CN1200023C - Method for synthesizing resin with high water absorption by using polystyrene - Google Patents

Method for synthesizing resin with high water absorption by using polystyrene Download PDF

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Publication number
CN1200023C
CN1200023C CN03131639.5A CN03131639A CN1200023C CN 1200023 C CN1200023 C CN 1200023C CN 03131639 A CN03131639 A CN 03131639A CN 1200023 C CN1200023 C CN 1200023C
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China
Prior art keywords
polystyrene
agent
resin
sodium acrylate
sodium
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CN03131639.5A
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Chinese (zh)
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CN1462758A (en
Inventor
徐斌
李利
沈健
魏少华
周宁琳
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Nanjing Normal University
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Nanjing Normal University
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  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Epoxy Resins (AREA)

Abstract

The present invention relates to a method for synthesizing resin with high water absorption through polystyrene. The method comprises the following technological steps: sodium acrylate is dissolved in an amount of water, and polystyrene is dissolved through mixed solvent. The two solutions are mixed together, and an initiating agent, a dispersing agent, a coupling agent and a crosslinking agent are added into the solution mixture and sheared in a water bath to fully react with the mixture at 60 to 80 DEG C under protective atmosphere so as to be solidified into the resin with high water absorption at 110 to 130 DEG C. The raw materials used in a technology contain 50 to 95.5 WT% of sodium acrylate, 2.5 to 47WT% of polystyrene, 1.5 to 3WT% of dispersing agent, 0.07 to 0.4 WT% of coupling agent, 0.1 to 0.5 WT% of initiating agent and 0.05 to 0.6WT% of crosslinking agent. With the method, waste foam plastics are properly recovered and reused and are changed into valuables on one hand, and on the other hand, the manufacture cost of the resin with high water absorption can be reduced, and the competitive power of a product is enhanced.

Description

Utilize the method for polystyrene synthesizing high-hydroscopicity resin
Technical field
The present invention relates to a kind of synthetic method of utilizing a kind of waste and old polystyrene plastics synthesizing high-hydroscopicity resin.
Background technology
The exploitation of super absorbent resin has only the history of decades, abroad from sixties research and development.Just there has been first patent in China at just synthetic first super absorbent resin of nineteen eighty-two by 1988.The kind of super absorbent resin is a lot, by sources divide mainly contain starch system, cellulose-based and synthetic resins is three major types.The product performance of these method gained are all better, but the raw material that is adopted all is regular Industrial products, and cost is higher.The domestic technology of waste resource synthesizing high-hydroscopicity resin of utilizing is also few at present.Through CNKI, incomparably database, tie up general database, the emerging figure full-text database of gold newspaper, in through data base queryings such as private network and Chinese patent nets, there is no with the polystyrene foamed plastics is the similar work that raw material comes synthesizing high-hydroscopicity resin.
Polystyrene foamed plastics is because of its light weight, low price and firm and be widely used in the packing of household electrical appliance, instrument, special process product and snack food product.Along with its consumption of expanding economy is increasing.Can not degrade voluntarily in physical environment because of it again, so not only cause serious white pollution, and cause the significant wastage of resource.
Summary of the invention
The object of the present invention is to provide a kind of polystyrene foamed plastics and acrylate graft-blending synthesizing high-hydroscopicity resin of utilizing.Make the depleted porous plastics obtain appropriate recovery and reuse on the one hand, turn waste into wealth; Also can reduce the manufacturing cost of super absorbent resin on the other hand, strengthen competitiveness of product.
Present method is to adopt mixed solvent elder generation dissolved polystyrene, carries out graft copolymerization with acrylate then in the presence of initiator, dispersion agent, coupling agent, linking agent.
Processing step is as follows:
Sodium acrylate is dissolved in an amount of water,
Use the mixed solvent dissolved polystyrene,
Above two kinds of solution are mixed,
Add initiator, dispersion agent, coupling agent, linking agent, emulsification pretreatment in water-bath,
60~80 ℃ of fully reactions under protective atmosphere,
Be solidified into super absorbent resin at 110~130 ℃.
Raw materials used ratio is (WT%) in the above technology:
Sodium acrylate 50~95.5%
Polystyrene 2.5~47%
Dispersion agent 1.5~3%
Coupling agent 0.07~0.4%
Initiator 0.1~0.5%
Linking agent 0.05~0.6%.
Here said an amount of water is meant: the water (hypervolia can increase the steam output in the subsequent technique) that is enough to dissolve sodium acrylate; Said mixed solvent is meant that two or more traditional organic solvent mixes the solvent that constitutes, for example mixed solvent that is made of ethyl acetate, toluene, hexanaphthene or ethyl acetate, toluene, pimelinketone.Said initiator can be the combination of ammonium persulphate and sodium bisulfite, or the combination of hydrogen peroxide and sodium bisulfite; Dispersion agent can be: Si Ban-60 or Sodium dodecylbenzene sulfonate; Coupling agent can be: Diisopropyl azodicarboxylate or Polyethylene Glycol-600; Linking agent can be the ethanolic soln or the glycerine of epoxy chloropropane.Said protective atmosphere is nonoxidizing atmosphere or inert atmosphere, for example nitrogen, carbon dioxide gas etc., specifically following prescription of recommendation and technology:
Raw material (WT%)
Sodium acrylate 94.1~50.9%
Polystyrene 3.4~45.2%
Si Ban-60 2.18~2.90%
Diisopropyl azodicarboxylate 0.03~0.3%
Ammonium persulphate 0.09~0.3%
Sodium bisulfite 0.06~0.1%
Epoxy chloropropane 0.1~0.3%
Synthesis technique: at first in reaction vessel, add an amount of water and sodium acrylate, stir with magnetic.The mixed solvent of forming with ethyl acetate, toluene, hexanaphthene (volume ratio is about: 15: 19: 5) dissolves the washes clean polystyrene foamed plastics.Above two kinds of solution are mixed, add initiator, dispersion agent, coupling agent, linking agent, shear half an hour 30 ℃ water-bath high speeds.About three hours of 70 ℃ of reactions under the protection of logical nitrogen then.Last 120 ℃ are solidified into super absorbent resin.
Water-absorbent is measured: take by weighing a certain amount of dried resin, be immersed in the deionized water to volume not variation basically.With the unnecessary moisture content of 100 eye mesh screen eliminations, claim that again the resin after the suction is heavy, be calculated as follows:
Water-intake rate (g/g)=(heavy (the g)-dried resin of the resin after the suction heavy (g))/dried resin heavy (g)
The present invention has following characteristics compared with prior art:
1, on the prescription being is main raw material with waste old polystyrene foamed plastic and sodium acrylate.Inhaling the deionized water rate is 100~1000g/g, and the ability of suction deionized water is suitable with the water-retaining capacity of other pure substance synthetic absorbent resin, and some may surpass its water regain.
2, synthetic process using reversed emulsion polymerization.Product is a copolymer, and technology is simple, is convenient to control.The time of polyreaction is short, the efficient height.
3. the waste old polystyrene foamed plastic one by one of the main synthetic materials among the present invention is the main thing of white pollution, and polystyrene fuel very easily.The product that can synthesize does not then have fuel, and reaction process is also safe and harmless.So just make these gurrys obtain appropriate utilization again, therefore can produce good economic benefit and environmental benefit with junk of fire hazard.
Embodiment
Embodiment 1
Composition of raw materials (WT%):
Sodium acrylate 90.0%
Polystyrene 6.17%
Si Ban-60 3%
Diisopropyl azodicarboxylate 0.40%
Ammonium persulphate 0.3%
Sodium bisulfite 0.1%
Epoxy chloropropane 0.3%
Polystyrene foamed plastics with ethyl acetate, toluene, the dissolving of hexanaphthene mixed solvent, is added Si Ban-60, constant temperature stir about half an hour in 40 ℃ of water-baths.Weighing sodium hydroxide is used the 10mL deionized water dissolving, with the vinylformic acid pH ≈ 7 that neutralizes, makes sodium acrylate solution.Use the emulsification pretreatment machine with high-speed stirring under the speed of 1.6 ten thousand commentaries on classics/min neutralizer, mix with aforesaid polystyrene emulsion while stirring, and add Diisopropyl azodicarboxylate (using deionized water dissolving), (NH 4) 2S 2O 8(using deionized water dissolving), NAHSO 30.024g (using deionized water dissolving) adds the epoxy chloropropane with dissolve with ethanol again, stir about is after 30 minutes, and logical nitrogen protection in reaction discharging after 3 hours under 70 ℃ of conditions, obtains super absorbent resin 120 ℃ of oven dry.The water-intake rate of product is 172g/g after measured.
Embodiment 2:
Composition of raw materials (WT%):
Sodium acrylate 88.2%
Polystyrene 7.94%
Si Ban-60 2.9%
Diisopropyl azodicarboxylate 0.3%
Ammonium persulphate 0.3%
Sodium bisulfite 0.2%
Epoxy chloropropane 0.16%
Polystyrene foamed plastics with ethyl acetate, toluene, the dissolving of hexanaphthene mixed solvent, is added Si Ban-60, constant temperature stir about half an hour in 40 ℃ of water-baths.Weighing sodium hydroxide is used the 10mL deionized water dissolving, with the vinylformic acid pH ≈ 7 that neutralizes, makes sodium acrylate solution.Use the emulsification pretreatment machine with high-speed stirring under the speed of 1.6 ten thousand commentaries on classics/min neutralizer, mix with aforesaid polystyrene emulsion while stirring, and add Diisopropyl azodicarboxylate (using deionized water dissolving), (NH 4) 2S 2O 8(using deionized water dissolving), NaHSO 30.024g (using deionized water dissolving) adds the epoxy chloropropane with dissolve with ethanol again, stir about is after 30 minutes, and logical nitrogen protection in reaction discharging after 3 hours under 70 ℃ of conditions, obtains super absorbent resin 120 ℃ of oven dry.The water-intake rate of product is 230.9g/g after measured.
Embodiment 3:
Composition of raw materials (WT%):
Sodium acrylate 81.3%
Polystyrene 15.62%
Si Ban-60 1.5%
Diisopropyl azodicarboxylate 0.48%
Ammonium persulphate 0.36%
Sodium bisulfite 0.14%
Epoxy chloropropane 0.60%
Polystyrene foamed plastics with ethyl acetate, toluene, the dissolving of hexanaphthene mixed solvent, is added Si Ban-60, constant temperature stir about half an hour in 40 ℃ of water-baths.Weighing sodium hydroxide is used the 10mL deionized water dissolving, with the vinylformic acid pH ≈ 7 that neutralizes, makes sodium acrylate solution.Use the emulsification pretreatment machine with high-speed stirring under the speed of 1.6 ten thousand commentaries on classics/min neutralizer, mix with aforesaid polystyrene emulsion while stirring, and add Diisopropyl azodicarboxylate (using deionized water dissolving), (NH 4) 2S 2O 8(using deionized water dissolving), NaHSO 30.024g (using deionized water dissolving) adds the epoxy chloropropane with dissolve with ethanol again, stir about is after 30 minutes, and logical nitrogen protection in reaction discharging after 3 hours under 70 ℃ of conditions, obtains super absorbent resin 120 ℃ of oven dry.After measured more than the water-intake rate 1000g/g of product.
Embodiment 4:
Composition of raw materials (WT%):
Sodium acrylate 76.64%
Polystyrene 19.8%
Si Ban-60 2.18%
Diisopropyl azodicarboxylate 0.40%
Ammonium persulphate 0.40%
Sodium bisulfite 0.1%
Epoxy chloropropane 0.48%
Polystyrene foamed plastics with ethyl acetate, toluene, the dissolving of hexanaphthene mixed solvent, is added Si Ban-60, constant temperature stir about half an hour in 40 ℃ of water-baths.Weighing sodium hydroxide is used the 10mL deionized water dissolving, with the vinylformic acid pH ≈ 7 that neutralizes, makes sodium acrylate solution.Use the emulsification pretreatment machine with high-speed stirring under the speed of 1.6 ten thousand commentaries on classics/min neutralizer, mix with aforesaid polystyrene emulsion while stirring, and add Diisopropyl azodicarboxylate (using deionized water dissolving), (NH 4) 2S 2O 8(using deionized water dissolving), NaHSO 30.024g (using deionized water dissolving) adds the epoxy chloropropane with dissolve with ethanol again, stir about is after 30 minutes, and logical nitrogen protection in reaction discharging after 3 hours under 70 ℃ of conditions, obtains super absorbent resin 120 ℃ of oven dry.The water-intake rate of product is 217g/g after measured.
Embodiment 5:
Composition of raw materials (WT%):
Sodium acrylate 67.6%
Polystyrene 28.21%
Si Ban-60 3.0%
Diisopropyl azodicarboxylate 0.36%
Ammonium persulphate 0.35%
Sodium bisulfite 0.15%
Epoxy chloropropane 0.33%
Polystyrene foamed plastics with ethyl acetate, toluene, the dissolving of hexanaphthene mixed solvent, is added Si Ban-60, constant temperature stir about half an hour in 40 ℃ of water-baths.Weighing sodium hydroxide is used the 10mL deionized water dissolving, with the vinylformic acid pH ≈ 7 that neutralizes, makes sodium acrylate solution.Use the emulsification pretreatment machine with high-speed stirring under the speed of 1.6 ten thousand commentaries on classics/min neutralizer, mix with aforesaid polystyrene emulsion while stirring, and add Diisopropyl azodicarboxylate (using deionized water dissolving), (NH 4) 2S 2O 8(using deionized water dissolving), NaHSO 30.024g (using deionized water dissolving) adds the epoxy chloropropane with dissolve with ethanol again, stir about is after 30 minutes, and logical nitrogen protection in reaction discharging after 3 hours under 70 ℃ of conditions, obtains super absorbent resin 120 ℃ of oven dry.The water-intake rate of product is 184.3g/g after measured.
Embodiment 6, and is substantially the same manner as Example 1, but ratio is as follows:
Sodium acrylate 50.0%
Polystyrene 47%
Si Ban-60 2.18%
Diisopropyl azodicarboxylate 0.07%
Ammonium persulphate 0.09%
Sodium bisulfite 0.15%
Epoxy chloropropane 0.1%
Embodiment 7, and is substantially the same manner as Example 1, but ratio is as follows:
Sodium acrylate 95.09%
Polystyrene 2.5%
Si Ban-60 2.18%
Diisopropyl azodicarboxylate 0.03%
Ammonium persulphate 0.09%
Sodium bisulfite 0.06%
Epoxy chloropropane 0.05%
Embodiment 8, and is substantially the same manner as Example 1, but ratio is as follows:
Sodium acrylate 95.5%
Polystyrene 2.5%
Si Ban-60 1.77%
Diisopropyl azodicarboxylate 0.03%
Ammonium persulphate 0.09%
Sodium bisulfite 0.06%
Epoxy chloropropane 0.05%

Claims (3)

1, a kind of method of utilizing the polystyrene synthesizing high-hydroscopicity resin, processing step is as follows:
Sodium acrylate is dissolved in an amount of water,
Use the mixed solvent dissolved polystyrene,
Above two kinds of solution are mixed,
Add initiator, dispersion agent, coupling agent, linking agent, emulsification pretreatment in water-bath,
60~80 ℃ of fully reactions under protective atmosphere,
Be solidified into super absorbent resin at 110~130 ℃;
Raw materials used ratio is (WT%) in the above technology:
Sodium acrylate 50~95.5%
Polystyrene 2.5~47%
Dispersion agent 1.5~3%
Coupling agent 0.07~0.4%
Initiator 0.1~0.5%
Linking agent 0.05~0.6%.
2, according to the described method of utilizing the polystyrene synthesizing high-hydroscopicity resin of claim 1, it is characterized in that: said initiator is the combination of ammonium persulphate and sodium bisulfite, or the combination of hydrogen peroxide and sodium bisulfite; Dispersion agent is: Si Ban-60 or Sodium dodecylbenzene sulfonate; Coupling agent is: Diisopropyl azodicarboxylate or Polyethylene Glycol-600; Linking agent is the ethanolic soln or the glycerine of epoxy chloropropane.
According to claim 1 or the 2 described methods of utilizing the polystyrene synthesizing high-hydroscopicity resin, it is characterized in that 3, concrete prescription and technology are as follows:
Raw material (WT%)
Sodium acrylate 94.1~50.9%
Polystyrene 3.4~45.2%
Si Ban-60 2.18~2.90%
Diisopropyl azodicarboxylate 0.03~0.3%
Ammonium persulphate 0.09~0.3%
Sodium bisulfite 0.06~0.1%
Epoxy chloropropane 0.1~0.3%,
Synthesis technique: at first in reaction vessel, add an amount of water and sodium acrylate; stir with magnetic; the mixed solvent of forming with ethyl acetate, toluene, hexanaphthene dissolves the washes clean polystyrene foamed plastics; above two kinds of solution are mixed; add initiator, dispersion agent, coupling agent, linking agent; shear half an hour 30 ℃ water-bath high speeds, then under logical nitrogen protection 70 ℃ reacted three hours, last 120 ℃ are solidified into super absorbent resin.
CN03131639.5A 2003-06-03 2003-06-03 Method for synthesizing resin with high water absorption by using polystyrene Expired - Fee Related CN1200023C (en)

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CN1200023C true CN1200023C (en) 2005-05-04

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JP5099286B2 (en) * 2005-09-02 2012-12-19 日清紡ホールディングス株式会社 Oval spherical organic polymer particles and method for producing the same
CN100352846C (en) * 2005-10-10 2007-12-05 南京师范大学 Method for synthesizing resin with high water absorption from polyaminoester
CN100336835C (en) * 2005-12-02 2007-09-12 浙江大学 Carboxyl grafting method of polystyrene
CN105237684B (en) * 2015-10-30 2018-08-21 南京师范大学 A kind of preparation method of luminescence generated by light hydrogel composite material
CN113403852A (en) * 2021-05-19 2021-09-17 兰义忠 Ultrathin waterproof fabric and preparation method thereof

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