CN1218992C - Compounded rubber racetrack and its processing method - Google Patents

Compounded rubber racetrack and its processing method Download PDF

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Publication number
CN1218992C
CN1218992C CN 02124008 CN02124008A CN1218992C CN 1218992 C CN1218992 C CN 1218992C CN 02124008 CN02124008 CN 02124008 CN 02124008 A CN02124008 A CN 02124008A CN 1218992 C CN1218992 C CN 1218992C
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rubber
enter
sulfuration
racetrack
carry out
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CN1464004A (en
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刘瑜
王深
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Green World Sports Industry Inc
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Individual
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Abstract

The present invention relates to a compounded rubber racetrack and a processing method thereof. The compounded rubber racetrack comprises styrene-butadiene rubber, ethylene-propylene-diene monomer, natural rubber, white carbon black, pottery clay, stearic acid, spindle oil, naphthenic oil, antioxidants, ultraviolet absorbents, nano particles and accelerating agents. In the processing method, the parts by weight of the raw materials, the filling materials and the additives are respectively weighted according to a weight compounding ratio, and the three kinds of rubber are cut and then are mixed with the filling materials and the additives; mixtures are mixed and placed on a two-roller calender and then are back mixed by the two-roller calender, and sheets are rolled discharged by a sheet making machine. The rolled sheets together with regenerated rubber lined below the rolled sheets are kneaded into integration by a kneading machine, and integrated sheets are primarily vulcanized in a vulcanizing machine and then are secondarily vulcanized and foamed in a tunnel type baking oven; vulcanized sheets are made into finished products by the steps of scrubbing, edge cutting, trimming, grinding and molding. The present invention has the advantages of superior resilience force, high toughness and good damping effect, wear resistance, aging resistance, resistance to ultraviolet irradiation, no cracking from the solarization of sunlight, all-weather use, precast molding, convenient installation and no toxic volatile matter.

Description

Compounded rubber racetrack and working method thereof
Technical field
The present invention relates to a kind of athletic sports appliance, be specifically related to a kind of compounded rubber racetrack and working method thereof.
Background technology
The runway that tradition is used is formed by rubber grain and polyurethane cast, its elasticity, shock resistance, anti-aging, weather resisteant can be poor, easily threshing, fade, and the polyurethane in the material contains harmful composition, surface layer is particulate state, dust, dirt even germ embed the slit between the particle easily, can't effectively remove totally, are unfavorable for HUMAN HEALTH.And this product can't reclaim processing and utilization, causes environmental pollution.
Summary of the invention
The objective of the invention is to overcome the defective that prior art exists and a kind of compounded rubber racetrack and working method are provided.
The object of the present invention is achieved like this: a kind of compounded rubber racetrack, it is mixed with by following raw material and weight part: styrene-butadiene rubber(SBR) 10-80 part, ethylene-propylene diene copolymer 10-80 part, natural rubber 10-80 part, white carbon black 2-15 part, potter's clay 2-25 part, stearic acid 1-3 part, spindle oil 0-10 part, naphthenic oil 3-10 part, oxidation inhibitor 1-5 part, UV light absorber 0.1-5 part, nanoparticle 0-20 part, TM monex TD 0-2 part, captax 0-2 part, accelerant B Z 0-2 part and accelerant CZ 0-2 part.
This compounded rubber racetrack is made by following manufacturing procedure: (1) takes by weighing three kinds of rubber and above-mentioned various filler, weight of additive part at first by weight ratio respectively; (2) styrene-butadiene rubber(SBR), ethylene-propylene diene copolymer, natural rubber are cut on bale splitter respectively; (3) then above-mentioned three kinds of rubber are mixed with filler, additive, on two-roll calendar, carry out tentatively mixingly, parked 24 hours after mixing, more anti-refining the on two-roll calendar; (4) carry out rolling out film again on three film-discharging machines, its thickness is 1.5-4.5mm; (5) the gained calendared sheet is mediated on kneader with the beneath regenerated rubber that is lined with, and mediates bonding for its two layers and is one, and its thickness is 4.5-13mm; (6) work in-process that are one after will mediating enter respectively on the drum vulcanizer that is carved with face flower and end flower and carry out the one-level sulfuration, sulfuration roller rotating speed be 100-800 change/hour, curing temperature is 100-180 ℃, pressure is 20atm; (7) and then enter the tunnel like baking oven for heating and carry out the secondary sulfur foam, temperature is 100-180 ℃, speed and sulfuration roller synchronization; (8) enter after the sulfuration and scrub the pond and scrub, curl, dry; (9) enter the bead cutter finishing of cutting edge, being cut into width is that 1.22M, length are that 20M, thickness are the rectangular plate body of 4.5-13mm; (10) enter the type that is polished on the sander, make the finished product packing warehouse-in.
In above-mentioned:
Described oxidation inhibitor is 2,6-di-tert-butyl-4-methylphenol or 2,6-d-tert-butyl-p-cresol;
Described UV light absorber is an Octabenzone;
Described nanoparticle is silicon-dioxide, titanium dioxide or lime carbonate;
Described TM monex TD is a tetramethyl-thiuram disulfide;
Described captax is a 2-mercaptobenzothiazole;
Described accelerant B Z is a zinc dibutyl dithiocarbamate;
Described accelerant CZ is a N cyclohexyl 2 benzothiazole sulfenamide.
Compounded rubber racetrack of the present invention, have good screen resilience, toughness and damping effect, can effectively reduce sportsmen's muscle fatigue and damage, and anti-skidding, wear-resisting, anti-aging, ultraviolet radiation resisting, the sunlight insolation can not chapped, and can round-the-clockly use, pre-formed, easy for installation, no noxious solvent volatile matter, recyclable utilization, compliance with environmental protection requirements.
Embodiment
Below in conjunction with embodiment in detail the present invention is described in detail.
Embodiment 1. (1) takes by weighing 1 part of 45 parts in styrene-butadiene rubber(SBR), 10 parts of ethylene-propylene diene copolymers, 80 parts of natural rubbers, 20 parts of white carbon blacks, 10 parts in potter's clay, 1 part of stearic acid, 5 parts in spindle oil, 3 parts of naphthenic oils, 4 parts in oxidation inhibitor, 0.2 part of UV light absorber, 0.1 part of TM monex TD, 1.5 parts of captaxs, 0.2 part of accelerant B Z and accelerant CZ at first by weight ratio respectively; (2) styrene-butadiene rubber(SBR), ethylene-propylene diene copolymer, natural rubber are cut on bale splitter respectively; (3) then above-mentioned three kinds of rubber are mixed with filler, additive, on two-roll calendar, carry out tentatively mixingly, parked 24 hours after mixing, more anti-refining the on two-roll calendar; (4) carry out rolling out film again on three film-discharging machines, its thickness is 1.5-4.5mm; (5) the gained calendared sheet is mediated on kneader with the beneath regenerated rubber that is lined with, and mediates bonding for its two layers and is one, and its thickness is 4.5-13mm; (6) work in-process that are one after will mediating enter respectively on the drum vulcanizer that is carved with face flower and end flower and carry out the one-level sulfuration, sulfuration roller rotating speed be 100-800 change/hour, curing temperature is 100-180 ℃, pressure is 20atm; (7) and then enter the tunnel like baking oven for heating and carry out secondary sulfuration, temperature is 100-180 ℃, speed and sulfuration roller synchronization; (8) enter after the sulfuration and scrub the pond and scrub, curl, dry; (9) enter the bead cutter finishing of cutting edge, being cut into width is that 1.22M, length are that 20M, thickness are the rectangular plate body of 4.5-13mm; (10) enter the type that is polished on the sander, make the finished product packing warehouse-in.
Embodiment 2. (1) takes by weighing 0.5 part of 10 parts in styrene-butadiene rubber(SBR), 80 parts of ethylene-propylene diene copolymers, 45 parts of natural rubbers, 10 parts of white carbon blacks, 20 parts in potter's clay, 2 parts of stearic acid, 5 parts of naphthenic oils, 2 parts in oxidation inhibitor, 1 part of UV light absorber, 4 parts of nanoparticles, 0.5 part of TM monex TD, 0.5 part of captax, 0.5 part of accelerant B Z and accelerant CZ at first by weight ratio respectively; (2) styrene-butadiene rubber(SBR), ethylene-propylene diene copolymer, natural rubber are cut on bale splitter respectively; (3) then above-mentioned three kinds of rubber are mixed with filler, additive, on two-roll calendar, carry out tentatively mixingly, parked 24 hours after mixing, more anti-refining the on two-roll calendar; (4) carry out rolling out film again on three film-discharging machines, its thickness is 1.5-4.5mm; (5) the gained calendared sheet is mediated on kneader with the beneath regenerated rubber that is lined with, and mediates bonding for its two layers and is one, and its thickness is 4.5-13mm; (6) work in-process that are one after will mediating enter respectively on the drum vulcanizer that is carved with face flower and end flower and carry out the one-level sulfuration, sulfuration roller rotating speed be 100-800 change/hour, curing temperature is 100-180 ℃, pressure is 20atm; (7) and then enter the tunnel like baking oven for heating and carry out secondary sulfuration, temperature is 100-180 ℃, speed and sulfuration roller synchronization; (8) sulfuration back is dropped into and is scrubbed the pond and scrub, curl, dry; (9) enter the bead cutter finishing of cutting edge again, being cut into width is that 1.22M, length are that 20M, thickness are the rectangular plate body of 4.5-13MM; (10) enter the type that is polished on the sander, make the finished product packing warehouse-in.
Embodiment 3. (1) takes by weighing 0.2 part of 80 parts in styrene-butadiene rubber(SBR), 45 parts of ethylene-propylene diene copolymers, 10 parts of natural rubbers, 15 parts of white carbon blacks, 15 parts in potter's clay, 3 parts of stearic acid, 8 parts of naphthenic oils, 1 part in oxidation inhibitor, 4 parts of UV light absorber, 15 parts of nanoparticles, 1.5 parts of TM monex TD, 0.1 part of captax, 1 part of accelerant B Z and accelerant CZ at first by weight ratio respectively; (2) styrene-butadiene rubber(SBR), ethylene-propylene diene copolymer, natural rubber are cut on bale splitter respectively; (3) then above-mentioned three kinds of rubber are mixed with filler, additive, on two-roll calendar, carry out tentatively mixingly, parked 24 hours after mixing, more anti-refining the on two-roll calendar; (4) carry out rolling out film again on three film-discharging machines, its thickness is 1.5-4.5mm; (5) the gained calendared sheet is mediated on kneader with the beneath regenerated rubber that is lined with, and mediates bonding for its two layers and is one, and its thickness is 4.5-13mm; (6) work in-process that are one after will mediating enter respectively on the drum vulcanizer that is carved with face flower and end flower and carry out the one-level sulfuration, sulfuration roller rotating speed be 100-800 change/hour, curing temperature is 100-180 ℃, pressure is 20atm; (7) and then enter the tunnel like baking oven for heating and carry out the secondary sulfur foam, temperature is 100-180 ℃, speed and sulfuration roller synchronization; (8) sulfuration back is dropped into and is scrubbed the pond and scrub, curl, dry; (9) enter the bead cutter finishing of cutting edge, being cut into width is that 1.22M, length are that 20M, thickness are the rectangular plate body of 4.5-13mm; (10) enter the type that is polished on the sander, make the finished product packing warehouse-in.
Compounded rubber racetrack of the present invention, the result is as follows for its sample detection:
Interventions Requested Technical requirements Measured result Judge
Hardness (Shao A) degree 45-60 52 Qualified
Rebound value % ≥20 32 Qualified
Compression recovery rate % ≥95 98 Qualified
Tensile strength Mpa ≥0.7 2.17 Qualified
Tensile yield % ≥90 275 Qualified
The flame retardant resistance level I I Qualified

Claims (5)

1. a compounded rubber racetrack is characterized in that it is mixed with by following raw material and weight part: styrene-butadiene rubber(SBR) 10-80 part, ethylene-propylene diene copolymer 10-80 part, natural rubber 10-80 part, white carbon black 2-15 part, potter's clay 2-25 part, stearic acid 1-3 part, spindle oil 0-10 part, naphthenic oil 3-10 part, oxidation inhibitor 1-5 part, UV light absorber 0.1-5 part, nanoparticle 0-20 part, TM monex TD 0-2 part, captax 0-2 part, accelerant B Z 0-2 part and accelerant CZ 0-2 part.
2. compounded rubber racetrack according to claim 1 is characterized in that: described oxidation inhibitor is 2,6-di-tert-butyl-4-methylphenol or 2,6-d-tert-butyl-p-cresol.
3. compounded rubber racetrack according to claim 1 is characterized in that: described UV light absorber is an Octabenzone.
4. compounded rubber racetrack according to claim 1 is characterized in that: described nanoparticle is silicon-dioxide, titanium dioxide or lime carbonate.
5. the working method of compounded rubber racetrack according to claim 1, it is as follows to it is characterized by process steps: (1) takes by weighing three kinds of rubber and above-mentioned various filler, additive at first by weight ratio respectively; (2) styrene-butadiene rubber(SBR), ethylene-propylene diene copolymer, natural rubber are cut on bale splitter respectively; (3) then above-mentioned three kinds of rubber are mixed with filler, additive, on two-roll calendar, carry out tentatively mixingly, parked 24 hours after mixing, more anti-refining the on two-roll calendar; (4) carry out rolling out film again on three film-discharging machines, its thickness is 1.5-4.5mm; (5) the gained calendared sheet is mediated on kneader with the beneath regenerated rubber that is lined with, and mediates bonding for its two layers and is one, and its thickness is 4.5-13mm; (6) work in-process that are one after will mediating enter respectively on the drum vulcanizer that is carved with face flower and end flower and carry out the one-level sulfuration, sulfuration roller rotating speed be 100-800 change/hour, curing temperature is 100-180 ℃, pressure is 20atm; (7) and then enter the tunnel like baking oven for heating and carry out the secondary sulfur foam, temperature is 100-180 ℃, speed and sulfuration roller synchronization; (8) enter after the sulfuration and scrub the pond and scrub, curl, dry; (9) enter the bead cutter finishing of cutting edge, being cut into width is that 1.22M, length are that 20M, thickness are the rectangular plate body of 4.5-13mm; (10) enter the type that is polished on the sander, make the finished product packing warehouse-in.
CN 02124008 2002-06-14 2002-06-14 Compounded rubber racetrack and its processing method Expired - Lifetime CN1218992C (en)

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Application Number Priority Date Filing Date Title
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CN1218992C true CN1218992C (en) 2005-09-14

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Families Citing this family (14)

* Cited by examiner, † Cited by third party
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CN100404601C (en) * 2006-06-14 2008-07-23 姜海军 Rubber material for metal and rubber composite shock-absorbent product
CN103289153B (en) * 2013-06-24 2015-03-18 苏州新区佳合塑胶有限公司 Modified damping styrene butadiene rubber and preparation method thereof
CN104072830B (en) * 2014-06-24 2016-03-09 合肥市再德高分子材料有限公司 A kind of wear-resisting ageing-resistant rubber material
CN104523109B (en) * 2014-12-10 2015-12-09 广州同欣康体设备有限公司 Elastic safety ground cushion and preparation method thereof
CN106496701A (en) * 2016-12-20 2017-03-15 佛山市高明区塑料行业协会 A kind of modified abrasion resistant high impact-resistant butadiene-styrene rubber
CN106867232A (en) * 2016-12-29 2017-06-20 广西贵糖(集团)股份有限公司 The method that material prepares high-quality physical culture rubber track is remained using papermaking rubber roller
CN108727654B (en) * 2017-04-19 2020-10-30 广州同欣康体设备有限公司 Three-layer prefabricated rubber track and preparation method thereof
CN107100055B (en) * 2017-05-27 2022-08-23 南京东润特种橡塑有限公司 Colored rubber sports ground mat and preparation method thereof
CN107141550B (en) * 2017-07-01 2018-11-23 湖南优冠体育材料有限公司 A kind of preparation method of modified rubber particle
CN108250524B (en) * 2018-01-11 2020-05-29 湖南盛亚体育实业有限公司 Environment-friendly rubber prefabricated runway coiled material and preparation method thereof
CN108264718A (en) * 2018-03-02 2018-07-10 广州煊辉新材料科技有限公司 A kind of anti-aging movement of environmental protection track material
CN109679322B (en) * 2018-11-30 2021-11-05 上海美固坦体育设施有限公司 ETPU (Ethyl tetra poly urethane) health-care floor material and preparation method thereof
CN110358163B (en) * 2019-08-08 2021-09-07 厦门市金汤橡塑有限公司 Rubber composition and rubber passage of horse race
CN110408090A (en) * 2019-08-26 2019-11-05 广州同欣康体设备有限公司 Prefabrication type sports ground surface material and preparation method thereof

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