CN1227140C

CN1227140C - Bulk material box of molded plastic

Info

Publication number: CN1227140C
Application number: CNB011109157A
Authority: CN
Inventors: 马克·P·埃尔文－延森; 加文·J·埃尔文－延森
Original assignee: MARK P ELVIN YUENSEN
Current assignee: MARK P ELVIN YUENSEN
Priority date: 2000-12-11
Filing date: 2001-03-06
Publication date: 2005-11-16
Anticipated expiration: 2021-03-06
Also published as: BR0102344A; US20020070223A1; CN1357480A

Abstract

A molded plastic bulk container for the storage, transport and handling of large quantities of bulk material such as fruit. The container includes: (a) a base which may be internally concave; (b) a number of walls, for example four, extending upwardly from the base, wherein at least one, and preferably all, of the walls is adapted to have an internally concave configuration under a neutral load, i.e. when the container is empty.

Description

Bulk material box of molded plastic

Technical field

The present invention relates to a kind of for the plastic box of usefulness that stores, transportation and general loading and unloading comprise the bulk freight of fruit in a large number such as food.

Background technology

The main purpose that it is believed that bulk container is ratio (" volume the volume ratio ") optimization that makes internal capacity and square body outer volume.According to convention, container has straight side and square or rectangular configuration can be accomplished.It is believed that this is a kind of effective design that can reach described purpose for smaller container.

, for the bigger the sort of container that this example is thought, the container areal of support is outwardly-bent in the time of need preventing to have on the container sizable load.It is generally acknowledged that if the permission wall and the end are outwardly-bent, the container appearance that requires so to remain in the severe tolerance will be contradictory with generally accepted standard.This can cause the place problem in storage, transportation and the general loading and unloading inevitably.

The prevailing method that is used to address this problem is with effectively keeping straight pillar in surface and rib to strengthen the wall and the end of container.This rib will be made to such an extent that cooresponding thickness (for example, about 40mm) is arranged, and footing is to increase the enough hardness of footing, to keep out the distortion power of load.Therefore, existing plastic box all always is provided with very dark strengthening rib and quite thick wall and the end to prevent bending.If possible overcome problem on deformation, but because rib takes up space, the volume volume ratio of consequently potential relatively volume volume ratio container is to have reduced.

Summary of the invention

The objective of the invention is to make above-mentioned shortcoming to be overcome, a kind of useful container that substitutes it perhaps is provided at least.

For realizing purpose of the present invention, the invention provides a kind of bulk material box of molded plastic, comprising: (a) substrate; (b) a plurality of from the upwardly extending wall of described substrate; Wherein the every pair of adjacent wall all is one and becomes the corner post of the form of a vertical column to separate, and each wall has the inner spill configuration that is under the zero load situation, and each wall has minimum thickness to allow the internal volume of container to equal to be provided with the capacity of the container of thicker straight wall.

Similar with general bulk container, described container can comprise a substrate and four walls, also can also comprise a lid.All walls can be all equally big or small.If any four walls, can there be a pair of relative wall in different size to relative wall with another.A pair of relative sidewall can be a little, higher or thicker to relative sidewall length than another.

Described container can be made integral structure.Also can make two or more parts that separate, again it be combined, form container.These parts can be fixed with acoustic energy, heat energy or friction welding or force fit.

Preferred way is with the whole container of making of one-off pattern platen press.The plastic working that can have performances such as necessary strength, resistance to abrasion, Food Contact safety, uvioresistant with many kinds becomes container.One of the poly-mer that is fit to example is a high density polyethylene (HDPE).

Described substrate can be flat with general the same of bulk container, also can be bent configuration.Described substrate can have bandy configuration, thus outwards protrusion or the bending of its surface, and inside face falls in basically.

If described substrate is flat with general the same of bulk container basically, just must strengthen with strengthening rib.Yet,, the needs of strengthening rib are greatly descended, though not necessarily do not need fully if described substrate has inner spill configuration; The thickness of substrate is attenuate greatly also.And, by making that the zone is useful below the substrate side of the usefulness give over to forklift tines insertions usually, the volume increase of container, thus its kinds of goods capacity has also increased.Therefore, in preferred embodiment, container has an indent substrate, and recess puts in the zone between the zone that gives over to the forklift tines insertion.

Described recessed substrate can have the shape that an irregular recessed substrate is provided.Described substrate can have the dark alms bowl shape in middle part of the bottom of each wall of container that radially is inclined upwardly.Yet preferred way is that described substrate is made with minimum thickness, with economical with materials, and equally with the container of general technology strengthens with rib.If use recessed substrate, have found that since recessed substrate and general flat substrate to compare its geometric configuration more firm, reduced the needs of strengthening with rib.

The strengthening rib of substrate be square or oblong latticed.Also can be central outward extending annular or radiation shape from substrate.Can also latticedly combine with annular or radiation shape.If use recessed substrate, described strengthening rib can comprise a series of from the increasing annular strengthening rib of substrate mediad overall diameter.Recessed substrate can have from the radial bar shaped rib of its central area out to the container wall.

Preferred way is the bottom that strengthening rib is positioned at substrate.The configuration of the bottom of substrate can provide slideway for forklift tines.These slideways can be entity or form by strengthening rib.These slideways can be flat along the direction of its lengthwise basically.These slideways can have in its one or both ends towards the part that upwarps, and in order to admit described fork and fork is directed on the slideway, reduce the destruction that the collision of prong and container another part may cause.

Some wall can be flat and strengthen with the rib of standard duty.Method for optimizing is that all walls all are adapted at bandy configuration under the zero load situation.Can think that when container is filled the power that bearing surface to the container that comprises substrate and all walls applies is normal load.Can think that the power that when container is unstowed container is applied is zero load.

Wall can be flexible when normal load.Wall can be basically rigidity and have flexiblely, therefore no matter the non-loaded bandy configuration that always has is arranged.

Impel the bandy tendency of general planomural because the power that normal load applies has, have the permanent bend configuration and can need not strengthening rib and obtain the equality strength performance of wanting reinforced wall just can obtain with general planomural so wall is molded into.And, make wall have this bent configuration, wall can mold pressing must be much thinner than general planomural with ribbing.For example: general planomural thickness with ribbing generally is approximately 40mm, and needs appreciiable strengthening rib.By contrast, the preferred thickness of container wall of the present invention be 3mm to 6mm, and its surperficial major part can not wanted rib.Crooked wall can not wanted a root in its surface.

Because the volume of container is very important, generally must strictness be limited within the certain standard, so the bending that preferred way is a curved wall is no more than the limit of container volume.

Each can connect with corner post in its joint portion adjacent wall.Described corner post is hollow partly or wholly, and perhaps inside is spongy.The transversal surface of corner post can be L shaped, square, circular, oblong, flute profile or other any suitable shape.Preferably, corner post is a hollow, with economical with materials consumption.Preferably, the corner post transversal surface is circular.The preferred configuration of described corner post is a cylindrical shape completely.The contriver of this case finds to use in manufacturing process vertical inserted block can use the cylindrical shape that corner post is molded into hollow minimum raw material and obtain suitable strength.

Described corner post can substantial constant in its whole length cross-sectional plane.Complementary upper and lower surface can be arranged, and lower surface is suitable for this placing steadily on the upper surface of mending mutually.The insider knows better, and can there be the configuration of many complementations on the upper and lower surface of corner post.Thereby the corner post that the top of each corner post can have a flat part circular areal of support to make has corresponding round configuration bottom is located thereon steadily.

The top of container can have partly or wholly along its upright flange that makes progress on every side.On each angle, cross rib can be made the angle brace panel in abutting connection with described flange base portion.The corner post base portion can have the footing of rank profile in the band to cooperate with the flange formation in bight, thereby the flange in the upper surface of described footing and corner post and bight forms snug fit.

Can there be the horizontal brace panel that extends in its one or both sides at upper surface place near each corner post, in order to increase the stable of container top and to protect whole bending structure.Described horizontal brace panel can extend to the bridge between the corner post.Laterally the middle part that brace panel can contiguous more each wall is narrow more.Described plate can extend in each adjacent wall top length certain a bit.

Therefore, in a preferred form of the present invention, container can comprise four bandy walls, indent substrate and four the hollow circle tube corner posts of having done the bottom line reinforcement.A kind of like this container is a kind of very hard intensity that has, and is in light weight, compares with the container of existing technology and uses raw material structure still less.For the industry, clearly the geometric configuration of this container produces the volume or the capacity that can be comparable to the general container of general planomural flat bottomed.

Description of drawings

Now the present invention is illustrated by non-limitative illustration to one embodiment of the present of invention, in the accompanying drawing:

Fig. 1 is the transparent view according to the top view of container of the present invention;

The transparent view that the end of the described container of Fig. 2 is looked;

Fig. 3 shows is the lateral plan that the part of container inlet side and footing side is analysed and observe;

What Fig. 4 showed is the part of container planar view and the part of the following planar view of container.

The specific embodiment

Shown one in Fig. 1 with the integrally formed bulk container of one-off pattern platen press.Described container 1 comprises that a substrate 10, four begin wall 12a 12b and four corner post 14 and continuous flanges 16 along the upright extension of container 1 top periphery that place each to each joint portion of wall 12a 12b that perpendicular is extended from substrate.

Wall 12a 12b is outwardly-bent.Illustrate well as Fig. 2, the arc that the lower edge 22 of relative each wall 12a connects with footing 42 along at both ends extends, lower edge 22 thereby in extending in two horizontal surfaces between the footing 42.Described lower edge 22 is made to such an extent that can hold single angle footing 42 on configuration or is held a vertical footing 23c, and described vertical footing edge extends between two footing 42 corresponding to the limit of the wall 12a of container 1.Vertical footing 23c has a straight inner edge 23 and a general outer rim 23a with the bending of wall 12a exterior contour.Recess 23b inserts in the outer rim 23a, in order to avoid load transfer to

wall

12a, 12b.

The lower edge 24 of two relative wall 12b exceeds with respect to lower edge 22 in addition, and the forklift tines (not shown) can be inserted under the container 1.Lower edge 24 is the same with the curved profile of wall 12b, and described curved profile is the profile of basic unmodified transversal surface that extends to the upper limb 26b of wall 12b from lower edge 24.

Post 14 is the columnar structured of basic hollow, and 41 extend up to capital surface 44 from the lower end.Described capital surface 44 generally is circular planar shaped is suitable for can holding adaptedly identical container 1 placed on it when vertically superposed placement container 1 a corresponding footing 42.For consistent with the bight 18 of flange 16, the recess of interior rank 46 forms of the footing of each corner post 14 42 preparations makes the vertical adjacent container 1 can overlapping steadily placement.

What extend on the same plane on capital surface 44 is each brace panel 48 to horizontal expansion, and described brace panel 48 extends to upper wall edge 26a 26b middle part and narrows down.Laterally brace panel 48 increase the lateral stability of container top area and

upper limb

26a, 26b are provided in mold process and upstanding flange 16 between horizontal bridge and need not that side is touched or inserted block.

The central area 2 that substrate 10 comprises an alms bowl shape is shown in Fig. 2 and Fig. 3 well, and this zone radially extends upward, in the bottom of

wall

12a, 12b but the place and the wall 12a 12b that are higher than the

lower edge

22,24 of wall meet.Described substrate 10 is sublevel gradually, therefore, shown in Fig. 3, has one to central 2 steep angled section 4 and more semi-steep outskirts 6.Described more semi-steep district 6 is suitable for holding a pair of relative slideway 8, and described slideway extends in parallel near two relative wall 12a under substrate 10.

The central area 2 of substrate 10 comprises and the corresponding radial strengthening rib 2a of alms bowl shape substrate 10 profiles.So-called radial a series of annular strengthening rib 2b that increase gradually to overall diameter from central area 2 and the bar shaped strengthening rib 2c that extends from central area 2 outward radials of comprising.Radial strengthening rib 2a extends to the lower edge 24 of wall 12b and the inner edge 8a of each slideway 8.

Central area 2, on configuration, outstanding down arriving in the 12.5mm on plane, container 1 nadir place, thus the volume of container 1 is increased to greatest extent and makes full use of two spaces between the slideway 8.

Each slideway 8 is all used the manufacturing of oblong lattice-shaped strengthening rib, presents level and smooth surface below, slides for forklift tines.Described slideway end upwarps so that forklift tines enters.

Container according to the embodiment of the invention described above has been compared a series of high performances with general bulk container.

In the container of plane surface, the power that kinds of goods apply is distributed in areal of support and wall surface unevenly in having, thereby kinds of goods may damage or be subjected to other to damage.The power that the concave surface of container of the present invention applies kinds of goods is more evenly distributed, and therefore the damage with kinds of goods reduces to minimum.

The geometric configuration of the hollow circuit cylinder of corner post provides more crash-resistant structure of the general L shaped pillar of a kind of ratio, and also obtains best cost efficiency on processing is expensive.

Thereby the inside face that allows container outwards protrudes and occupies the space that general container can be lost under the normal circumstances between the corner post.

The substrate of alms bowl shape is down outstanding to be given under the substrate in the space of usefulness of forklift tines insertions usually, makes container increase capacity, thus raising volume volume ratio.

The container of one embodiment of the invention can also provide a kind of container that is easy to overlapping placement, and this not only makes things convenient for but also may be very important on specific commerce is used.

Because the raw material that each chest uses is few, it is quite light that preferred embodiment is compared with general plastics bulk container.

Container of the present invention is compared with general container on making can be easier to mold pressing, because, sidewall can not wanted strengthening rib, the strengthening rib of substrate quantitatively can greatly reduce and can greatly reduce on the degree of depth, and the cylindrical shape rod structure is compared with general rod structure and is easier to be shaped in mold process.

Particularly manufacturing process can shorten dramatically period of comprising, because the dark reinforcement of general plastics bulk container is slowed down the cycle.In fact, the needed strengthening rib of container can cause the one-period that fully phases out in the manufacturing process under the cancellation normal circumstances.In other words, can exempt the mould shifted laterally that the strengthening rib that makes general plastics bulk cargo tank wall gets loose.

Be appreciated that those skilled in the art can make many modifications and variations to the embodiment that has illustrated under the situation that does not break away from the spirit or scope of the present invention.

Claims

1. bulk material box of molded plastic comprises:

(a) substrate;

(b) a plurality of from the upwardly extending wall of described substrate;

Wherein the every pair of adjacent wall all is one and becomes the corner post of the form of a vertical column to separate, and

Each wall has the inner spill configuration that is under the zero load situation, each wall has minimum thickness to allow the internal volume of container to equal to be provided with the capacity of the container of thicker straight wall.

2. according to the container of claim 1, it is characterized in that described substrate has the inner spill configuration that is under the zero load situation.

3. according to the container of claim 1, it is characterized in that described substrate radially is inclined upwardly from the lower edge of its each wall of mediad.

4. according to the container of claim 1, it is characterized in that described substrate comprises a plurality of strengthening ribs.

5. according to the container of claim 1, it is characterized in that described container comprises four walls.

6. according to the container of claim 1, it is characterized in that described container shape is the part cylindrical shape that is formed by 4 arcwalls that wait radiuses.

7. according to the container of claim 1, it is characterized in that described corner post has the hollow configuration.

8. according to the container of claim 1, it is characterized in that described corner post has columnar configuration.

9. according to the container of claim 1, it is characterized in that described corner post has along its longitudinally basic unmodified transversal surface is arranged.

10. according to the container of claim 1, it is characterized in that described container can overlappingly place.

11. according to the container of claim 10, it is characterized in that each corner post all comprises a footing, its configuration can make it to be put on the corresponding corner post upper surface of vertically adjacent similar or identical container.

12., it is characterized in that not having strengthening rib except the described wall of top edge according to the container of claim 1.

13., it is characterized in that the geometric figure of the curvature of described wall can be resisted the further outside bending that is applied by content under load according to the container of claim 1.

14. according to the container of claim 1, the thickness that it is characterized in that described wall is in 3mm arrives the scope of 6mm.

15., it is characterized in that four planes of extending are the boundaries that limits the container volume between each diagonal angle outer surface of column, so the outside face of each wall and substrate can not extend beyond the boundary that limits the container volume according to the container of claim 3.

16., it is characterized in that in described four walls each all has the inner spill configuration that is according to the container of claim 6.

17., it is characterized in that in described substrate and described four walls each all has the inner spill configuration that is according to the container of claim 6.

18., it is characterized in that described container also has a lid according to the container of claim 1.