CN1209309A - Complex air-permeable rubber cushion and producing method therefor - Google Patents
Complex air-permeable rubber cushion and producing method therefor Download PDFInfo
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- CN1209309A CN1209309A CN 97116802 CN97116802A CN1209309A CN 1209309 A CN1209309 A CN 1209309A CN 97116802 CN97116802 CN 97116802 CN 97116802 A CN97116802 A CN 97116802A CN 1209309 A CN1209309 A CN 1209309A
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Abstract
The present invention relates to a kind of composite air permeable cushion and its production method. Said composite air permeablile cushion possesses four types: A. upper layer is a thin air permeabile cushion and lower layer is a thick cushion body; B. upper surface of cut-sheet foam material is formed stereo-grain; C. the cushion body made of waste material or poor material is stuck onto the lower layer; and d. the cut-sheet foam material is made into the double-face air permeable cushion, and the cushion is struck on its lower layer. Its production method includes the following steps: chipping block foam material, cushion-pressing, thermoprinting, sticking and combining cushion body, and can be extensively used for making shoe-pad, seat cushion and pedal pad,etc..
Description
The present invention relates to the soft cushion of furniture in a kind of soft cushion of furniture field and be used for the preparation method of soft cushion of furniture, particularly relate to the manufacture method of a kind of complex air-permeable rubber cushion and complex air-permeable rubber cushion thereof.
See also shown in Figure 1, existing traditional air-permeable rubber cushion and manufacture method thereof, it generally includes a mould B, foaming body A is shaped, and simultaneously on this foaming body A, lower surface is formed with three-dimensional lines, can reach ventilative effect, should go up again, lower surface carries out cutting of appropriateness, and can make Air-permeable mattress C, but when carrying out after level cuts, the remaining waste material D of its interlude portion just can't utilize again, the situation of this kind waste resource is real to be unfortunate, do not meet now and to advocate the requirement that makes full use of resource energetically, and it increases cost of manufacture, also do not met the principle of economic benefit.
This shows, if will obtain the made air-permeable rubber cushion of general classical production process, the manufacture method of existing air-permeable rubber cushion also is not suitable for adopting, and the utilization of this air-permeable rubber cushion manufacture method and purposes are also for very narrow, cost of manufacture is higher, is difficult to have the market competitiveness.Therefore the manufacture method of above-mentioned existing air-permeable rubber cushion still has many defectives, and the assistant officer waits to be improved.
Because the drawback that the manufacture method of above-mentioned existing air-permeable rubber cushion exists, the design people is based on abundant practical experience and professional knowledge, through constantly studying, design, and after studying sample repeatedly and improving, creates the present invention finally.
Main purpose of the present invention is, overcome the defective that existing air-permeable rubber cushion and manufacture method thereof exist, and provide a kind of complex air-permeable rubber cushion and manufacture method thereof of new-type space structure, make it by the integral foam thing, after cutting into slices, cooperate hot pressing, the utilization of hot stamping processing procedure, again with other material pads and its applying, making the compound pad of this kind can make scientific and reasonable permutation and combination at various different operating positions makes, with section, hot stamping, the combination utilization of technological means such as applying and the space structure of special variation, can reach effect with multiple function and multiple use, and can economize on resources, reduce and manufacture cost, meet economic benefit, make product have the market competitiveness.
The objective of the invention is to realize by following technical scheme.According to the complex air-permeable rubber cushion that the present invention proposes, its technical scheme is as follows:
A kind of complex air-permeable rubber cushion, the structure of its goods one are the composite structure pad, and the upper strata is an air-permeable mattress, and this air-permeable mattress is thin matter air-permeable mattress, and lower floor is a pad, and this pad is thick matter pad.
A kind of complex air-permeable rubber cushion, the structure of its goods two also is the composite structure pad, its upper surface at section foaming thing is formed with solid grain, promptly form air-permeable mattress, be installed with the space between this solid grain, and this solid grain is designed to the dark shape of three-dimensional plating, the three-dimensional plating degree of depth time shape and the more shallow shape of the three-dimensional plating degree of depth.
A kind of complex air-permeable rubber cushion, the structure of its goods three also are the composite structure pad, and it is an air-permeable mattress of continuing to use goods two, is fitted with a pad in its lower floor, and this pad is made for adopting waste material or material inferior.
A kind of complex air-permeable rubber cushion, the structure of its goods four also is the composite structure pad, its foaming thing of will cutting into slices is made for two-sided air-permeable mattress, and the lower floor at this two-sided air-permeable mattress is fitted with a pad again, and this is positioned at undermost pad can select suitable material for use by difference contact demand.
The manufacture method of a kind of complex air-permeable rubber cushion that proposes according to the present invention, it is characterized in that its manufacture method flow process is to make foaming body with the foaming thing by the unitary mould foaming, this foaming thing has hermetic type air bag foaming thing and opening air bag foaming thing, and this hermetic type air bag foaming thing, can optionally carry out perforation processing handles, be suitable thickness again and cut into slices, make being shaped to section foaming thing, it is provided with three kinds of processing procedures and can produces above-mentioned four kinds of complex air-permeable rubber cushion goods.
Purpose of the present invention can also further realize by following technical measures.
The manufacture method of aforesaid complex air-permeable rubber cushion, wherein said processing procedure first kind of processing procedure wherein, be foaming thing and the pad applying of will cutting into slices earlier, this pad can be thermosetting foaming body or other pad etc., the material that the adopts processing of also can optionally punching; Carry out hot stamping, hot pressing with single face hot stamping mould again, make its surface produce solid grain, and can make goods one, and the structural form of these goods one is a combined type pad, its upper strata is an air-permeable mattress, this air-permeable mattress is generally thin matter, lower floor is a pad, and this pad is generally thick matter, and these goods one are main for the use that is supplied in general seat cushion body, this kind goods one are to be thin matter plating pad with the upper strata, and to be that the pad of soft bulk is compound constitute in lower floor.
The manufacture method of aforesaid complex air-permeable rubber cushion, wherein said processing procedure second kind of processing procedure wherein, be that section foaming thing is directly carried out the single face hot stamping, hot pressing, so just can form solid grain at the upper surface of section foaming thing, owing to be installed with the space between this solid grain, and has ventilative effect, increase functions such as elasticity or on-slip, the goods two that produce of processing procedure manufacturing thus, can utilize the characteristic of the characteristic changing air-permeable mattress of material itself, and applicable to different uses, the darker air-permeable mattress of general three-dimensional plating, can be provided in on-slip is the purposes of application target, mat for example, carrying pad etc., if and the air-permeable mattress that the three-dimensional plating degree of depth is taken second place then can be taken into account the sense of touch of elasticity and contact surface, again the more shallow air-permeable mattress of the three-dimensional plating degree of depth, then can be applicable to the pad with the preferable level and smooth ventilative face of human body contact need, for example shoe-pad etc.
The manufacture method of aforesaid complex air-permeable rubber cushion, wherein said processing procedure the third processing procedure wherein, be different requirements to be arranged and be made for another kind of goods three at two contact-making surfaces of air-permeable rubber cushion in use, these goods three are for continuing to use the air-permeable mattress of goods two, its lower floor is fitted with a pad with air-permeable mattress, this pad is generally and adopts waste material or material inferior, it can provide respectively and make the upper and lower layer of air-permeable mattress have the demand that can satisfy different uses, and can take into account the manufacturing cost that reduces product again.
The manufacture method of aforesaid complex air-permeable rubber cushion, wherein said the third processing procedure is to design for being suitable for the demand that requirement has preferable elasticity or gas permeability, its foaming thing of will cutting into slices utilizes two-sided hot stamping mould to carry out two-sided hot stamping, hot stamping, hot pressing, make this section foaming thing be made for two-sided air-permeable mattress, lower floor at this two-sided air-permeable mattress is fitted with a pad again, and be made for goods four, the compound pad of this kind is because its superiors have solid grain, therefore can produce characteristic ventilative and on-slip, its intermediate layer is the face of being fitted and connected, also the space is arranged because of producing between the upper surface of the solid grain of two-sided air-permeable mattress lower surface and pad, so can increase the integral, flexible and the gas permeability of goods four, be positioned at undermost pad and then can select any suitable material for use by the demand of difference contact.
The present invention compared with prior art has tangible advantage and good effect.By above technical scheme as can be known, the present invention is by the integral foam thing, after cutting into slices, cooperate the utilization of hot pressing, hot stamping processing procedure, again with other material pads and its applying, making the compound pad of this kind can make permutation and combination at various operating position makes, it can reduce three kinds of processing procedures altogether and can make produces four kinds of air-permeable mattress goods, can be widely used in multiple uses such as shoe-pad, seat cushion, carrying pad and automobile inside mat.The combination utilization of technological means such as its section with particular method of manufacture, hot stamping, applying can reach multiple function and multiple use, the progress on its special variation space structure also possesses skills.
In sum, complex air-permeable rubber cushion of the present invention and manufacture method thereof, it is by the foaming thing of integral body, after cutting into slices, cooperate hot pressing, the utilization of hot stamping processing procedure, again with other material pads and its applying, making the compound pad of this kind can make scientific and reasonable permutation and combination at various different operating positions makes, with section, hot stamping, the combination utilization and the special variation space structure of technological means such as applying, can reach effect with multiple function and multiple use, and can economize on resources, reduce cost of manufacture, and meet economic benefit, make product have the ability of market competition.No matter it is all having bigger improvement on process technology, on the structure or on the function, and has produced handy and practical effect, have the effect of enhancement really, thereby be suitable for practicality more, really be a new and innovative, progressive, practical new creation.
Concrete structure of the present invention is provided in detail by following examples and accompanying drawing thereof.
Fig. 1 is the processing schematic diagram of existing traditional air-permeable rubber cushion and manufacture method thereof.
Fig. 2 is the manufacturing flow chart of complex air-permeable rubber cushion of the present invention and manufacture method thereof.
Fig. 3 is the processing and manufacturing schematic diagram of the manufacture method of complex air-permeable rubber cushion of the present invention.
Below in conjunction with accompanying drawing and preferred embodiment, to complex air-permeable rubber cushion and its concrete structure of manufacture method, method, feature and the effect thereof that foundation the present invention proposes, describe in detail as after.
See also Fig. 2, shown in Figure 3, complex air-permeable rubber cushion of the present invention and manufacture method thereof, its manufacture method flow process is to make foaming body with foaming thing 10 by the unitary mould foaming, this foaming thing 10 has hermetic type air bag foaming thing and opening air bag foaming thing, and this hermetic type air bag foaming thing, can optionally give perforation processing and handle, be suitable thickness again and cut into slices, be shaped to section foaming thing 20.
The present invention has following three kinds of processing procedures and can produce four kinds of complex air-permeable rubber cushion goods.Below complex air-permeable rubber cushion of the present invention and manufacture method thereof are described as follows.
First kind of processing procedure, the foaming thing 20 of will cutting into slices is earlier fitted with pad 60, this pad 60 can be thermosetting foaming body or other pad etc., the material that the adopts processing of also can optionally punching; Carry out hot stamping with single face hot stamping mould 30 again, hot pressing, make its surface produce solid grain, and can make goods 1, the structural form of these goods 1 is a compound pad, its upper strata is an air-permeable mattress 40, this air-permeable mattress 40 is generally thin matter, lower floor is a pad 60, this pad 60 is generally thick matter, this goods 1 are the master for being supplied in using of general seat cushion body, this kind goods 1 need be with the pad of upper strata for thin matter plating, to be that the pad of soft bulk is compound constitute in lower floor, but if single thing 20 that foams to cutting into slices carries out hot stamping earlier, hot pressing then might be because of its material be too thin and damaged, for fear of the generation of above-mentioned this kind situation, foaming thing 20 fits each other with pad 60 so will cut into slices earlier, again with 30 hot stampings of single face hot stamping mould, the power of echoing after utilizing the two to fit can be got rid of Yin Reyin and the damaged situation of the upper strata air-permeable mattress 40 that causes.
Second kind of processing procedure, be that section foaming thing 20 is directly carried out the single face hot stamping, hot pressing, so just can form solid grain at the upper surface of section foaming thing 20, promptly form air-permeable mattress 40, owing to be installed with the space between this solid grain, so have ventilative effect, increase functions such as elasticity or on-slip, the goods 2 80 that produce of processing procedure manufacturing thus, can utilize the characteristic of the characteristic changing air-permeable mattress 40 of material itself, and applicable to different application targets, the air-permeable mattress 40 that general three-dimensional plating is darker, can be provided in on-slip is the purposes of application target, mat for example, carrying pad etc., if and the three-dimensional plating degree of depth then can be taken into account the sense of touch of elasticity and contact surface than inferior air-permeable mattress 40, again the more shallow air-permeable mattress 40 of the three-dimensional plating degree of depth, then can be applicable to the pad with the preferable level and smooth ventilative face of human body contact need, for example shoe-pad etc.
Above-mentioned second kind of processing procedure, can be the variation of another kind of goods 3 90 also at different application target functions, because of goods 2 80 only are single pad, though can satisfy general special application target, but it is still slightly inadequate for composite efficacy and consumed cost, general pad is has two contact-making surfaces, and objective environment for use has different requirements to aforementioned two contact-making surfaces usually, shoe-pad for example, its upper surface need have preferable sense of touch, following laminar surface then should have the hard wear-resisting characteristic of matter, if two contact-making surfaces are all to make with a kind of material, can't bring into play its structure effect at special application target first, another has then relatively improved cost, reduced competition capability, so goods 3 90 are for continuing to use the air-permeable mattress 40 of goods 2 80, be fitted with a pad 60 in its lower floor, this pad 60 is generally and adopts waste material or material inferior, make its can provide respectively make air-permeable mattress 40 on, lower floor has the demand that can satisfy different uses, and can take into account the manufacturing cost that reduces product again.
Above-mentioned the third processing procedure, mainly be to have the demand of preferable elasticity or gas permeability and design in order to be suitable for requirement, its foaming thing 20 of will cutting into slices utilizes two-sided hot stamping mould 50 to carry out two-sided hot stamping, hot stamping, hot pressing, make section foaming thing 20 may be made in two-sided air-permeable mattress 41, lower floor at this two-sided air-permeable mattress 41 is fitted with a pad 60 again, and be made for goods 4 100, the compound pad of this kind is because its superiors have solid grain, therefore can produce characteristic ventilative and on-slip, the intermediate layer is the face of being fitted and connected, also the space is arranged because of producing between the upper surface of the solid grain of two-sided air-permeable mattress 41 lower surfaces and pad 60, so can increase the integral, flexible and the gas permeability of goods 4 100, being positioned at 60 of undermost pads can select any suitable material for use by the demand of difference contact.
In sum, the present invention can reach the effect of multiple function and purposes with technological means such as above-mentioned section, hot stamping, applyings, and the combination utilization foot of its particular method of manufacture claims initiative, and its special variation space structure also is the progress on possessing skills.
The above, it only is preferred embodiment of the present invention, be not that the present invention is done any pro forma restriction, every foundation technical spirit of the present invention all still belongs in the scope of technical solution of the present invention any simple modification, equivalent variations and modification that above embodiment did.
Claims (9)
1, a kind of complex air-permeable rubber cushion, the structure that it is characterized in that its goods one is the composite structure pad, and the upper strata is an air-permeable mattress, and this air-permeable mattress is thin matter air-permeable mattress, and lower floor is a pad, this pad is thick matter pad.
2, a kind of complex air-permeable rubber cushion, the structure that it is characterized in that its goods two also is the composite structure pad, its upper surface at section foaming thing forms solid grain, promptly form air-permeable mattress, be installed with the space between this solid grain, and this solid grain is designed to the dark shape of three-dimensional plating, the three-dimensional plating degree of depth time shape and the more shallow shape of the three-dimensional plating degree of depth.
3, a kind of complex air-permeable rubber cushion is characterized in that the structure of its goods three also is the composite structure pad, and it is an air-permeable mattress of continuing to use goods two, is fitted with a pad in its lower floor, and this pad is made for adopting waste material or material inferior.
4, a kind of complex air-permeable rubber cushion, the structure that it is characterized in that its goods four also is the composite structure pad, its foaming thing of will cutting into slices is made for two-sided air-permeable mattress, lower floor at this two-sided air-permeable mattress is fitted with a pad again, and this is positioned at undermost pad can select suitable material for use by difference contact demand.
5, a kind of manufacture method of complex air-permeable rubber cushion, it is characterized in that its manufacture method flow process is to make foaming body with the foaming thing by the unitary mould foaming, this foaming thing has hermetic type air bag foaming thing and opening air bag foaming thing, and this hermetic type air bag foaming thing, can optionally carry out perforation processing handles, be suitable thickness again and cut into slices, make being shaped to section foaming thing, it is provided with three kinds of processing procedures and can produces above-mentioned four kinds of complex air-permeable rubber cushion goods.
6, the manufacture method of complex air-permeable rubber cushion according to claim 5, it is characterized in that wherein first kind of processing procedure of described processing procedure, be foaming thing and the pad applying of will cutting into slices earlier, this pad can be thermosetting foaming body or other pad etc., the material that the adopts processing of also can optionally punching; Carry out hot stamping, hot pressing with single face hot stamping mould again, make its surface produce solid grain, and can make goods one, and the structural form of these goods one is a combined type pad, its upper strata is an air-permeable mattress, this air-permeable mattress is generally thin matter, lower floor is a pad, and this pad is generally thick matter, and these goods one are main for the use that is supplied in general seat cushion body, this kind goods one are to be thin matter plating pad with the upper strata, and to be that the pad of soft bulk is compound constitute in lower floor.
7, the manufacture method of complex air-permeable rubber cushion according to claim 5, it is characterized in that wherein second kind of processing procedure of described processing procedure, be that section foaming thing is directly carried out the single face hot stamping, hot pressing, so just can form solid grain at the upper surface of section foaming thing, owing to be installed with the space between this solid grain, and has ventilative effect, increase functions such as elasticity or on-slip, the goods two that produce of processing procedure manufacturing thus, can utilize the characteristic of the characteristic changing air-permeable mattress of material itself, and applicable to different uses, the darker air-permeable mattress of general three-dimensional plating, can be provided in on-slip is the purposes of application target, mat for example, carrying pad etc., if and the air-permeable mattress that the three-dimensional plating degree of depth is taken second place then can be taken into account the sense of touch of elasticity and contact surface, again the more shallow air-permeable mattress of the three-dimensional plating degree of depth, then can be applicable to the pad with the preferable level and smooth ventilative face of human body contact need, for example shoe-pad etc.
8, the manufacture method of complex air-permeable rubber cushion according to claim 5, it is characterized in that wherein the third processing procedure of described processing procedure, be different requirements to be arranged and be made for another kind of goods three at two contact-making surfaces of air-permeable rubber cushion in use, these goods three are for continuing to use the air-permeable mattress of goods two, its lower floor is fitted with a pad with air-permeable mattress, this pad is generally and adopts waste material or material inferior, it can provide respectively and make the upper and lower layer of air-permeable mattress have the demand that can satisfy different uses, and can take into account the manufacturing cost that reduces product again.
9, the manufacture method of complex air-permeable rubber cushion according to claim 5, it is characterized in that described the third processing procedure is to design for being suitable for the demand that requirement has preferable elasticity or gas permeability, its foaming thing of will cutting into slices utilizes two-sided hot stamping mould to carry out two-sided hot stamping, hot stamping, hot pressing, make this section foaming thing be made for two-sided air-permeable mattress, lower floor at this two-sided air-permeable mattress is fitted with a pad again, and be made for goods four, the compound pad of this kind is because its superiors have solid grain, therefore can produce characteristic ventilative and on-slip, the intermediate layer is the face of being fitted and connected, also the space is arranged because of producing between the upper surface of the solid grain of two-sided air-permeable mattress lower surface and pad, so can increase the integral, flexible and the gas permeability of goods four, be positioned at undermost pad and then can select any suitable material for use by the demand of difference contact.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 97116802 CN1209309A (en) | 1997-08-26 | 1997-08-26 | Complex air-permeable rubber cushion and producing method therefor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 97116802 CN1209309A (en) | 1997-08-26 | 1997-08-26 | Complex air-permeable rubber cushion and producing method therefor |
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| Publication Number | Publication Date |
|---|---|
| CN1209309A true CN1209309A (en) | 1999-03-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 97116802 Pending CN1209309A (en) | 1997-08-26 | 1997-08-26 | Complex air-permeable rubber cushion and producing method therefor |
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| CN (1) | CN1209309A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101274505B (en) * | 2007-03-28 | 2012-05-30 | 中良工业股份有限公司 | Manufacturing method for permeable granular laminated material |
| CN107373887A (en) * | 2017-08-09 | 2017-11-24 | 中山杰伟鞋业有限公司 | A kind of manufacturing process of novel ventilated shoe-pad |
| CN110022727A (en) * | 2016-11-25 | 2019-07-16 | 株式会社普利司通 | Seat cushion |
-
1997
- 1997-08-26 CN CN 97116802 patent/CN1209309A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101274505B (en) * | 2007-03-28 | 2012-05-30 | 中良工业股份有限公司 | Manufacturing method for permeable granular laminated material |
| CN110022727A (en) * | 2016-11-25 | 2019-07-16 | 株式会社普利司通 | Seat cushion |
| CN107373887A (en) * | 2017-08-09 | 2017-11-24 | 中山杰伟鞋业有限公司 | A kind of manufacturing process of novel ventilated shoe-pad |
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