CN1210156A - Method for preparing material for production of polypropylene fibers - Google Patents
Method for preparing material for production of polypropylene fibers Download PDFInfo
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- CN1210156A CN1210156A CN 97116685 CN97116685A CN1210156A CN 1210156 A CN1210156 A CN 1210156A CN 97116685 CN97116685 CN 97116685 CN 97116685 A CN97116685 A CN 97116685A CN 1210156 A CN1210156 A CN 1210156A
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Abstract
A process for preparing polypropene material as raw material for spinning includes such technological steps as using twin-screw extruder to fuse peroxide and polypropene resin and then to extrude out and again use of twin-screw extruder to fuse the obtained concentrated mother particles of peroxide and polypropene resin and to extrude out. Its advantages are simple technology, no need of mixing step, and high qualified rate up to 98%.
Description
The invention belongs to the artificial fibre field, a kind of method of falling polypropylene (PP) production of resins spinning material of separating with the peroxide chemistry of more specifically saying so.
Polypropylene fibre at first appears at the sixties.Because it has light, powerful height of quality, good springiness, advantage such as wear-resisting, corrosion-resistant, so be widely used in industry, agricultural, every field such as civilian, become fiber with fastest developing speed, and continually develop the technology that makes new advances.Along with the development of sticking method of high speed spinning and melt blowing process, it is resin dedicated that people begin to note studying the polypropylene that is applicable to high speed spinning.In " development of the high spinning poly allyl resin that flows " article that people such as Mao Zhihua deliver, propose to adopt organic peroxide that PP is carried out chemical degradation, molecular weight is moderate, molecular weight distribution is narrower to obtain, melt the higher spinning material of body index, concrete process route: the first step adds a certain amount of peroxide in the PP powder, make female powder; Second step added the female powder prepare with the PP powder, and added a certain amount of auxiliary agent, through high-speed stirred mix, extrude, cooling, pelletizing, drying, packing (" plastic processing ", [3]: 40).This method is simpler, but in practical operation, because amount of peroxide only has some thousandths of, accurate measurement is difficulty relatively; In addition, the peroxide boiling point is low, wants frictional heat when it and PP mechanical mixture, and burning and blast easily take place, and during the peroxide dormant state, the gathering of static and the volatilization of combustible material also are the potential safety hazards in producing.
1989, Yangzi Petrochemical Industry Co., China Petrochemical Industry Co once produced the PP peroxide and concentrated master batch, what adopt is extruding and pelletizing process, be about to PP and peroxide, auxiliary agent mixing → twin (double) screw extruder (Φ 68 screw rods) is extruded → cool off → drying → the pelletizing packing, process conditions: the temperature that screw extruder is a section～five sections is respectively 170,165,180,180,180 ℃, screw speed 160rpm, main frame electric current 40A, melt pressure 0.8mpa, major ingredient rotating speed 10rpm, pelletizing rotating speed 500rpm.This technology is with having peroxide and PP hybrid technique equally, still exist inflammable and explosive problem, and owing to press usual way with the i.e. first section feeding section adding of charge door of PP and peroxide, auxiliary agent from double screw extruder, near charge door, liquid material deposits naturally, both influenced the soakage of peroxide in the product, and can make this zone form another Accident Area again; In addition, be used for the production of spinning material with the master batch of this explained hereafter, melt flows flow rate (MFR) fluctuation of product is big, in 25～40g/min, fluctuate, and the product instability, disqualification rate reaches 8%.
The objective of the invention is to overcome the shortcoming of prior art, propose that a kind of technology is simple, technological temperature is lower, suppress peroxide breakdown effectively, thereby improve the method for the material for production of polypropylene fibers of peroxidating content in the master batch.
Another object of the present invention is for the requirement that adapts to new technology improves existing screw configuration, proposes main frame and adopts engagement type in the same way high speed twin-screw, and screw rod adopts " building block system " design.
Major programme of the present invention: at first peroxide and PP resin are melt extruded through twin-screw, the preparation peroxide concentrates master batch; Again PP peroxidating master batch and PP resin are melt extruded through twin-screw again, prepare the PP spinning material of the various trades mark.
Method of the present invention is to adopt two-step process, and its operating procedure is followed successively by:
1. preparation PP peroxide concentrates master batch: the PP resin adds from the charge door of twin-screw set; again with high-pressure metering pump continuously on request amount exactly from promptly the 3rd section the 4th section or the 5th section in screw rod side material mouth; preferably the charging aperture near the 5th section top of extruding the membrana oralis place adds the liquid peroxide that mixes; auxiliary agent; dispersant; go into bosh by the bar that the screw rod extruding obtains through traction; enter the pelleter pelletizing after air-dry;, screening concentrates master batch after promptly obtaining desired PP peroxide; the temperature that described twin (double) screw extruder is first section to the 5th section is respectively: 70～180; 165～190; 175～185; 175～185; 170～180 ℃; the addition of described peroxide be the PP resin weight 1～5%; the amount of described auxiliary agent is 0.05～1.0% of a peroxide weight, and described dispersant is 0.01～0.05% of a peroxide weight.
2. prepare PP spinning material: the PP resin is added twin-screw set uniformly from charge door with adding a machine automatically; the master batch solid that step (1) makes adds above second section of twin (double) screw extruder or the 3rd section screw rod and away from the side position charge door by PP charge door one side of extruding the membrana oralis place; raw material is extruded through degraded in the screw extruder group; bar is gone into cooling bath through traction; air-dry back bar enters pelleter; promptly obtain required PP spinning material through screening; the temperature that described screw extruder is the first to the 11 section is respectively: 240～255; 250～265; 250～265; 250～265; 240～255; 230～250; 230～250; 230～245; 220～240; 210～225; 190～220 ℃, the addition of described master batch is 3～10% of a PP weight resin.
PP resin of the present invention should be a homopolymers, comprise the products such as spinning, fiber, film of each manufacturer production, the trade mark of producing as Yangzi Petrochemical Industry Co., China Petrochemical Industry Co is PPJ300, PPJ400, PPJ600, PPJ401, PPF300, PPF600, PPF401, PPS600, PPS700; PPF402, PPF601, PPS400, PPS401, PPS402, PPF401, PPF301, PPF302 that Sinopec Beijing Yanshan Petrochemical Co. produces; PPH-F-022 (S38F), PPR-1-022 (EP2S34F) that Shanghai Petrochem. General Plant produces.
Peroxide of the present invention is an organic peroxide, comprise 2,5-dimethyl peroxidating hexane, peroxide tertiary butyl isopropylbenzene, two butyl peroxy cumene, di-tert-butyl peroxide, 2,5-dimethyl-2,5-(tert-butyl peroxide), tert-butyl peroxide, butine-3,2,5-dimethyl-2,5-(tert-butyl peroxide) acetylene-3, di-tert-butyl peroxide.
The chemical degradation of auxiliary agent reply PP of the present invention and the activity of peroxide do not have too much influence, and most auxiliary agent can reduce the efficient of peroxide to a certain extent, because various peroxide is only just being stablized in the pH value scope separately; Also to consider simultaneously to reduce aborning to pollute as far as possible.Therefore, the auxiliary agent of the present invention's employing comprises triallyl oxygen uric acid, diisobutylene ethylene glycol fat, sim alkylphenol polyoxyethylene ether, fatty alcohol-polyoxyethylene ether, the tert-butyl alcohol, phosphoric acid fat amine salt, octadecyl dimethyl ethoxy quaternary ammonium nitrate, trihydroxyethyl methyl quaternary ammonium Methylsulfate.
Dispersant of the present invention comprises coconut acid diethanol amine condensation product, stearic acid polyoxy ethanol fat, white oil.
Below in conjunction with accompanying drawing technological process of the present invention is described.
Fig. 1 is the scheme of erection of the SHJ-68 type double screw extruder producing master batch and use;
Fig. 2 is the A-A ' profile of SHJ-68 type double screw extruder side position charge door;
The ZSE96GL/29D double screw extruder scheme of erection that Fig. 3 uses for preparation spinning material.
By shown in Figure 1, plastics automatic charging equipment 14 adds PP resin 15 from charge door 1, and charger adds Blanking time of material amount is set according to the rotating speed of reinforced screw rod and the volume of hopper, former in the hopper Material adds twin-screw set by auxiliary screw rod 2, melts at first paragraph 3 and second segment 4 raw materials of screw rod Melt plasticizing, material is that the head place extrudes through the 3rd section 5, the 4th sections 6 heating at the 5th section 7, also is Be that molten shape material is that the direction to the 5th section 7 flows from first paragraph 3, from screw rod the 3rd section 4 uses Side position feeding technique, with high-pressure metering pump 12 with the liquid peroxide that mixes and auxiliary agent 11 from spiral shell Second charge door 8 of bar top is squeezed into, perhaps from the 3rd charge door 9, perhaps from 10 dozens of the 4th charge doors Enter, Pressure gauge 13 is the situations of hitting the person for the monitoring peroxide.
By shown in Figure 2, liquid peroxide is added by the conduit 19 of metal at second charge door, 8 places, leads Pipe passes barrel 16 and is inserted into twin-screw 17,18 top, and the mandrel 18 of twin-screw is rotating in same direction, Begin to take place the chemical degradation reaction of PP this moment, the macromolecular chain fracture of base-material, molecular weight distribution narrows down, Most peroxide and auxiliary agent are coated in the molecule of PP. Material after extrusion neck ring mold 7 places extrude, bar The shape thing directly draws into bosh, enters pelleter after air-dry, tells greater than sieve through shaker separator Pellet, the packing, weighing, be PP peroxide master batch.
By shown in Figure 3, plastics automatic charging equipment 14 adds PP resin 15 from charge door 1, in the hopper Raw material adds twin-screw set by auxiliary screw rod 2, at first paragraph 21 and second segment 22 raw materials of twin-screw Carry out fusion plastification. The auxiliary charge door 20 of masterbatch is fixed on the second segment near PP charge door 1 one sides 22 top, the addition of masterbatch can be decided by the rotating speed of auxiliary material screw rod, usually the addition of masterbatch In 3～10% (with respect to the PP weight), sufficient chemistry has taken place second segment 22 and the 11 section 28 in PP Degradation reaction is located to extrude the 9th, ten, 11 section 29 (being head), and bar enters cooling through traction Tank, air-dry rear bar enters pelleter, isolates the pellet greater than screen aperture through vibration, bolter And billot, packing, weighing, seam bag are the spinning material.
Major advantage of the present invention is:
The present invention prepares master batch owing to adopt side position feeding technique, compares technological temperature with traditional handicraft Descend, effectively suppress the decomposition of peroxide, the content of peroxide in the master batch is improved; Because system Standby spinning material process using second or the 3rd charge door add the peroxide master batch, make master batch in the spinning Content drops to 3～6% from 8～10%, and spinning material product percent of pass rises to 98% from 92%, produces in addition the worker Skill is simple, cancellation auxiliary agent and PP resin blend technology, and used high-pressure metering pump or precise metering instrument are Sealing system, so master batch production technology elimination Accident Area reach the requirement of safety in production.
The characteristics that the invention is further illustrated by the following examples.
Embodiment 1
The SHJ-68 type double screw extruder of producing in Gansu chemical (Φ 68 screw rods) is gone up the trial-production master batch, and high-pressure metering pump is the 2J-XLB4/3L type that the West Lake, Hangzhou Special Pump factory produces, and also is furnished with bosh in addition, the pelleter and the vibrating screen of band blower fan.The PP resin adds from charge door; liquid peroxide and auxiliary agent are that charge door 2 injects continuously equably by measuring pump the 3rd section barrel above screw rod; make the PP degraded; most of peroxide is wrapped in the PP molecule, and molten shape thing is extruded in the 5th section extrusion neck ring mold, goes into the tank cooling through traction; through air-dry machine; bar is gone into the pelleter pelletizing through traction, and cutting diameter is the particle about 3mm, becomes to produce mouth after weighing and bagging is sewed up.
Process conditions:
One section two sections three sections four sections five sections
Temperature (℃) 180 190 175 180 180
Screw speed: 150rpm
Main frame electric current: 37A
Melt pressure: 0.8Mpa
Major ingredient rotating speed: 5rpm
Pelletizing rotating speed: 500rpm
Coolant water temperature: 13.75 ℃
Produce 1000 tons of spinning material altogether, product specification: MFR30-35g/10min, in the master batch per ton, peroxide consumption amount 9KG, master batch content 8-10% in the spinning material.
The PPF401 that the used PP resin of this example is produced for Yang Zi petrochemical corporation (complex), PPF401 per ton need consume 2,5-dimethyl-2,5-tert-butyl peroxide 9kg, diisobutylene ethylene glycol fat 18g, white oil 3.6g.
This example is that the PP resin is added from charge door; liquid peroxide and auxiliary agent are that charge door 3 injects continuously equably by measuring pump the 4th section barrel above screw rod; make the PP degraded; most of peroxide is wrapped in the molecule of PP, and molten shape thing is extruded in the 5th section extrusion neck ring mold, goes into the tank cooling through traction; through air-dry machine; bar is gone into the pelleter pelletizing through traction, and cutting diameter is the particle about 3mm, becomes product after weighing and bagging is sewed up.
Process conditions:
One section two sections three sections four sections five sections
Temperature (℃) 175 185 180 175 170
Screw speed: 160rpm
Main frame electric current: 40A
Melt pressure: 0.8MPa
Major ingredient rotating speed: 5rpm
Pelletizing rotating speed: 500rpm
Produced the spinning material of 10 tons (MFR30-35g/10min) altogether, peroxide consumption amount 8KG in the master batch per ton, master batch content (weight %) 3-6% in the spinning material.Add peroxide from the 4th section with measuring pump.Cancelled mixed processes, eliminated the make a slip of the tongue liquid deposition of oxide of feeder, technological temperature is lower, and output efficiency improves.
The PPS401 that the used PP resin of this example is produced for Beijing Yanshan Petrochemical Co., PPS401 per ton need consume 2,5-dimethyl peroxidating ethane 8kg, diisobutylene glycol ester 6.4g, white oil 1.6g.
This example is that the PP resin is added from charge door; liquid peroxide and auxiliary agent inject continuously equably by measuring pump charge door 4 above the 5th screw rod; make the PP degraded; most of peroxide is wrapped in the PP molecule, and molten shape thing is extruded in the 5th section extrusion neck ring mold, goes into the tank cooling through traction; through air-dry machine; bar is gone into the pelleter pelletizing through traction, and cutting diameter is the particle about 3mm, becomes product after weighing and bagging is sewed up
Process conditions:
One section two sections three sections four sections five sections
Temperature (℃) 90 165 185 180 180
Screw speed: 160rpm
Main frame electric current: 38A
Melt pressure: 0.8MPa
Major ingredient rotating speed: 5rpm
Pelletizing rotating speed: 500rpm
Produced 10 tons of spinning material, product specification: MFR 30-35g/10min, peroxide consumption amount 8kg in the masterbatch per ton, master batch content (weight %) 3-6% adds peroxide from the 5th section with measuring pump in the spinning material.The cancellation mixed processes has been eliminated the make a slip of the tongue liquid deposition of oxide of feeder, and the low output efficient of technological temperature improves.
The used PP resin of this example is the PPH-F-022 (S38F) of Shanghai Petrochem. General Plant, and PPH-F-022 per ton (S38F) needs to consume di-tert-butyl peroxide 8kg, tert-butyl alcohol 32g, coconut acid diethanol amine condensation product 4g.
Embodiment 4
This example is that the PP resin is added from charge door; liquid peroxide and auxiliary agent inject continuously equably by measuring pump charge door 4 above the 5th screw rod; make the PP degraded; most of peroxide is wrapped in the PP molecule, and molten shape thing is extruded in the 5th section extrusion neck ring mold, goes into the tank cooling through traction; through air-dry machine; bar is gone into the pelleter pelletizing through traction, and cutting diameter is the suitable particle in a 3mm left side, becomes product after weighing and bagging is sewed up
Process conditions:
One section two sections three sections four sections five sections
Temperature (℃) 130 165 185 180 170
Screw speed: 160rpm
Main frame electric current: 36A
Melt pressure: 0.8MPa
Major ingredient rotating speed: 5rpm
Pelletizing rotating speed: 500rpm
Produced 10 tons of spinning material, product specification: MFR 30-35g/10min, peroxide consumption amount 8kg in the masterbatch per ton, master batch content (weight %) 3-6% in the spinning material adds peroxide from the 5th section consumption measuring pump.Do not need mixed processes to eliminate the make a slip of the tongue liquid deposition of oxide of feeder, the low output efficient of technological temperature improves.
The employed PP resin of this example is to raise the PPF401 that sub-petrochemical corporation (complex) produces, and PPF401 per ton need consume di-tert-butyl peroxide 8kg, fatty alcohol-polyoxyethylene ether 40g, stearic acid diethanol condensation product 0.8g.
Embodiment 5
This example is that the PP resin is added from charge door; liquid peroxide and auxiliary agent inject continuously equably by measuring pump charge door 4 above the 5th screw rod; make the PP degraded; most of peroxide is wrapped in the PP molecule, and molten shape thing is extruded in the 5th section extrusion neck ring mold, goes into the tank cooling through traction; through air-dry machine; strip is gone into the pelleter pelletizing through traction, and cutting diameter is the socks about 3mm, becomes product after weighing and bagging is sewed up.
Process conditions:
One section two sections three sections four sections five sections
Temperature (℃) 70 165 180 185 180
Screw speed: 160rpm
Main frame electric current: 40A
Melt pressure: 0.8MPa
Major ingredient rotating speed: 5rpm
Pelletizing rotating speed: 500rpm
1600 tons of spinning material have been produced altogether, product specification: MFR30-35g/10min, peroxide consumption amount 8KG in the master batch per ton, master batch consumption (weight %) 3-6% in the spinning material, improved oxide feed location is used measuring pump from the 5th section charge door 4 of Φ 68 screw rods, adds peroxide.Cancelled mixed processes, eliminated the make a slip of the tongue liquid deposition of oxide of feeder, the low output efficient of technological temperature improves.The product disqualification rate is reduced to 2%.
The used PP resin of this example is to raise the PPF401 that sub-petrochemical corporation (complex) produces, and PPF401 per ton need consume 2,5-dimethyl peroxidating ethane 8kg, fatty alcohol-polyoxyethylene ether 40g, coconut acid diethanol condensation product 3.2g.
Embodiment 6
This example is to increase at Shijiazhuang bearing special equipment head factory SJSH-57C to manufacture experimently master batch on the double screw extruder, and high measuring pump is the 2J-XLB4/32 type of the West Lake, Hangzhou Special Pump factory, also is furnished with bosh in addition, the pelleter of band blower fan, and vibrating screen.The PP resin is added from charge door; liquid peroxide and auxiliary agent inject above the 4th screw rod continuously equably by measuring pump; make the PP degraded; most of peroxide is wrapped in the PP molecule, and molten shape thing is extruded in the 5th section extrusion neck ring mold, goes into the tank cooling through traction; through air-dry machine; bar is gone into the pelleter pelletizing through traction, and cutting diameter is the particle about 3mm, becomes product after weighing and bagging is sewed up.
Process conditions:
One section two sections three sections four sections five sections
Temperature (℃) 200 199 202 171 175
Electric current: 51A
Melt pressure: 0.96MPa
Reinforced voltage: 15V
Gear oil pressure: 0.1MPa
Pelletizing rotating speed: 750rpm
Produce 50 tons of master batches altogether with this technology, peroxide consumption amount 10kg in the master batch per ton, the master batch of this explained hereafter are used for the spinning material (production of MFR:30～35g/10min), master batch content only are 5% (weight %) in the spinning material, product percent of pass 98%.
The used PP resin of this example is to raise the PPS700 that sub-petrochemical corporation (complex) produces, and PPS700 per ton need consume 2,5-dimethyl-2,5 tert-butyl peroxide 10kg, tert-butyl alcohol 40g, stearic acid diethanol condensation product 4.5g.
Embodiment 7
Increase at Shijiazhuang bearing special equipment head factory SJSH-57C and to manufacture experimently master batch on the double screw extruder, high-pressure metering pump is the 2J-XLB4/3L type of the West Lake, Hangzhou Special Pump factory, also is furnished with bosh in addition, the pelleter of band blower fan, and vibrating screen.The PP resin adds from charge door; liquid peroxide and auxiliary agent inject above the 4th screw rod continuously equably by measuring pump; make the PP degraded; most of peroxide is wrapped in the PP molecule, and molten shape thing is extruded in the 5th section extrusion neck ring mold, goes into the tank cooling through traction; through air-dry machine; bar is gone into the pelleter pelletizing through traction, and cutting diameter is the particle about 3mm, becomes product after weighing and bagging is sewed up.
Process conditions are as follows:
One section two sections three sections four sections five sections
Temperature (℃) 200 200 201 170 175
Electric current: 51A
Melt pressure: 0.96MPa
Reinforced voltage: 15V
Gear oil pressure: 0.1MPa
Pelletizing rotating speed: 750rpm
Produce 5 tons of master batches altogether with this technology, peroxide consumption amount 30kg in the master batch per ton, used raw material raise the PPS700 that sub-petrochemical corporation (complex) produces, and PPS700 per ton need consume 2,5-dimethyl-2,5-tert-butyl peroxide 30kg, tert-butyl alcohol 180g, stearic acid diethanol condensation product 15g.
Embodiment 8
Increase at Shijiazhuang bearing special equipment head factory SJSH-57C and to manufacture experimently master batch on the double screw extruder, high-pressure metering pump is the 2J-XLB4/3L type of the West Lake, Hangzhou Special Pump factory, also is furnished with bosh in addition, the pelleter of band blower fan, and vibrating screen.The PP resin adds from charge door; liquid peroxide and auxiliary agent inject above the 4th screw rod continuously equably by measuring pump; make the PP degraded; most of peroxide is wrapped in the PP molecule, and molten shape thing is extruded in the 5th section extrusion neck ring mold, goes into the tank cooling through traction; through air-dry machine; bar is gone into the pelleter pelletizing through traction, and cutting diameter is the particle about 3mm, becomes product after weighing and bagging is sewed up.
Process conditions are as follows:
One section two sections three sections four sections five sections
Temperature (℃) 200 195 202 172 172
Electric current: 50A
Melt pressure: 0.86MPa
Reinforced voltage: 15V
Gear oil pressure: 0.1MPa
Pelletizing rotating speed: 750rpm
Produce 5 tons of master batches altogether with this technology, peroxide consumption amount 40kg in the master batch per ton, used raw material raise the PPS700 that sub-petrochemical corporation (complex) produces, and PPS700 per ton need consume 2,5-dimethyl-2,5-tert-butyl peroxide 40kg, tert-butyl alcohol 320g, stearic acid diethanol condensation product 20g.
Increase at Shijiazhuang bearing special equipment head factory SJSH-57C and to manufacture experimently master batch on the double screw extruder, high-pressure metering pump is the 2J-XLB4/3L type of the West Lake, Hangzhou Special Pump factory, also is furnished with bosh in addition, the pelleter of band blower fan, and vibrating screen.The PP resin adds from charge door; liquid peroxide and auxiliary agent inject above the 4th screw rod continuously equably by measuring pump; make the PP degraded; most of peroxide is wrapped in the PP molecule, and molten shape thing is extruded in the 5th section extrusion neck ring mold, goes into the tank cooling through traction; through air-dry machine; bar is gone into the pelleter pelletizing through traction, and cutting diameter is the particle about 3mm, becomes product after weighing and bagging is sewed up.
Process conditions are as follows:
One section two sections three sections four sections five sections
Temperature (℃) 200 195 198 175 175
Electric current: 48A
Melt pressure: 0.76MPa
Reinforced voltage: 15V
Gear oil pressure: 0.1MPa
Pelletizing rotating speed: 750rpm
Produce 5 tons of master batches altogether with this technology, peroxide consumption amount 50kg in the master batch per ton, used raw material raise the PPS700 that sub-petrochemical corporation (complex) produces, and PPS700 per ton need consume 2,5-diformazan-2,5-tert-butyl peroxide 50kg, tert-butyl alcohol 500g, stearic acid diethanol condensation product 25g.
On the ZSE96GL/29D double screw extruder group that West Germany Leistritz company produces, carry out the production of spinning material; this unit is furnished with the DIW12/300 type gravimetric of Gericke company; be furnished with the but circulatory system of AL-1690 type oil cooling that BAIKR and KOPPE company produce on the twin-screw, also be furnished with bosh in addition, with air-dry pelleter and vibrating screen.
The PP resin adds from charge door; after first, second section screw rod carries out fusion; the master batch that example 6 is produced adds through gravimetric equably from the 3rd section of screw rod; mixed with PP, in screw rod, carry out the chemical degradation reaction, in the 11 section extrusion neck ring mold, extrude; enter the tank cooling through traction; enter the pelleter of band blower fan, cut into the particle about diameter 3mm, behind weighing and bagging seam bag, become product.
Process conditions:
One section two sections three sections four sections five sections six sections
Temperature (℃) 250 260 260 260 250 240
Seven sections eight sections nine sections ten sections 11 sections
Temperature 240 235 230 220 210
Screw speed: 70rpm
Main frame electric current: 210A
Melt temperature: 216 ℃
Melt pressure: 24MPa
Major ingredient rotating speed: 60rpm
Auxiliary material passes on: 10rpm
Pelletizing rotating speed: 650rpm
Gear oil pressure: 1.3MPa
Product specification MPR30-35g/10min, master batch consumption 9Kg/ hour, i.e. 3% addition (with respect to the weight of PP), the output of spinning material: 300Kg/ hour.
The used master batch of this example is the master batch that example 5 is produced, and the used raw material of spinning material is to raise the PPF401 that sub-petrochemical corporation (complex) produces.
Claims (6)
1. a method for preparing material for production of polypropylene fibers comprises preparation peroxide masterbatch and two steps of preparation material for production of polypropylene fibers, it is characterized in that operating procedure is followed successively by:
(1) preparation master batch: acrylic resin adds from the charge door of twin-screw set; the liquid peroxide that mixes; auxiliary agent; dispersant adds from screw rod side position material mouth by given amount; the bar that screw rod is extruded draws into bosh; enter the pelleter pelletizing after air-dry; obtain the polypropylene peroxidating through screening and concentrate master batch; described twin (double) screw extruder first to the 5th section temperature is 70～180; 165～190; 175～185; 170～180 ℃; the addition of described peroxide is 1～5% of a polypropylene weight; described promoter addition is 0.05～1.0% of a peroxide weight, and described dispersant is 0.01～0.05% of a peroxide weight.
(2) preparation material for production of polypropylene fibers: acrylic resin adds twin-screw set equably from charge door; the masterbatch that step (1) makes leans on the side position charge door of a side of acrylic resin charge door to add above second section or the 3rd section of twin (double) screw extruder; the bar of extruding is introduced bosh; enter the pelleter pelletizing after air-dry; after screening, promptly obtain required fiber material; first section to the 11 section temperature of described twin (double) screw extruder is respectively 240～255; 250～265; 250～265; 250～265; 240～255; 230～250; 230～250; 230～245; 220～240; 210～225; 190～220 ℃, described master batch addition is 3～10% of an acrylic resin weight.
2. in accordance with the method for claim 1, it is characterized in that the described side of step (1) position material mouth is the charging aperture of the 3rd section, the 4th section or the 5th section top of screw rod.
3. in accordance with the method for claim 1, it is characterized in that the described side of step (1) position material mouth is near the 5th section top charging aperture extruding the membrana oralis place.
4. in accordance with the method for claim 1, it is characterized in that described peroxide comprises 2,5-dimethyl peroxidating ethane, peroxide tertiary butyl isopropylbenzene, two butyl peroxy cumene, peroxide tertiary butyl, 2,5-dimethyl-2,5-tert-butyl peroxide, tert-butyl peroxide, butine-3,2,5-dimethyl-2,5-(tert-butyl peroxide) acetylene-3, di-tert-butyl peroxide.
5. in accordance with the method for claim 1, it is characterized in that described auxiliary agent comprises triallyl oxygen uric acid, diisobutylene ethylene glycol fat, sim alkylphenol polyoxyethylene ether, fatty alcohol-polyoxyethylene ether, the tert-butyl alcohol, phosphoric acid fat amine salt, octadecyl hydroxyl dimethyl, ethyl quaternary ammonium nitrate, trihydroxyethyl methyl quaternary ammonium Methylsulfate.
6. in accordance with the method for claim 1, it is characterized in that described dispersant comprises coconut acid diethanol condensation product, stearic acid polyoxyethylene fat, white oil.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN97116685A CN1072738C (en) | 1997-09-04 | 1997-09-04 | Method for preparing material for production of polypropylene fibers |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN97116685A CN1072738C (en) | 1997-09-04 | 1997-09-04 | Method for preparing material for production of polypropylene fibers |
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| CN1210156A true CN1210156A (en) | 1999-03-10 |
| CN1072738C CN1072738C (en) | 2001-10-10 |
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| CN97116685A Expired - Fee Related CN1072738C (en) | 1997-09-04 | 1997-09-04 | Method for preparing material for production of polypropylene fibers |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110575806A (en) * | 2019-06-28 | 2019-12-17 | 范儒毅 | Fiber-grade polypropylene production equipment |
| CN111424371A (en) * | 2020-04-02 | 2020-07-17 | 北京化工大学 | Device and method for producing polypropylene melt-blown non-woven fabric |
| CN112405928A (en) * | 2019-08-23 | 2021-02-26 | 中国石油天然气股份有限公司 | High-performance polypropylene product and preparation method and application thereof |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5264493A (en) * | 1988-02-19 | 1993-11-23 | Fina Research, S.A. | Process for the treatment of polypropylene |
| CN1046748C (en) * | 1990-02-22 | 1999-11-24 | 中国科学院化学研究所 | Modifier for processing polyethylene |
| AT403581B (en) * | 1993-06-07 | 1998-03-25 | Danubia Petrochem Polymere | METHOD FOR PRODUCING NEW POLYPROPYLENE BY CHEMICAL DEGRADING |
| CN1126732A (en) * | 1994-07-26 | 1996-07-17 | 洛阳石油化工总厂聚丙烯厂 | Prodn process of fibrous polypropylene |
| CN1136051A (en) * | 1996-05-06 | 1996-11-20 | 徐同考 | Surfactant for producing plastic filler |
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1997
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110575806A (en) * | 2019-06-28 | 2019-12-17 | 范儒毅 | Fiber-grade polypropylene production equipment |
| CN112405928A (en) * | 2019-08-23 | 2021-02-26 | 中国石油天然气股份有限公司 | High-performance polypropylene product and preparation method and application thereof |
| CN111424371A (en) * | 2020-04-02 | 2020-07-17 | 北京化工大学 | Device and method for producing polypropylene melt-blown non-woven fabric |
| CN111424371B (en) * | 2020-04-02 | 2021-02-26 | 北京化工大学 | Device and method for producing polypropylene melt-blown non-woven fabric |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1072738C (en) | 2001-10-10 |
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