CN120979110A - Dual-stator redundant motors and aircraft - Google Patents

Dual-stator redundant motors and aircraft

Info

Publication number
CN120979110A
CN120979110A CN202410606408.7A CN202410606408A CN120979110A CN 120979110 A CN120979110 A CN 120979110A CN 202410606408 A CN202410606408 A CN 202410606408A CN 120979110 A CN120979110 A CN 120979110A
Authority
CN
China
Prior art keywords
stator
rotor
sets
units
dual
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202410606408.7A
Other languages
Chinese (zh)
Inventor
黄洋洋
支钞
吴昊天
续立军
余强
牛俊坡
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Meituan Technology Co ltd
Original Assignee
Meituan Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Meituan Technology Co ltd filed Critical Meituan Technology Co ltd
Priority to CN202410606408.7A priority Critical patent/CN120979110A/en
Priority to PCT/CN2024/135372 priority patent/WO2025236609A1/en
Publication of CN120979110A publication Critical patent/CN120979110A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64DEQUIPMENT FOR FITTING IN OR TO AIRCRAFT; FLIGHT SUITS; PARACHUTES; ARRANGEMENT OR MOUNTING OF POWER PLANTS OR PROPULSION TRANSMISSIONS IN AIRCRAFT
    • B64D27/00Arrangement or mounting of power plants in aircraft; Aircraft characterised by the type or position of power plants
    • B64D27/02Aircraft characterised by the type or position of power plants
    • B64D27/30Aircraft characterised by electric power plants
    • B64D27/34All-electric aircraft
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64UUNMANNED AERIAL VEHICLES [UAV]; EQUIPMENT THEREFOR
    • B64U50/00Propulsion; Power supply
    • B64U50/10Propulsion
    • B64U50/19Propulsion using electrically powered motors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/28Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures
    • H02K1/30Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures using intermediate parts, e.g. spiders
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/32Rotating parts of the magnetic circuit with channels or ducts for flow of cooling medium
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K16/00Machines with more than one rotor or stator
    • H02K16/04Machines with one rotor and two stators
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • H02K3/50Fastening of winding heads, equalising connectors, or connections thereto
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2213/00Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
    • H02K2213/03Machines characterised by numerical values, ranges, mathematical expressions or similar information

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)
  • Permanent Magnet Type Synchronous Machine (AREA)

Abstract

本发明提出一种双定子冗余电机及飞行器,双定子冗余电机包括定子结构、转子结构以及控制系统;定子结构包括定子支撑件及两组定子单元,定子支撑件包括定子座,两组定子单元沿轴向间隔布置,定子单元包括定子及绕组,定子套设于定子座的外周,绕组绕设于定子;转子结构包括转子支撑件及两组磁铁组,转子支撑件与定子支撑件枢转连接并包括转子背板,转子背板相间隔地环绕定子座的外周布置,两组磁铁组沿轴向间隔布置,磁铁组包括多个转子磁铁,多个转子磁铁设置于转子背板内周并沿周向间隔排列,两组磁铁组分别对应两组定子单元布置;双定子冗余电机适于分别经由控制系统的两组控制单元相对独立地控制两组磁铁组。

This invention proposes a dual-stator redundant motor and an aircraft. The dual-stator redundant motor includes a stator structure, a rotor structure, and a control system. The stator structure includes a stator support and two sets of stator units. The stator support includes a stator base. The two sets of stator units are arranged axially spaced apart. Each stator unit includes a stator and windings. The stator is sleeved on the outer periphery of the stator base, and the windings are wound around the stator. The rotor structure includes a rotor support and two sets of magnets. The rotor support is pivotally connected to the stator support and includes a rotor back plate. The rotor back plate is arranged spaced around the outer periphery of the stator base. The two sets of magnets are arranged axially spaced apart. Each magnet set includes multiple rotor magnets. The multiple rotor magnets are disposed on the inner periphery of the rotor back plate and arranged circumferentially spaced apart. The two sets of magnets correspond to the two sets of stator units respectively. The dual-stator redundant motor is suitable for controlling the two sets of magnets relatively independently via two sets of control units of the control system.

Description

双定子冗余电机及飞行器Dual-stator redundant motors and aircraft

技术领域Technical Field

本发明涉及飞行器及其驱动电机技术领域,尤其涉及一种双定子冗余电机及飞行器。This invention relates to the field of aircraft and their drive motor technology, and in particular to a dual-stator redundant motor and an aircraft.

背景技术Background Technology

随着低空物流经济的发展,旋翼无人机的安全性成为相关项目中的重要议题。无人机的动力系统包括电机、电调两个部分,二者任一失效都会造成无人机动力的缺失,引发安全事故。常规动力冗余方案通常采用六旋翼或者四轴八桨策略,此类方案存在整机噪声增大、空气阻力升高等缺点,进而造成航程的衰减以及运营范围的缩小。为克服上述缺点,相关领域通常采用多相冗余电机或者共轴单桨叶等方案。With the development of the low-altitude logistics economy, the safety of rotary-wing drones has become a crucial issue in related projects. The power system of a drone consists of two parts: the motor and the electronic speed controller (ESC). Failure of either will result in a loss of power, leading to safety accidents. Conventional power redundancy solutions typically employ a six-rotor or quadcopter-eight-propeller strategy. These solutions suffer from drawbacks such as increased overall noise and air resistance, leading to reduced range and operational area. To overcome these shortcomings, related fields often employ multiphase redundant motors or coaxial single-blade propellers.

然而,多相冗余电机方案是将两组三相绕组以两两交错的方式绕制在同一定子铁芯上,其虽能完成电磁冗余和电调冗余,但无法实现电机中电磁的完全隔离,在单相电机烧毁产生高温时极易导致相邻绕组的失效。However, the multiphase redundant motor scheme involves winding two sets of three-phase windings on the same stator core in an alternating manner. Although it can achieve electromagnetic redundancy and electronic control redundancy, it cannot achieve complete electromagnetic isolation in the motor. When a single-phase motor burns out and generates high temperatures, it can easily lead to the failure of adjacent windings.

再者,共轴单桨叶方案是采用机械连接方式将两个完全独立的电机连接,并通过电调对电机进行控制,但是两套独立的电机增加了更多的死重,无法满足相关领域对于死重的更高要求,例如不适用于长航程型货运无人机。Furthermore, the coaxial single-blade solution uses a mechanical connection to connect two completely independent motors and controls the motors through an electronic speed controller. However, the two independent motors increase the dead weight, which cannot meet the higher requirements for dead weight in related fields. For example, it is not suitable for long-range cargo drones.

发明内容Summary of the Invention

本发明的一个主要目的在于克服上述现有技术的至少一种缺陷,提供一种能够实现电磁完全隔离并避免增加死重的双定子冗余电机。A primary objective of this invention is to overcome at least one of the deficiencies of the prior art described above, and to provide a dual-stator redundant motor capable of achieving complete electromagnetic isolation and avoiding the increase of dead weight.

为实现上述目的,本发明采用如下技术方案:To achieve the above objectives, the present invention adopts the following technical solution:

根据本发明的一个方面,提供一种双定子冗余电机,其中,包括定子结构、转子结构以及控制系统;所述定子结构包括定子支撑件及两组定子单元,所述定子支撑件包括定子座,两组所述定子单元沿轴向间隔布置,所述定子单元包括定子及绕组,所述定子套设于所述定子座的外周,所述绕组绕设于所述定子;所述转子结构包括转子支撑件及两组磁铁组,所述转子支撑件与所述定子支撑件枢转连接并包括转子背板,所述转子背板相间隔地环绕所述定子座的外周布置,两组所述磁铁组沿轴向间隔布置,所述磁铁组包括多个转子磁铁,多个所述转子磁铁设置于所述转子背板内周并沿周向间隔排列,两组所述磁铁组分别对应两组所述定子单元布置;所述控制系统包括两组控制单元,两组所述控制单元各自耦接于一组所述磁铁组,并用于独立控制所述耦接的磁铁组。According to one aspect of the present invention, a dual-stator redundant motor is provided, comprising a stator structure, a rotor structure, and a control system; the stator structure includes a stator support and two sets of stator units, the stator support including a stator base, the two sets of stator units being arranged axially spaced apart, each stator unit including a stator and windings, the stator being sleeved on the outer periphery of the stator base, and the windings being wound around the stator; the rotor structure includes a rotor support and two sets of magnet groups, the rotor support being pivotally connected to the stator support and including a rotor back plate, the rotor back plate being arranged spaced around the outer periphery of the stator base, the two sets of magnet groups being arranged axially spaced apart, each magnet group including a plurality of rotor magnets, the plurality of rotor magnets being disposed on the inner periphery of the rotor back plate and arranged circumferentially spaced apart, the two sets of magnet groups respectively corresponding to the two sets of stator units; the control system includes two sets of control units, each set of control units being coupled to one set of magnet groups and used to independently control the coupled magnet groups.

根据本发明的其中一个实施方式,所述定子包括安装部,所述安装部呈环状结构并套设于所述定子座的外周;其中:所述安装部与所述定子座之间为过盈配合;和/或,所述安装部与所述定子座之间胶粘连接。According to one embodiment of the present invention, the stator includes a mounting portion, the mounting portion having an annular structure and being sleeved on the outer periphery of the stator base; wherein: the mounting portion and the stator base are interference-fitted; and/or, the mounting portion and the stator base are adhesively connected.

根据本发明的其中一个实施方式,所述定子包括安装部以及多个绕线部,所述安装部呈环状结构并套设于所述定子座的外周,多个所述绕线部沿周向相间隔地设置于所述安装部的外周,所述绕线部用于绕设所述绕组;其中,两组所述定子单元的所述定子的绕线部在轴向上一一对应且对齐布置。According to one embodiment of the present invention, the stator includes a mounting portion and a plurality of winding portions. The mounting portion has an annular structure and is sleeved on the outer periphery of the stator base. The plurality of winding portions are arranged at intervals along the circumferential direction on the outer periphery of the mounting portion. The winding portions are used to wind the windings. In this case, the winding portions of the stator in the two sets of stator units are axially corresponding and aligned.

根据本发明的其中一个实施方式,所述定子座的外周设置有第一定位槽,所述定子的内周设置有第二定位槽,所述第一定位槽与第二定位槽相对布置而共同形成定位孔,所述定位孔穿设有定位销,用以定位所述定子座与所述定子单元在周向上的相对位置。According to one embodiment of the present invention, a first positioning groove is provided on the outer periphery of the stator base, and a second positioning groove is provided on the inner periphery of the stator. The first positioning groove and the second positioning groove are arranged opposite to each other to form a positioning hole. A positioning pin is provided through the positioning hole to position the relative position of the stator base and the stator unit in the circumferential direction.

根据本发明的其中一个实施方式,在轴向上,两组所述定子单元的所述定子的所述第二定位槽对齐布置,穿设于所述第一定位槽的所述定位销同时穿设于所述对齐布置的两个第二定位槽,以同时定位所述定子座与两个所述定子单元在周向上的相对位置。According to one embodiment of the present invention, in the axial direction, the second positioning grooves of the stators of the two sets of stator units are aligned, and the positioning pin that passes through the first positioning groove passes through the two aligned second positioning grooves at the same time, so as to simultaneously position the stator base and the two stator units in the circumferential direction.

根据本发明的其中一个实施方式,所述定子结构还包括限位套,所述限位套设置于所述定子座的外周,所述限位套在轴向上位于两组所述定子单元之间,以限制两组所述定子单元在轴向上的间距。According to one embodiment of the present invention, the stator structure further includes a limiting sleeve disposed on the outer periphery of the stator base, the limiting sleeve being located axially between the two sets of stator units to limit the axial spacing between the two sets of stator units.

根据本发明的其中一个实施方式,两组所述磁铁组包括第一磁铁组和第二磁铁组;其中,所述第一磁铁组的任一所述转子磁铁的轴向中心线,经过所述第二磁铁组的相邻两个所述转子磁铁的几何中心连线的中点。According to one embodiment of the present invention, the two sets of magnets include a first magnet set and a second magnet set; wherein the axial center line of any rotor magnet of the first magnet set passes through the midpoint of the line connecting the geometric centers of two adjacent rotor magnets of the second magnet set.

根据本发明的其中一个实施方式,所述转子背板设置有沿厚度方向贯穿的第一散热孔,在轴向上,所述第一散热孔位于两组所述磁铁组之间。According to one embodiment of the present invention, the rotor back plate is provided with a first heat dissipation hole extending through the thickness direction, and in the axial direction, the first heat dissipation hole is located between the two sets of magnets.

根据本发明的其中一个实施方式,所述转子支撑件还包括转子端盖,所述转子端盖连接于所述转子背板背离所述定子支撑件的一端;其中,所述转子支撑件设置有沿厚度方向贯穿的第二散热孔,在轴向上,所述第二散热孔位于所述转子端盖与邻近的一组所述磁铁组之间。According to one embodiment of the present invention, the rotor support further includes a rotor end cover, which is connected to one end of the rotor back plate away from the stator support; wherein the rotor support is provided with a second heat dissipation hole extending through the thickness direction, and in the axial direction, the second heat dissipation hole is located between the rotor end cover and an adjacent set of magnets.

由上述技术方案可知,本发明提出的双定子冗余电机的优点和积极效果在于:As can be seen from the above technical solution, the advantages and positive effects of the dual-stator redundant motor proposed in this invention are as follows:

本发明提出的双定子冗余电机的定子结构包括两组定子单元,两组定子单元沿轴向间隔布置,定子单元的定子套设于定子座的外周;双定子冗余电机的转子结构包括两组磁铁组,两组磁铁组沿轴向间隔布置,两组磁铁组分别对应两组定子单元布置;双定子冗余电机适于分别经由控制系统的两组控制单元相对独立地控制两组磁铁组。通过上述设计,本发明提供一种新型的飞行器动力电机的冗余方案,实现了电磁的完全隔离,同时可以使用两组控制单元对电机进行驱动,能够完成电机、驱动器、飞控的全冗余备份,从而大幅提升飞行器的可靠性。The stator structure of the dual-stator redundant motor proposed in this invention includes two sets of stator units, which are arranged axially spaced apart, with the stator of each stator unit fitted onto the outer periphery of a stator housing. The rotor structure of the dual-stator redundant motor includes two sets of magnet groups, which are also arranged axially spaced apart, each set corresponding to one of the two sets of stator units. The dual-stator redundant motor is suitable for independently controlling the two sets of magnet groups via two control units of a control system. Through the above design, this invention provides a novel redundancy scheme for aircraft power motors, achieving complete electromagnetic isolation. Simultaneously, it allows the use of two control units to drive the motor, enabling full redundancy backup of the motor, driver, and flight control system, thereby significantly improving the reliability of the aircraft.

本发明的另一个主要目的在于克服上述现有技术的至少一种缺陷,提供一种采用上述双定子冗余电机的飞行器。Another major objective of the present invention is to overcome at least one of the defects of the prior art described above and to provide an aircraft employing the aforementioned dual-stator redundant motor.

为实现上述目的,本发明采用如下技术方案:To achieve the above objectives, the present invention adopts the following technical solution:

根据本发明的另一个方面,提供一种飞行器,其中,包括机体以及设置于所述机体的动力模块,所述动力模块包括本发明提出的并在上述实施方式中所述的双定子冗余电机。According to another aspect of the present invention, an aircraft is provided, comprising an airframe and a power module disposed on the airframe, the power module comprising a dual-stator redundant motor proposed in the present invention and described in the above embodiments.

由上述技术方案可知,本发明提出的飞行器的优点和积极效果在于:As can be seen from the above technical solution, the advantages and positive effects of the aircraft proposed in this invention are as follows:

本发明提出的飞行器,通过将其动力模块采用本发明提出的双定子冗余电机的设计,能够完成电机、驱动器、飞控的全冗余备份,从而大幅提升飞行器的可靠性。The aircraft proposed in this invention, by adopting the dual-stator redundant motor design of this invention in its power module, can achieve full redundancy backup of the motor, driver, and flight control, thereby significantly improving the reliability of the aircraft.

附图说明Attached Figure Description

通过结合附图考虑以下对本发明的优选实施方式的详细说明,本发明的各种目标、特征和优点将变得更加显而易见。附图仅为本发明的示范性图解,并非一定是按比例绘制。在附图中,同样的附图标记始终表示相同或类似的部件。其中:Various objects, features, and advantages of the invention will become more apparent from the following detailed description of preferred embodiments of the invention, taken in conjunction with the accompanying drawings. The drawings are merely illustrative of the invention and are not necessarily drawn to scale. In the drawings, the same reference numerals always denote the same or similar parts. Wherein:

图1和图2分别是根据一示例性实施方式示出的双定子冗余电机在两个不同视角下的立体结构示意图;Figures 1 and 2 are schematic diagrams of the three-dimensional structure of a dual-stator redundant motor from two different perspectives, according to an exemplary embodiment.

图3是图1示出的双定子冗余电机的立体分解示意图;Figure 3 is a three-dimensional exploded view of the dual-stator redundant motor shown in Figure 1;

图4是图1示出的双定子冗余电机的平面示意图;Figure 4 is a plan view of the dual-stator redundant motor shown in Figure 1;

图5是沿图4中的直线A-A所做的截面示意图;Figure 5 is a schematic diagram of a cross section along line A-A in Figure 4;

图6是图1示出的双定子冗余电机的定子结构的立体结构示意图;Figure 6 is a three-dimensional structural diagram of the stator structure of the dual-stator redundant motor shown in Figure 1.

图7是图1示出的双定子冗余电机的定子结构的截面示意图;Figure 7 is a cross-sectional schematic diagram of the stator structure of the dual-stator redundant motor shown in Figure 1;

图8是图1示出的双定子冗余电机的转子结构的立体结构示意图;Figure 8 is a three-dimensional structural schematic diagram of the rotor structure of the dual-stator redundant motor shown in Figure 1;

图9是图1示出的双定子冗余电机的控制系统示意图;Figure 9 is a schematic diagram of the control system of the dual-stator redundant motor shown in Figure 1;

图10是齿槽转矩改善示意图;Figure 10 is a schematic diagram of cogging torque improvement;

图11是扭矩波动改善示意图;Figure 11 is a schematic diagram of torque ripple improvement;

图12是电机散热通道示意图。Figure 12 is a schematic diagram of the motor heat dissipation channel.

附图标记说明如下:The annotations in the attached figures are explained as follows:

100.定子结构;100. Stator structure;

110.定子座;110. Stator;

120.定子单元;120. Stator unit;

1211.安装部;1211. Installation Department;

1212.绕线体;1212. Winding body;

122.绕组;122. Winding;

123.定位销;123. Locating pin;

200.转子结构;200. Rotor structure;

210.转子背板;210. Rotor back plate;

211.第一散热孔;211. First heat dissipation hole;

220.转子端盖;220. Rotor end cover;

221.第二散热孔;221. Second heat dissipation hole;

230.转子磁铁;230. Rotor magnet;

300.轴承;300. Bearings;

400.控制单元;400. Control unit;

410.驱动器;410. Driver;

420.控制器;420. Controller;

a.轴向中心线;a. Axial centerline;

o1.几何中心;o1. Geometric center;

o2.中点;o2. Midpoint;

X.轴向。X. Axial direction.

具体实施方式Detailed Implementation

体现本发明特征与优点的典型实施例将在以下的说明中详细叙述。应理解的是本发明能够在不同的实施例上具有各种的变化,其皆不脱离本发明的范围,且其中的说明及附图在本质上是作说明之用,而非用以限制本发明。Typical embodiments embodying the features and advantages of the present invention will be described in detail in the following description. It should be understood that the present invention can have various variations in different embodiments without departing from the scope of the present invention, and the description and drawings therein are for illustrative purposes only and not intended to limit the present invention.

在对本发明的不同示例性实施方式的下面描述中,参照附图进行,所述附图形成本发明的一部分,并且其中以示例方式显示了可实现本发明的多个方面的不同示例性结构、系统和步骤。应理解的是,可以使用部件、结构、示例性装置、系统和步骤的其他特定方案,并且可在不偏离本发明范围的情况下进行结构和功能性修改。而且,虽然本说明书中可使用术语“之上”、“之间”、“之内”等来描述本发明的不同示例性特征和元件,但是这些术语用于本文中仅出于方便,例如根据附图中所述的示例的方向。本说明书中的任何内容都不应理解为需要结构的特定三维方向才落入本发明的范围内。In the following description of different exemplary embodiments of the invention, reference is made to the accompanying drawings, which form part of the invention, and in which different exemplary structures, systems, and steps that can implement various aspects of the invention are shown by way of example. It should be understood that other specific embodiments of the components, structures, exemplary devices, systems, and steps may be used, and structural and functional modifications may be made without departing from the scope of the invention. Furthermore, although the terms “above,” “between,” “within,” etc., may be used in this specification to describe different exemplary features and elements of the invention, these terms are used herein only for convenience, such as the orientation according to the examples shown in the drawings. Nothing in this specification should be construed as requiring a specific three-dimensional orientation of the structure to fall within the scope of the invention.

参阅图1和图2,两者分别代表性地示出了本发明提出的双定子冗余电机在两个不同视角下的立体结构示意图。在该示例性实施方式中,本发明提出的双定子冗余电机是以应用于无人机为例进行说明的。本领域技术人员容易理解的是,为将本发明的相关设计应用于其他类型的飞行器中,而对下述的具体实施方式做出多种改型、添加、替代、删除或其他变化,这些变化仍在本发明提出的双定子冗余电机的原理的范围内。Referring to Figures 1 and 2, both figures represent three-dimensional structural schematic diagrams of the dual-stator redundant motor proposed in this invention from two different perspectives. In this exemplary embodiment, the dual-stator redundant motor proposed in this invention is illustrated using an unmanned aerial vehicle (UAV) as an example. It will be readily understood by those skilled in the art that various modifications, additions, substitutions, deletions, or other changes may be made to the specific embodiments described below to apply the relevant designs of this invention to other types of aircraft; these changes remain within the scope of the principles of the dual-stator redundant motor proposed in this invention.

如图1和图2所示,在本发明的一实施方式中,本发明提出的双定子冗余电机包括定子结构100、转子结构200以及控制系统。配合参阅图3至图9,图3中代表性地示出了双定子冗余电机的立体分解示意图;图4中代表性地示出了双定子冗余电机的平面示意图;图5中代表性地示出了沿图4中的直线A-A所做的截面示意图;图6中代表性地示出了定子结构100的立体结构示意图;图7中代表性地示出了定子结构100的截面示意图;图8中代表性地示出了转子结构200的立体结构示意图;图9中代表性地示出了双定子冗余电机的控制系统示意图。以下将结合上述附图,对本发明提出的双定子冗余电机的各主要组成部分的结构、连接方式和功能关系进行详细说明。As shown in Figures 1 and 2, in one embodiment of the present invention, the dual-stator redundant motor proposed in this invention includes a stator structure 100, a rotor structure 200, and a control system. Referring to Figures 3 to 9, Figure 3 represents a three-dimensional exploded view of the dual-stator redundant motor; Figure 4 represents a plan view of the dual-stator redundant motor; Figure 5 represents a cross-sectional view along line A-A in Figure 4; Figure 6 represents a three-dimensional structural view of the stator structure 100; Figure 7 represents a cross-sectional view of the stator structure 100; Figure 8 represents a three-dimensional structural view of the rotor structure 200; and Figure 9 represents a schematic diagram of the control system of the dual-stator redundant motor. The structure, connection method, and functional relationship of the main components of the dual-stator redundant motor proposed in this invention will be described in detail below with reference to the above figures.

如图1至图9所示,在本发明的一实施方式中,定子结构100包括定子支撑件及两组定子单元120。定子支撑件包括定子座110。两组定子单元120沿轴向X间隔布置,定子单元120包括定子及绕组122,定子套设于定子座110的外周,绕组122绕设于定子。转子结构200包括转子支撑件及两组磁铁组。转子支撑件与定子支撑件枢转连接(例如经由轴承300连接),转子支撑件包括转子背板210,转子背板210相间隔地环绕定子座110的外周布置。两组磁铁组沿轴向X间隔布置,磁铁组包括多个转子磁铁230,多个转子磁铁230设置于转子背板210内周并沿周向间隔排列。其中,两组磁铁组分别对应两组定子单元120布置。在此基础上,控制系统包括两组控制单元400,两组控制单元400各自耦接于一组磁铁组,并用于独立控制耦接的磁铁组。通过上述设计,本发明提供一种新型的飞行器动力电机的冗余方案,实现了电磁的完全隔离,同时可以使用两组控制单元400对电机进行驱动,能够完成电机、驱动器410、飞控的全冗余备份,从而大幅提升飞行器的可靠性。As shown in Figures 1 to 9, in one embodiment of the present invention, the stator structure 100 includes a stator support and two sets of stator units 120. The stator support includes a stator base 110. The two sets of stator units 120 are arranged at intervals along the axial direction X. Each stator unit 120 includes a stator and a winding 122. The stator is sleeved on the outer periphery of the stator base 110, and the winding 122 is wound around the stator. The rotor structure 200 includes a rotor support and two sets of magnet assemblies. The rotor support is pivotally connected to the stator support (e.g., via a bearing 300). The rotor support includes a rotor back plate 210, which is arranged at intervals around the outer periphery of the stator base 110. The two sets of magnet assemblies are arranged at intervals along the axial direction X. Each magnet assembly includes a plurality of rotor magnets 230, which are disposed on the inner periphery of the rotor back plate 210 and arranged at intervals along the circumferential direction. The two sets of magnet assemblies are respectively arranged corresponding to the two sets of stator units 120. Based on this, the control system includes two sets of control units 400, each coupled to a set of magnets, and used to independently control the coupled magnets. Through the above design, the present invention provides a novel redundancy scheme for aircraft power motors, achieving complete electromagnetic isolation. Simultaneously, the motor can be driven by two sets of control units 400, enabling full redundancy backup of the motor, driver 410, and flight control system, thereby significantly improving the reliability of the aircraft.

如图6和图7所示,在本发明的一实施方式中,定子包括安装部1211以及绕线部。安装部1211呈环状结构,安装部1211套设于定子座110的外周。绕线部包括多个绕线体1212,多个绕线体1212设置于安装部1211的外周,多个绕线体1212沿绕线部的周向排列,多个绕线体1212用于绕设绕组122。在此基础上,安装部1211与定子座110之间可以为过盈配合,例如,定子与定子座110未装配时,安装部1211的内径可以小于定子座110用于设置定子区域的外径,据此实现所述过盈配合。通过上述设计,本发明能够优化定子与定子座110的装配效果,提升定子结构100的结构稳定性。在一些实施方式中,安装部1211与定子座110之间亦可采用其他套设装配的方式,例如,定子与定子座110未装配时,安装部1211的内径亦可等于定子座110用于设置定子区域的外径,并不以本实施方式为限。As shown in Figures 6 and 7, in one embodiment of the present invention, the stator includes a mounting portion 1211 and a winding portion. The mounting portion 1211 has an annular structure and is sleeved on the outer periphery of the stator base 110. The winding portion includes a plurality of winding bodies 1212, which are disposed on the outer periphery of the mounting portion 1211 and arranged circumferentially along the winding portion. The winding bodies 1212 are used to wind the winding 122. Based on this, the mounting portion 1211 and the stator base 110 can be an interference fit. For example, when the stator and stator base 110 are not assembled, the inner diameter of the mounting portion 1211 can be smaller than the outer diameter of the stator base 110 used to set the stator area, thereby achieving the interference fit. Through the above design, the present invention can optimize the assembly effect of the stator and stator base 110 and improve the structural stability of the stator structure 100. In some embodiments, the mounting part 1211 and the stator seat 110 may also be assembled in other ways. For example, when the stator and the stator seat 110 are not assembled, the inner diameter of the mounting part 1211 may be equal to the outer diameter of the stator seat 110 used to set the stator area, and is not limited to this embodiment.

在本发明的一实施方式中,仍以定子包括安装部1211为例,安装部1211与定子座110之间可以采用胶粘连接。通过上述设计,本发明能够利用胶粘方式进一步优化定子与定子座110的装配效果,进一步提升定子结构100的结构稳定性。In one embodiment of the present invention, taking the stator including the mounting portion 1211 as an example, the mounting portion 1211 and the stator base 110 can be connected by adhesive bonding. Through the above design, the present invention can further optimize the assembly effect of the stator and the stator base 110 by using adhesive bonding, and further improve the structural stability of the stator structure 100.

如图6所示,在本发明的一实施方式中,两组定子单元120在周向上可以对齐布置。仍以定子单元120的定子包括绕线部为例,两组定子单元120的定子的多个绕线部可以在轴向X上一一对应且对齐布置,据此能够利用定子的齿间区域(例如相邻两个绕线部的间隙)形成气流通道(例如图12示出的气流路径),从而进一步提升散热效率。As shown in Figure 6, in one embodiment of the present invention, the two sets of stator units 120 can be aligned in the circumferential direction. Taking the stator of the stator unit 120 including the winding portion as an example, the multiple winding portions of the stator of the two sets of stator units 120 can be arranged in a one-to-one correspondence and alignment in the axial direction X. Accordingly, an airflow channel (e.g., the airflow path shown in Figure 12) can be formed by utilizing the inter-tooth region of the stator (e.g., the gap between two adjacent winding portions), thereby further improving the heat dissipation efficiency.

如图6和图7所示,在本发明的一实施方式中,定子座110的外周可以设置有第一定位槽,且定子的内周(例如上述的安装部1211的内周)可以设置有第二定位槽。据此,第一定位槽与第二定位槽相对布置而共同形成定位孔,该定位孔穿设有定位销123,定位销123能够定位定子座110与定子单元120在周向上的相对位置。通过上述设计,本发明能够实现定子座110与定子单元120的周向定位,避免定子座110与定子单元120在周向上产生相对位移,提升定子结构100的结构稳定性。在一些实施方式中,定子座110与定子单元120之间亦可采用其他方式实现周向定位,例如,可以在定子座110的外周与定子的内周之间设置相互卡合配合的定位槽与定位凸起,定位槽与定位凸起的其中一者设置于定子座110的外周,其中另一者设置于定子的内周,据此亦可实现周向定位,并不以本实施方式为限。As shown in Figures 6 and 7, in one embodiment of the present invention, a first positioning groove may be provided on the outer periphery of the stator base 110, and a second positioning groove may be provided on the inner periphery of the stator (e.g., the inner periphery of the mounting portion 1211 mentioned above). Accordingly, the first positioning groove and the second positioning groove are arranged opposite to each other to form a positioning hole, through which a positioning pin 123 passes. The positioning pin 123 can position the stator base 110 and the stator unit 120 in the circumferential direction relative to each other. Through the above design, the present invention can achieve circumferential positioning of the stator base 110 and the stator unit 120, avoiding relative displacement between the stator base 110 and the stator unit 120 in the circumferential direction, and improving the structural stability of the stator structure 100. In some embodiments, circumferential positioning between the stator base 110 and the stator unit 120 can also be achieved in other ways. For example, a positioning groove and a positioning protrusion that engage with each other can be provided between the outer periphery of the stator base 110 and the inner periphery of the stator. One of the positioning groove and the positioning protrusion is provided on the outer periphery of the stator base 110 and the other is provided on the inner periphery of the stator. Circumferential positioning can also be achieved in this way, and it is not limited to this embodiment.

基于定子座110与定子单元120经由定位销123实现周向定位的设计,在本发明的一实施方式中,定位销123亦可对绕组122进行定位,且两组定子单元120的绕组122的绕线顺序保持一致。据此,本发明能够利用机械定位的方式实现两组定子单元120的UVW相的对齐,具体地,上述设计能够使得两组定子单元120的电角度与机械角度对齐,如此可以使用一个编码器即完成两个电机的位置反馈,并且在初始化时无需分别匹配两者的机械角度和电角度。同时,本发明利用上述设计,还能够保证两组定子单元的定子引出线束位于同一位置,据此有利于实现更加规整的布线,提高电机装配的工艺性。Based on the design of circumferential positioning of the stator base 110 and stator unit 120 via positioning pin 123, in one embodiment of the present invention, the positioning pin 123 can also position the winding 122, and the winding sequence of the windings 122 of the two sets of stator units 120 is kept consistent. Accordingly, the present invention can achieve the alignment of the UVW phases of the two sets of stator units 120 by means of mechanical positioning. Specifically, the above design enables the electrical angles and mechanical angles of the two sets of stator units 120 to be aligned, so that the position feedback of the two motors can be completed by one encoder, and there is no need to match the mechanical angles and electrical angles of the two motors separately during initialization. At the same time, the present invention, by utilizing the above design, can also ensure that the stator lead-out harnesses of the two sets of stator units are located in the same position, which is conducive to achieving more regular wiring and improving the manufacturability of motor assembly.

如图7所示,基于定子座110与定子单元120经由定位销123实现周向定位的设计,在本发明的一实施方式中,在轴向X上,两组定子单元120的定子的第二定位槽可以对齐布置,即穿设于第一定位槽的定位销123同时穿设于上述的对齐布置的两个第二定位槽,据此定位销123能够同时定位定子座110与两个定子单元120在周向上的相对位置。通过上述设计,本发明能够实现两个定子单元120之间及两者各自与定子座110的周向定位,且能够简化结构复杂度,减少零部件数量,并有利于降低装配难度,提高生产效率。在一些实施方式中,亦可利用不同的定位销123分别对两个定子单元120与定子座110进行周向定位,据此亦可实现两个定子单元120在周向上的相对定位,并不以本实施方式为限。As shown in Figure 7, based on the design of circumferential positioning of the stator base 110 and stator unit 120 via positioning pins 123, in one embodiment of the present invention, the second positioning slots of the stators of the two sets of stator units 120 can be aligned in the axial direction X. That is, the positioning pins 123 passing through the first positioning slots simultaneously pass through the two aligned second positioning slots, thereby enabling the positioning pins 123 to simultaneously position the stator base 110 and the two stator units 120 in the circumferential direction relative to each other. Through the above design, the present invention can achieve circumferential positioning between the two stator units 120 and between each of them and the stator base 110, and can simplify structural complexity, reduce the number of parts, and help reduce assembly difficulty and improve production efficiency. In some embodiments, different positioning pins 123 can also be used to circumferentially position the two stator units 120 and the stator base 110 respectively, thereby achieving relative positioning of the two stator units 120 in the circumferential direction, and is not limited to this embodiment.

如图6所示,基于定子座110与定子单元120经由定位销123实现周向定位的设计,在本发明的一实施方式中,定子座110的外周可以仅设置有一个第一定位槽,且定子的内周可以仅设置有一个第二定位槽。通过上述设计,本发明能够进一步简化结构复杂度,进一步减少零部件数量。在一些实施方式中,定子座110的外周亦可设置有沿周向间隔排列的至少两个第一定位槽,且定子的内周亦可相应设置有沿周向间隔排列的至少两个第二定位槽,其中,第一定位槽与第二定位槽的数量相等且一一对应布置,据此能够进一步优化周向定位效果,并不以本实施方式为限。As shown in Figure 6, based on the design of circumferential positioning of the stator base 110 and stator unit 120 via positioning pins 123, in one embodiment of the present invention, the outer periphery of the stator base 110 may be provided with only one first positioning groove, and the inner periphery of the stator may be provided with only one second positioning groove. Through the above design, the present invention can further simplify the structural complexity and further reduce the number of parts. In some embodiments, the outer periphery of the stator base 110 may also be provided with at least two first positioning grooves arranged circumferentially at intervals, and the inner periphery of the stator may also be provided with at least two second positioning grooves arranged circumferentially at intervals, wherein the number of first positioning grooves and second positioning grooves are equal and arranged in a one-to-one correspondence, thereby further optimizing the circumferential positioning effect, and is not limited to this embodiment.

在本发明未图示的一实施方式中,定子结构100还可以包括限位套,该限位套设置于定子座110的外周,限位条可以例如但不限于为一环形结构。其中,限位套在轴向X上位于两组定子单元120之间,以此限制两组定子单元120在轴向X上的间距。通过上述设计,本发明能够利用限位套实现两组定子单元120在轴向X上的相对定位,避免两组定子单元120在轴向X上的距离过近甚至相接触,保证两组定子单元120之间的电磁隔离性能。In an embodiment of the present invention not shown, the stator structure 100 may further include a limiting sleeve disposed on the outer periphery of the stator base 110. The limiting sleeve may be, for example, but not limited to, an annular structure. The limiting sleeve is located between the two sets of stator units 120 in the axial direction X, thereby limiting the distance between the two sets of stator units 120 in the axial direction X. Through the above design, the present invention can utilize the limiting sleeve to achieve relative positioning of the two sets of stator units 120 in the axial direction X, preventing the two sets of stator units 120 from being too close or even in contact in the axial direction X, and ensuring the electromagnetic isolation performance between the two sets of stator units 120.

基于定子结构100包括限位套的设计,在本发明未图示的一实施方式中,当定子包括上述的安装部1211时,限位套可以隔垫在两个定子的安装部1211之间,即限位套的外径可以小于或者等于安装部1211的外径。通过上述设计,本发明能够避免限位套与绕线部上绕设的绕组122相接触或产生结构干涉,保证两组定子单元120的绕线经由限位套短接(当限位套例如为金属材料时),进一步保证两组定子单元120之间的电磁隔离性能。Based on the design of the stator structure 100 including the limiting sleeve, in an embodiment of the present invention (not shown), when the stator includes the aforementioned mounting portion 1211, the limiting sleeve can be spaced between the mounting portions 1211 of the two stators, that is, the outer diameter of the limiting sleeve can be less than or equal to the outer diameter of the mounting portion 1211. Through this design, the present invention can avoid contact or structural interference between the limiting sleeve and the winding 122 wound on the winding portion, ensuring that the windings of the two sets of stator units 120 are short-circuited via the limiting sleeve (when the limiting sleeve is, for example, made of metal), further ensuring the electromagnetic isolation performance between the two sets of stator units 120.

如图8所示,在本发明的一实施方式中,对于两组磁铁组而言,两组磁铁组包括第一磁铁组(例如图8中靠上的一组)和第二磁铁组(例如图8中靠下的一组)。在此基础上,第一磁铁组的任意一个转子磁铁230的轴向中心线a,是经过第二磁铁组的相邻的两个转子磁铁230的几何中心o1之间连线的中点o2。换言之,转子结构200的两组磁铁组在周向上错开了半个周期。通过上述设计,本发明能够将两组电磁组件(每组电磁组件例如为对应布置的一组磁铁组和一组定子单元120)的齿槽转矩呈现反相位的特征,具体可以配合参阅图10理解本发明关于齿槽转矩的改善,具体可以观察到本发明电机的齿槽转矩出现明显降低。同时,本发明也能降低电机的扭矩波动,具体可以配合参阅图11理解本发明关于扭矩波动的改善,具体可以观察到本发明电机的齿槽转矩出现明显降低。As shown in Figure 8, in one embodiment of the present invention, the two sets of magnets include a first magnet set (e.g., the upper set in Figure 8) and a second magnet set (e.g., the lower set in Figure 8). Based on this, the axial center line a of any rotor magnet 230 in the first magnet set passes through the midpoint o2 of the line connecting the geometric centers o1 of two adjacent rotor magnets 230 in the second magnet set. In other words, the two sets of magnets in the rotor structure 200 are offset by half a cycle in the circumferential direction. Through the above design, the present invention can make the cogging torque of the two sets of electromagnetic components (each set of electromagnetic components is, for example, a corresponding set of magnets and a set of stator units 120) exhibit an anti-phase characteristic. Specifically, the improvement of cogging torque in the present invention can be understood with reference to Figure 10, where a significant reduction in the cogging torque of the motor of the present invention can be observed. Simultaneously, the present invention can also reduce the torque fluctuation of the motor. Specifically, the improvement of torque fluctuation in the present invention can be understood with reference to Figure 11, where a significant reduction in the cogging torque of the motor of the present invention can be observed.

如图3、图8和图12所示,在本发明的一实施方式中,转子背板210可以设置有沿厚度方向贯穿的第一散热孔211,在轴向X上,第一散热孔211可以位于两组磁铁组之间。例如,由于两组磁铁组在轴向X上间隔布置,则转子背板210的内周面存在由两组磁铁组之间暴露出的区域,且第一散热孔211在转子背板210的内周面的开口即可位于上述区域。通过上述设计,由于本发明提出的双定子冗余电机具有较高的功率密度,本发明能够利用第一散热孔211提升电机的散热效率,满足高功率密度应用下对散热性能的需要。As shown in Figures 3, 8, and 12, in one embodiment of the present invention, the rotor back plate 210 may be provided with a first heat dissipation hole 211 extending through the thickness direction. In the axial direction X, the first heat dissipation hole 211 may be located between two sets of magnets. For example, since the two sets of magnets are spaced apart in the axial direction X, there is an area exposed between the two sets of magnets on the inner circumferential surface of the rotor back plate 210, and the opening of the first heat dissipation hole 211 on the inner circumferential surface of the rotor back plate 210 can be located in this area. Through the above design, since the dual-stator redundant motor proposed in this invention has a high power density, the present invention can utilize the first heat dissipation hole 211 to improve the heat dissipation efficiency of the motor, meeting the heat dissipation performance requirements under high power density applications.

如图3、图8和图12所示,在本发明的一实施方式中,转子支撑件还包括转子端盖220,转子端盖220连接于转子背板210背离定子支撑件的一端。在此基础上,转子支撑件可以设置有第二散热孔221,并且,在轴向X上,第二散热孔221位于转子端盖220与邻近的一组磁铁组之间。具体而言,图3和图8示出的转子端盖220包括一盖板以及设置于该盖板边缘并朝向转子背板210延伸的折边,此时,第二散热孔221可以设置于该折边并沿其厚度方向贯穿。在一些实施方式中,无论转子端盖220采用何种结构,第二散热孔221亦可设置在转子背板210上,并不以本实施方式为限。通过上述设计,本发明能够利用第二散热孔221进一步提升电机的散热效率,进一步满足高功率密度应用下对散热性能的需要。例如,以图1至图9示出的实施方式为例,经实验测算,采用第一散热孔211和第二散热孔221共同散热的设计时,电机的散热效率能够获得大幅提升(例如接近30%)。当然在一些实施方式中,第一散热孔211与第二散热孔221亦可不同时设置,或者均不设置,并不以本实施方式为限。As shown in Figures 3, 8, and 12, in one embodiment of the present invention, the rotor support further includes a rotor end cover 220, which is connected to the end of the rotor back plate 210 facing away from the stator support. Based on this, the rotor support may be provided with a second heat dissipation hole 221, and in the axial direction X, the second heat dissipation hole 221 is located between the rotor end cover 220 and an adjacent set of magnets. Specifically, the rotor end cover 220 shown in Figures 3 and 8 includes a cover plate and a flange disposed on the edge of the cover plate and extending toward the rotor back plate 210. In this case, the second heat dissipation hole 221 may be disposed on the flange and penetrate along its thickness direction. In some embodiments, regardless of the structure of the rotor end cover 220, the second heat dissipation hole 221 may also be disposed on the rotor back plate 210, and is not limited to this embodiment. Through the above design, the present invention can further improve the heat dissipation efficiency of the motor by utilizing the second heat dissipation hole 221, further meeting the heat dissipation performance requirements under high power density applications. For example, taking the embodiments shown in Figures 1 to 9 as examples, experimental calculations show that when the design of using the first heat dissipation hole 211 and the second heat dissipation hole 221 for heat dissipation is adopted, the heat dissipation efficiency of the motor can be significantly improved (e.g., close to 30%). Of course, in some embodiments, the first heat dissipation hole 211 and the second heat dissipation hole 221 may not be provided at the same time, or neither may be provided, and this embodiment is not the limitation.

如图9所示,在本发明的一实施方式中,每组控制单元400可以包括驱动器410以及控制器420,两组控制单元400的两个驱动器410分别连接于两组定子单元120,以分别对两组定子单元120的UVW相进行独立驱动,两个控制器420分别连接于两个驱动器410。其中,控制器420可以例如但不限于三相逆变器。As shown in Figure 9, in one embodiment of the present invention, each control unit 400 may include a driver 410 and a controller 420. The two drivers 410 of the two control units 400 are respectively connected to the two stator units 120 to independently drive the UVW phases of the two stator units 120. The two controllers 420 are respectively connected to the two drivers 410. The controller 420 may be, for example, but not limited to, a three-phase inverter.

在此应注意,附图中示出而且在本说明书中描述的双定子冗余电机仅仅是能够采用本发明原理的许多种电机中的几个示例。应当清楚地理解,本发明的原理绝非仅限于附图中示出或本说明书中描述的双定子冗余电机的任何细节或任何部件。It should be noted that the dual-stator redundant motors shown in the accompanying drawings and described in this specification are merely a few examples among many types of motors capable of employing the principles of the present invention. It should be clearly understood that the principles of the present invention are by no means limited to any details or components of the dual-stator redundant motors shown in the accompanying drawings or described in this specification.

综上所述,本发明提出的双定子冗余电机的定子结构100包括两组定子单元120,两组定子单元120沿轴向X间隔布置,定子单元120的定子套设于定子座110的外周;双定子冗余电机的转子结构200包括两组磁铁组,两组磁铁组沿轴向X间隔布置,两组磁铁组分别对应两组定子单元120布置;双定子冗余电机适于分别经由控制系统的两组控制单元400相对独立地控制两组磁铁组。通过上述设计,本发明提供一种新型的飞行器动力电机的冗余方案,实现了电磁的完全隔离,同时可以使用两组控制单元400对电机进行驱动,能够完成电机、驱动器410、飞控的全冗余备份,从而大幅提升飞行器的可靠性。In summary, the stator structure 100 of the dual-stator redundant motor proposed in this invention includes two sets of stator units 120, which are arranged at intervals along the axial direction X. The stator of each stator unit 120 is sleeved on the outer periphery of the stator housing 110. The rotor structure 200 of the dual-stator redundant motor includes two sets of magnets, which are arranged at intervals along the axial direction X. Each set of magnets corresponds to one of the two sets of stator units 120. The dual-stator redundant motor is suitable for controlling the two sets of magnets relatively independently via two sets of control units 400 of the control system. Through the above design, this invention provides a novel redundancy scheme for aircraft power motors, achieving complete electromagnetic isolation. Simultaneously, two sets of control units 400 can be used to drive the motor, enabling full redundancy backup of the motor, driver 410, and flight control system, thereby significantly improving the reliability of the aircraft.

基于上述对本发明提出的双定子冗余电机的示例性说明,以下将对本发明提出的飞行器的一示例性实施方式进行说明。Based on the above exemplary description of the dual-stator redundant motor proposed in this invention, an exemplary embodiment of the aircraft proposed in this invention will be described below.

根据本发明的另一个方面,提供一种飞行器,其中,包括机体以及设置于机体的动力模块,动力模块包括本发明提出的并在上述实施方式中的双定子冗余电机。According to another aspect of the present invention, an aircraft is provided, comprising an airframe and a power module disposed on the airframe, the power module comprising a dual-stator redundant motor proposed in the present invention and described in the above embodiments.

在此应注意,附图中示出而且在本说明书中描述的飞行器仅仅是能够采用本发明原理的许多种飞行器中的几个示例。应当清楚地理解,本发明的原理绝非仅限于附图中示出或本说明书中描述的飞行器的任何细节或任何部件。It should be noted that the aircraft shown in the accompanying drawings and described in this specification are merely a few examples among many types of aircraft capable of employing the principles of the present invention. It should be clearly understood that the principles of the present invention are by no means limited to any detail or component of the aircraft shown in the accompanying drawings or described in this specification.

综上所述,本发明提出的飞行器,通过将其动力模块采用本发明提出的双定子冗余电机的设计,能够完成电机、驱动器、飞控的全冗余备份,从而大幅提升飞行器的可靠性。In summary, the aircraft proposed in this invention, by adopting the dual-stator redundant motor design of this invention in its power module, can achieve full redundancy backup of the motor, driver, and flight control, thereby significantly improving the reliability of the aircraft.

以上详细地描述和/或图示了本发明提出的双定子冗余电机及飞行器的示例性实施方式。但本发明的实施方式不限于这里所描述的特定实施方式,相反,每个实施方式的组成部分和/或步骤可与这里所描述的其它组成部分和/或步骤独立和分开使用。一个实施方式的每个组成部分和/或每个步骤也可与其它实施方式的其它组成部分和/或步骤结合使用。在介绍这里所描述和/或图示的要素/组成部分/等时,用语“一个”、“一”和“上述”等用以表示存在一个或多个要素/组成部分/等。术语“包含”、“包括”和“具有”用以表示开放式的包括在内的意思并且是指除了列出的要素/组成部分/等之外还可存在另外的要素/组成部分/等。此外,权利要求书及说明书中的术语“第一”和“第二”等仅作为标记使用,不是对其对象的数字限制。The foregoing has described and/or illustrated exemplary embodiments of the dual-stator redundant motor and aircraft proposed in this invention. However, the embodiments of this invention are not limited to the specific embodiments described herein; rather, components and/or steps of each embodiment may be used independently and separately from other components and/or steps described herein. Each component and/or step of one embodiment may also be used in combination with other components and/or steps of other embodiments. In describing the elements/components/etc. described and/or illustrated herein, the terms “a,” “an,” and “the above” are used to indicate the presence of one or more elements/components/etc. The terms “comprising,” “including,” and “having” are used to indicate an open-ended inclusion and mean that additional elements/components/etc. may exist in addition to those listed. Furthermore, the terms “first” and “second” in the claims and specification are used only as illustrative marks and are not intended to limit the numerical scope of the subject matter.

虽然已根据不同的特定实施例对本发明提出的双定子冗余电机及飞行器进行了描述,但本领域技术人员将会认识到可在权利要求的精神和范围内对本发明的实施进行改动。Although the dual-stator redundant motor and aircraft proposed in this invention have been described according to different specific embodiments, those skilled in the art will recognize that modifications can be made to the implementation of the invention within the spirit and scope of the claims.

Claims (10)

1. A dual stator redundant electric machine, comprising:
The stator structure comprises a stator support piece and two groups of stator units, wherein the stator support piece comprises a stator seat, the two groups of stator units are arranged at intervals along the axial direction, the stator units comprise a stator and a winding, the stator is sleeved on the periphery of the stator seat, and the winding is wound on the stator;
The rotor structure comprises a rotor support piece and two groups of magnet groups, wherein the rotor support piece is pivotally connected with the stator support piece and comprises a rotor back plate, the rotor back plate is arranged around the periphery of the stator seat at intervals, the two groups of magnet groups are arranged at intervals along the axial direction, the magnet groups comprise a plurality of rotor magnets, the rotor magnets are arranged at the inner periphery of the rotor back plate and are arranged at intervals along the circumferential direction, the two groups of magnet groups are respectively arranged corresponding to the two groups of stator units, and the rotor structure comprises a plurality of rotor magnets, a plurality of rotor magnets and a plurality of stator units, wherein the rotor magnets are arranged at intervals along the circumferential direction, the rotor magnets are arranged at intervals along the circumferential direction, and the rotor magnets are respectively corresponding to the two groups of stator units
The control system comprises two groups of control units, wherein the two groups of control units are respectively coupled with one group of magnet groups and are used for independently controlling the coupled magnet groups.
2. The dual stator redundant motor of claim 1 wherein said stator comprises a mounting portion having an annular configuration and disposed about an outer periphery of said stator base, wherein:
the mounting part is in interference fit with the stator seat and/or
The mounting part is connected with the stator seat in an adhesive mode.
3. The double-stator redundant motor of claim 1 wherein said stator comprises a mounting portion and a plurality of winding portions, said mounting portion having a ring-like configuration and being disposed around an outer periphery of said stator base, said plurality of winding portions being disposed around said mounting portion at circumferentially spaced intervals, said winding portions being configured to wind said windings, wherein said winding portions of said stators of two sets of said stator units are disposed in one-to-one correspondence and alignment in an axial direction.
4. The dual-stator redundant motor of claim 1 wherein a first positioning groove is provided on an outer periphery of the stator base, a second positioning groove is provided on an inner periphery of the stator, the first positioning groove and the second positioning groove are arranged opposite to each other to form a positioning hole together, and a positioning pin is provided through the positioning hole to position a relative position of the stator base and the stator unit in a circumferential direction.
5. The dual stator redundancy motor of claim 4, wherein said second positioning slots of said stators of two sets of said stator units are aligned in an axial direction, said positioning pins passing through said first positioning slots passing through both of said aligned second positioning slots simultaneously to simultaneously position said stator base and both of said stator units in a circumferential direction.
6. The dual stator redundant motor of claim 1 wherein said stator structure further comprises a stop collar disposed about an outer periphery of said stator housing, said stop collar being axially positioned between two sets of said stator units to limit the spacing of said two sets of said stator units in an axial direction.
7. The dual stator redundant electrical machine of claim 1 wherein two of said magnet sets comprise a first magnet set and a second magnet set, wherein an axial centerline of any one of said rotor magnets of said first magnet set passes through a midpoint of a geometric center line of two adjacent ones of said rotor magnets of said second magnet set.
8. The double stator redundant motor of claim 1 wherein the rotor back plate is provided with first heat dissipating holes penetrating in a thickness direction, the first heat dissipating holes being located between two of the magnet groups in an axial direction.
9. The dual stator redundant electrical machine of claim 1 wherein said rotor support further comprises a rotor end cap connected to an end of said rotor back plate facing away from said stator support, wherein said rotor support is provided with second heat dissipating holes extending therethrough in a thickness direction, said second heat dissipating holes being located axially between said rotor end cap and an adjacent set of said magnet sets.
10. An aircraft, comprising a machine body and a power module arranged on the machine body, wherein the power module comprises the double-stator redundant motor as claimed in any one of claims 1 to 9.
CN202410606408.7A 2024-05-15 2024-05-15 Dual-stator redundant motors and aircraft Pending CN120979110A (en)

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PCT/CN2024/135372 WO2025236609A1 (en) 2024-05-15 2024-11-28 Double-stator redundant motor and aerial vehicle

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US6777851B2 (en) * 2001-10-01 2004-08-17 Wavecrest Laboratories, Llc Generator having axially aligned stator poles and/or rotor poles
CN205622448U (en) * 2016-03-04 2016-10-05 重庆大学 Biserial stator motor
CN108683314A (en) * 2018-06-08 2018-10-19 永大电梯设备(中国)有限公司 Bimorph transducer heavy-duty permanent magnetic synchronous traction machine
JP2021175338A (en) * 2020-04-30 2021-11-01 Asti株式会社 Axial gap motor
CN117360826A (en) * 2023-10-27 2024-01-09 深圳联合飞机科技有限公司 A kind of UAV power device with integrated motor and UAV

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