, comparative example 1~3.Its blending ratio and proterties are shown in the 3rd table.
The 3rd table-1
Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4 Embodiment 5 Comparative example 1
Mixed proportion quality % Underpressure distillation residual oil A - - - - - -
Underpressure distillation residual oil B 100 80 70 50 30 20
Underpressure distillation residual oil C - - - - - -
Reduced pressure distillation residual oil D - - - - - -
Mineral oil E - 20 30 50 70 80
Mineral oil F - - - - - -
Mineral oil G - - - - - -
Proterties Mi Du @15 ℃, g/ml 0.9857 0.9611 0.9493 0.9264 0.9407 0.8942
Dong Niandu @100 ℃, mm 2/s 252.50 98.42 63.75 35.48 20.65 16.33
Flash-point (C.O.C.), ℃ 314 290 284 272 270 262
The 3rd table-2
Embodiment 6 Embodiment 7 Comparative example 2 Embodiment 8 Comparative example 3 Embodiment 9
Mixed proportion quality % Underpressure distillation residual oil A 50 - - - - -
Reduced pressure distillation residual oil B - - - 50 50 -
Underpressure distillation residual oil C - 50 - - - -
Underpressure distillation residual oil D - - 50 - - -
Underpressure distillation residual oil H - - - - - 50
Mineral oil E 50 50 50 - - 50
Mineral oil F - - - 50 - -
Mineral oil G - - - - 50 -
Proterties Mi Du @15 ℃, g/ml 0.9117 0.9354 0.9398 0.9597 0.9552 0.9353
Dong Niandu @100 ℃, mm 2/s 44.40 46.11 49.13 34.86 21.50 42.64
Flash-point (C.O.C.), ℃ 274 272 274 228 203 274
(2) evaluation of physical property of rubber combination
Use the rubber processing oil of embodiment and comparative example,,, carry out the compounding rubber sulfuration, estimate normality rerum natura, exudative and thermal ageing rerum natura by cooperating general tire tread SBR according to following main points.
Compounding rubber cooperates
About Synergist S-421 95 and cooperation ratio, be shown in the 4th table.
The 4th table
Synergist S-421 95 Manufacturers, the name of an article Cooperation ratio (weight part)
SBR Japan's synthetic rubber (strain), JSR1500 100
Carbon black Rising sun カ-ボ Application, #70 (HAF) 50
No. 3, zinc oxide General commercially available product 3
Stearic acid General commercially available product 2
RUBBER PROCESS OIL 40
Sulfur General commercially available product 2
Vulcanization accelerator The emerging chemistry of imperial palace (strain), ノ Network セ ラ-CZ 1
Compounding rubber
Adopt Banbury mixing tank (バ Application バ リ one ミ キ サ one), mixing Synergist S-421 95 1. 1 minute, make it plasticising after, mix Synergist S-421 95 2.~5., use the Banbury mixing tank, mixing 4 minutes., adopt two rollers, mix Synergist S-421 95 6. 7. thereafter, carry out 10 minutes mixing, obtain unvulcanized rubber.
Sulfuration
Adopt vulcanizing press, under the condition of 145 ℃ and 60 minutes, vulcanize unvulcanized rubber, obtain the sheet rubber that thickness is 2mm.
Evaluation of physical property
Make JIS3 dumbbell shaped test film by the vulcanized rubber sheet that obtains, estimate vulcanized rubber normality rerum natura, thermal ageing (100 ℃, 96Hr) the thermal ageing rerum natura after and exudative.It the results are shown in the 5th table, the 6th table.In addition, ooze out the test film surface of visual observation sulfuration back after room temperature is placed 3 days for having or not.
The 5th table-1 normality rerum natura
Rubber processing oil Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4 Embodiment 5 Comparative example 1
Hardness (JISA) (Hs) 48 47 46 46 44 44
Unit elongation (Eb%) 900 840 800 800 780 720
Tensile strength (MPa) 15.4 15.3 14.5 14.2 13.4 13.0
Have or not and ooze out (visual) Do not have Do not have Do not have Do not have Do not have Do not have
The 5th table-2 normality rerum naturas
Rubber processing oil Embodiment 6 Embodiment 7 Comparative example 2 Embodiment 8 Comparative example 3 Embodiment 9
Hardness (JISA) (Hs) 46 46 46 46 44 46
Unit elongation (Eb%) 820 780 720 780 700 820
Tensile strength (MPa) 14.8 14.5 13.9 14.0 13.2 14.6
Have or not and ooze out (visual) Do not have Do not have Do not have Do not have Do not have Do not have
The 6th table-1 thermal ageing rerum natura (the thermal ageing condition: 100 ℃ * 96Hr)
Rubber processing oil Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4 Embodiment 5 Comparative example 1
Hardness (JISA) (Hs) 55 56 56 57 57 57
Unit elongation (Eb%) 440 420 420 400 400 320
Tensile strength (MPa) 10.3 9.8 9.6 9.2 9.0 8.6
Have or not and ooze out (visual) Do not have Do not have Do not have Do not have Do not have Do not have
The 6th table-2 thermal ageing rerum naturas (the thermal ageing condition: 100 ℃ * 96Hr)
Rubber processing oil Embodiment 6 Embodiment 7 Comparative example 2 Embodiment 8 Comparative example 3 Embodiment 9
Hardness (JISA) (Hs) 57 57 57 57 59 57
Unit elongation (Eb%) 420 400 340 400 280 420
Tensile strength (MPa) 9.5 9.6 8.8 9.0 8.2 9.4
Have or not and ooze out (visual) Do not have Do not have Do not have Do not have Do not have Do not have
In normality rerum natura and thermal ageing rerum natura either side, embodiment compares with comparative example and demonstrates high rubber rerum natura.
The invention effect
Rubber processing oil of the present invention can provide the rubber of the good and excellent heat resistance of initial stage rubber rerum natura (normality rerum natura).

Claims (6)

1. rubber processing oil, its viscosity-gravity constant that contains (a) 25~100 quality % is that 0.79~0.875 mineral oil is underpressure distillation residual oil and (b) mineral oil of 0~75 quality %, this mineral oil flash is more than 200 ℃, and contains the polycyclc aromatic compound less than 3 quality %.
2. rubber processing oil as claimed in claim 1, its viscosity-gravity constant that contains (a) 25~90 quality % is that 0.790~0.875 mineral oil is underpressure distillation residual oil and (b) mineral oil of 10~75 quality %, this mineral oil flash is more than 200 ℃, and contains the polycyclc aromatic compound less than 3 quality %.
3. rubber processing oil as claimed in claim 1, its viscosity-gravity constant that contains (a) 25~100 quality % is that 0.79~0.87 mineral oil is underpressure distillation residual oil and (b) mineral oil of 0~75 quality %, this mineral oil flash is more than 200 ℃, and contains the polycyclc aromatic compound less than 3 quality %.
4. rubber processing oil as claimed in claim 1, its viscosity-gravity constant that contains (a) 25~90 quality % is that 0.790~0.87 mineral oil is underpressure distillation residual oil and (b) mineral oil of 10~75 quality %, this mineral oil flash is more than 200 ℃, and contains the polycyclc aromatic compound less than 3 quality %.
5. rubber combination, its total amount with rubber combination is a benchmark, in rubber, cooperate 10~25 quality % claim 1~4 any record rubber processing oil and form.
6. according to the rubber combination of claim 5 record, wherein, be styrene butadiene rubbers or natural rubber more than the 50 quality % of rubber.
CNB021303711A 2001-07-16 2002-07-16 Rubber processing oil and rubber composition Expired - Fee Related CN1229211C (en)

Applications Claiming Priority (3)

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JP2001215024 2001-07-16
JP215024/01 2001-07-16
JP215024/2001 2001-07-16

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CN1229211C true CN1229211C (en) 2005-11-30

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JP5100020B2 (en) * 2005-03-17 2012-12-19 昭和シェル石油株式会社 Rubber process oil and rubber composition using the same
JP4850472B2 (en) * 2005-09-21 2012-01-11 出光興産株式会社 Process oil production method
JP5955607B2 (en) * 2012-03-29 2016-07-20 出光興産株式会社 Process oil for resin processing and resin processing method

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JP3624646B2 (en) * 1997-09-12 2005-03-02 新日本石油株式会社 Rubber compounding oil
DE10245737C5 (en) * 2002-10-01 2011-12-08 Clariant Produkte (Deutschland) Gmbh Process for the preparation of additive mixtures for mineral oils and mineral oil distillates

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KR100882984B1 (en) 2009-02-12
CN1397417A (en) 2003-02-19

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