CN1203245C

CN1203245C - Method for producing ornament of aluminum product for fence of artistic window and door

Info

Publication number: CN1203245C
Application number: CN 02145974
Authority: CN
Inventors: 邹松龙
Original assignee: Individual
Current assignee: Individual
Priority date: 2002-10-31
Filing date: 2002-10-31
Publication date: 2005-05-25
Anticipated expiration: 2022-10-31
Also published as: CN1415838A

Abstract

The present invention discloses a method for producing an ornament of an aluminum product for an artistic window, a door and a fence. The method comprises the production steps that firstly, an ornament with a proper pattern and large demand is used as a sample for reference in an aluminum product ornament which is used on an artistic door, a window and a fence; secondly, a corresponding aluminium extruding mould is supplied according to the molding of a sample; thirdly, a long extruding section material of ornament moulding is extruded by the aluminium extruding mould and an aluminium extruding moulding mode; fourthly, the long extruding section material is cut according to required thickness to form unit elements; finally, each unit element is additionally stamped or coldly forged according to the design requirements of the patterns, and thus, an ornament finished product is finished. Because the aluminum product ornament of the present invention is produced in the aluminium extruding moulding mode, the shape and the size of each unit element both have good consistency. Known errors or difficulty degree which is easily generated among the moulding ornaments caused by individual processing by the same moulding ornament can be prevented; thus, moulding quality can be enhanced, the following assembly work can be simplified, and time saving and labour saving are achieved.

Description

The aluminium gadget manufacture method on artistic door and window hurdle

Technical field

The present invention relates to the aluminium gadget manufacture method on a kind of artistic door and window hurdle.

Background technology

Raising along with living standard and economic condition, make people at clothing, food, live the row each side and all begin to pursue GOOD TASTE, high-quality life, with regard to aspect to live, exquisite day by day in decoration, not only require safety, also paying attention to graceful and honorable property simultaneously, is example with building materials such as door, window or railings wherein, various design on the art door of just existing apparent altitude Forging Technology, window, hurdle.And once applied for and checked and approved the one five two five nine No. nine " manufacture method of forging type artistic door window " patent of invention (application case number be 090121373) before this case inventor, it is a characteristic of utilizing aluminum material, gadget weight saving on the forging type artistic door window that order manufactures, with convenient carrying or processing, and can avoid known iron, copper material forging type artistic door window completely because of integral body overweight institute door and window braced structures that causes such as flimsy shortcomings such as hinge, wall frame, and can reach the effect that durable length is used.

The pattern on forging formula art door, window, hurdle often is that i.e. design is earlier finished before manufacturing as another, or be equipped with multiple pattern or sample photo customized for customer selecting, again by figure construction and assembling, wherein, kind gadget major part in the pattern is a forge piece, all is to utilize artificial forging mode and finish individually; But, art door when same pattern, the demand of window is quite big, or when the demand of a certain aluminium gadget is quite big on the pattern on artistic door and window hurdle, act is in a building, a building or the community if any amount, the door that each family is selected, window, the hurdle pattern is to utilize a certain gadget to constitute as a basis mask spare simultaneously, as Fig. 1, Fig. 2, shown in Figure 3, on an art door 1 or window 2 or railing 3, include several spiral shell web-like gadget 1a, 1b or foliaceous gadget 1c etc., cause each gadget 1a, 1b, the aggregate demand of 1c is quite big, then be easy to generate following point as if the difference machine-shaping forging method that prolongs with known semi-hand this moment:

(1) because of in the artistic door and window hurdle as spiral shell web-like gadget 1a, the gadget of 1b, its known method for making is the segment pole stock that a stock material is cut into several regular lengths, mat manual control volume type machine and volume type machine-shaping one by one again, right because the factor of controlling of volume type machine is changing easily, make each gadget (as 1a or 1b) of same moulding be easy to generate difference in moulding and relative size compole, comprise the spiral shell roll-shape radian of each gadget or corresponding sides size that error is all arranged and can't precisely contraposition, cause when follow-up assembling operation such as gadget 1a and 1b between mutually combine or each combines with the frame locking etc., all must be adjusted accordingly again, directly influence assembling operation efficient and finish after the uniformity of outward appearance.

(2) blade gadget 1c, its known method for making is that metal sheet is cut into plate (as a rectangular plate) near the blade size earlier, mat punching machine and mould cooperate again, make each plate punch process (may process beginning energy moulding once or twice) become foliaceous gadget 1c, right so processing operation easily causes waste material too much and waste material increases material cost relatively.

(3) use of volume type facility is to live pole stock one tail end coiling and molding again with a chuck clamping, and certain restriction of controlling is arranged on facility use, and fixes as the spiral shell roll-shape, is difficult for doing other shape-designings of two spiral shell volumes even positive and negative pair of spiral shell volume; The pole stock cross section is fixed again, make the spiral shell roll-shape can't remake other variation in moulding, as in the moulding of spiral shell volume end to end the pole stock width fix and can't make thickness and change, or can't set up hollow perforation etc. in the pole stock, make molded appearance comparatively dull, be difficult to satisfy the demand of the various selection of client.

(4) use volume type machine or Forgingother mode and do the processing and forming of above-mentioned

gadget

1a, 1b, 1c, not only more time-consuming, especially the more difficult effective control of Forming Quality is unfavorable for mass, the cost that makes art door, window, hurdle increase and lose competitiveness relatively.

Summary of the invention

The objective of the invention is to solve the problem that occurs in the prior art, and the aluminium gadget manufacture method on a kind of artistic door and window hurdle is provided.

The present invention's method comprises the following steps:

In the aluminium gadget that is used on just artistic earlier door, window, the hurdle, the selection aluminium gadget that pattern is suitable and demand is big is as the reference sample;

The moulding of reference sample and offer corresponding aluminium extracting mold again;

Utilize the molding mode of aluminium extracting mold and aluminium extruded type again, crowded type goes out a long extrusion section bar with gadget moulding;

Should cut according to desired thickness by long extrusion section bar again, to form unit element;

At last, visual style design needs, and makes the constituent parts element carry out other punching presses or Cold Forging again and handles, and finish a gadget finished product.

Use the indivedual machine-shaping modes that replace known gadget, make each gadget on moulding and size, can have preferable precision and uniformity, lifting moulding quality and can simplify follow-up assembling operation.

Description of drawings

Fig. 1 is the floor map that an art is seen outdoors.

Fig. 2 is the floor map of an artistic window outward appearance.

Fig. 3 is the floor map of artistic hurdle (bar) outward appearance.

Fig. 4 is a process block diagram of the present invention.

Fig. 5 is the schematic perspective view of the type extruding body of the technology of the present invention manufacturing first routine aluminium gadget.

Fig. 6 is the schematic perspective view that type extruding body shown in Figure 5 cuts into unit element.

Fig. 7 is the product of the finishing schematic perspective view of unit element reprocessing shown in Figure 6.

Fig. 8 is gadget shown in Figure 7 another finished product schematic perspective view after changing.

Fig. 9 is the schematic perspective view of the type extruding body of the technology of the present invention manufacturing second routine aluminium gadget.

Figure 10 is the schematic perspective view that type extruding body shown in Figure 9 cuts unit element.

Figure 11 is the product of the finishing schematic perspective view of unit element reprocessing shown in Figure 10.

Figure 12 is another finished product schematic perspective view that gadget shown in Figure 11 changes the back.

Figure 13 is the schematic perspective view of the type extruding body of the technology of the present invention manufacturing the 3rd routine aluminium gadget.

Figure 14 is the schematic perspective view that type extruding body shown in Figure 13 cuts into unit element.

Figure 15 is the product of the finishing schematic perspective view of unit element reprocessing shown in Figure 14.

Figure 16 is that gadget shown in Figure 15 changes another finished product schematic perspective view of back.

The specific embodiment

See also shown in Figure 2ly, the present invention's method may further comprise the steps:

In the aluminium gadget that is used on just artistic earlier door, window, the hurdle, the selection aluminium gadget that pattern is suitable and demand is big is as the reference sample; Reference sample moulding and offer suitable aluminium extracting mold again; Utilize the molding mode of aluminium extracting mold and aluminium extruded type again, crowded type goes out to have the long extrusion section bar of this gadget moulding; Should cut according to desired thickness by long extrusion section bar again, to form unit element; At last, visual style design needs, and makes the constituent parts element carry out other punching presses or Cold Forging again and handles, and finish a gadget finished product.

In order to allow the personage that knows this technology can understand the present invention's feature more, special at Fig. 1, Fig. 2,

gadget

1a, 1b, 1c shown in Figure 3, each is illustrated for embodiment:

(1) please refer to Fig. 5, Fig. 6, shown in Figure 7: offer suitable aluminium extracting mold with reference to the moulding of gadget 1a earlier, and general aluminium extracting mold is a male and female module cube formula, shape can design in various variation; Utilize the molding mode of this aluminium extracting mold and aluminium extruded type again, crowded type goes out to have the long extrusion section bar 10 of gadget 1a moulding; Again should long extrusion section bar 10 cut (generally be cooperate frame thickness outside the door and window and design), and become several unit elements 11 according to desired thickness; At last, the design of visual style needs, and makes constituent parts element 11 carry out processing such as other punching presses or cold forging again and handles, and as stamping out joint formula decoration 12 on unit element 11, and finishes the finished product of a gadget 13.

See also shown in Figure 8, be the mat aluminium extracting mold crowded type in shape more than sample change design, make the aluminium gadget 20 of the aluminium extruded type moulding that is similar to gadget 13 can increase crowded type variation in shape, there is the thickness that causes to change as on the width 21 of spiral shell volume moulding, forming camber line, or in the moulding of spiral shell volume, set up and decorate with dome 22, or set up hollow perforation 23 etc., and these width 21, dome 22 or 23 the variation in moulding of boring a hole all are that known techniques is difficult to realize.

(2) see also Fig. 9, Figure 10, shown in Figure 11: offer suitable aluminium extracting mold with reference to the moulding of gadget 1b earlier; Utilize the molding mode of aluminium extracting mold and aluminium extruded type again, crowded type goes out to have the long extrusion section bar 30 of gadget 1b moulding; Should cut into several unit elements 31 according to desired thickness by long extrusion section bar 30 again; At last, the design of visual style needs, and makes constituent parts element 31 carry out processing such as other punching presses or cold forging again and handles, and as stamping out joint formula decoration 32 on unit element 31, and finishes the finished product of a gadget 33.

Please consult shown in Figure 12 again, be the mat aluminium extracting mold crowded type in shape more than sample change design, make the aluminium gadget 40 of the aluminium extruded type moulding that is similar to gadget 33 can increase crowded type variation in shape, there is the thickness that causes to change as on the width 41 of spiral shell volume moulding, forming camber line, or in the moulding of spiral shell volume, set up and decorate with dome 42, or set up hollow perforation 43 etc., and these width 41, dome 42 or 43 the variation in moulding of boring a hole all are that known techniques is difficult to realize.

The present invention's technology be not on the artistic door and window hurdle aluminium gadget of all be suitable for, because the gadget appearance on the general artistic door and window hurdle comprises various forms, wherein major part is forging formula formed body (the casting body is also arranged) again, and with the blacksmithing technology, one forges the molding body that the formula gadget can be three-dimensional space multi-angle and irregular variation, then may be not suitable for utilizing the present invention's technology to finish; And for example the molding body of blank coil fancy in the another kind then is to cooperate beamer to finish, and can't utilize the technology of the present invention to finish; So by the present invention's technology, still plasticly go out various aluminium gadget for selecting for use on the artistic door and window hurdle, and achieve the above object.

(3) see also Figure 13, Figure 14, shown in Figure 15, offer suitable aluminium extracting mold with reference to the moulding of gadget 1c earlier; Utilize the molding mode of aluminium extracting mold and aluminium extruded type again, crowded type goes out to have the long extrusion section bar 50 of gadget 1c moulding; Should cut into several unit elements 51 according to desired thickness by long extrusion section bar 50 again; At last, the design of visual style needs, and makes constituent parts element 51 carry out processing such as other punching presses or cold forging again and handles, and as stamping out vein shape decoration 52 on unit element 51, and finishes the finished product of a gadget 53.

Please consult shown in Figure 16 again, be the mat aluminium extracting mold crowded type in shape more than sample change design, make the aluminium gadget 60 of the aluminium extruded type moulding of similar gadget 53 can increase the variation of squeezing on the type shape, as setting up starlike perforation 61 or long groove shape perforation 62 etc. on blade shape construction, and the variation in moulding of these starlike perforation 61 or long groove shape perforation 62 is that known techniques is difficult to realize.

The present invention has the following advantages:

(1) error of shape of each decorations or corresponding sides size diminishes and precisely contraposition, makes when follow-up assembling operation, and each gadget combines all and can simple and easyly construct each other or with the locking of frame, improves the efficient of assembling operation and the uniformity of outward appearance.

(2) as foliaceous gadget 1c, the type that directly squeezes goes out the blade size, can avoid waste of material, and material cost is reduced relatively.

(3) molded appearance can comparatively various variation in moulding, and these variation in moulding are that known techniques is difficult to realize, can satisfy the demand of the various selection of client.

(4) processing and forming of gadget is than saving of work and time, and the easier effective control of Forming Quality and help mass, and the cost on art door, window, hurdle is reduced and the increase competitiveness relatively.

Claims

The aluminium gadget manufacture method on a kind of artistic door and window hurdle, its manufacturing step is as follows: in the aluminium gadget that is used on just artistic earlier door, window, the hurdle, the selection aluminium gadget that pattern is suitable and demand is big is as the reference sample;

The moulding of reference sample and offer corresponding aluminium extracting mold again;

Utilize the molding mode of aluminium extracting mold and aluminium extruded type again, crowded type goes out a long extrusion section bar with gadget moulding;

Should cut according to desired thickness by long extrusion section bar again, to form unit element;

At last, visual style design needs, and makes the constituent parts element carry out other punching presses or Cold Forging again and handles, and finish a gadget finished product.