CN1226209A - Display unit and method of displaying image - Google Patents

Display unit and method of displaying image Download PDF

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Publication number
CN1226209A
CN1226209A CN 96180410 CN96180410A CN1226209A CN 1226209 A CN1226209 A CN 1226209A CN 96180410 CN96180410 CN 96180410 CN 96180410 A CN96180410 A CN 96180410A CN 1226209 A CN1226209 A CN 1226209A
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layer
image
data
printing
transparent
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CN 96180410
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CN1122609C (en
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B·米勒
W·E·伯德
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3M Co
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Minnesota Mining and Manufacturing Co
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Abstract

The present invention provides a method of displaying an image on a display device having first and second sides, said image including a light restricting silhouette pattern having a plurality of first transparent or translucent areas, and at least one design layer having at least one color, said at least one design layer being visible from one side of said display device and substantially less visible from the other side, said image being substantially transparent or translucent as viewed from the other side, comprising the steps: 1) providing at least a definition of said design layer to a computer; 2) generating a computerized version of said design layer with the computer; 3) outputting the computerized version of said design layer to said display device, the computerized version of said design layer being modified to subdivide said design layer into a plurality of second discrete transparent or translucent areas and other areas; and 4) displaying said modified design layer and said silhouette pattern with said first and second transparent areas being in registry. Articles produced in accordance with the method are also described. Printers, raster image processing methods and systems, computer graphics systems are described for producing the article.

Description

The display unit and the method that show image
Invention field
The present invention relates to display unit, relate in particular to the display unit of the image that demonstration can watch from both sides, here, the image of experiencing from a side can be different from from the image of another side impression, and display unit is transparent or translucent when the side from both sides is watched.
The invention still further relates to the method that shows this image and be suitable for showing the printer of print image and before showing, especially the rastered picture of preliminary date is handled (RIP) system before printing.
Background of invention
From different documents, on each side, have different images and see it is transparent or translucent display unit as understanding among the EP-A-0170472 from a side wherein, EP-A-0170472 has described a kind of panel that comprises light transmissive material and sihouette pattern, its panel further is divided into any arrangement of the photoresist in a plurality of discrete photoresistance districts and/or a plurality of discrete transparent or semitransparent districts, it is characterized in that, overlap a kind of pattern on the described sihouette pattern or form the part of described sihouette pattern so that can only see described pattern from a described side of panel, here, when the illumination level that sees through panel from the panel opposite side increased, described pattern was discovered from the described side of panel is just difficult.The different panels of making from above definition can obtain many different visual effects.For example, can keep the definition of vision from a side to opposite side, except the zone that is covered by this pattern, vision definition all be arranged from opposite side to a side by this pattern of whole front panel.Can all or part ofly block visibility, and by whole front panel vision definition be arranged to a side from opposite side from a side to opposite side.In other words, can obtain the visual effect of unidirectional.Can obtain vision definition from a side to opposite side, except the zone of this pattern, and all or part of visibility of blocking from opposite side to a side.Can block the vision of both sides whole or in part.In all cases, during near the illumination level of a lateral reflection, on by the both direction of panel, can obtain to see through vision when substantially exceeding from the illumination level of a panel distant place one side by panel sensation from panel.The size of clear area is usually between 0.5 to 3mm scope.
EP-A-0170472 and EP-00118638 have described the method that not only produces the sihouette pattern but also overlap pattern.Described these methods may be summarized to be or print successively the sihouette pattern and/or utilize the method that can obtain silk screen lithographic printing or the similar mimeographing process or the using mask of strict registration and print process by the mask on the substrate.When removing mask, sihouette pattern and image only are retained in mask on the substrate or masterplate and allow in the zone that printing ink infiltrates.
EP-A-0234121 has described the other method of printing this image.Method of printing is limited to the method that contains printing ink.Described a kind of mask in addition, undesired part then is removed with mask in sihouette pattern and the image.
US-5396559 has described a kind of utilization and has respectively had the reference pattern of random point system of battle formations case outward appearance and the safety device for uses such as identity card, currency tickets of information pattern.Reference pattern is the intensive pattern of randomly located dot matrix.Information pattern is the types of modulation of reference pattern, and wherein the dot matrix of reference pattern is reorientated slightly according to the gray value of presentation of information or the amount of chromatic value on each some position.To the presentation of information deciphering, when watching, become visible at gray value scope internal information image by the transparency of reference pattern film.The dot matrix pattern can be used as photo or hologram is printed, protrusion or record.Watch the deciphering that can realize by the contact mask, watch message pattern or similar approach can realize the image overlay of information pattern and reference pattern by the mask that is positioned at reference pattern real image place to presentation of information.
Japanese patent application No. (1993)-57863 is described a kind of production that comprises the image of area of image transparent part.A plurality of small transparent parts are retained in this mode in the image, prepare cosmetic sheet on the transparent plastic sheet by successively backside pattern layer, covering ink lay and positive patterned layer registration being printed on.As for should how to carry out the registration printing do not describe.
Japanese patent application No. Kokai I (1989)-69397 has described a kind of transparent plastic that comprises a plurality of holes on the printable layer or method of glass substrate of producing.This method comprise with image printing to second substrate, make the perforation of image and second substrate and then image only transferred on transparent plastic or the glass substrate from second substrate.
Brief summary of the invention
The invention provides a kind of method that image is presented on the display unit with first and second sides, described image comprises the photoresistance sihouette pattern (silhouette pattern) with a plurality of first transparent or semitransparent zones, and the design layer of one deck at least (design layer) with at least a color, the described design layer of one deck at least sees it is visible and see it is sightless substantially from opposite side from a side of described display unit, described image sees it is transparent or translucent substantially from this opposite side, and described method comprises step:
1) at least a definition with described design layer offers computer;
2) produce the computerization version of described design layer by computer;
3) the computerization version of described design layer is outputed to described display unit, the computerization version of described design layer is modified to described design layer is divided into a plurality of second discrete transparent or semitransparent district and other district again; And
4) demonstration is described through revising design layer and described sihouette pattern, and described first and second clear areas are registrations.
The present invention also comprises a kind of goods with integration base, and it comprises: colouring agent receptive layers on the described substrate and photoresist layer (light restricting layer), described photoresist layer has a plurality of first transparent or semitransparent district.
The present invention also provides a kind of goods, it comprises contains vinyl chloride resin, optional acrylic resin, the polymeric substrates of the optional plasticizer and the composition of the stabilizing agent of choosing wantonly (here, this composition is formed on Sheffield's value on 1 to 10 level and smooth polymer release liner), and photoresist layer on the described substrate and design layer, described design layer comprises at least one dyed layer, described photoresist layer further is divided into a plurality of first transparent or semitransparent district, described design layer further is divided into a plurality of second transparent or semitransparent district, and described first and second clear areas are registrations.
The present invention comprises that further a kind of reception comprises the mimeograph documents of color separation pictorial data, photoresist layer data and transparency data and prints the branch color picture that comprises dichroic layer (color seperated layer) and photoresist layer clear area in the two and the printer of photoresist layer data according to described transparency data.
The present invention further comprises and a kind of the mimeograph documents that comprise color separation pictorial data, photoresist layer data and transparency data carried out the rastered picture processing method that rastered picture is handled, and it is registration in described minute color picture grating bit map and described photoresist layer bit map that this method is included in that operation on the described mimeograph documents produces the rastered picture bit map (bitmap) of described color separation pictorial data and described photoresist layer data and described transparency data are incorporated in the described rastered picture bit map of described color separation pictorial data and described photoresist layer data so that clear area.
The present invention also comprises and a kind of the mimeograph documents that comprise color separation pictorial data, photoresist layer data and transparency data carried out the rastered picture treatment system that rastered picture is handled, this system be included in operation on the described mimeograph documents produce described color separation pictorial data and described photoresist layer data the rastered picture bit map device and described transparency data to be incorporated in the described rastered picture bit map of described color separation pictorial data and described photoresist layer data so that clear area be the device of registration in described minute color picture grating bit map and described photoresist layer bit map.
The present invention comprises that also a kind of generation based on the drawing computer comprises the system of the graphic image of dichroic layer and photoresist layer, and described system comprises: first input unit of input image data, produced the device of color separation pictorial data by described pictorial data; Produce the device of photoresist layer data, second input unit of input transparency data; And output comprises the device of the display file of described color separation pictorial data, described photoresist layer data and described transparency data.
The present invention can provide the integration goods that comprise clear area in the image, the method that these goods and printer are provided, computer plotting system and low-cost rastered picture treatment system and the method that produces image on goods.
Rastered picture treatment system and method that the present invention can provide the integration goods that comprise clear area in the image, the method that these goods and printer are provided, computer graphics system and can not obtain variable image before producing on the goods in image.
Embodiments of the invention and advantage are described with reference to the following drawings.
The accompanying drawing summary
Fig. 1 illustrates the schematic cross-section of display unit of the present invention.
Fig. 2 illustrates the block diagram of display system of the present invention.
Fig. 3 illustrates the combination picture that contains clear area of the present invention.
Fig. 4 A and 4B illustrate character and the shape that is limited by clear area of the present invention.
The gradation effect of traditional colourama graph window that Fig. 5 is in the prior art to be seen.
Fig. 6 illustrates the schematic cross-section of second embodiment of display unit of the present invention.
Fig. 7 illustrates the sectional view of the back of the body irradiation of using for second embodiment of the invention.
Fig. 8 illustrates the schematic cross-section of display unit the 3rd embodiment of the present invention.
Fig. 9 is the sectional view that passes printing substrate of the present invention.
Figure 10 is the sectional view that passes another printing substrate of the present invention.
Figure 11 is the sectional view of the printing substrate of seventh embodiment of the invention.
Figure 12 is the sectional view of the printing substrate of eighth embodiment of the invention.
Figure 13 is the sectional view of the printing substrate of tenth embodiment of the invention.
Figure 14 illustrates the sectional view of durable, the optically transparent hyaline layer of the eleventh embodiment of the invention of preparation on polymeric release layer.
Figure 15 illustrates the sectional view of durable, optically transparent hyaline layer during stacked step of the 11 embodiment.
Figure 16 illustrates durable, the optically transparent hyaline layer and the sectional view that visual substrate in combination is arranged of the 11 embodiment.
Figure 17 illustrates durable, optically transparent hyaline layer and the improved sectional view that visual substrate in combination is arranged of the 11 embodiment, as twelveth embodiment of the invention.
Figure 18 is the block diagram of various piece of the print system of the present invention the 14 to the 16 embodiment.
Figure 19 A is the sectional view of the printing substrate used for the present invention the 14 to the 16 embodiment, and Figure 19 B is its vertical view.
Figure 20 is the schematic diagram of the printhead of fifteenth embodiment of the invention.
Figure 21 is the schematic diagram of the printer of another embodiment of the present invention.
Definition
" colouring agent " means to give any material of another material or mixture color, can be dyestuff or pigment;
Any layer that is used for colouring agent is delivered to printing substrate that provides at printing substrate is provided " colouring agent receptive layers ".
The substrate that " durable " means to use among the present invention indicates that together with it pattern can be through frayed and tear, externally can be with 2 to 5 years in the environment;
" plastics " mean to use or not heat application enough be formed or moulding material, comprise thermoplastic type, thermoset type, these two types can be flexible, semi-rigid or rigidity, fragility or prolong flexible.
" the anti-smear " used among the application means to stop the smear described in printing ink ink-jet generation as the following test, with the black line print image, at least carry out drying with 5 minutes, adopt slightly to middle pressure finger face wiping lines, also when it is normally used, can run into, the lines expansion whether occur to observe;
The substrate that " durable " means to use among the present invention can be through frayed and tear together with its sign pattern, externally can be with 2 to 5 years in the environment;
" integration " means that substrate in direct printing thin film can be affixed that merging keeps this form during use with the out-of-flatness surface and the film unit are does not have obvious active force. Usually, adopt hand can bonding integration base and with have periodically or the surface of compound scrambling (such as rivet or the weld ridge on the ADF tail section exterior metal surface) fits, substrate can be from towering-up on the surface. According to ASTM D638-94b (1994), preferably at room temperature stand about 3.5 * 107N/m 2During (5000lb/ square inch) ultimate tensile stress, and the slide calliper rule test specification of using comprises substrate total cross section thickness, adhesive thickness and during further such as any layer thickness of ink-receiver layer, conduction or dielectric layer, directly the integration base in the printing thin film just presents yield point and/or permanent strain. More preferably, the ultimate tensile stress limit is about 1.4 * 107N/m 2, so that the film of more fitting to be provided. Best, the ultimate tensile stress limit is about 7 * 106N/m 2, so that the film of better applying to be provided. The stickiness of film still needs internal soundness. Ideally, the minimum tension stress limit is about 6.9 * 104N/m 2(10lb/ square inch), preferably, the minimum tension stress limit is about 1.7 * 105N/m 2(25lb/ square inch).
Method of testing
Nodular powder resistivity: " ZELEC ECP uses in static decentralized system " (Du Pont Chemical, Deepwater, New Jersey Sep.1992)
Than resistance: " the lead-base bearing alloy conduction is than measurement and the device of resistivity " (by Esprit Chemical Company, Rockland, Maryland provide use)
Sheet resistance: by the ASTM D 4496-87ASTM D 257-93 standard of U.S.'s test with the materials association announcement.
Look drift: by the ASTM D 2244-93 standard of U.S.'s test with the materials association announcement.
Color density: by Virginia, ANSI/ISO 5/3-984, the ANSI PH2.18-1985 that graphic communication association in Arlington's announces requires lower " reflection density of state T method ". Reflection density is utilize to print well-known commercial measurement in the industry. Here adopt Switzerland Gretag limited company, the Gretag SPM densitometer of CH-8105 Regensdorf is estimated each example. Other Instruments provides similar comparative result, but needn't numerical value identical. " color density " is to measure each main color to form indistinct visual intensity in recording medium, is important for film of the present invention, because the aesthetic feeling of color density major effect image on recording medium. By relatively, utilize and to measure transmitted light density such as Macbeth TD 904 opacimeters.
Sheffield: the Sheffield's method described in the TAPPI Test T 538om-88 that is announced by the TAPPI of Atlanta Georgia is measured.
Here the disclosure of introducing method of testing for your guidance.
Embodiments of the invention
Accompanying drawing only is used for illustration purpose.In order to promote clearness, some size is extended.
Fig. 1 illustrates the schematic cross-section of this display unit of the present invention's use.Display unit comprises the first sihouette pattern 2, and it comprises the arrangement that panel further is divided into the photoresist in a plurality of discrete photoresistances district 5 and/or a plurality of discrete transparent or semitransparent districts 6.Photoresistance district 5 has the light transmission and reduces characteristic, and under extreme case, they can be opaque, and promptly the optical density in the transmission is unlimited.Transmitted light density T OD (it is different from reflection density ROD) is defined by formula: TOD = log 10 ( Ii It )
I in the formula iBe incident light intensity on the specimen material, I tIt is the transmission light intensity of permeable material.The present invention approves that photoresistance district 5 can not be opaque fully, but can allow some light transmissions.If the TOD of photoresist layer is greater than 1 then preferable, greater than 2 better, greater than 2.5 better good, equal 3 or bigger then best.
Translucent or clear area 6 allows light transmission.Under extreme case, the whole light of clear area 6 transmissions and not reflecting or scattered light, i.e. TOD infinity, the ROD infinity, here, reflection density is provided by following formula: ROD = log 10 ( I i I R )
I RIt is intensity of reflected light.
The present invention approves translucent/clear area 6 can not be light transmission body completely, promptly they can absorb and/or reflection and/or scattering part light.If the ROD in transparent or semitransparent district is better less than 0.5 less than 1 then preferable.The difference of the optical density in translucent areas 6 and photoresistance district 5 should be enough greatly to produce tangible sight equation.TOD difference between the district 5 and 6 preferably should be greater than 0.3.According to the present invention, the district is 6 preferably transparent, is optically transparently also will get well.
The pattern in photoresistance district 5 and/or transparent/translucent district 6 can be the pattern of any cell array, parallel lines, point, circle, square etc., they can be arranged in array, the form of pattern, irregular array or the mode at random of rule.Virtually any size can be got in clear area 6, and this depends on the display unit of employing, and its diameter is usually in 0.1mm to 8mm scope, preferably between 0.2mm to 3mm.Clear area 6 can be selected as required with the ratio in photoresistance district 5, but usually between 0.3 to 3, generally is taken as 1 approximately, promptly 50% of surface region is covered by clear area 6.According to the present invention, sihouette pattern 2 can be provided by any spatial light modulator or optical filter in a plurality of discrete photoresistances district 5 and/or a plurality of discrete transparent or semitransparent districts 6 of comprising.Spatial light modulator or optical filter 2 can be the patterns that is similar to the sihouette pattern described in the EP-A-0170472 or is produced by the back of the body irradiation of liquid crystal (LCD) display unit or other any appropriate display.
Place display unit 3 and/or display unit 4 can with spatial light modulator or optical filter 2 co-extension spatially.Display unit 3 or 4 can show by four layer 7-10,7 '-10 ' full-color image that schematically illustrates, image is divided into transparent or semitransparent district 6 and color pattern district 7-10,7 '-10 ', so that the transparent or semitransparent district 6 of spatial light modulator or optical filter 2 and the translucent or clear area 6 of display unit 3,4 align (registration).Display unit 3,4 can be a print image.For example, according to EP-A-0170472 or similar, perhaps can be the LCD or the LED display unit that can show monochrome or full-color image.Have at least one can be black or dark-coloured pattern in the display unit 3 or 4.
Display unit 1 can be a self supporting type or superimposed on the substrate such as category of glass or polymeric material slide.Glass or polymer sheet can be superimposed on display unit 3, the display unit 4 or can be inserted between layer 7-10,7 '-10 ' or display unit 3 and sihouette pattern 2 between or between sihouette pattern 2 and the display unit 4.Substrate can be the window or the flexible polymer sheet of car, bus or building.When display unit 3 or 4 for black or furvous and when being positioned near the slide 1, by being the display unit 3,4 that slide is dyeed and can partly or entirely provide dark described in 0133761 according to european patent number.
Fig. 2 illustrates the block diagram of first embodiment of the invention.The suitable pattern image that shows usefulness produces in image generation apparatus 12.Image can utilize computer 13 and for producing special-purpose software that graphic image develops (as Adobe Photoshop TM, Adobe Illustrator TM, Corel-Draw TM, Aldus , Pagemaker TM, Quark Xpress TMDeng) produce.Image generation apparatus 12 can be a scanner, adopt it can the whole and partial images information pointwise of image, picture or photo be converted to and can be used as numerical data and be stored in the signal of telecommunication in the computer 13.
In case graphic image has been stored in the computer 13 as digital data matrix (it comprises that abundant data are to determine the brightness and the color of each pixel in the information), can prepare data like this, can show it with a plurality of clear areas in the graphic image 6.
According to the present invention, can carry out with several distinct methods:
Method 1: the dichroic layer (be generally CMYK, bluish-green bag, peony, yellow and black are CMY if perhaps do not adopt black layer) that can change data is to comprise the achromatic data of representing clear area 6 in each layer.This change to data can be carried out in computer 13, but the invention is not restricted to this.In computer 13 by the pattern of clear area 6 can be provided on graphic image as " colourless " area overlapping clear area 6.Achromatic data can be used as grating or pixel data and stores.Usually, do not need to change United States Patent (USP) 5,253, disclosed in 084,5,258,832,5,264,926 or 4,758,886 in order to produce the halftoning algorithm of full-colour image.Yet, if the clear area diameter that adopts less (<0.5mm), can select clear area 6 and size at interval thereof, making them is not the multiple of halftone cell size, to avoid the harmonizing color drift.Adopt small size clear area 6, method 2 is preferable.Translucent/clear area 6 can be rule, the irregular or random array of point, line, square, circle, polygon etc. or represent pattern or the independent array of image.Can change the size and the distribution of clear area 6 by image.
As shown in Figure 3, clear area 6 can be the attracting again pattern 5,6,11 of a kind of complexity, and it comprises image area 22 and transparent pattern part 23, the former can be a photoresistance, the latter by by photoresistance district 5 area of images around transparent/translucent district 6 form.Clear area 6 can have different diameters and shape, so that correctly represent the details of pattern.Should be understood that at the reverse side of pattern 22,23, can show full-color image 3 or 4.The expression of pteridophyte leaf filament pattern needs strictly to print the small size clear area 6 of the repetition that is separated by basic opacity 5 so that produce vividly again pattern clearly in by a plurality of clear areas 6 of multilayer printable layer registration.
Method 2: represent the data of clear area to be stored in a individual course-" T " layer in the computer 13.The demonstration output file of computer 13 comprises color layer, CMYK or CMY layer that color separation once prints, adds the T layer.As will be described below, can use information in the T layer with different modes.For example, handle the place of (RIP) carrying out rastered picture, immediately the data of T layer are incorporated in each layer of CMYK among the final bit map figure during RIP or RIP after.These data are incorporated into the advantage that has the little repetitive structure distortion of minimizing among the grating bit map figure and improve final image registration.Because each color separation bit map figure has identical position, clear area.On the other hand, the T layer can be crossed RIP and be shown control circuit and be used for controlling display unit 3,4 in the mode that produces clear area 6.For example, be the place of printer in display unit 3,4, during printing, can produce clear area 6 by driving or remove the driving printer port of printer according to the T layer data.
Method 3: method 3 is the improvement to method 2, has adopted independent transparent data layer T.Difference is the form of data.According to method 3, storing the transparency data with the identical mode of storage dot matrix, different is point is not the colour point in the final display of representative but represents clear area 6.Can duplicate all word processings and graphics software technology conversely, data are not the colored points of representing on the white background, but represent the clear area in the photoresistance background.For example, data can be used as transparent font storage.Therefore the letter that resembles " T " is stored in the computer as the character that comprises predetermined clear area 6 arrays that Fig. 4 A illustrates.In " T " pattern, promptly when producing the data of hyaline layer T, crucial stroke " I " has been stored clear area 6 arrays shown in Fig. 4 A.Equally, can adopt the transparency graphic package to produce pattern in the clear area.Therefore, can produce straight line or other shape.Fig. 4 B shows graphical element: the rectangle of transparent dot matrix and straight line.
Method 4 is the improvement to method 1, wherein also comprises sihouette layer 2 except CMYK or CMY layer.The sihouette layer 2 that comprises can be used as light color point color, especially white usually.It contain with CMY or each layer of K in the transparency data transparency data of registration mutually.
Method 5 is the improvement to method 2, wherein also comprises sihouette layer 2 except CMYK or CMY layer.The sihouette layer 2 that comprises can be used as light color point color usually.In preparing the sihouette layer 2 that shows, can adopt at CMYK or the described same procedure of CMY layer (for example RIP).
Method 6 is the improvement to method 3, wherein also comprises sihouette layer 2 except CMYK or CMY layer.The sihouette layer 2 that comprises can be used as light color point color usually.In preparing the sihouette layer 2 that shows, can adopt at CMYK or the described same procedure of CMY layer (for example RIP).
Method 7 is the improvement to method 4, wherein also comprises the image of display unit 4 except first image of display unit 3 and sihouette layer 2.Second image that comprises can be used as additional C MYK or CMY layer usually.They comprise with all in other layer the transparency data transparency data of registration mutually.
Method 8 is the improvement to method 4, wherein also comprises the image of display unit 4 except first image of display unit 3 and sihouette layer 2.In preparing second image 4 that shows, can adopt CMYK or the described same procedure of CMY layer (for example RIP) at first image 3.
Method 9 is the improvement to method 6, wherein also comprises the image of display unit 4 except first image of display unit 3 and sihouette layer 2.In preparing second image 4 that shows, can adopt CMYK or the described same procedure of CMY layer (for example RIP) at first image 3.
For method 1-9, image is output to display unit 14, and according to the present invention, it can be the direct display unit that is similar to LCD or light-emitting diode display, indirect printing equipment 16-19 or direct printing equipment 20-21.
The method of video data depends on data storing method,
Method 1,2 and 7.Because these methods are stored in transparent data in each layer of CMYK or cmy data, so, as long as these CMYK or cmy data can show the number of plies of ad hoc approach,, can handle CMYK or cmy data as in conventional display device.
Method 2,3,5,8 and 9 comprises the T hyaline layer that one deck is independent, and display unit of the present invention can be handled it.On more existing graphics softwares, can stipulate the brocken spectrum color or stipulate the some color of any required color, improve display unit and make it be shown as this color transparent.According to this application, can processing method 2,3,5,6,7 and the device of 9 data be called as hyaline layer display unit or TLD device.
When the display unit 3 of seeing Fig. 1 from anterior view or 4 and illumination level on this side when higher, clear area 6 is rendered as dead color, is generally black.If image to be shown is provided by clear area 6 simply, and the color of image is not made improvements, so, image seems equably than darker originally.When display unit 3,4 placed near the same image that do not have clear area 6, this situation was obvious especially.When windows of vehicles and figure are extended on the vehicle body this situation can appear when display unit 3,4 covers.Fig. 5 (prior art) illustrates the photocopy of the photo of a row train, is added with big white letter on the train side.The white letter passes window, and window is covered by tradition perforation film graph window.On the train vehicle body, can be clear that apparent different with adjacent region 52 of window region 54 gray scales.Also color change can occur in the described arrangement of Fig. 3, wherein Tu Xiang full color part 22 can be adjacent with the part 23 with clear area 6.The following example of the present invention provides the scheme that addresses this problem.
The technology of known undercolour removal in printing and photography (for example referring to " reproduction of color in photograph, printing and the TV ", FountainPress, second edition, 1988).Not dark space, but utilize undercolour removal, the black content of color for example is provided respectively by independent black toner or printing ink with the combination printing or the demonstration image of three kinds of traditional colours (blue-green, peony and yellow).According to present embodiment of the present invention, utilize this technology in a kind of mode of novelty.When preparing data presented, the computer graphics program of computer 13 is carried out undercolour removal in common mode among Fig. 2, yet, in undercolour removal, considered the apparent dark color of clear area 6.For example, if 50% area of image is provided by clear area 6, so, only the black content with X% will show that black content is the colour of 50+X%.Because all the other black of 50% are to be provided by the clear area 6 that shows black, shown image is a RGB.Be lower than 50% colour for black, do not show black.This causes color darker than original color, and still, total effect still improves.In order to prevent and not having difference between the image light color district of clear area 6 that increase black for the light color district (for example outside in Fig. 3 window region or zone 22) of the image that does not have clear area 6, being actually background color increases.The example of being given more than adopting if color only contains 10% black content, so, is removed this composition as far as possible fully from this color in the zone of clear area 6.In the image area that does not have clear area 6, same color has increased by 40% black so that the coupling of color in the whole image.
For some embodiments of the present invention, from the opposite side of sihouette layer 2, promptly see that from display unit 3 these sides display unit 4 is that part is visible, this is an acceptable.This may be because (for example by several Method of printings) can not produce the sihouette layer 2 with the display unit of making 4 complete optoisolated this opacity.When display unit had dark color, the result of photoresistance rather than opaque sihouette layer 2 deepened all colours of display unit 3.According to the present invention, correct by background color, if this is impossible, then, also can compensate any deepening of display unit 3 shown images by increasing the black content of any part that is positioned at the outside, 6 zone, clear area in the image 3.
The another kind of method of compensation clear area 6 deepening effects is to make these area part metallization.This has the reduction transmission and the effect that gains from visual 3 reflected white-light is provided.In order to realize metallization, utilize the known technology of two-way speculum to carry out partially metallised to the whole surface of substrate.
Display unit 15 directly or simultaneously according to the present invention be such display unit, and it can directly show image at least from the electricity output of computer 13 and combine with sihouette pattern 2 makes clear area and the visual clear area registration mutually of sihouette pattern 2.Fig. 6 illustrates this direct display unit 15 according to second embodiment of the invention in the mode of schematic diagram.Carry out addressing by 28 pairs of traditional LCD displays 24 of selected cell, use conventional methods, as selected cell 28 being connected to computer 13 by cable and connector 29.LCD array 24 can form the part of window.Back of the body irradiation or reflector 25 place after the LCD array 24, and it has a light source 26 that is connected to the suitable power source (not shown) through cable and connector 27.
Back of the body irradiation 25 produces illumination with the form of the bar shaped that distinguished by transparent material, square, circle or analogous shape, thereby produces sihouette pattern 2 as described in Figure 1.Fig. 7 illustrates an example of this back of the body irradiation 25 with schematic diagram.Back of the body irradiation 25 is made up of the optical fiber 30 of the distribute light that a series of generations are separated by clear area 31, and clear area 31 can be the transparent material such as the optical clear acrylic resin.Optical fiber 30 carried out improving they are distributed to the light from light source 26, with perpendicular to back of the body irradiation 25 to the direction on LCD display 24 planes along its length with the distribution mode radiant light.This can be undertaken by introducing scrambling 32 (being called the optical element such as slit) on away from each optical fiber 30 surface of LCD display 24.In the article of exercise question, this optical fiber 30 that comprises a series of distribution light cones of generation of fiber optic component 32 has been described for " to the control (Mary Poppendieck and David Brown; 26-29 day in February, 1996 is published in international conference of AdvancingMobility Land Sea Air and Space engineering association and exhibition) of the light output of the plastic optical fiber that has optical element ".
In the time of on optical element 32 is arranged in away from each optical fiber 30 side of LCD display 24, each light cone is reflected on the LCD display 24, thereby to parts, as bar shaped or 24 illuminations of rectangle LCD display.As illustrated in above-mentioned article, can be spaced optical element 32 along optical fiber 30, make that according to the distance of leaving light source 26 interval of optical element 32 is nearer or be deep in the optical fiber darker.Adopt this method, can realize evenly extracting light along the length of optical fiber 30.
At United States Patent (USP) 5,226,105,4,907,132,4,885,663,4,845,596,4,519,017,4,234,907,5,432,876,5,187,765 and 5, provided in 005,931 how from optical fiber, to produce further describing of back of the body irradiation, here that all these patents are incorporated by reference.
LCD display 24 is driven by computer 13 and selected cell 28 through cable and connector 29, thereby only these liquid crystal cells that thrown light on by optical fiber 30 in the LCD display 24 is carried out addressing with the data of image 3 or 4 among the application Fig. 1 of 2 or 3 preparations according to the method described above.When the clear area hour, if the introducing of clear area is delayed to and shows that eve is preferable in the data.For example, in computer, at first prepare the output data file of image on the display unit.Then, introduce the clear area.Have been found that particularly that in the clear area 6 is less and when being in the regular array, introduce the clear area in stage early and adopting other algorithm (as filtering) can cause these clear areas to be distorted when image is handled.
Allow to carry out above-mentioned undercolour removal for the partially transparent district 6 in to be shown visual 3,4.In LCD display 24 zone opposite with back of the body irradiation 25 clear areas 31, computer 13 output related datas make that LCD display 24 is transparent in these zones.Therefore, be presented at the image the 3, the 4th on the LCD display 24, constitute by the zone of the image 3 that is thrown light on by optical fiber 30 that is separated by clear area 31 or 4.When the front of LCD display 24 is watched, can see by clear area 6 separate whole visual 3 or 4, be shown as dead color when LCD display 24 is positive goes up general ambient light when general ambient light on LCD display 24 back sides is lower than.On the other hand, when when the back side of LCD display 24 is watched, the clear area 31 that the opacity that display unit 25 has to be provided by optical fiber 30 back sides separates.
According to the improvement example of second embodiment, back of the body irradiation 25 can be provided by the series of LED unit 33 that is separated by clear area 34, as schematically shown in Figure 8.LED element 33 can form straight line square or circular or analogous shape and so arrangement, makes and invests LCD display 24 from the light of LED element 33 reflections.Therefore, these parts that contain pictorial data in 33 pairs of LCD displays 24 of LED element are thrown light on, and pictorial data is fed to LCD display 24 through connector and cable 29 and selected cell 28 from computer 13.Provide clear area the LCD display 24 from the data of computer 13 output, this clear area and back of the body irradiation 25 clear areas 34 shown in Fig. 8 are registration mutually.
In addition, can be indirect printing equipment 16-19 according to the display unit in the third embodiment of the invention 14.
Indirect printing equipment according to the present invention be with each minute color picture therefrom between the painted successively Method of printing of transferring on the printing substrate on the image carrier.Usually, this needs a component color, and promptly main monochromatic intermediate image substrate 17 is used to produce final print image 19 in printing equipment 18.Intermediate image substrate 17 produces in the computer output data from middle image device 16.This indirect Method of printing can be for example lithographic printing or silk screen printing.
With reference to lithographic printing, imaging substrate 17 can be to be suitable for lithographic a series of imaging polyester printing editions on printer 18.Lithographic printing substrate 17 can directly be produced by computerized information in suitable image device 16.Can adopt one group of lithographic printing substrate 17 whole and part of image 4, sihouette pattern 2 and image 3 among printing note invention Fig. 1 successively.For example, as shown in Figure 9, image 4 can be on the slide 41 with the pattern of the piece 42 of photoresistance white sihouette pattern 43 registrations, be printed on 4 color picture 44-47 of whole registrations on it, stay clear area 48.The preparation of data can be undertaken by any method in the said method 7 to 9.Therefore, may need 6 substrates 17 altogether: black, white, blue-green, peony, yellow and black.In order to obtain the opacity of enough color depths or printable layer 42-47, can repeatedly adopt each substrate 17 for every kind of color.In the place of adopting dark-toned slide 41, can omit first black layer, only use five kinds of color layers: white, blue-green, peony, yellow and optional black.Then can be according to the method described above any preparation data in 4 to 6.In order to obtain good registration between the different lithographic printing substrates 17, can produce these substrates here by the method described in the European patent continuation application EP 95106746.1 that submits to May 4 nineteen ninety-five incorporated by reference.
Behind the middle imaging substrate 17 of pictorial data preparation, in printer, on transparent film, print 19 at last in a conventional manner.The printing film that all embodiment of the present invention are adopted is integrated, and contacts because selected substrate has integration characteristic and integrates first type surface of adhesive layer and substrate.
As shown in figure 10, can be according to another kind of order print colors layer 42-47.The order of color layers 42 to 47 can be conversely, and the color of Da Yining is a black layer 42 at last.In the time of on being applied to the window substrate, transparency carrier 41 can form the overlapping layer of skin or substrate 40 now.Can at random adhesive phase 50 be applied to printing one side of substrate 40, so that substrate 40 is fixed on window or the similar object.Adhesive phase 50 can be below with reference to the described any adhesive of overlapping layer.If the transparency carrier 41 of Fig. 9 and 10 is that the optically transparent vinyl pieces according to eleventh embodiment of the invention is preferable.If adhesive phase 50 is optical clears also is preferable, preferably acrylic pressure-sensitive adhesive.
Although it is preferable adopting contact adhesive,, on substrate 41, can adopt any adhesive that is particularly suitable for selected particular substrate and end user's application.This adhesive is that the state of the art personnel are known, can comprise aggressive tack adhesive, contact adhesive, can recovery and/or positioning adhesive, hotmelt etc.Contact adhesive is common described in contact adhesive handbook (second edition) (Von Nostrand Reinhold 1989), and is here that its content is incorporated by reference.
In addition, as shown in figure 10, by at the sihouette pattern, promptly producing the clear area 48 that is slightly less than dichroic layer 44 to 47 in the white layer 43 can compensate any registration error between the printable layer 42-47.Equally, can make clear area 48 in the black layer 42 be slightly less than clear area 48 in the white layer 43.In this way, the misalignment of dichroic layer is not invaded in the clear area 48, same, the misalignment in the white layer 43 does not invade in the clear area 48 in the black layer 42 yet.
Middle imaging substrate 17 also can be a cocainine net of silk screen printing equipment 18 usefulness.Then, as known to the professional in the silk screen printing technique, the output of computer 13 is fed to automatic silk screen generation device 16.Printing color produces final image 19 to utilize silk screen 17 and traditional silk screen printing technique to pass through successively.
Indirectly the major defect of Method of printing is in turn middle imaging substrate 17 to be placed in the printing equipment 18, be difficult to keep image 3 among Fig. 1 and 4 and sihouette pattern 2 each layers between strict registration, need carry out time-consuming proof and adjusting.Utilize the full color laser printer can obtain some improvement.In this case, provide middle imaging substrate 17 by the mode that palette is attracted to bulging static electrification district by the imaging semiconductor drum that is used on substrate 19, printing.Six or more a plurality of bulging expensive dedicated printer that needs are provided, perhaps on the other hand, utilize six meetings of same drum to cause being difficult to strict registration.The AGFA Chromapress that Belgium AGFA-Gevaert NV company provides TMThe static dump system can be according to indirect printer of the present invention.This system comprises 8 printer drums, is treating that 4 drums are arranged a row on each side of printing substrate.Print wheel is to improve visual computer plotting system control by being suitable for producing the present invention.This system aims on paper to be printed and design, but it can be improved at transparent film, especially makes somebody a mere figurehead on this optical clear mylar known to transparent and prints.
According to the 4th to the 16 embodiment of the inventive method, if display unit 14 is that direct printing equipment 20 is preferable.According to the present invention, directly printing equipment can directly be deposited on the colouring agent of full-colour image on the single printing substrate.Printing substrate can be finally to print goods or Intermediate substrate.Therefore, method of direct printing is the method for imaging substrate 17 in the middle of not utilizing a group, must use these substrates successively in order to print in printer 18 on substrate 19.Can be the full-color image on the single Intermediate substrate of substrate 21 or transferred image (as moving picture) usefulness with the signal transition of computer 13 according to direct printing equipment 20 of the present invention, so that produce for example Fig. 9 or 10 substrates of being illustrated 40.
This method of direct printing can comprise, such as the ink ejecting method of bubble ink-jet and spark ink-jet, heat and piezoelectricity pulse ink-jet; Heat-transferring method such as distillation or mass-heat transfer printing; Or static or photoelectricity photograph Method of printing, but be not limited thereto.According to the present invention, method of direct printing can also be the static printing method, the ScotchPrint that provides as 3M company TMElectronic Graphics System, wherein electrostatic image at first produces on the static paper of special use, and once-through operation is transferred in the transparency carrier 21 then.Above-mentioned ScotchPrint TMMethod and such as silk screen print or lithographic printing etc. indirectly the difference between the Method of printing be: the transfer printing of image is to adopt that single substrate carries out and is panchromatic, and Method of printing will utilize a component color imaging substrate 17 so that produce full-colour image indirectly.The registration of static dump is better than the registration of indirect Method of printing greatly, and is irrelevant with the transfer process that adopts.
An example of the Method of printing that adopts among the present invention comprises: or with sheet form or with the dispensing form material is sent into the printer from cylinder; print required chromatic image and sihouette pattern 42-47 according to the present invention; searching image from printer; randomly image and film 50 are overlaped and accept coating and image avoids being subjected to water, delineation and other may cause the influence of source of damage to image with protection; remove release liner then, print image is fixed on the transparency carrier of watching.
If it is preferable that method of direct printing has good local registration.The example that good local registration is printed is to produce with traditional high-quality ink-jet printer, and it can print quite panchromatic regional area.Therefore, accepting to obtain very high-quality registration partly on the media.Owing to around each little clear area of image, need very high resolution ratio,, on long distance, allow whole image that some distortion are arranged so good local registration is favourable.On the other hand, the distance between every kind of color platform of electrostatic printer is several centimetres, carries out full color and prints so can not resemble the ink-jet printer part, even adopt the trafficability characteristic machine one time.
Many factors can influence the local registration of printing.Between two kinds of colors of ink-jet printer on substrate mobile 2-3mm distance, and the electrostatic printer of a trafficability characteristic moves 100 to 150mm on substrate, such as Summagraphics SummaChrome TMThe thermal transfer printer of imaging system is printed on whole zone before changing color.Test has shown that the amount of movement between the change color is not the reliable indication of local registration degree.
Printer is usually used " counting of per inch ", and promptly DPI characterizes.Test has shown that DPI is a well indication, still, as what can see from following table 1, but is not an indication that does not make mistakes for the selection according to printer of the present invention.
The warpage of substrate 21 or Intermediate substrate 17 or distortion or thermal expansion also can influence or reduce the theoretical level of local registration.
The degree of having determined local registration is actually determined by printing fc-specific test FC image, and the fc-specific test FC image comprises the specific full-colour image of the regular array of the transparent circle that has different-diameter in the image.When the diameter of clear area is reduced to certain value when following, the error in the printing registration makes the diameter of each clear area significantly reduce.
The fc-specific test FC image preferably is made of all layers to be printed, and each layer is with 100% color printing, and each layer comprises the pattern of transparent circle, and its diameter reduces with each layer registration with other.For example, in turn print the color layer of black, white, dark red, yellow, bluish-green and black with 100% tone intensity, each layer comprises transparent circle array.When colour was 100%, any misalignment all was easy to find out, because shades of colour invades in the clear area and reduces its diameter.
According to the present invention, " the local registration index " of related printing process/printing machine (LRI) is defined as clear area diameter (mm of unit) when most clear area diameter has been reduced to its expection diameter 50% in the printed image in any direction.Provided the representative value of some business printers in the table 1.Actual LRI value depends on the degree of accuracy that printer or calibration are set.When printing four kinds or more colors, 1.0mm is favourable if the local registration index (LRI) of printer of the present invention is better than (promptly less than), and is then better less than 0.6mm, then better less than 0.3mm.
Table 1
Printer Type LRI(mm) Print quality DPI
????Encad?Novajet Hot ink-jet ????0.6 Special good 360
?SummaChrome TMSummagraphics company Hot transfer printing ????~0.4 * Special good 406
?DesignJet TMHP750C Hewlett-Packard Hot ink-jet ????~0.4 * Special good 360
????Xerox?8954 Static repeatedly passes through ????0.7 Good 200
?3M?ScotchPrint TM9512 Static once passes through ????0.6 Good 400
The Raster Graphics DCS of company 5400 Static repeatedly passes through ????1.0 Good 200
*Print quality is very good, promptly is difficult to the definite limit that external effect caused that may be introduced by mapping software.
Usually, sihouette pattern 2 comprises photoresistance light color or white layer or argent or the gold layer towards Fig. 1 display unit 3 and/or display unit 4.According to the present invention, this photoresistance bleached bed 2 can utilize light color, argent or white ink or palette to print according to the Method of printing that is adopted.The point color of white is preferable." photoresistance " is meant that the transmission optics density (TOD) of illuvium is at least 1.0, is at least 2.0 better, and 2.5 are better, 3.0 or bigger then best.Utilize 13 pairs of required softwares of computer graphics of computer to improve according to the present invention, thereby adopt white tone colour table or printing ink, and the clear area is distinguished and " printing " as " no printing ink " as a color printing white portion.
In order to prepare the data of graphic designs, can at first produce the image 3,4 of the data that comprise photoresist layer 43 and be stored in the computer 13.Can carry out undercolour removal of the present invention to aforesaid pictorial data.Image is normally as every kind of main print color (as black, bluish-green, dark red or yellow or some color) dichroic layer of data or plane storage.With traditional equipment, below adopting data preparation method 7 and producing: represent layers 42 100% black or dark datum plane as first image 4 in the mapping software.This can be used as a color system and produces.Then, produce 100% white, silver or the light datum plane of representing bleached bed 42.At last, produce the data of layer 44-47 as panchromatic graphic image 3.It is preferable that black and white layer 42,43 is defined as a color.This can cause producing 6 data groups or plane usually: one is that 42, one of darky systems are that 43, four of white layer are the dark red, yellow, bluish-green and black layer 44-47 of panchromatic printing employing.Yet, the invention is not restricted to this.Handled the place of black can producing high-quality, promptly produced the place of black, can omit last black layer 47 from bluish-green, dark red and yellow secondary colour.And, can omit first black or dark layer 42 in the place of adopting the toning substrate.
One or more in can application layer 42-47 as multilayer.For example, can store white layer 43 as a series of datum planes of representing white layer 43, so that in final the printing, obtain enough opacity.
In computer 13, can produce the array of clear area 48, utilize overlapping or other technology, pictorial data be made amendment by clear area 48 is incorporated in each layer data of representing printable layer 42-47.Usually, for printing equipment 16-21, constitute " EPS " individual files and these files are sent to relevant middle image device 16 or printer 20 by the modification image that comprises clear area 48.In addition, it is preferable clear area 48 being incorporated into the final steps for the treatment of to be deferred in the print data before producing middle imaging substrate 17 or printing formation print image 21.This preferably utilizes data preparation method 5,6,8 or 9 to realize, wherein from the independent T layer of computer 13 outputs.When the output data grating image processing with computer 13 becomes the grating bit map of different printable layer 42-47, the T layer data is incorporated in CMYK layer data and the sihouette layer data.The benefit of doing like this is with algorithm data to be carried out computing, for example ready-to-print file, change ratio, to become dos format etc. from the MacIntosh form be to carry out before the small size repetitive structure that resembles clear area 48 is incorporated into the pictorial data.Because truncation error, the small size repetitive structure when utilizing algorithm to carry out computing in the numerical data can distort.The rhythmicity that this distortion can make image size and shape occur changes or the lost part image.
In order to protect print result, can adopt transparent outer lamination 49, it is preferably optically transparent.If the optical transparent film that outer lamination 49 is eleventh embodiment of the invention is preferable.
In this application, outer lamination 49 is meant to be adhered to existing anyly have coating or does not have the lip-deep any transparent material of coating material sheet." outer superimposed " is meant and realizes this bonding any process, especially do not have the trapping meeting to damage finished commodities or apparent bubble, pleat trace or other defective of image.
By the superimposed transparent protective coating of outer lamination or the adverse effect that sheet can be alleviated ambient humidity of being called here of skin.Outer superimposed further benefit is to protect image to avoid being scratched, cutting bad, and outer lamination can provide high glossiness or other required surface smoothness or design, and required luminous point-gain to a certain degree is provided.Outer lamination 49 can also absorb the adverse effect that ultra-violet radiation or protection lower floor and image avoid being subjected to direct sunlight or other radiation source.Outer superimposed as United States Patent (USP) 4,966, described in 804,
After printing image of the present invention and pattern, best outer stack unification kind of transparent colourless or approaching colourless material 49 on the image.Suitable outer lamination 49 comprises any suitable transparent plastic material that adhesive is arranged on the surface.The adhesive of outer lamination 49 can be hot melt or other heat adhesive or contact adhesive.The surface of outer lamination 49 can provide high gloss or lacklustre or other superficial makings.Preferable outer lamination 49 is used for external graphics and is designed, and comprises these materials that provide such as 3M company on market, as Scotchprint TM8910 external protection films, 8911 external protection films and 8912 external protection films.Yet, also can provide or prepare other film, these films that the invention is not restricted to exemplify.
In the situation that does not adopt Clear ﹠ Transparent outer lamination; can adopt the transparent protective coating of ethylene/acrylic acid material, 3920,8920,9720,66201 and 2120 type products of the durable imaging substrate of protection that provides as Commercial Graphics branch of 3M company.Some printer carries out such coating when the graphic printing process finishes.
The contact adhesive that layer 41 uses can be to be adhered to layer 41 and to have lip-deep any general contact adhesive that the permanent accurately sheet 40 of image will be placed.Contact adhesive is common described in contact adhesive handbook (second edition), and is here that its content is incorporated by reference.Contact adhesive is provided to market by many suppliers.The acrylic pressure-sensitive adhesive that good especially contact adhesive provides on market for 3M company at United States Patent (USP) 5,141, has been made general description in 790,4,065,592,5,045,386 and 5,229,207.
The non-limiting further example of the contact adhesive that confession the present invention uses has United States Patent (USP) Ee.24,906 (Ulrich), 2,973,826, Re.33,353,3,389,827,4,112,213,4,310,509,4,323,557,4,732,808,4,917,929,5, described in 296,277 (people such as Wilson) and the European publication numbers 0 051935, here that its content is incorporated by reference.At present preferable adhesive be to be the acrylic copolymer contact adhesive that the 2-methyl butyl acrylic acid/acrylic acid of 90/10 weight percent monomer ratio in (39-41% solid) forms by 65/35 heptane/acetone solvent, and its intrinsic viscosity is about 0-7-0.85dl/g.
The thickness of adhesive 318 is between 0.012mm to 1mm scope, and it is preferable that thickness is about 0.025mm (1mil).
Can protect adhesive with optional lining (not shown), lining can be made of any release liner that appointees known image graphics media in this area is used.Non-limiting example comprises the Polyslik that Rexam Release company provides on market TMRelease liner and such as the polyester lining that 0.096mm polyethylene terephthalate film, the antistatic primer coating of vanadium oxide/surfactant/sulfonic polyester and the condensation cured silicone outer coating of matt back coating are arranged on a first type surface and another first type surface.United States Patent (USP) 5,427 has been made general description to these antistatic coatings among 836 (people such as Morrison), and is here that its content is incorporated by reference.In theory, lining is an optical flat.The Sheffield value of lining is preferably between 1 to 10.
The non-limiting example of release liner comprises the Kraft paper that is coated with silicone, is coated with the polymeric material that silicone is coated with polyethylene paper, scribbles or is not coated with silicone, as polyethylene or polypropylene and the polymeric material that scribbles the polymer antitack agent, as silicone urea, urethane and chain alkyl acrylic acid, as United States Patent (USP) 3,957,724,4,567,073,4,313,988,3,997,702,4,614,667,5,202,190 and 5, defined in 290,615, here that its content is incorporated by reference.
According to the present invention, can after RIP, introduce the clear area in printing.Printer 20 or middle image device 16 can be " TLD " devices of constructing for the clear area of introducing figure.For example, when printer was ink-jet printer, printer can be constructed like this, did not carry out the printing of whole printing substrate width under well-regulated interval.This produces a series of parallel clear areas.On the other hand, can repeat repeatedly to make the printhead inertia, to produce the distribution of square or rectangular.If printer 20 is electrostatic printers, can make a part of inertia of each printhead or lose, this produces a series of vertical clear areas.In turn make a part of inertia of printhead, to produce square or rectangular.
Utilize T layer data control printer 20 can produce TLD printer of the present invention.After rastered picture is handled, utilize the T layer data can adopt another kind of algorithm to carry out the computing of grating bit map, it changes the grating bit map, makes to produce the clear area when printing.This improvement can be carried out by hard-wired circuitry in the printer 20 or by the software that moves on the local processor in printer 20.On the other hand, can adopt the T layer data directly to control printhead.For example,, can suppress to be input to the print signal of printhead, on desired location, produce the clear area according to the T layer data for ink-jet printer.
A fourth embodiment in accordance with the invention adopts ink-jet or jet bubble Method of printing to print sihouette pattern 2 and image 3 or 4.Inkjet printing comprises the whole bag of tricks that thermal inkjet-printing and piezoelectric ink jet are printed.The common ground of all these methods is that the printing ink of dispersion amount sprays to receptive layers from superfine nozzle.Recently, the printer of wide format has been arranged on the market, therefore, the printing that resembles the big goods of heavy construction drawing, blueprint and colored poster and symbol comes true.The transparent polyester mask 8501/8501H that the non-permanent suitable receptive layers that uses can provide as 3M company.Optical clear flexible ethylene substrate substrate according to eleventh embodiment of the invention is good especially.Utilize various business-like printing techniques can form ink jet image accurately.Suitable big form printer is HP Design Jet 750C or the 755CM printer that Hewlett-Packard provides, and comprises the transparent membrane and the printing ink of approval, yet, also can provide other trade mark.Infinite example comprises the thermal ink jet printers of the DeskJet trade mark, the PaintJet trade mark Deskwriter trade mark, the DesignJet trade mark and other printer that Hewlett-Packard provides and such as piezo-electric type ink-jet printer, spraying printer and the continous inkjet printers of Seiko-Epson.Realize the present invention, except four kinds of colors commonly used: bluish-green, dark red, Huang and the black, also should increase other look box to printhead.For black layer in printed drawings 9 or 10 42 and white layer 43, need to increase in addition a white platform and black platform at least.For the opacity that obtains, perhaps to increase two or more whites or black look box to printhead.
From the test result shown in the table 1 as can be seen, inkjet printing provides local registration accuracy high printing.The ink-jet ink of band pigment is provided by Commercial Graphics branch of 3M company.Usually, the jetted ink of the band pigment of 3M company is a band aqueous pigment printing ink, and it comprises the suspension of the granules of pigments of selling on the market and the dispersant of following molecular formula:
Figure A9618041000241
Wherein, R removes alkyl, the aryl or aralkyl group that primary amine group obtains from alkylamine, arylamine or aralkylamine;
M is 1 to 6;
R 3And R 4Be hydrogen or low alkyl group;
R 5Be the residue (residue) of nitrogen reactive compounds (nitrogen reactive compound), described nitrogen reactive compounds is selected from acylating agent, carbamyl halogen, sulfonamides halogen, alkylating reagent, alkylation (epoxides) reagent, different (sulphur) cyanate, sulfonating agent and azlactone reagent;
R wherein 20And R 21Respectively do for oneself alkyl, aryl or aralkyl group, or be selected from the cation of proton, lithium, sodium, potassium, ammonium or tetra-allkylammonium.
The pigment of jetted ink uses Standard Colors, i.e. cyan, magenta, yellow and black.
For black ink, carbon black can be used as black pigment.Selection is applicable to that carbon black of the present invention mainly is based on surface oxidation (being advisable with high " volatile matter ") and the blackness (being also referred to as pitch-dark degree (jetness)) of considering pigment.Acid or surface treated pigment provides suitable interaction position to be used for adsorbing strongly dispersant.The pigment that oxide on surface content is high is more hydrophilic, therefore easier dispersion.The higher pigment of blackness or pitch-dark degree can obtain high-quality printed image.
For Yellow ink, use nickel azophosphine pigment that several advantages is arranged.At first, these pigment make that printing ink out of doors can be highly durable under the environment.Secondly, these pigment contain nickel ion, and they can form fit key with novel dispersant.At last, these pigment are considered to provide the thermal conductivity of height.Consequently, if the phenomenon of particle deposition on heating element heater taken place in ink jet process really, deposited film can not reduce the thermal efficiency of printing ink significantly so, thereby makes it possible to form suitable bubble.For magenta ink, what mainly consider is light fastness aging, because be starved of the graphic image that obtains being fit to outdoor applications.Known quinoline a word used for translation ketone magenta pigment has good light fastness aging, is a kind of preferable magenta pigment therefore.
For green pigment, consider above-mentioned factor (being light fastness aging, durability etc.).Because copper phthalocyanine is had multiple satisfactory performance as green pigment, the printing ink that therefore comprises these pigment is a preferred embodiment.
Be preferably and can prepare painted jetted ink with the dispersant of following chemical formula:
Figure A9618041000251
Shown in the table concrete composed as follows of suitable dispersant:
Embodiment ????R * R 3 ?R 4 R 5 R 6 ?R 7 ????R 8 ?R 9 R 10 R 11 ?n
????a ????R ?H ?H ?H ?CH 3 ?CH 3 ????C 4H 9 ?Na ?Na ?H ?2 ?0
????b ????R ?H ?H ?H ?CH 3 ?CH 3 ????C 8H 17 ?Na ?Na ?H ?2 ?0
????c ????R ?H ?H ?H ?CH 3 ?CH 3 ????C 12H 25 ?Na ?Na ?H ?2 ?0
????d ????R ?H ?H ?H ?CH 3 ?CH 3 ????C 18H 37 ?Na ?Na ?H ?2 ?0
????e ????R ?H ?H ?H ?CH 3 ?CH 3 ?CH 2CH 2C 6H 5 ?Na ?Na ?H ?2 ?0
????f ?C 6H 5CH 2CH 2 ?H ?H ?H ?CH 3 ?CH 3 ????C 4H 9 ?Na ?Na ?H ?1 ?0
????g ?N(CH 2CH 2) 3 ?H ?H ?H ?CH 3 ?CH 3 ????C 4H 9 ?Na ?Na ?H ?3 ?0
????h ????R ?H ?H ?H ?CH 3 ?CH 3 ????R ** C 2H 5 C 2H 5 ?H ?2 ?0
????j ????R ?H ?H ?H ?CH 3 ?CH 3 ????R *** C 2H 5 C 2H 5 ?H ?2 ?0
*The aspartate that is used for preparing the dispersant of embodiment a-e, h and j is Desmophen TMXP7059E (available from Bayer Corporation, Pittsburgh, PA).Desmophen TMXP 7059E contains the short-chain alkyl group.
*The amine that uses in the ring-opening reaction of the dispersant that is used for preparing embodiment h is Jeffamine TMM-600[O-(2-aminopropyl)-O '-(methoxy ethyl) polypropylene glycol 500] (available from Fluka Chemical Corp.Ronkonkoma, NY).
* *The amine that uses in the ring-opening reaction of the dispersant that is used for preparing embodiment j is Jeffamine TMM-1000[O-(2-aminopropyl)-O '-(2-methoxy ethyl) ethene-propylene glycol copolymers 900] (available from FlukaChemical Corp.Ronkonkoma, NY).
In the practice and field of the 5th embodiment, the group of not participating in the reactions steps that forms The compounds of this invention directly can be substituted, to satisfy the needs of desired physical properties in the final dispersant.This is not only permission, and is to form that customization dispersant institute very needs or very important.Allow at each substituting group under the situation of this wide region replacement, these substituting groups are called as group (groups).For example, term " alkyl group (alkyl group) " can be ester bond or ehter bond, and unsubstituted alkyl is through the alkyl of useful replacement (as halogen, cyano group, carboxylate, sulphonic acid ester or sulfonate etc.).Under the situation of using term " alkyl (alkyl) " or " moieties (alkyl moiety) ", this term includes only unsubstituted alkyl, as methyl, ethyl, propyl group, butyl, cyclohexyl, iso-octyl, dodecyl etc.
Except above-mentioned pigment and dispersant, printing ink mainly comprises the suspending agent of water as pigment.These printing ink comprise also that generally additive is to obtain various performances.For example, can control the rate of drying of printing ink with the polyalcohol of alcohol.The polyalcohol of suitable alcohol for example comprises, PAG (polyethylene glycol and polypropylene glycol); Its alkylidene group contains the aklylene glycol class (as ethylene glycol, propane diols, butanediol, triethylene glycol, 1,2,6-hexanetriol, thiodiglycol, hexylene glycol and diethylene glycol (DEG)) of 2-6 carbon atom; Glycerine; The lower alkyl ether (as glycol monoethyl ether or ethylene glycol monoethyl ether, diethylene glycol methyl ether or DGDE and triethylene glycol monomethyl ether or triethylene glycol list ether) of the polyalcohol of alcohol.Printing ink can also contain surfactant, is used for wetting and reduces the surface tension of ink system.Except above these, also can use usually other known easer of this area.They comprise water-soluble organic cosolvent, wetting agent, pesticide, bactericide, defoamer, corrosion inhibitor, viscosity modifier, pH buffer, bleeding agent, chelating agent etc.
Being used for the hybrid technology of processed pigment dispersion has at present used multiple process technology.A kind of such process technology has used ultrasonic energy to realize the deflocculation of mixing and particle.Another kind of technology has been used medium mill, as ball milling, sand milling or attritor.Medium mill obtains acceptable pigment dispersion by pigment composition being carried out high-intensity little shearing (microshearing) and the pigment particles aggregate body is decomposed in classification (cascading).Yet the medium mill process systems usually has some shortcomings, comprises the contamination of medium wear products.In addition, if the flow velocity of medium mill surpasses to a certain degree, the grinding of gained and dispersion will be inhomogeneous so, and many materials have just left system without abundant processing.
The problem relevant with the deielectric-coating system (being a part at least) can use homogenizer and emulsifier to be overcome.These systems are a pre-composition and the surface collision by making solid and liquid or make and himself collide its effect generally.Unfortunately, these high-pressure installations are considered to be not suitable for the processed pigment dispersion, because granules of pigments has the abrasion performance, and the size of pigment aggregate structure is bigger, and they may stop up these systems and promote the close clearance that processed mixture will pass through.And this obstruction is avoidable, is that part is avoided at least, and specific practice is to use the high pressure first being processed, reducing the size of pigment aggregation with filtration or preliminary treatment, and guarantees enough pigment dispersions of dispersion.
In another kind of processing method, can allow pigment dispersion through the small nozzles of a series of diameters at about 150 microns extremely about 1000 microns orders of magnitude.These systems must be born very high pressure under high flow rate.These systems can be used three kinds of different structures: a) injection diameter " wedge shape " structure of successively decreasing, b) spray orifice has hole intensifier " wedge shape " structure, and c) a kind of " ram-jet " structure, wherein disperse body fluid flow to be divided at least two parts, each part liquid stream all produces one injection stream through a spray orifice, and these injection streams combine by mutual impact again.Have been found that in these systems each can access gratifying result in processing during water base pigment ink.
After printing ink is processed with the concentration of about 15% (weight) with any or " ram-jet " structure in two kinds of " wedge shape " structures, deionized water and diethylene glycol (DEG) with additional amount dilute, obtain final printing ink, its concentration is about 4%, and the ratio of diethylene glycol (DEG) and water is given.In dilution step, (for example available from Silverson Machines Inc., East Longmeadow MA) with medium speed's hybrid dispersions, sequentially adds entry and diethylene glycol (DEG) simultaneously with shear mixer.The adding of diethylene glycol (DEG) will be carried out lentamente, to prevent the flocculation of dispersion.
After dilution step, (available from Arbor Technology, Ann Arbor MI) filters printing ink with 5 microns Whatman Polycap 36 HD cartridge formula filters for example.Use pump to come to add printing ink through filter, this pump for example be the Masterflex peristaltic pump (available from Barnant Co., Barrington, IL).Be preferably flow and be about 120 milliliters of per minutes, the about 3psi of back pressure.As seen other example of suitable printing ink is the pending trial U.S. Patent application of Minnesota Mining and Manufacturing Company equally, its agent's label is that 52146USA4A, application serial are No.08/556,336, and require the PCT of this priority to apply for _ _ _, both are all with reference to being incorporated among the present invention.
According to the present invention, the display unit 4 of Fig. 1 can be black layer or blindstory.This aspect has the inside of the bus or the building window of figure on it.Be preferably this black layer and be uniformly, figure is durable, especially resistance to water.
Another kind of ink-jet preparation is to replace above-mentioned dispersant as additive at the water-based pigmented inks that is used for ink jet printing (especially hot ink jet printing) with water-soluble siloxane polymer (as poly-(dimethyl siloxane)-grafting-polyacrylate).The common PCT patent application serial number of transferring the possession of of the visible pending trial of relevant these ink-jet preparation more information _ _ _, with reference to being incorporated among the present invention.
Not only to need printing ink be durability, and also durability preferably of ink jet printing substrate.According to the 7th, the 8th embodiment, existing suitable, the durable acceptor sheet (receptor sheetings) that is used for through the graphic product of durability ink jet printing of the present invention of describing.Advantageously, when substrate was made up of weathered plastics, it was the jetted ink of base that the goods of the 7th, the 8th embodiment are accepted with pigment, with same case seen in the external label environment under provide thermally-stabilised and the stable map architecture of light.
Referring to Figure 11, it has illustrated ink jet printing sheet of the present invention (101), this ink jet printing sheet comprises (a) visual receptive layers (111-112), this layer is positioned on (b) substrate (110), wherein this ink jet printing sheet can randomly have (c) layer of adhesive layer (113), and this adhesive phase applies or is laminated on the one side of substrate (110) away from visual receptive layers (111-112).Adhesive phase (113) can have, and also can not have release liner (114) as backing.In this embodiment (Figure 11), visual receptive layers (111-112) comprises two-layer at least, and wherein one deck is a protectiveness bleeding agent layer (112), and one deck is inkjet receptor layer (111).
Use ink jet printing method, with jetted ink after forming image (being shown as the spot of the drying printing ink that contains granules of pigments) (115) on the ink jet printing sheet, can be on this printed sheet (101) outside the protective layer (116) of lamination layer of transparent.This transparent protective layer (116) can be the transparent plastic sheet that contact adhesive or hot melt (heat) adhesive are arranged on the one side, or clear coat, or can influence the process technology on printed sheet (101) surface.
Printing ink receptive layers (111) and protectiveness bleeding agent layer (112) have particle (117) and (118) respectively, and these particles have contribution to the performance of printed sheet.
Generally speaking, release liner (114) comprises the suitable sheet material of paper or plastics or other, at least on the side of its contact adhesive layer, apply or otherwise handle with release liner (as polysiloxanes or fluorocarbons section bar material), so that adhesive phase and peel ply are bonding, but can in needs, very easily remove so that this adhesive phase exposes again from release liner.
In brief; in aspect of seventh embodiment of the invention; ink jet printing sheet have substrate and with the visual receptive layers of substrate contacts; wherein visual receptive layers comprises the protectiveness bleeding agent layer of a kind of composition of one deck at least and the inkjet receptor layer of one deck second composition at least, and wherein the inkjet receptor layer contains discrete particles or its size can form the particle that protrudes from protectiveness bleeding agent layer.On the substrate one side relative, layer of adhesive layer and one deck release liner can be arranged successively randomly with visual receptive layers.
The advantage of the 7th embodiment is a kind of like this ink jet printing sheet, wherein substrate and adhesive externally can the durable several years in the environment, in described external environment condition these materials and image may experience drench with rain, Exposure to Sunlight and as variations in temperature common on the surface in external environment condition and the external environment condition.In general, goods of the present invention should have some flexibilities, so that these goods can stick on have some sweeps or and inhomogenous surface the window of head of screw or rivet (as have) on, and drawing crack material or make the material " protuberance " on visual receptive layers, outer laminate layers, other coating or image or the projection take place to ftracture or delamination at an easy rate not.
For base with pigment to be that the jetted ink of base can form on ink jet printing sheet effectively visual, described jetted ink is for example to be applicable to wide format (wide-format) ink-jet printer that can obtain narrow or wide image with ink jet printing method in order to dyestuff.The gained printed sheet can easily be handled and be difficult for staiing visual, if and adhesive phase is when being this ink jet printing sheet a part of, can be administered on window, vehicles side or other surface with well known technology, and need not to use other device (as spray adhesive).
At last, the goods of the 7th embodiment have kept other desired properties of desirable ink jet printing sheet, and are low as anti-dye bleeding (dye bleed resistance) and background color.This printed image also has good color saturation and density.This printed matter is running into moisture or can overbending in the ink jet printing process, and this printed image shows the ink setting time fast after with good image definition printing.
Ink jet printing sheet is available from Commercial Graphics Division of 3M.Ink jet printing sheet also is described among the open WO96/08377 of PCT, is incorporated among the present invention in this reference.
Other embodiment is described in pending trial u.s. patent application serial number No.08/554, and 256 and PCT patent application corresponding, that require this priority, both are all with reference to being incorporated among the present invention.
According to the present invention, shown in Fig. 1,7 and 8, can print six layers or seven layers of printing ink, have accurate cover accuracy between mutually.Being preferably printing ink does soon.Eighth embodiment of the invention is the fast dried acceptor material that is used for ink-jet printer.In addition, the printing ink receptive layers is not perfectly, is preferably the method for improving transparency of using.
The 8th embodiment provides a kind of ink jet recording medium on the one hand, comprises the hydrophilic microporous polymer film with two corresponding main surfaces, and one deck atresia moisture absorption layer is arranged at least one first type surface of this film.
Moisture absorption layer provides a kind of means of accepting ink jet image and keeping dyestuff and pigment in the jetted ink.
The hydrophilic microporous polymer film provides a kind of means that are used for supporting enduringly the moisture absorption layer that contains ink jet image, and a kind of means that spread apart in dyestuff that the contained solvent of printing ink kept from moisture absorption layer and the pigment that make also are provided.
The combination of moisture absorption layer and hydrophilic microporous polymer film provides a kind of method that forms accurate ink jet image on durable medium fast.
Used " hydrophily " is meant that liquid contact angle from the teeth outwards is less than 90 degree among the present invention.Used " moisture absorption " of the present invention is meant can be by the water-based blend of solvent used in the jetted ink and surfactant wetting and absorb the layer of this water-based blend.Used " microporous polymer membranes " of the present invention is meant the polymer film that contains interconnected pore structure.Used " non-porous layer " of the present invention is meant the layer that does not contain interconnected pore structure.Used " the hydrophilic microporous polymer film " of the present invention is meant a kind of like this polymer film, utilizes capillarity of its waterborne liquid (as the blend of solvent and surfactant) and surface tension can cause these liquid to be absorbed, and promptly enters in the hole of film.Be preferably, this film can suction under the condition that is lower than 1 atmospheric pressure.The present invention is meant executing the site that ink droplets causes on the sheet material and spreads out under the degree that picture resolution is had a negative impact used " accurately ".There is not the example of exact image visual printing ink criminal water, inhomogeneous edge or spot look may occur.
In the eighth embodiment of the present invention, the ink jet recording medium 210 of Figure 12 comprises hydrophilic microporous polymer film 212, and moisture absorption layer 214 is arranged on it.This layer 214 can apply with the technology known to the skilled in coating or laminated multilayer structure field or be laminated on the film 212.Apply or the non-limitative example of lamination comprises otch coating, curtain flow coat cloth, roller coat, extrusion coated, grooved roll coating, calendering etc.
Hydrophilic microporous polymer film 212 is hydrophilic, can accept aqueous solvent commonly used in the ink formulations.Can obtain the microporous barrier of multiple pore size, composition, thickness and voidage.Be applicable to that microporous barrier of the present invention is preferably and has enough voidages to absorb the jetted ink on the hydrophilic layer be discharged into the ink-recording medium fully.Should notice that this voidage must be that jetted ink can enter.In other words, the microporous barrier (being the closed cell film) that lack to connect void area and hygroscopic surface coating and connect the passage between the void area can not provide advantage of the present invention, its function with do not have the film in space similar at all.
Voidage is conduct (1-bulk density/density polymer) in ASTM D792 *100 are defined.If density polymer is unknown, then voidage can followingly obtain: with this film of liquid immersion of a kind of known density, the weight of film compares before the weight that will soak into film then and the dipping.Generally in the scope of 10-99%, common scope is 20-90% to the voidage of hydrophilic microporous polymer film 212.
Voidage and film thickness combine the ink volume capacity of just having determined film.Thickness also influences flexibility, durability and the dimensional stability of film.For general service, the thickness of film 212 can be in about 0.01 millimeter to about 0.6 millimeter (0.5 mil to about 30 mils) or thicker scope, and thickness is preferably about .04 millimeter to about .25 millimeter (about 2 mils are about 10 mils extremely).
The liquid volume of general ink-jet printer is about 40 to 140 skin liters/drip.General resolution ratio is 118 to 283 droplets/centimetre.The droplet size of high-resolution printing machine is littler.Actual result shows, the deposition volume that every kind of color is every square centimeter is 1.95 to 2.23 microlitres.The solid of polychrome system covers the coverage rate (use undercolour removal) that can have up to 300%, causes volume to be deposited as every square centimeter 5.85 to 6.69 microlitre thus.
The pore size of hydrophilic microporous polymer film 212 is less than the nominal drop size of the ink-jet printer that uses ink jet recording medium.Sheet material at least the one side on have the hole, its pore size can be in the scope of 0.01-10 micron, preferred range is the 0.5-5 micron.
The porosity of film 212 or void ratio (voided aspect) needn't run through the whole thickness of film, and enough degree of depth only need be arranged to produce required voidage.Therefore, this film may be asymmetric in nature, have above-mentioned performance as a surface, and another surface has more or less hole, or atresia.In this case, porous one side must have enough voidages with flow through liquid in the printing ink of moisture absorption layer 214 of absorption.
The non-limitative example of hydrophilic microporous polymer film comprises TPO, polyesters, polyvinylhalide class and the acrylic polymer with microcellular structure.In these reserved materials, be preferably U.S. Patent No. 4,833, commercially available " Telsin " microporous barrier 172 qualifications, that PPG Industries makes, United States Patent(USP) Nos. 4,867,881,4,613,441,5,238,618 and 5,443, the hydrophilic porous film of describing in 727 that is commonly used for micro-filtration membrane, print film or liquid impermeable membrane, more than these patents all with reference to being incorporated among the present invention.Teslin microporous barrier gross thickness is about 0.18 millimeter, and the voidage that experiment records is 65.9%.Thereby the ink volume of this film be 11.7 microlitres/centimetre 2Therefore, this film has the printing ink that enough voidages and thickness are deposited to absorb most of ink printer fully, even 300% coverage rate does not consider to remain on the quantity of ink on the moisture absorption layer here.
Film 212 can also randomly comprise multiple additives well known by persons skilled in the art.Nonrestrictive example comprises filler, as silica, talcum, calcium carbonate, titanium dioxide or other polymer inclusion compound.In order to obtain transparency, can grind these fillers until its granularity below light wavelength.Film 212 can also comprise modifier to improve paintability, surface tension, surface smoothness and hardness.
Moisture absorption layer 214 can be coat or the laminate layers that forms thereon on that part of film 212 of printing ink image.Therefore, layer 214 coverlay 212 fully.Layer 214 also needn't coverlay 212 the two sides.Layer 214 is preferably on the surface that is located substantially on film 212, does not contact with the inner bore surface of this film.At least can cover with layer 214 to small part on the one side of film 212, and another side can or apply with another kind of material (as antistatic coating, adhesive, non-permeable formation, strength-enhanced layer etc.) sealing, this final use with medium 210 is relevant.
Layer 214 can be made of the material of multiple natural generation well known by persons skilled in the art or synthetic structure, so that the surface of accepting printing ink to be provided.The non-limitative example that is used for forming the material of layer 14 comprises polyvinyl alcohol, polyvinylpyrrolidone, cellulose derivative (as carboxymethyl cellulose), PEO, water soluble starch and natural gum.In addition, inorganic filler (as silica, talcum, calcium carbonate, titanium dioxide) can help strengthening handlability, intensity, wetability or control viscosity.Can also comprise mordant (as U.S. Patent No. 5354813 and 5403955) and colour stabilizer.
In these materials, the polymer coating of moisture absorption is preferably, because it is easy to make and the acceptance of providing, contact forever is provided and dyestuff and pigment are remained on the performance of accepting ink pellet surface in the accurate printing ink image.In these coatings, good especially is poly-(N-vinyl lactam), PEO, methyl and propyl cellulose derivative and polyvinyl alcohol.
Moisture absorption layer 214 can be formed on the film 212 with multiple technologies (comprise coating, lamination or mix extruding).When being administered to the hydrophily coating solution on the film, solution viscosity and concentration can influence the performance of gained ink jet recording medium.For example, when being coated on low viscous coating solution on the very high and/or wide-aperture film of porosity, coating solution is easy to be packed in the hole, the film through applying that obtains being soaked into by hygroscopic polymer, almost do not have or do not have coating on the surface.Tu Bu film can not satisfy requirement of the present invention by this way, because there is the medium of image to have lower density of image and contrast usually, drying is got up slower.
Be preferably, can use as U.S. Patent No. 5,443,727 post processings that disclose (as heating or calendering) are caved in to obtain transparency the pore structure of the film 212 of the medium 210 behind the formation image.
Other embodiment can be referring to pending trial u.s. patent application serial number No.08/614, and 986 and require the PCT of this priority to apply for a patent, both are all with reference to being incorporated among the present invention.
The the 9th and the tenth embodiment of the direct printing process of the present invention relates to electrostatic printing.Term " static " is used for recording process, and wherein record head is used for the static figure is applied on the recording medium, subsequently the toner material is adsorbed on the static figure.The process of this type is used for preparation engineering figure, advertisement figure and video picture etc.
Form in the method for image at general static, record head comprises the chargeable electrode of a plurality of difference of a linear array.Be commonly referred to " tip (nibs) ", these tips are along scanned, and to they selectively energize the static figure is applied on the medium.Charged medium is contacted with toner, and this toner contains the liquid of pigment or dyestuff usually.Remove excessive toner from medium, only stay toner at charging zone.Subsequently that this toner is dry or otherwise fixed, to obtain permanent image.This method can be used for monochrome or color graphics, can finish through medium through medium or multipass by single pass.
Recording medium is that static forms part and parcel in the visual system.Medium must be able to be accepted, keeps the static figure and make its discharge.This medium also must be compatible with the hardware (as single pass formula or multipass formula electrostatic printer) of concrete formation image with used toner system.
According to the ninth embodiment of the present invention, the electrostatic printing of medium need be printed onto electrostatic image on the dielectric paper structure, then with this image conversion to polymer film.The static of this routine forms imaging method and is disclosed in U.S. Patent No. 5,114, among 520 (Wang etc.).
Dielectric paper structure comprises paper or paper shape substrate usually, there is one deck conductive layer to be coated on the first type surface of substrate, on this conductive layer, scribble a layer insulating, this above insulating barrier, below or the two sides can be transferred on the final substrate when scribbling image that peel ply accepted to guarantee on the insulating barrier in heating and pressurization.The example of this printing transferring method and the commercially available product of the product of finishing this method is the Scotchprint from Minnesota Mining and Manufacturing Company TMElectrical patterns system (Electronic Graphics System), it is a kind of direct method of printing of the present invention.Implementing another suitable system of the present invention is printing machine DCS 5400 and relevant printing ink, comprises the white and the silver color spot look (spot colors) that are used for sihouette layer 2, and they are available from Raster Graphics Inc., San Jose.California, USA.
Single pass formula and multipass formula electrostatic printer can use.Multipass formula printing machine has only a print head, adds a kind of suitable mass-tone to this print head when scanning at every turn.According to the present invention, the order of toner can be used to print the color sequences shown in Fig. 9 and 10: initial blindstory 42, light color photoresist layer (lightrestricting layer) 43 and CMYK layer 44 to 47 or vice versa.Single pass formula machine have at present four or five print heads longitudinally print direction be arrangement parallel to each other.According to the present invention, conventional single pass formula machine can transform repeatedly scan-type as.For example, can four print head electrostatic printers of following transformation: use the blindstory 42 that comprises the printing registration mark along the longitudinal edge of printed base plate, overlapping three layers of identical photoresist layer 43 be to increase the opacity of this layer.In scanning for the second time, use the alignment mark to use CMYK image layer 44 to 47 with the maintainance set accuracy.In addition, can print blindstory 42, photoresist layer 43, be CMY image layer 44 to 46 then with the single pass process, use technology (CMY) black to replace final black platform (black station) with the electrostatic printer of five print heads.Remove owing to consider color of the present invention, therefore independent black (K, layer 47) is unnecessary.
The preferable transparent printed base plate of image above static paper is transferred to is the optically transparent vinyl sheet (vinyl sheeting) of the 11 embodiment.In laminating machine, image is transferred to from static paper and can causes on the transparent substrate that the optical clarity of printed base plate descends to some extent in the transparent region.This can be by being corrected through laminating machine through the substrate of printing as model with optics surface plate (as polyester sheet) behind image conversion again.Polyester can not soften under the laminating machine temperature, so image can not be transferred on the polyester.
An aspect of tenth embodiment of the invention is the membrane structure of directly printing electrostatic image.
The one side of this embodiment is direct print film, and it comprises polymeric substrates durable, that integrate, and this substrate has conductive layer, and conductive layer is made by the coating solution that comprises conducting pigment and organic solvent.
Be preferably, the bulk powder resistivity of conducting pigment in the conductive layer (bulk powder resistivity) about 2 to the scope of about 15 ohm-cms (Ohm-cm).
" bulk powder resistivity " is meant the resistivity of bulk powder used in the conducting pigment that described following test records according to E.I.DuPont (one of conducting pigment supplier).As people such as Capano at " TheApplication of ZELEC ECP in Static Dissipative Systems " (DuPont Chemicals, Deepwater, New Jersey in September, 1992) described in, there is the cylinder chamber of electrode to measure bulk powder resistivity with its top and bottom.Its amount is put into the chamber through the powder of weighing, be pressed into the ball shape with laboratory press then.Measure two resistance between the electrode then, this resistance is relevant with the thickness of institute's applied pressure and powder pill.According to this test, the bulk powder resistivity of Du Pont conducting pigment usually at about 2 ohm-cms to the scope of about 20 ohm-cms.Another supplier Goldschmidt A.G.ofEssen of conducting pigment, Germany is called " than resistance " with bulk powder resistivity, uses the Rockland from Esprit Chemical Companyof, and the test method of Maryland is measured.The performance that is used for " the bulk powder resistivity " of this purposes comprises the content of " than resistance " performance.
At this embodiment on the other hand, directly print film comprises polymeric substrates durable, that integrate, scribble one deck conductive layer on an one first type surface, scribble one dielectric layer on this conductive layer, wherein this dielectric layer comprises spacer particle (spacer particles) and abrasive particle.Spacer particle normally hardness is lower than abrasive particle and/or profile is round than abrasive particle, and its effect provides roughness with the image head that keeps electrostatic printer and the direct less spacing between the residual surface of print film.The effect of abrasive particle provides the abrasion of the image head of contact electrostatic printer, to remove oxide and other undesirable chip from this image supernatant.
Directly print film also can randomly scribble the contact adhesive district on its another first type surface, and protects with release liner.This contact adhesive district makes that the film that is printed with image on it can the directly bonding final position that is administered to.
An advantage of the invention is to save electrostatic image is prepared into manufacturing step on the final substrate.
The sheet resistance of the conductive layer of the direct print film of static is about 2 * 10 5To 3 * 10 6The sheet resistance of Ohms/ dielectric layer is greater than about 1 * 10 8The difference of Ohms/ sheet resistance makes electrostatic printer produce image clear, sharp outline.
" sheet resistance " is according to ASTM test label D 4496-87 and the D 257-93 a kind of tolerance to medium conductive material D-C resistance.
Referring to Figure 13; the general structure of film 310 of the present invention comprises substrate film 312; on a first type surface of substrate film conductive layer 314 and dielectric layer 316 are arranged, optional on another first type surface of relative film substrate 312 have a contact adhesive 318, and it is protected with release liner 320.
For the electrostatic image on the film 310, conductive coating 314 is obtained at the top major surface of film substrate 312 by the electrically-conducting paint solution coat that with the organic solvent is base, and described film substrate 312 can be any aforesaid substrate of previous embodiment.The electronic conduction layer has used the particle of many transparent electronic conductive materials (tin oxide that mixes as antimony etc.) to be dispersed in the polymeric matrix.Conductive layer 314 be by the conduction preparation formulations prepared from solutions obtain, described solution comprises adhesive, conducting pigment, dispersant and organic group solvent usually, the organic group solvent can be removed in manufacture process.Solid can be in about scope of 10 to 40 to the percetage by weight of organic solvent in the conduction preparation, and preferable percetage by weight is about 25 at present, is applied on the film substrate 312 being easy to.
The preparation that will conduct electricity be coated on the film substrate 312 and evaporation or otherwise remove organic solvent after, the thickness of conductive layer 314 can be about 2 to about 5 microns scope, about preferably at present 3 microns.
The non-limitative example of adhesive comprises acrylic polymer, polyester and ethenyl adhesive.In acrylic adhesives, carboxylation acrylic ester adhesive and hydroxylating acrylic ester adhesive can be used for the present invention, as Allied Colloids of Suffolk, commercially available " Surcol SP2 " carboxylation acrylic ester adhesive that VA makes and " Surcol SP5 " hydroxylating acrylic ester adhesive.In can be used as some polyester materials of adhesive, Goodyear of Akron, the Ohio trade mark is specially adapted to the present invention for the material (grade is PE222 and PE200) of " Vitel ".What can also use is the vinylite of " UCAR " " VAGD " trade mark resin of Union Carbide of Danbury Connecticut.
Conducting pigment can comprise tin oxide pigment or other pigment that contains antimony, the tin oxide that mixes as indium, stannic acid cadmium, zinc oxide etc.
The non-limitative example that contains the antimony oxidation tin conducting pigment comprises U.S. Patent No. 5,192,613 (Work, III etc.); U.S. Patent No. 4,431,764 (Yoshizumi); U.S. Patent No. 4,965,137 (Ruf); U.S. Patent No. 5,269,970 (Ruf etc.); And Golschmidt AG of Essen, commercially available " Tego S " pigment and the DuPont of Wilmington of Federal Republic ofGermany, the pigment disclosed in the product document of commercially available " Zelec " pigment of Delaware.Usually should reduce granular size with grinding technics, when especially using Goldschmidt Tego S conducting pigment.These pigment preferably grind until granular size less than wavelength of visible light.The scattering transmissivity of conductive layer 314 should be 10% or lower.
The granular size of conducting pigment can be in about 0.02 to 0.4 micron scope in the conductive layer 314.Granular size is below 0.02 micron the time, and conducting pigment is easy to because solvent action and imbibition, and when granular size surpassed 0.4 micron, conductive layer 314 is understood influence transparency.
Be preferably, mean particle size can about 0.05 micron to about 0.2 micron scope, best is about 0.1 micron particle.
Bulk powder resistivity can be preferably about 2 to about 10 ohm-cms about 2 to the scope of about 15 ohm-cms, is more preferably about 6 at present to about 7 ohm-cms.Use DuPont pigment, the present invention is acceptable to be: the bulk powder resistivity of " Zelec 3410-T " pigment is about the 2-5 ohm-cm, and the bulk powder resistivity of " Zelec2610-S " is the 4-15 ohm-cm.Have been found that bulk powder resistivity is very important for the final visual outward appearance of control on the direct print film, because the too high material require of resistance uses a large amount of conducting pigments, this can make and excessive background color occur on the final image.
The ratio resistance that " Tego S " particle sign has is 10, it is believed that being calculated to be bulk powder resistivity is about 10.
Can use the dispersant of kinds of surface activating agent material as conductive layer 314 in the present invention, these surfactant material comprise non-ionic dispersing agent and anionic dispersing agents.In general, anionic dispersing agents is best, although the present invention is not limited.A kind of good especially anionic dispersing agents is BYK-Chemie USACorporation of Wallingford, and the trade mark that Connecticut makes is the dispersant of " Lactimon ".BYK-Chemie USA Corporation also sells non-ionic dispersing agent, is that the trade mark is the dispersant of " Anti Terra U ".
The non-limitative example of the solvent of conduction preparation comprises ethyl acetate and ethanol.
Pigment in the preparation of conductive layer 14: the weight ratio of adhesive is about 5: 1 to 1: 1, is preferably 3: 1.When using " Tego S " conducting pigment, pigment: the weight ratio of adhesive can be in 3.0: 1 to 4.7: 1 scope.When using DuPont " Zelec " conducting pigment, pigment: the weight ratio of adhesive can be in about 1: 1 to 4: 1 scope.
When pigment: when the ratio of adhesive was lower than 1: 1, the volume conductance of layer 314 can be not enough.When pigment: when the weight ratio of adhesive surpassed about 5: 1, the adhesion strength of layer 314 on film substrate 312 can be not enough.
Can on conductive layer 314, be coated with dielectric layer 316, to provide electrostatic image required electrostatic capacitance.
The resistivity of dielectric layer 316 is very high, and it is made contributions to the performance of film 310 direct electrostatic printing images.Dielectric layer 316 also covers and has protected conductive layer 314 except the interface of record head and toner is provided to film 10, and has formed the end face of film 310.
Dielectric layer 316 is coated on the layer 314 by the dielectric preparation, and described dielectric preparation comprises the particulate matter of spacer particle and abrasive particle, is preferably with specific ratio to be dispersed in the adhesive.
The selection of spacer particle and abrasive particle all should be considered its refractive index, so that mate with the remainder of dielectric layer 316 and the refractive index of film 310.In this case, film 310 has even, transparent outward appearance.Spacer particle can be prepared with the material with the rigidity (but need not the height abrasion) that is enough to bear coating and handles.The non-limitative example that is used as the material of spacer particle comprises softer material, as polymer or mineral; Perhaps harder material is as silica or glass, as long as these harder materials have the profile of circle.More specifically, useful spacer particle can be made by synthetic silica, glass microsphere, natural minerals, polymeric material (as polypropylene, Merlon, fluorocarbon etc.).
In general, the average-size of spacer particle is preferably about below 10 microns about 1 to about 15 microns scope.Though spacer particle preferably is maintained at about in the size range of 3-10 micron, these particles exist Size Distribution usually.In order to enhance the transparency, granular size can be reduced to 0.4 micron or littler.
One group of good especially spacer particle material comprises amorphous silicas, and wherein best is the synthetic amorphous silicas that W.R.GraceCorporation sells with the trade mark " Syloid 74 ".The mean particle size that these materials record with the Coulter instrument is about the 3.5-7.5 micron, and the mean particle size that records with the Malvern analyzer is about the 6-10 micron.A concrete member comprises " Syloid 74 X-Regular " particle in this group material, and the mean particle size that it records with the Coulter instrument is 6.0.
The abrasive particle that is used for dielectric layer 316 of the present invention is that the performance that is used for guaranteeing spacer particle and abrasive material can be eliminated interacting each other effectively, to obtain best dielectric media.
Abrasive particle is generally hard than selected spacer particle material, and has usually than more irregular profile of spacer particle material or structure.In some preferable abrasive materials, silica material (as crystallite silica and other through exploitation or through the silica of processing) and other abrasive material (as carbide etc.) are arranged.
Abrasive particle generally has the size range identical with spacer particle, in 1 to 15 micron scope, is preferably less than 10 microns usually.
One group of good especially abrasive material comprises Unimin Specialty Minerals, and the trade mark that Inc.of Elko Illinois sells is the crystallite silica through exploitation of " Imsil ".These materials comprise 98.9% silica and a spot of metal oxide.A useful especially grade comprises " Imsil A-10 ", and its medium granular size is 2.2 microns, the scope of granular size be the size of 99% particle less than 10 microns, the size of 76% particle is less than 5 microns.
The ratio of spacer particle and abrasive particle is that spacer particle exists in a large number.Be preferably, the ratio of spacer particle and abrasive particle in about 1.5: 1 to 5: 1 scope, preferably about 3: 1.
Spacer particle and abrasive particle are arranged in the adhesive that contains fluoropolymer resin usually.Described resin should have quite high resistivity, should be compatible with toner with two kinds of particles.This resin should have enough durability and flexible work to form in the image process at static, and should stablize under the ambient air state and transparent.
There are many resins can satisfy these standards.One group of preferable material is Rohm and Haas ofPhiladelphia, and the trade mark that Pennsylvania sells is the acrylic copolymer of " Desograph E342-R " type.
The used solvent of application of mixture of preparation dielectric layer 316 is that adhesive, spacer particle and abrasive particle can add by solid form, as toluene.In the application of mixture scope of solid total content can the application of mixture total amount 10 to the scope of about 35% (weight), better about 15-25% (weight).In whole solid, adhesive solids can account for about 93-78% (weight) (being advisable with 82% (weight)).In whole solid, the particle solid (is preferably 3: 1 spacer particle: the mixture of abrasive particle) can account for about 7-22% (weight), be preferably 18% (weight).
The particle solid that is used for application of mixture can at room temperature mix 2 hours with ball milling.Under these conditions, the form of particle is not significantly broken into pieces, and ball grinding method just is used for mixing and disperses these particles.Also can use other method.
Good printing needs surface roughness, needs smooth surface and obtain good transparency, exists contradiction between the two.Need surface roughness to be provided for depositing the required configuration of surface of toner particles, surface roughness is based on the Sheffield measuring method, be recorded in Techical Association ofthe Pulp andPaper Industry of Atlanta, TAPPI test T 538 om-88 that Georgia publishes are with reference to being incorporated among the present invention.For printing, the surface roughness of dielectric layer 316 should be about 50 to the scope of about 200 Sheffield units, and about preferably 80 to about 180, better is 140 at present.On the other hand, surface roughness has transparency preferably less than the surface of 10 Sheffield units, and the optical clear zone is especially in press arranged.According to the present invention, be preferably on surface roughness is the surface of 50 to 80 Sheffield units (tolerance interval than low side) and print, use the calendering after optics two-dimensional template (as optically transparent polyester film) prints final printed matter to handle then.
Referring to Figure 13, provide pair of conductive earthing strip (ground stripes) 322 and 324 again, they make residual charge eliminate this method from ground plane to help prevent " leading edge photographic fog (leading edgefog) " phenomenon by providing.These earthing strips 322 and 324 wide about 0.76-2.54 millimeters are applied on the dielectric layer 316 that is positioned at film 310 relative side places.
Earthing strip 322 and 324 can be by Raft and Swanson of Wilmington, the trade mark that Massachusetts sells is that the electrically conductive ink of " Multifilm; Conductive Black Ink 9093E20J " makes, and make its be configured as penetrate the dielectric layer 316 that is positioned on the film side so that conductive layer 312 electrical ground.
Therefore, film 310 of the present invention can comprise successively: the release liner 320 of thick about 0.07-0.15 millimeter (about 3-6 mil), the contact adhesive district 318 of thick about 0.03 millimeter (about 1 mil), the film substrate 312 of thick about 0.05-0.10 millimeter (about 2-4 mil), the conductive coating 314 of thick about 1-5 micron (0.04-0.2 mil), the dielectric layer 316 of thick about 2-4 micron (0.08-0.16 mil), and a pair of electric conductivity earthing strip 322 and 324 that is positioned at film 310 sides, they penetrated layer 316 and contacted with layer 314.
The preferred approach of structure film of the present invention comprises module structure method (modular construction), but also can comprise sequential configuration method (sequential construction).In the sequential configuration method, from release liner 320, this above release liner techonosphere 318,316,314 and 312 each the layer.
The inventive method is preferably the module structure method of using, wherein the first step is that the film organosol is cast on the interim release liner (being preferably the optical flat release liner of eleventh embodiment of the invention), then forms substrate 312 with technology fusing organosol well known by persons skilled in the art.Contact adhesive district 318 is cast on the release liner 320 independently in the module at one, is preferably optical flat liner and the following technology of using eleventh embodiment of the invention.Make film substrate 312 these modules on the interim liner and contact adhesive district 318 these module combinations on the liner 318 then, remove interim liner.
In addition, also can with commercially available be that the polymer film of base replaces above-mentioned modular structure with the contact adhesive.
Conductive layer 314 can be coated on the film substrate 312 with any technology well known by persons skilled in the art (being preferably metal wire rod coating technique (wire bar coating) well known by persons skilled in the art).About #6-40 metal wire rod can be used for obtaining the thickness of the layer 314 1-5 micron that is suited, and #10 metal wire rod is used for the DuPont conductive particle, and #12 to #40 metal wire rod is used for the Tego conductive particle.Metal wire rod coating process step can be about 9 meters/minute carry out to about 19 meters/minute linear velocity, be preferably about 12 meters/minute (40 feet per minute clocks).
According to technology well known by persons skilled in the art dielectric layer 316 is coated on the conductive layer 14, is preferably with inverted groove roller coat cloth dielectric layer 316 is coated on the conductive layer 314.In those examples with the metal wire rod, solid amount is preferably about 16% (weight).Under the situation with inverted groove roller method, solid amount is about 25% (weight) better.Have the theory factor of " laying (lay down) " and be about the thickness that 0.031 millimeter to 0.078 millimeter ruling mill tube can be used to obtain the layer 316 1.5-5 micron that is suited, be preferably 3 microns thickness.Inverted groove roller coat cloth processing step can about 1.5-62 rice/minute linear velocity carry out better about 15 meters/minute.The inverted groove roller can about 0.5-1.5 scroll rate operate better about 1.0.
When using earthing strip 322 and 324, can these earthing strips be administered on the side of film 310 with technology well known by persons skilled in the art, be preferably the coating of transfer type grooved roller or offset printing coating (flexographiccoating) bar 322 and 324. Earthing strip 322 and 324 penetrates the layer 316 that is positioned on these sides, produces from bar 322 and the 324 ground connection passages to layer 314.Transfer type grooved roller coating or offset printing coating process step can about 12-31 rice/minute linear velocity carry out better about 15 meters/minute (50 feet per minute clock).
After forming image, film 310 can be protected with above-mentioned upper laminate film.Good especially is the upper laminate film of eleventh embodiment of the invention.
Film 310 of the present invention can have the about 1.0 average color density to about 1.6 O.D. units, this colour density is according to Graphic Communications Association of Arlington, the ANSI/ISO 5/3-1984 that Virginia publishes, " the anacamptics density method of state T (the Reffective Optical Density ofa Status T Method) " under ANSI PH2.18-1985 requires records.In the scope of the more about 1.3-1.5 of average color density O.D. unit.These values show, film 310 of the present invention directly has good formation chromatic image ability after the electrostatic printing thereon with electrostatic printer (it otherwise uses) in described methods such as above Wang etc. and Chou.
Before calendering, 60 ° of glossiness of film 310 of the present invention are about 10 to 30.60 ° of glossiness can be according to described measurement of ASTM D2457-90 (1990).After the calendering after printing, 60 ° of glossiness of the transparent region of film 310 are 100 to 150.Provided other embodiment in the pending trial U.S. Patent application 08/581,324, the document is in conjunction with being referred among the present invention.
Be used for the last laminate layers of this embodiment of the invention and the sheet material of Ke Yin substrate and be preferably flexibility, weatherability and optically transparent.Suitable substrate is the vinyl sheet of eleventh embodiment of the invention.This sheet material can randomly have optically clear adhesive.
Though known in the art and gone up laminate layers and printed base plate quite has been suitable for large-scale visual purposes in last address optically transparent transparent, be that the optically transparent transparent last laminate layers and the printed base plate film of base is difficult to obtain always very much with the vinyl.
An aspect of eleventh embodiment of the invention is to form cheap, durable, the optically transparent hyaline layer of one deck on the polymer release liner, described polymer release liner have preferable surface property so that the optical clarity of layer of the present invention within the acceptable range.
The layer of eleventh embodiment of the invention comprises a kind of composition, said composition comprises vinyl chloride resin, optional acrylic resin, optional plasticizer and optional stabilizing agent, wherein said composition is formed on the polymer release liner, and thickness is about 0.05 millimeter (0.002 inch) to 0.12 millimeter (0.005 inch).
The method that forms this layer may further comprise the steps: form optically transparent hyaline layer on the first polymer release liner of thick about 0.05-0.127 millimeter (0.002-0.005 inch), two first type surfaces of this layer are formed by organosol; Bonding contact adhesive district on second release liner randomly; Lamination contact adhesive district on the exposed major surface of optically transparent hyaline layer randomly; Can randomly remove the first polymer release liner.
The advantage of the 11 embodiment is that durable, optically transparent hyaline layer can provide and prevents to denude and the stability and the protectiveness of ultraviolet degradation.As shown in Figure 9, the printed layers 42 to 47 on the printed base plate 41 can be used laminate layers 49 and be protected, and last laminate layers can be the last laminate layers of the 11 embodiment.Yet the ethene basic unit of the 11 embodiment can also be printed base plate and the last laminate layers 41 of Figure 10, and it is adhered on the substrate (as windowpane) with adhesive 50, and image layer 42-47 is clipped in therebetween.Therefore, the present invention not only is included in the printing in the ethene basic unit of the 11 embodiment, and comprises the method for protecting image of the present invention, and this method may further comprise the steps: the layer that forms the 11 embodiment on the polymer release liner; With being pressed onto on the image layer by layer of the 11 embodiment.
Figure 14 shows preparation composite 410, it comprise can hot worked organosol composition durable, optically transparent hyaline layer 412, it is formed on the polymer release liner 414, and this liner has the optical clear performance that smooth surface property helps to form layer 412.
Liner 414 can make with polymer release liner material well known by persons skilled in the art, and its surface roughness is measured according to Haggerty Sheffield (referring to above said content), about 1 to the scope of about 10Sheffield unit.Select liner 414 should be realized that, liner 414 can determine layer 412 in outward appearance durable, its outer surface when having on the visual substrate with the character on layer 412 surface that contacts.The polyester that the non-limitative example of release liner comprises polyester through silicone-coated, apply through urea alkyd (urea alkyd) etc.Good especially release liner 414 is the polyester that apply through urea alkyd, and it is the urea polymers coating that comprises polyureas alcohol acid supplement that 0.005 millimeter of a bed thickness is arranged on thick 0.07 millimeter polyester film.
The glossiness of release liner 414 is preferably about 120 to about 140 scope about 100 to about 150 scope.Glossiness is measured with 60 ° of gloss meters of Gardner, and used method is a public technology well known by persons skilled in the art, as ASTM standard No.D523.
Durable, optically transparent hyaline layer 412 comprises can hot worked composition, but said composition contains vinyl chloride, optional additional hot-working resin, optional plasticizer and optional stabilizing agent, this layer can be made by a kind of organosol, the melt temperature of this organosol is enough to hot-working with formation layer 412 on polymer release liner 414, and can not produce the influences of the formation of the optical clear performance that is unfavorable for layer 412 to liner 414 surfaces.
Vinyl chloride is a kind of commercially available industrial chemicals that many sources are arranged in the whole world.The present invention can with vinyl chloride be preferably vinyl chloride resin, comprise B.F.Goodrich Chemical Company of Cleveland, the Geon vinyl chloride resin that Ohio sells.
Acrylic resin can be as the another kind of optional resin that forms layer 12, and it is the commercially available industrial chemicals that many sources are arranged in the whole world that obtains easily.Layer 12 can with the number-average molecular weight of acrylic resin suitable be about 75,000 to 125,000.The present invention can with acrylic resin be preferably and comprise that the Wilmington available from ICIResins of, Delaware, molecular weight are about the acrylic resin of 100,000 Elavacite acrylic resin.
The composition of layer 412 can randomly comprise plasticizer to help the formation of layer 12 and to the durable transfer that visual substrate is arranged.The non-limitative example of plasticizer comprises 1, the 4-butanediol; Adipic acid; Butyl octyl phthalate; Hydrocarbon resins; Azelaic acid two (2-ethylhexyl) ester; Dibutyl azelate; Dihexyl azelate etc.If have plasticizer in the composition of layer 12, good especially plasticizer is available from ATOChem ofPhiladelphia, Vikoflex 7170 plasticizer of PA.
Can randomly comprise stabilizing agent in the composition of layer 412,, the UV resistant performance is provided and help layer 412 to the durable transfer that visual substrate is arranged with helping to form layer 412.The non-limitative example of stabilizing agent comprises the Hammond available from Hal-stab Company of, the hindered amine as light stabilizer of the Hal-Lub of Indiana, Hal-Base, Hal-Carb, the Hal-Stab trade mark; Available from Witco ofGreenwich, the ultra-violet stabilizer of the NuostabeV1923 trade mark of Connecticut; Ultra-violet stabilizer available from the Cosorb trade mark of Minnesota Mining and Manufacturing Company; And available from Ciba-Geigy Corp.of Greensboro, the HAL stabilizing agent of the Tinuvin trade mark of N.C..If have stabilizing agent in the composition of layer 12, good especially stabilizing agent is available from the Tinuvin 1130 of Ciba-Geigy and Tinuvin 292 HAL stabilizing agents or Nuostabe V1923 stabilizing agent.
Layer 412 composition that has can be the plasticizer of the vinyl chloride of about 40-60% (weight), the acrylic resin of about 10-30% (weight), about 0-3% (weight) and the stabilizing agent of about 0-10% (weight).
Suitable is that layer 412 composition that has are the plasticizer of the vinyl chloride of about 45-55% (weight), the acrylic resin of about 15-30% (weight), about 0-20% (weight) and the stabilizing agent of about 0-8% (weight).
Best is that layer 412 composition that has are the plasticizer of the vinyl chloride of about 47-60% (weight), the acrylic resin of about 16-27% (weight), about 10-21% (weight) and the stabilizing agent of about 2-6% (weight).
The composition of layer 412 can be by making components dissolved in solvent, described solvent such as ketone and aromatic compound, be preferably isobutyrone, a kind of solvent naphtha, methyl ethyl ketone, methyl iso-butyl ketone (MIBK) and toluene, be more preferably these solvents of equal portions.With scraper coating or grooved roll coating layer 412 is coated on the liner 414, dry coating weight obtains dried thickness and is about 0.04 millimeter (0.0015 inch) to about 0.08 millimeter (0.0030 inch) in the scope of about 0.70-1.10 gram.Be preferably, the thickness of liner 414 about 0.5 millimeter (0.002 inch) is to about 1 millimeter, and the thickness of layer 412 about 0.5 millimeter (0.002 inch) is to about 1 millimeter.
After the coating, layer 412 carries out about 2 minutes of drying with about 90 ℃-120 ℃ temperature and desolvates to remove on liner 414, melted 30 seconds to 60 seconds in 175 ℃ to 205 ℃ in stove then.Store composite 410 then until use, can choose wantonly but be to be preferably the second release liner lamination of composite and contact adhesive (PSA) being distinguished and be used for protecting the PSA district, store this laminated product part.
Figure 15 has illustrated a kind of composite 420 of lamination, and it is by forming on the first type surface with respect to polymer release liner 414 that PSA district 416 (protecting with second release liner 418) is laminated to floor 412.
Before lamination, according to technology well known to those skilled in the art with an independent step will distinguish 416 and liner 418 combine.
District 416 can be the contact adhesive of any routine, and its optical clarity optical clarity performance with layer 412 at least is the same good, is better than the latter and is advisable.The non-limitative example of these adhesives comprises polyacrylic, glymes, natural rubber, polysiloxanes, rubber, SB, cis polybutadiene and styrene-isoprene block copolymer.Adhesive therefor comprises that preferably percentage by weight is about 50/50 to 90/10 (being advisable with about 75/25), viscosity is the vinyl compound of 1100-1500 centipoise and the blend of acrylic compounds (vinyl acrylic blends).
District's 416 thickness through lamination are about 0.013 millimeter to 0.05 millimeter, are advisable with about 0.015-0.03 millimeter.
Release liner 418 can be made by release liner material well known by persons skilled in the art.Release liner material 418 is preferably the surface roughness (recording according to Haggerty sheffield) with about 5-40 sheffields.The outward appearance in floor 412 and PSA district 16 before the selection of liner 418 can influence lay up period and use, liner 418 can be the materials that is used for client's preference of layer of the present invention.The non-limitative example of release liner comprises polyester through polysiloxane coated, through the paper of polysiloxane coated, through the polyester of urea alkyd coating, through the paper of urea alkyd coating etc.Good especially release liner 418 is available from Rexam Release ofOak Brook, the polyester of IL through polysiloxane coated, and thick 0.005 millimeter of its polysiloxane coating is positioned on the thick 0.07 millimeter polyester film.
The glossiness of release liner 418 is advisable with about 100-130 in the scope of about 80-130.Glossiness is measured with 60 ° of gloss meters of Gardner, and used method is a public technology well known by persons skilled in the art, as ASTM standard No.D523.
After PSA district 416 is laminated on the floor 412, can remove the first polymer release liner 414 in storage with before using.
Figure 16 is the profile of final composite 430, composite 430 comprises layer 412, is bonded with PSA district 416 on the first type surface of this floor, and this PSA district 416 also is bonded on the substrate 422, image 424 is arranged on the first type surface of this substrate 422, and district 416 is bonded on this image.Floor 412 contacts with a first type surface of substrate 422 with PSA district 416, but does not seal substrate 422.Be preferably, image 424 is arranged on the first type surface of substrate 422, adhesive area 424 (not shown)s are arranged on opposed major surfaces.Image 424 forms according to the present invention.
Image 424 can comprise from dyestuff, pigment or the dyestuff of toner, printing ink or coating and the combination of pigment, and all these is well known by persons skilled in the art, and especially those embodiment of the invention were described.
Be preferably, image 424 comprises the composition that can bear at least about the processing temperature of 100 ℃ (better then being advisable at least about 105 ℃).Most of printing ink, pigment, toner, dyestuff and coating can be accepted in this film surface.
Substrate 422 can be the known any transparency carriers of image graphics those skilled in the art.Nonrestrictive example comprises clear glass, clear acrylic based sheet and clear polycarbonate based sheet.Substrate 422 can be the window of the building or the vehicles.
By pressurization floor 412 and PSA district 416 are transferred on image 424 and the substrate 422 from the liner 418 of composite 420, institute's plus-pressure is enough to make PSA district 416 to be adhered on the substrate 422, better about 1 kilogram to about 5 kilograms.
When floor 412 and PSA district 416 were adhered on image 424 and the substrate 422, the thickness that they combine about 0.05 millimeter (0.002 inch) was to about 0.13 millimeter.Be preferably about 0.10 millimeter to about 0.13 millimeter of thickness.
After being administered to above image 424 and the substrate 422 take off liner 18 in floor 412 and PSA district 416, rolls, can Recycling.
Routine is used to form the durable machine that visual substrate is arranged and can be used for layer 412 pressure-sensitive being transferred on the layer 422.The non-limitative example of machine comprises laminating machine, as the Scotchprint of 3M company TMThe laminating machine of 9540 and 9542 trades mark.
Figure 17 has illustrated the 12nd embodiment of the present invention, before bonding PSA district 416, image 426 is placed on the layer 412 of composite 410.Transfer layer 412 and PSA district 416 and the image between the two 426 are adhered on the substrate 422 (being with or without second image 424 shown in Figure 17), become final composite 430.In this embodiment, can be with the electrostatic image transfer method (as Scotchprint available from Minnesota Mining and Manufacturing Company TMElectronics forms PS) and static form visual paper (as No.8601 image transfer paper) 4 Color Pattern and sihouette patterned layer toner image be placed on layers 412 from static paper available from Minnesota Mining and Manufacturing Company.Can be randomly, liner 414 is peelled off in bonding PSA district 416, and image 426 is stayed on the layer 412, is used for lamination transfer to required durable film.In addition, any printing process of the embodiment of the invention (as ink jet printing or thermal transfer printing) can be used to image printing to layer 412.Good especially is the heat and mass transfer printing of the 13 embodiment.
Use layer 412 that the protection of erosion resistant and UV resistant can be provided for image 424, image 426 or the two and substrate 422.
The abrasion of layer 412 of the present invention before image 424 quilts grind off is for using the ofTonowanda available from Taber Industries, the CS-10 abrasion wheel grinding about 500 of New York is to about 2000 circles, be preferably about 500 to about 1000 circles, this type with used substrate is relevant.
Layer 412 provides image 424 and the protection of substrate 422 and the outward appearance of the image that do not detract.Layer 418 is optically transparent, and visual experience also is transparent.Be preferably, by between observer's eyes and visual chart, placing or when not putting the standard vision experimental measurement of this film, its optical clarity makes it possible to see acceptable image.
At preparation protectiveness hyaline layer on the polyester of urea alkyd coating; described polyester through the coating of urea alkyd is the urea polymers coating that comprises polyureas alcohol acid supplement that 0.005 millimeter of a bed thickness is arranged on thick 0.07 millimeter polyester film, and described protectiveness hyaline layer has following component:
Geon 178 vinylites of 46.7% (weight) (B.F.Goodrich, Cleveland, Ohio); 17.9% (weight) Elvacite acrylic resin (ICI Resins, Wilmington, Delaware); 17.2% (weight) Vikofiex, 7170 plasticizer (ATOChem, Philadelphia, PA.); 2.3% (weight) Tinuvin 292HAL stabilizing agent (Ciba-Geigy, Greensboro, N.C.); (Witco, Greenwich is CT) with the two parts of isobutyrone of 13.6% (weight) and the dicyandiamide solution of a a kind of solvent naphtha for 2.3% (weight) Nuostabe V1923 stabilizing agent.
In liner upper blade coating one deck coating, wet thickness is 0.127 millimeter, under 120 ℃ temperature, removed in dry 2 minutes and desolvate, then in stove in 175 ℃ of fusings 45 seconds, dried thickness is about 0.05 millimeter.
Adhesive is made by following component:
VYHH (Union Carbide, Danbury, CT) 69 parts
Acryloid B82 (Rohm and Haas, Philadelphia, PA) 17 parts
Paraplex G62 (C.P.Hall, Bedford Park, IL) 14 parts
In the mixed solvent that comprises the dimethylbenzene of equal portions, methyl ethyl ketone and methyl iso-butyl ketone (MIBK), obtaining final solution viscosity is the 1100-1600 centipoise with these components dissolved.The solution scraper is coated on the polyester release liner of polysiloxane coated, and wet thickness is 0.076 millimeter.Described liner is that (Rexam Release, Chicago have thick 0.005 millimeter polysiloxane coating on IL.) at thick 0.07 millimeter polyester film.In 120 ℃ of dryings 2 minutes, obtaining dried thickness was 0.0025 millimeter then.
Use about 2.3 kg/cm then 2Pressure with embodiment 9 be positioned on the liner the layer contact with the adhesive area of embodiment 10, make laminated product as shown in figure 15.
According to the 13 preferred embodiment of the present invention, display unit the 20, the 21st of the present invention, thermal transfer device, comprise heat and mass transfer or sublimation printer, in heat and mass transfer is printed, place execute the body sheet or " colour band " contacts with the acceptor sheet, the thermal printer head of localization heats executing the body sheet in imaging mode (usually from the back side).Heat (and pressure, image mode if necessary) distributes and causes that material is transferred to the acceptor sheet from executing the body sheet by position of image.The material of transfer printing normally contains colouring agent (as dyestuff, pigment or the mixing of the two) adhesive (binder).Adhesive is a kind of heat-so rial (as paraffin and a resin), and it is from executing the carrier layer release on the body sheet and shifting and be adhered on the acceptor sheet.Thermal printer head is made up of small heating element array usually, can carry out addressing respectively to each heating element heater with the current impulse that is subjected to highly control by resistor (it comprises heating element heater) usually.Recently, have on the big form thermal mass transfer printer market of good local registration on sale, the SummaChrome of U.S. Summagraphics company for example TMGC 1300 systems (400 DPI) of Imaging system (406 DPI), U.S. GerberScientific Products/Gerber Edge Graphtec company or Roland Digital Group ColorCamm PNC-5000 system (360 DPI).Computer 13 of the present invention can directly carry out addressing to these systems.
Thermal printer is to execute the body colour band with the difference of thermal mass transfer printing printer and does not contact with the acceptor sheet.Term " distillation " is meant that the coloring agent layer of executing on the body colour band does not directly evaporate by the intermediate liquid state and condenses on the acceptor sheet.Deliver to the number of the current impulse of each unit of heat-transferring head by control, can control the printhead of generation, therefore it, determine color density on this position by decision distillation amount.An example of sublimation printer is that Minnesota Mining and Manufacturing Company provides Rainbow TMSeries printer.These printers are small-format normally.
From United States Patent (USP) incorporated by reference 5,409,883,5,312, can recognize the colour band and the Method of printing of hot transfer printing of the gloss layer of opaque silver metal, White-opalescent and bright durable look in 683 and 5,472,932 here.From United States Patent (USP) 5,409, photoresistance white of understanding in 883 and 5,312,683 and silver metal colour band on suitable substrate, print with the light sihouette pattern 2 of the photoresistance of chromatic image 3,4 registrations of the present invention be preferable.The optical density (OD) of white light resistance layer should be at least 1, is at least 2 better, be at least 2.5 better, be 3 best.
Because transfer process is responsive to surface error, it is minimum that last printing sheet should only may be restricted to visual defective, and therefore very smooth very level and smooth, the optical transparent substrate in surface is preferable.Transparent vinyl sheet according to eleventh embodiment of the invention is good especially.The hot transfer printing colouring agent that uses in the heat transfer colour ribbon is favourable, because the colour band of supplying on the market is with panchromatic ultraviolet resistance and the moist image of providing.
For example, the SummaChrome of U.S. Summagraphics company TMImaging system (406 DPI) includes eight platforms, at most the printer of eight different colour bands is arranged, and each colour band can be sent to thermal printer head respectively with any order.Wherein four colour bands can be general black, dark red, yellow and blue-green colour band, and other four colour bands are a some color, and specifically, at least one photoresistance light color colour band is as above-mentioned argent or white colour band.The resin colour band is preferable, because they provide the printout with good against weather and durability and good resistance ruled area.Adopt SummaChrome TMThe local registration very good (seeing Table 1) between the proof multilayer different colours colour band has been demonstrated in the test of Imaging system, prints to diameter less than on the 1mm clear area with causing strict registration.
The substrate of hot transfer printing can adopt supply on the market transparent, and optical clear film especially is as the optical clear polyester film of supplying on the transparency printing film VM4414 of 3M company or the market.Optical clear vinyl film according to eleventh embodiment of the invention is good especially.For suitable mechanical stability is provided to vinyl film, it is preferable providing the polyester film that optional contact adhesive is arranged between ethene and the polyester with the form of lamination.
According to the 14 to the 16 embodiment of the present invention, TLD device 14 of the present invention can be the combination of direct printer type in the combination of direct printer 60,70 or the printer 80.
The high-quality substrate that the 14 to the 16 embodiment according to the present invention provides clear area 6 to reach optical clarity need not to print auxiliary equipment, and top-quality chromatic image also is provided.
As shown in figure 18, the output of computer 13 comprise the CMYK pictorial data reached the T layer data the two, provide it to computer 60 and also have optional printer 70.Printer 60 be used for integrate, translucent or transparent, preferably print specific sihouette pattern 2 on the optically transparent substrate.The vinyl tile of eleventh embodiment of the invention is good especially.62 of the output prints of printer 60 are sent to printer 70, it can be an independent printer or with printer 60 print head cartridges printhead together.Printer 80 produces the last full-colour image 3 that comprises clear area 6, as last printout 72.
With reference to figure 19A and 19B, transparency carrier 63 can be any translucent, the transparent and/or optical transparent substrate described in the above embodiment, especially the optical clear integration base of the 11 embodiment, registration ground printable layer 64 to 66 on it stays clear area 67 according to the transparency data of T layer.Printer 60 is preferably with reference to the described thermal transfer printer of the 13 embodiment.Layer 64 is the dark layers with Fig. 9 or 42 equivalences of 10 middle levels.Layer 65 is light sihouette layers, and its optical density (OD) is at least 1, is at least 2 better, be at least 2.5 better, be 3 best.United States Patent (USP) 5,312,683 and 5,409, white described in 883 and metal colour band are preferable.Layer 66 is colouring agent receptive layers of printing in as independent one deck printable layer 65.
United States Patent (USP) 5,472,932 have described some General Principle of relevant colouring agent receptive layers.According to the present invention, layer 66 can be the ink jet image receptive layers, and is for example described with reference to seventh embodiment of the invention, comprise one deck permeable formation and one deck ink-receiver layer the two.On the other hand, layer 66 can be the moisture absorption layer of the 8th embodiment, and substrate 63 can be the microporous layers of same embodiment.In addition, layer 66 can be conduction and the dielectric layer of the tenth embodiment.By providing around the clear area 67 continuous path can keep electric conductivity in the layer 66, as the fine signal of Figure 19 B.Be embedded into the colour band that can produce printer 60 in appropriate resin or the paraffin by colouring agent receptive layers with particular type.
Because colouring agent receptive layers 66 is placed with bleached bed 65 registrations, is transparent so do not need layer 66.The benefit of doing like this is that receptive layers 66 can accept printing ink or toner better.Specifically, can loosen restriction required among the 9th embodiment to particle size.For conductive layer, the expanded range to 0.02 of particle size is to 10 μ m.In addition, surface roughness can increase to 200 Sheffield units, and does not influence the transparency of clear area 67.
Known as hot transfer printing, colouring agent receptive layers 66 required pigment, particle and other materials can be injected in the suitable bonding by heat and pressure, to transfer in the layer 65.
Printing substrate 62 can be transferred to second printer 70.When printer 70 is electrostatic printer, described in tenth embodiment of the invention, in printer 70, can directly print substrate 62.Surprisingly, the clear area 67 of not containing dielectric and conductive layer does not receive electric charge and does not absorb palette.Therefore, do not need to provide T layer data to printer 70.This Method of printing is different from European patent EP 0234121 and United States Patent (USP) B1 4,925,705, in these two kinds of methods, adopts mask earlier, removes then.According to present embodiment, need not to adopt mask.
With reference to Figure 20 the 15th embodiment of the present invention is described.Substrate 62 is according to preparation as mentioned above, and this nexine 66 is jetted ink receptive layers.Carrying out substrate 62 in improved ink-jet printer 70 prints.As shown in figure 20, printer 70 can be included in and pass the tradition four look ink jet-print heads 76 that substrate 62 width are walked about on the guide rail 71.What link to each other with printhead 76 is the continuous colour band with intensive at interval registration marks.Sensor (not shown) in the printhead 76 detects the sign on the colour band 77 and the reference location data of printhead 76 is delivered to printer to the control circuit (not shown).Light source 78 is attached on the printhead 76, and it can be a laser instrument, and the arrow beam of light that is basically perpendicular to basic 62 irradiations is provided.Printhead 74 on another guide rail 73 is installed in the opposite side of substrate 62.Printhead 74 is synchronously driven by known synchronous stepper motor of relevant technologies personnel or DC servomotor with printhead 76.In addition, speculum can be placed on the position of guide rail 73, can the two be installed on the printhead 76 with printhead 74 and light source 78.Printhead 74 comprises light source 75.When the light beam from light source 78 passed the clear area 67 of substrate 62, the control circuit of printer delivered to signal 79 by sensor 75.Control circuit changes the print signal 69 of printhead 76, thereby only carries out the printing with layer 63 to 66 registration.
With reference to Figure 21 the 16th embodiment of the present invention is described.Project with same reference numerals is identical with the 14 and the project of the 15 embodiment.Printer 80 comprises thermal transfer printer 84,86 to 89 and is combined in ink- jet printer 85,90 to 93 in the single printhead. Thermal transfer printer 84,86 to 89 comprises two or more colour bands, 88,89 on substrate 62 printable layer 64 to 66.Colour band leaves in the ribbon cartridge 86,87.Thermal printer is printable layer 64 to 66 at the top of mutual each layer and in ink-jet printer 85 one-pass width.Then, under the control of printer control circuit, ink-jet printer 85 utilizes CMYK ribbon cartridge 90 to 93 to print and the full-colour image that is formed with patterned layer 64 to 66 registrations.The combination printing head can be installed in each end by on supporting 82,83 guide rails that supported 81, and resembles common ink-jet printer that works the width that crosses substrate 62.Can resemble is usually adopting the registration sign chi shown among Figure 20 77 to improve registration in the ink-jet printer.On the other hand, printhead can be static, by known X-Y plotter driver substrate 62 is moved on the X-Y direction.
Because ink-jet printer is not printed on the zone that does not have layer 64 to 66, so these zones do not need the printing ink receptive layers.Therefore, clear area 67 is maintained optical clear.
Although some embodiments of the present invention are described,, the present invention is not limited to these.For example, being considered as various distinct methods of the present invention comprises as follows.
A kind of method that on display unit, shows image with first and second sides, described image comprises the photoresistance sihouette pattern with a plurality of first transparent or semitransparent zones, and the design layer of one deck at least with at least a color, the described design layer of one deck at least sees it is visible and see it is sightless substantially from opposite side from a side of described display unit, described image sees it is transparent or translucent substantially from this opposite side, and described method comprises step:
1) at least a definition with described design layer offers computer;
2) produce the computerization version of described design layer by computer;
3) the computerization version of described design layer is outputed to described display unit, the computerization version of described design layer is modified to described design layer is divided into a plurality of second discrete transparent or semitransparent district and other district again; And
4) demonstration is described through revising design layer and described sihouette pattern, and described first and second clear areas are registrations.
This method comprises that also is the display unit of LCD display.The first step of this method can offer computer for the definition with the sihouette layer, second step was produced the computerization version of described sihouette layer by computer, the computerization version of the 3rd step described sihouette layer of output and described design layer, the computerization version of described sihouette floor is modified to described sihouette floor is divided into a plurality of first discrete transparent or semitransparent district again.The 3rd step of this method can comprise utilizes computer that a plurality of described second discrete transparent or semitransparent district is incorporated in the described computerization version of described design layer.The 3rd step of this method can comprise utilizes computer that a plurality of described first discrete transparent or semitransparent district is incorporated in the described computerization version of described sihouette floor.The described display unit of this method can be a printer.The described printer of this method can be direct or indirect printer.The printer of this method can be the printer of local strict registration.The local registration index of this method printer can be less than 1mm, and is then better less than 0.6mm, then best less than 0.4mm.The described computerization version of the described design layer of this method comprises the dichroic layer data of described design layer.The described computerization version of described design layer of this method and described sihouette floor comprises the data in the described first transparent or semitransparent district, as independent transparency data.The described display unit of this method can be the hyaline layer display unit.
A kind of goods with integration base, it comprises: colouring agent receptive layers and photoresist layer on the described substrate, described photoresist layer have a plurality of first transparent or semitransparent district.
A kind of goods with integration base, it further comprises: have the described coloring agent layer in a plurality of second transparent or semitransparent districts and have the photoresist layer in the first transparent or semitransparent district of a plurality of and the second transparent or semitransparent district registration.The colouring agent receptive layers of goods comprises the conductive layer that is suitable for static dump.The described receptive layers of goods comprises the dielectric layer that is suitable for static dump.The described conductive layer of goods comprises the conducting pigment that contains antimony and the direct hybrid particles of tin oxide.The particle of goods is a tin oxide of mixing antimony.The sheet resistance of the described conductive layer of goods is 2.0 * 10 5To 3 * 10 6Ω/scope.The dielectric layer of goods comprises spacer particles and abrasive grain, and the ratio of spacer particles and abrasive grain was 1.5: 1 to 5: 1 scope.The colouring agent receptive layers of goods comprises the conductive layer that is suitable for static dump.The described receptive layers of goods comprises the dielectric layer that is suitable for static dump.The described substrate of goods is the polymeric substrates that contains ethene.The described colouring agent receptive layers of goods comprises the ink receiving layer that is suitable for inkjet printing.The described coloring agent layer of goods comprises the ink receiving layer that is suitable for inkjet printing.That the described substrate of goods comprises is hydrophilic, micropore, polymer film, and described colouring agent receptive layers comprises moisture absorption layer.By such as the heating and the post processing of calendering, the cave in pore structure of film of the waiting of goods provides transparency after the imaging.Goods may further include and prevent permeable formation, and described ink receiving layer protection size reaches the discrete particles that causes the protective layer projection.Goods may further include and prevent permeable formation, and described ink receiving layer protection size reaches the discrete particles that causes the protective layer projection.Goods are durable.The described substrate of goods is transparent, and is preferably optically transparent.
Goods comprise the polymeric substrates of the composition that contains vinyl chloride resin, optional acrylic resin, optional plasticizer and optional stabilizing agent, here, this composition is formed on smoothness and reaches Sheffield's value on 1 to 10 polymer release liner, and photoresist layer on the described substrate and design layer, described design layer comprises at least one dyed layer, described photoresist layer further is divided into a plurality of first transparent or semitransparent district, described design layer further is divided into a plurality of second transparent or semitransparent district, and described first and second clear areas are registrations.
Goods further comprise acrylic resin.The consumption of the vinyl chloride resin of goods is about 49 to 72 weight percent; The consumption of acrylic resin is about 9 to 33 weight percent; Plasticizer dosage is about 0 to 25 weight percent; The consumption of stabilizing agent is about 0 to 8 weight percent.The consumption of the vinyl chloride resin of goods is about 55 to 65 weight percent; The consumption of acrylic resin is about 16 to 27 weight percent; Plasticizer dosage is about 10 to 16 weight percent; The consumption of stabilizing agent is about 2 to 6 weight percent.The described substrate of goods is transparent, and is preferably optically transparent.
A kind of reception comprises the mimeograph documents of color separation pictorial data, photoresist layer data and transparency data and prints the branch color picture that comprises dichroic layer and photoresist layer clear area in the two and the printer of photoresist layer data according to described transparency data.
Printer can electrostatic printer, ink-jet printer or thermal transfer printer.Electrostatic printer can comprise the linear arraies of a plurality of respectively charging electrodes, described printer by control selectively each respectively charging electrode print described transparent data.Ink-jet printer comprises a plurality of ink guns, and described printer is printed described transparent data by controlling each described ink gun selectively.Thermal transfer printer can be printed described photoresist layer, prints described color separation pictorial data with another print apparatus.
A kind of the mimeograph documents that comprise color separation pictorial data, photoresist layer data and transparency data are carried out the rastered picture processing method that rastered picture is handled, being included in that operation on the described mimeograph documents produces the rastered picture bit map of described color separation pictorial data and described photoresist layer data and described transparency data are incorporated in the described rastered picture bit map of described color separation pictorial data and described photoresist layer data so that clear area is registration in described minute color picture grating bit map and described photoresist layer bit map.
This rastered picture processing method can at first produce described minute color picture grating bit map and described photoresist layer bit map, introduces described clear area then.
A kind of the mimeograph documents that comprise color separation pictorial data, photoresist layer data and transparency data are carried out the rastered picture treatment system that rastered picture is handled, this system be included in operation on the described mimeograph documents produce described color separation pictorial data and described photoresist layer data the rastered picture bit map device and described transparency data to be incorporated in the described rastered picture bit map of described color separation pictorial data and described photoresist layer data so that clear area be the device of registration in described minute color picture grating bit map and described photoresist layer bit map.
The grating treatment system can be hard wired.The grating treatment system can comprise the programmable digital processor.
A kind of generation based on the drawing computer comprises the system of the graphic image of dichroic layer and photoresist layer, comprising: first input unit of input image data, produced the device of color separation pictorial data by described pictorial data; Produce the device of photoresist layer data, second input unit of input transparency data; And output comprises the device of the display file of described color separation pictorial data, described photoresist layer data and described transparency data.
May further include the storage device of a plurality of standard transparent data templates of storage based on the drawing system for computer.

Claims (9)

1. Method of printing is characterized in that described method comprises the ratio that utilizes transmitted light density and reflection density on any zone of computer software control image graphics and the step of image printing to the substrate.
2. figure that has image is characterized in that described figure has a zone at least with the ratio of transmitted light density with reflection density that utilized computer software control during image printing is to the substrate.
3. method that image is presented on the display unit with first and second sides, described image comprises the photoresistance sihouette pattern with a plurality of first transparent or semitransparent zones, and the design layer of one deck at least with at least a color, the described design layer of one deck at least sees it is visible and see it is sightless substantially from opposite side from a side of described display unit, described image sees it is transparent or translucent substantially from opposite side, and described method comprises the following steps:
1) at least a definition with described design layer offers computer;
2) produce the computerization version of described design layer by described computer;
3) the computerization version of described design layer is outputed to described display unit, the computerization version of described design layer is modified to described design layer is divided into a plurality of second discrete transparent or semitransparent district and other district again; And
4) demonstration is described through revising design layer and described sihouette pattern, and described first and second clear areas are registrations.
4. goods that can have integration base, comprising: colouring agent receptive layers and photoresist layer on the described substrate, described photoresist layer have a plurality of first transparent or semitransparent district.
5. goods with integration base, comprising: colouring agent receptive layers and photoresist layer on the described substrate, described photoresist layer have a plurality of first transparent or semitransparent district.
6. goods that comprise photoresist layer and design layer on polymeric substrates and the described substrate, described design layer comprises at least one dyed layer, described photoresist layer further is divided into a plurality of first transparent or semitransparent district, described design layer further is divided into a plurality of second transparent or semitransparent district, and described first and second clear areas are registrations.
7. a reception comprises the mimeograph documents of color separation pictorial data, photoresist layer data and transparency data and prints the described minute color picture comprising dichroic layer and photoresist layer clear area in the two and the printer of photoresist layer data according to described transparency data.
8. one kind is carried out the rastered picture processing method that rastered picture is handled to the mimeograph documents that comprise color separation pictorial data, photoresist layer data and transparency data, and it is registration in described minute color picture grating bit map and described photoresist layer bit map that described method is included in that operation on the described mimeograph documents produces the rastered picture bit map of described color separation pictorial data and described photoresist layer data and described transparency data are incorporated in the described rastered picture bit map of described color separation pictorial data and described photoresist layer data so that clear area.
9. the generation based on the drawing computer comprises the system of the graphic image of dichroic layer and photoresist layer, and described system comprises
First image data input device, produce the device of color separation pictorial data by described pictorial data;
Produce device, the second transparency data input device of photoresist layer data;
Output comprises the device of the display file of described color separation pictorial data, described photoresist layer data and described transparency data.
CN 96180410 1996-06-14 1996-06-14 Display unit and method of displaying image Expired - Lifetime CN1122609C (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100361816C (en) * 2003-12-22 2008-01-16 雅马哈株式会社 System and method for printing image pattern on object
CN103666109A (en) * 2012-08-29 2014-03-26 株式会社理光 Yellow ink composition for inkjet recording, and inkjet recording method and inkjet recorded material
CN110654127A (en) * 2018-06-29 2020-01-07 住友化学株式会社 Method for producing film, method for producing organic EL element, and ink composition set for producing film
CN112888921A (en) * 2018-07-27 2021-06-01 德国胡贝尔集团有限公司 Method and system for determining hue

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100361816C (en) * 2003-12-22 2008-01-16 雅马哈株式会社 System and method for printing image pattern on object
CN103666109A (en) * 2012-08-29 2014-03-26 株式会社理光 Yellow ink composition for inkjet recording, and inkjet recording method and inkjet recorded material
US9102841B2 (en) 2012-08-29 2015-08-11 Ricoh Company, Ltd. Yellow ink composition for inkjet recording, and inkjet recording method and inkjet recorded material
CN103666109B (en) * 2012-08-29 2016-02-10 株式会社理光 For the Yellow ink composition of ink-vapor recording and ink jet recording method and ink jet recording materials
CN110654127A (en) * 2018-06-29 2020-01-07 住友化学株式会社 Method for producing film, method for producing organic EL element, and ink composition set for producing film
CN112888921A (en) * 2018-07-27 2021-06-01 德国胡贝尔集团有限公司 Method and system for determining hue

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