A kind of ceramic filtering board for separating solid from liquid and preparation method
The present invention relates to a kind of solid-liquid separation Microporous Ceramic Filter Plate And Preparation Method, in particular for mine essence mine dehydration exsiccant Microporous Ceramic Filter Plate And Preparation Method.
The mud solid-liquid separation, for example the filter dehydration drying of concentrate product in the mine ore dressing is used filter cloth vacuum filtration machinery (as disc type, canvas rotary drum, cartridge type vacuum filter) usually.But processing power was little when these common defects of filtering machinery were platform, and the efficient low energy expenditure is big, filter cake moisture content height, and concentrate outward transport way is decreased big, even brings pollution along the road environment for the fortune way.Secondly the perviousness of filter cloth breakage and filter cloth makes fine concentrate circulation repeatedly in filtration procedure, has increased fine fraction content in the filtration slurry, and filtration procedure is worsened, and influences filter effect.The sheet frame press filtering machine, complicated in mechanical structure, operation labour intensity is big, and is in high top pressure operation again, frequent mechanical to-and-fro movement, it is higher to be directed at failure rate of machinery, and the Maintenance and Repair workload is big, and filter cloth consumption is many.And for adapting to lean ore, the selected separation needs of associated minerals product, the mineral aggregate granularity is more and more thinner, generally will reach 200 orders even thinner, thereby the apparent that of the drawback of above-mentioned filtering separation device is easily seen.
Capillary ceramic plate is to use the wicking action principle, and under the water moisture state, capillary action can be passed through water, and gas and particulate can not pass through filtration medium, so is a kind of good filtering separation medium, is particularly useful for separating of molecule medium and water.But because the numerous equally distributed micropores of micropore ceramics, make the screen plate strength degradation, brought inconvenience to use.For improving ceramic filter plate intensity and drainage separating power, people make hollow structure with microporous ceramic filter plate, and are interior with particles supports, adopt negative pressure-pumping to be used as power, and force solid-liquid separation.Existing hollow structure microporous ceramic filter plate, make the high temperature sintering material owing to adopt lime carbonate in the base-material, and the calcium oxide that lime carbonate is decomposed to form in high temperature sintering is easier to be corroded in acidic medium, thereby causes ceramic filter plate working strength in acid liquid to reduce; Secondly, existing ceramic filter plate, adopt the once grouting moulding, so the micropore that forms is the isometrical hole that differs in size at thickness direction, and trickle micropore and thicker filtration aspect, it is big to make that liquid passes through resistance, and the few separating power of water amount is low, especially separating power is just lower under subatmospheric (the low pressure reduction as the plateau) condition, so generally be not suitable for using in the plateau low pressure environment; And the once grouting moulding, the screen plate surface is prone to defectives such as pin hole, tiny crack, also can cause strength degradation, so general work-ing life is not long.
The objective of the invention is to overcome the deficiency of above-mentioned prior art, provide a kind of intensity height, the ceramic vacuum filter plate that discharge capacity is strong.
Another object of the present invention is to provide a kind of manufacturing above-mentioned ceramic filter plate, and can form the preparation method of the ceramic filter plate of hole gradient.
Microporous ceramic filter plate of the present invention, sinter capillary ceramic plate into by particles of aggregates and base-material mix and match with hollow layer structure, be filled with the ceramic support particle in the described hollow layer, it is characterized in that said capillary ceramic plate basic composition is particles of aggregates 60-80% (weight percent, as follows), base-material 15-30%, said particles of aggregates is corundum and/or mullite and/or flint clay and/or silicon carbide, and said base-material is aluminum oxide and/or clay and/or feldspar.
The micropore of screen plate of the present invention is mainly piled up by particles of aggregates and is formed, and particles of aggregates adopts the good refractory materialss of high temperature intensity such as corundum (Alpha-alumina), mullite, flint clay, silicon carbide, makes the microwell plate of piling up formation that higher physical strength be arranged.Particles of aggregates material of the present invention can use separately, also can be that more than one mix use.Base-material mainly plays the effect of bonding particles of aggregates, and both mixed sinterings constitute the screen plate supporting mass jointly.Base-material adopts high temperature sintered materials (not containing lime carbonate) such as aluminum oxide, clay, feldspar, can be used alone or as a mixture.The supporting plate micropore is determined jointly by particles of aggregates size, base-material medium clay soil content what and pore former behind the sintering.Determining of average (also the claiming meta) particle diameter of micro-porous filtration plate particles of aggregates of the present invention, be generally 4~6 times of required drilling diameter, the screen plate aperture is then determined by separating particles size to be filtered, as form the micropore of 2-4 μ, the particles of aggregates diameter generally can be defined as 5~15 μ, as obtaining the micro-porous filtration plate supporting mass that mean pore size is 2.5-3 μ, particles of aggregates meta particle diameter is excellent with 12-13 μ especially.For improving screen plate supporting mass intensity and water permeable ability, reduce invalid minute aperture, the particles of aggregates particle diameter should be made every effort to homogeneous, particle up to standard generally should greater than more than 70% for well.Dwindle micropore as need, also can suitably increase base-material content, the aperture is just little for a long time as base-material medium clay soil content, and content aperture after a little while is just big.Support particles effect in the screen plate hollow layer of the present invention, the one, fill and support enhancing screen plate intensity; The 2nd, guarantee again that enough spaces make to filter the water see through and can discharge rapidly.Support particles especially with adopt with the supporting mass same material for well, can reduce sintering number like this, it is loose and make the reduction of screen plate intensity to avoid filling inconsistent supporting mass cracking or the support particles of causing that expand in the once sintered process in back.The support particles shape especially with long strip shape for well, its length and diameter should be a bit larger tham in the microwell plate 1/2 Ullage for well, density approached 50% of hollow volume after support particles was piled up like this, easily form the random three-dimensional space of being used to lead to, both can strengthen supporting plate intensity, can increase the porosity of hollow layer again, make it to form the bigger aquaporin of crossing, improve permeable effect, guarantee that the water of sucking-off can smooth and easy discharge.
The preparation of microporous ceramic filter plate of the present invention comprises aggregate corundum and/or mullite and/or flint clay and/or silicon carbide with 60-80%, and super-fine processing (as comminution by gas stream) is to the required particle diameter particle of (as 4~6 times of micro-pore diameter); The pore former ball milling that the base-material aluminum oxide of 15-30% and/or clay and/or feldspar impurity elimination is added water and 12-20% is made slurries; Again aggregate is mixed with the base-material ball milling, pour into hollow plate body; Make bigger ceramic particle with the solute in the mixed slurry, filling bonds with mud in hollow layer; Form the screen plate supporting mass through 1250~1350 ℃ of sintering, the supporting mass behind the sintering be impregnated in negative-pressure adsorption one deck mud in the mud, at last again through 1250~1350 ℃ of sintering.
For well, and particle up to standard is more preferably greater than 70% with 5~15 μ for the preparation of screen plate of the present invention, its particles of aggregates meta particle diameter, and for adapting to the filtering separation of high fineness ore pulp, its meta particle diameter is preferably 12-13 μ; Base-material mud particle fineness especially with 1-5 μ for well.High temperature burns and loses pore former, and main effect is occupy-place when injection forming, and volatilization forms the micropore of being used to lead in high-temperature sintering process, and pore former can adopt known high temperature to burn and lose material as wood chip, graphite, organism, carbonate etc.For improving screen plate intensity, the preferred aluminium hydroxide of the present invention is made pore former, looks and filters ore pulp grain size, can suitably add some activated carbon, makes it to form big relatively micropore.Because aluminium hydroxide is asymmetric polarity molecule, when moulding, easily produce end to end continuous morphology, be decomposed into aluminum oxide and water behind the high temperature sintering, be filled between particles of aggregates, clay in aluminum oxide and the base-material forms compound, microwell plate intensity is improved, and simultaneous oxidation aluminium has stronger acid resistance again, and microwell plate is still showed in acidic medium higher physical strength.The aluminium hydroxide add-on especially with 12-15% for well.Form carbon dioxide after the activated carbon calcination and overflow, be replenishing of aluminium hydroxide pore-forming material, can add 0~5% according to the pore-forming size requirements.
For making microwell plate that low flow resistance be arranged, can adopt once above negative pressure to inhale slurry, inhale the pulp particle fineness and successively decrease by inhaling the slurry number of times.So more help forming surface compact, the continually varying hole gradient that the internal layer hole is big.The micropore size is decided by slurry fineness and composition, and hole gradient thickness is decided by suction time and number of times, and suction time is long often, and mud infiltrates just thick.
For making in the pulping process mud suspending stabilized, and improve viscosifying power, strengthen moulded pottery not yet put in a kiln to bake intensity, also can add a spot of water glass and Sudan Gum-arabic in the mud.
Below in conjunction with the description of several indefiniteness embodiment, further specify the present invention and preparation.
Fig. 1 is an embodiment of the invention mansion view.
Fig. 2 is that Figure 1A-A is to structure iron.
Embodiment 1: with 87 parts of (weight, down with) flint clay and 16 parts of mullites, being crushed to the meta particle diameter with airflow pulverization method respectively, to reach accounting for more than 70% of 12-13 μ standby.With 43 parts of clays, 22 parts of aluminium hydroxides, 3 parts of activated carbon, adding water for ball milling particle to the mud is to account for 50% about 3 μ.Then the skeleton material is mixed with mud, adds 0.8 part of gum arabic, 0.1 part of water glass again, ball milling mixed mixing mud.Pour into each thick 5mm of both sides, the screen plate supporter 1 of hollow distance 18~19mm; Simultaneously with above-mentioned mixing mud through press filtration, mixing, to make bar, be cut into length be 11~12mm, diameter is the long strip shape support particles 2 of 10mm, pour into after the drying in the screen plate supporter voided layer, pour out unnecessary mud after mixing mud poured into, the dry demoulding can obtain the screen plate supporting mass of mean pore size d=2.5-3.5 μ after 1300 ℃ of sintering.With above-mentioned mixing mud ball milling 24 hours again, supporter after the sintering roughing one end is sealed, the other end connects negative pressure source, immersed ball milling mud negative pressure-pumping 5 minutes, promptly form surface compact, the continually varying hole gradient that the internal layer hole is big just can obtain the hole gradient screen plate that mean pore size is d=1.5-2.5 μ through 1300 ℃ after burning till processing again.
Embodiment 2: the screen plate ingredient groups becomes: 100 parts of Alpha-aluminas (corundum), 25 parts of clays, 1 part of feldspar, 4 parts in aluminum oxide, 18 parts in aluminium hydroxide.Add 0.5 part of gum arabic again, 0.2 part of water glass.By above-mentioned preparation method get final product hole graded ceramics micro-porous filtration plate.
Embodiment 3: the screen plate ingredient groups becomes: 100 parts of emergies, 7 parts of flint claies, 7 parts in silicon carbide, 21 parts of clays, 3 parts of feldspars, 19 parts in aluminium hydroxide.Add 0.5 part of gum arabic again, 0.2 part of water glass.The preparation method is the same substantially.
Above-mentioned hole gradient microporous ceramic filter plate, resistance to air loss-96MPa under moisture state after tested, vacuum leak was less than 3% in 2 minutes, pour water back recoil strength at break greater than 0.15MPa, 4 hours broken, and the copper mine slurry was inhaled slurry>4.5-6mm in 13 seconds, works better still under subatmospheric (0.85bar).
The present invention is owing to selecting good corundum of hot strength and/or mullite and/or flint clay and/or silicon carbide to make the skeleton material, employing contains the potassium felspar sand of potassium oxide and makes sintering base-material (lime carbonate of acid resistance difference has been abandoned in assembly), reach aluminium hydroxide and make pore former, screen plate intensity and acid resistance erosion medium resistance ability are obviously improved; Inhale sizing process behind the forming and sintering, it is little not only to help forming surface apertures, and insert depth is shallow, be the hole gradient of dwindling continuously, but also reduced surface pinholes and tiny crack, intensity increases again, recoil hydraulic pressure 0.2MPa keeps not ftractureing in 15 minutes, has prolonged the work-ing life of screen plate.Ultra-thin hole gradient millipore filtration layer, resistance is little when filtering separation, and water flow is big, good filtration effect, the separation of produced ability is big, through actual measurement, the more non-hole of gradient screen plate, hole gradient screen plate equates at micro-pore diameter, as be 2-2.5 μ, the convection cell resistance reduces 30-50%, and filtering traffic improves 10%, and the former flow is 30000L/H.M
2. normal atmosphere, latter's flow only are 26000L/H.M
2. normal atmosphere, save power, energy-saving effect is remarkable, and hole gradient screen plate to have adaptability strong, separation efficiency is good, the filtering accuracy height, these use for subatmospheric area drying and dehydrating very significant values.Gradient plate aperture, hole is little simultaneously, can avoid part particulate concentrate to run off with separating underflow, not only improve concentrate product collection rate, and the filtrate solid content is few, can directly make reuse water and use.