CN1222148A - Process for producing epoxides from olefines and hydrogen peroxide or hydroperoxides using zeolithic oxidation catalyst - Google Patents

Process for producing epoxides from olefines and hydrogen peroxide or hydroperoxides using zeolithic oxidation catalyst Download PDF

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CN1222148A
CN1222148A CN 97195499 CN97195499A CN1222148A CN 1222148 A CN1222148 A CN 1222148A CN 97195499 CN97195499 CN 97195499 CN 97195499 A CN97195499 A CN 97195499A CN 1222148 A CN1222148 A CN 1222148A
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hydrogen peroxide
titanium
zeolite
weight
hydroperoxide
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CN 97195499
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U·米勒
G·H·格罗施
B·豪尔
M·舒尔兹
N·里伯
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BASF SE
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BASF SE
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Abstract

A process for producing epoxides from olefines and hydrogen peroxide or hydroperoxides in the liquid phase using an oxidation catalyst based on titanium or vanadium silicalites with a zeolithic structure, in which the concentration of the hydrogen peroxide or hydroperoxides in the reaction mixture is in the range from 0.05 to less than 1 wt.% during the reaction.

Description

Use zeolithic oxidation catalyst to prepare the method for epoxide by alkene and hydrogen peroxide or hydroperoxide
The present invention relates to a kind of application makes oxide catalyst and prepares improving one's methods of epoxide by alkene and hydrogen peroxide or hydroperoxide based on having zeolite structured titanium silicate or silicic acid vanadium.
Making epoxidation catalyst about the application titanium silicate is disclosed in the method that alkene and aqueous hydrogen peroxide solution prepare epoxide: (1) EP-A100119 and (2) M.G.Clerici etc., catalysis magazine (J.Catal.) 129, (1991), 159-167 page or leaf.
According to (1), the epoxidation of ethene, propylene, 3-chloro-1-propene, 2-butylene, 1-octene, 1-tridecylene, mesityl oxide, isoprene, cyclooctene and cyclohexene is that general hydrogen peroxide dilute aqueous soln carries out in autoclave in the presence of titanium siliceous rock.In this case, the concentration of hydrogen peroxide in the reaction mixture can be reduced to 10% (weight).
In (2), disclose and to be reduced to 1% to the concentration of hydrogen peroxide in this epoxidation.In (2) narration for the titanium siliceous rock catalysis epoxidation effect that becomes propylene oxide from propylene, the source of its employed hydrogen peroxide is that concentration is the H of 30-35% 2O 2The aqueous solution.
Yet the prior art processes of this epoxidation has shortcoming.Use superoxol (about 10-70% (weight) H 2O 2), in reacting, can produce many major safety problems, because spontaneous decomposition may appear in hydrogen peroxide or its by product (for example hydroperoxide), particularly under the situation that some organic solvent exists, improve for getting rid of considerable expense of these safety problem needs and production cost.Even without the problem of described secure context, because intermediate concentration to the superoxol of high density is the comparison costliness, thereby production cost is original just high.
The purpose of this invention is to provide a kind of simply, effectively and particularly epoxidizing method of the economic alkene that does not have the prior art shortcoming again.
Once found by adopting following method to reach this purpose, this method is used based on the oxide catalyst with zeolite structured titanium siliceous rock or vanadium silicite by alkene and hydrogen peroxide or hydroperoxide with the liquid phase production epoxide, the wherein during reaction hydrogen peroxide in the reaction mixture or concentration 0.05%-<1% (weight) of hydroperoxide, 0.1%-0.8% (weight), especially 0.2%-0.6% (weight) particularly.
The hydroperoxide that can use are all organic hydroperoxides that are used as the oxygenant of this class epoxidation usually, and its general formula is R-O-O-H, and R normally contains the organic radical of 1-30 carbon atom in the formula.In this connection, particularly advantageous is cumene hydroperoxide and hydroperoxidation diisopropylbenzene(DIPB).
In preferred embodiments, the source of the hydrogen peroxide that epoxidation of the present invention is used is an aqueous hydrogen peroxide solution, particularly industry (promptly not purifying) superoxol, its content of hydrogen peroxide is 0.1-10% (weight), particularly 0.15-5% (weight), especially 0.2-2% (weight) hydrogen peroxide.
The industrial hydrogen peroxide cource of particularly suitable is the extraction solution that contains hydrogen peroxide from the anthraquinone-working solution of preparation hydrogen peroxide.
Another kind of well-adapted industrial hydrogen peroxide cource is logistics that contains hydrogen peroxide or the resistates that distillation produces from hydrogen peroxide, for example steam or still bottom product, and this logistics or resistates improve its H without further concentrating usually 2O content.
The industrial hydrogen peroxide cource that is particularly suitable in addition is from fermentor tank meat soup or comes from the extraction solution that contains hydrogen peroxide that contains enzyme mixture, also can come from source naturally occurring or that can obtain with biotechnology.
Application is that prior art is known based on the oxide catalyst with zeolite structured titanium silicate or silicic acid vanadium.As well-known, zeolite is the crystal aluminosilicate with orderly channel architecture and cage structure, and its perforate is the micropore less than 0.9nm.The reticulated structure of this zeolite is the SiO that connects through the ordinary oxygen bridging 4-and AlO 4-tetrahedron.About this known structure can referring to, for example, W.M.Meier and D.H.Olson " zeolite structure type atlas " (Altas of Zeolite StructureTypes " Butterworth, second edition, London, 1987.
Other known zeolites do not contain aluminium, and titanium exists with the form that Ti (IV) part replaces silicon (IV) in lattice silicate.These titanium zeolites particularly have those of MFI type crystal structure, with and may the preparation method be described in, for example, among EP-A311983 or the EP-A405978.Except silicon and titanium, this class material also can contain such as aluminium, zirconium, tin, iron, cobalt, nickel, gallium, boron or small amount of fluorine element.
In described oxide catalyst, the titanium in the zeolite can partly or entirely be replaced by vanadium.Titanium and/or vanadium are generally 0.01 to the mol ratio that silicon adds titanium and/or vanadium total amount: 1-0.1: 1.
Known titanium zeolite with MFI structure, it can be discerned by the peculiar collection of illustrative plates of x-ray diffraction pattern, and can be by in the infrared region (IR) about 960 centimetres -1Place's skeletal vibration bands of a spectrum are discerned, and are different from metatitanic acid an alkali metal salt or crystallization and amorphous TiO thus 2Phase.
The general method for making of described titanium zeolite and vanadium zeolite is as follows: make SiO in pressurized vessel 2The source, such as the titanium of titanium dioxide or corresponding vanadium oxide or vanadium source and such as the aqueous mixture of the nitrogenous organic base of tetrapropylammonium hydroxide (" template compound " (Schablonen-Verbindung)), can add alkali metal compound when needing, at high temperature reacted several hours or several days, and obtained crystallized product.Products therefrom is filtered, and organic nitrogen(ous) base is removed in washing, drying and calcination at high temperature.In the gained powder, to the titanium of small part or vanadium in varing proportions four-, five-or the effect of six-reprovision position be present in the zeolite lattice.In order to improve catalysis characteristics, then adopt the washing of vitriolic superoxol several times, titanium zeolite or vanadium zeolite powder drying and calcination more after this; Then, handle with alkali metal compound, so that zeolite is transformed into positively charged ion-type from the H-type.
Preferred titanium zeolite of institute or vanadium zeolite are to have pentasil structure person, particularly have the type that X-ray measuring belongs to BEA, MOR, TON, MTW, FER, MFI, MEL or MFI/MEL mixed structure.Such zeolite is described in, for example, and W.M.Meier and D.H.Olson, " zeolite structure type atlas " Butterworths second edition, London, 1987.For the present invention also may be the titanium-containing zeolite with ZSM-48, ZSM-12, ferrierite or beta-zeolite and mordenite structure.
The present invention makes on the methodological principle of epoxide and can adopt all common reaction methods to carry out in the reactor of all common types, for example adopts suspended pattern or in fixed bed unit.Can carry out operate continuously or periodical operation.
Epoxidation of the present invention is carried out in liquid phase, suitable can be only in water or water and can with the mixture of water-soluble mixed organic solvent in carry out.Shi Yi organic solvent is an alcohols especially, for example methyl alcohol, ethanol, Virahol, the trimethyl carbinol or its mixture.If these organic solvents mix application with water, its content in whole mixture is generally 5-95% (volume), particularly 30-85% (volume) so.
Epoxidation of the present invention in temperature is usually-20-70 ℃, particularly-and 5-50 ℃, pressure is to carry out under the 1-10 crust.
Employed alkene can be any organic compound that contains at least one ethylenical unsaturated double bonds.Can be aliphatic series, aromatics or alicyclic character, can have line style or branched structure.Preferred alkene contains 2-30 carbon atom.Can there be an above ethylenical unsaturated double bonds, for example in diene or triolefin.Alkene also can contain other functional group, for example halogen atom, carboxyl, carboxylicesters functional group, hydroxyl, ether bridge, sulphur bridge, carboxyl functional group, cyano group, nitro or amino.
The representative instance of this class alkene is an ethene, propylene, 1-butylene, suitable-and anti--2-butylene, 1,3-butadiene, amylene, isoprene, hexene, octene, nonene, decene, undecylene, dodecylene, cyclopentenes, tetrahydrobenzene, dicyclopentadiene, the methylene radical cyclopropane, vinyl cyclohexane, vinyl cyclohexene, 3-chloro-1-propene, vinylformic acid, methacrylic acid, butenoic acid, vinylacetic acid, vinyl carbinol, alkyl acrylate, alkyl methacrylate, grease, linolic acid, linolenic acid, the ester of above-mentioned unsaturated fatty acids and glyceryl ester, vinylbenzene, 2-methyl styrene, Vinylstyrene, indenes and stilbene.According to method of the present invention, the mixture of described alkene also can be by epoxidation.
Method of the present invention is specially adapted to make epoxidation of propylene to become propylene oxide.
According to the present invention, use titanium siliceous rock or vanadium silicite, be lower than under the concentration of hydrogen peroxide as known in the art at this, can successfully make alkene epoxidation.Because concentration of hydrogen peroxide is low in the system, no longer there is safety problem.In addition, can use the superoxol that does not contain the interference stability agent under high density, but must contain the interference stability agent.Method of the present invention thus has following advantage: can use low-cost technical grade hydrogen peroxide to make raw material; Make the people surprised be that wherein the impurity of Cun Zaiing does not disturb according to epoxidation of the present invention.
Further set forth method of the present invention with following example, but to be not understood to be a kind of restriction.
Example 1
The 455g tetraethyl orthosilicate is added in the 4 neck flasks (2l capacity), and when stirring (250 rev/mins, paddle stirrer), in 30 minutes, adds the 15g original four-isopropyl titanate and form the water white transparency mixture from dropping funnel.20% (weight) hydroxide tetrapropylammonium solution (alkali content<10ppm), and mixture stirred 1 hour that adds 800g at last.By separate the alcohol mixture (about 450g) of formation at 90-100 ℃ of following dephlegmate.Replenish volume with the 1.5l deionized water, opaque a little solution is moved in the stainless agitated autoclave that capacity is 2.5l.
The temperature of airtight autoclave (200 rev/mins of anchor stirrers) is risen to 175 ° with 3 °/minute speed.Afterreaction was finished in 92 hours.Centrifugation refrigerative reaction mixture (white suspension body).Wash with water several times until neutrality.With gained solid dry 24 hours (weight 149g) under 110 ℃.
Removed the template compound (weightless 14% (weight) of calcining) that still is present in the zeolite in 5 hours by calcination in 550 ℃ of air at last.
According to the wet chemical analytical method, the Ti content of white pure products is 1.5% (weight), and however, residual base content is below the 100ppm.With SiO 2Be the basis meter, productive rate is 97%.Grain size is the 0.05-0.25 micron, and product shows typical IR bands of a spectrum at about 960 centimetres-1 places.
Example 2
The titanium silicate powder of 45ml methyl alcohol and 0.5g example 1 is added in the 250ml glass autoclave, with magnetic stirrer stirring suspension body.Airtight glass autoclave is cooled to-30 ℃ then, and injects the 20.7g propylene.Glass autoclave is warming up to 0 ℃ then, and is metered into 0.5% (weight) superoxol of 23g.Under autogenous pressure in 0 ℃ of stirred reaction mixture 5 hours.Catalyzer is removed in centrifugation then.Adopt gas Chromatographic Determination propylene oxide content.Propylene oxide content is 0.3% (weight).
Example 3
The titanium siliceous rock of 45ml methyl alcohol and 0.5g example 1 is added in the 250ml glass autoclave, with magnetic stirrer stirring suspension body.Airtight glass autoclave is cooled to-30 ℃ then, and injects the 20.2g propylene.Glass autoclave is warming up to 0 ℃ then, and is metered into 0.5% (weight) superoxol of 23g.Under autogenous pressure in 0 ℃ of stirred reaction mixture 30 minutes.Catalyzer is removed in centrifugation then, adopts gas Chromatographic Determination propylene oxide content.Propylene oxide content is 0.18% (weight).

Claims (6)

1. an application is made oxide catalyst by alkene and hydrogen peroxide or the hydroperoxide method with the liquid phase production epoxide based on having zeolite structured titanium silicate or silicic acid vanadium, it is characterized in that during reaction the concentration of hydrogen peroxide in the reaction mixture or hydroperoxide is 0.05-<1% (weight).
2. according to the method for claim 1, it is characterized in that the hydrogen peroxide cource that epoxidation is used is the aqueous hydrogen peroxide solution that contains the hydrogen peroxide of 0.1-10% (weight).
3. according to the method for claim 2, it is characterized in that employed hydrogen peroxide cource is the extraction solution that contains hydrogen peroxide from the anthraquinone working solution of preparation hydrogen peroxide.
4. according to the method for claim 2, it is characterized in that employed hydrogen peroxide cource is logistics that contains hydrogen peroxide or the resistates that distillation produces from hydrogen peroxide.
5. according to the method for claim 2, it is characterized in that employed hydrogen peroxide cource is from fermentor tank meat soup or contains the extraction solution that contains hydrogen peroxide of enzyme mixture.
6. according to each is prepared the method for propylene oxide among the claim 1-5 by propylene and hydrogen peroxide or hydroperoxide.
CN 97195499 1996-06-13 1997-05-30 Process for producing epoxides from olefines and hydrogen peroxide or hydroperoxides using zeolithic oxidation catalyst Pending CN1222148A (en)

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CN 97195499 CN1222148A (en) 1996-06-13 1997-05-30 Process for producing epoxides from olefines and hydrogen peroxide or hydroperoxides using zeolithic oxidation catalyst

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19623608.8 1996-06-13
CN 97195499 CN1222148A (en) 1996-06-13 1997-05-30 Process for producing epoxides from olefines and hydrogen peroxide or hydroperoxides using zeolithic oxidation catalyst

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CN1222148A true CN1222148A (en) 1999-07-07

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