CN1197819A - Thermosetting resin composition - Google Patents

Thermosetting resin composition Download PDF

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CN1197819A
CN1197819A CN98108759A CN98108759A CN1197819A CN 1197819 A CN1197819 A CN 1197819A CN 98108759 A CN98108759 A CN 98108759A CN 98108759 A CN98108759 A CN 98108759A CN 1197819 A CN1197819 A CN 1197819A
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structural unit
diamines
polyimide
polycarbodiimide
thermosetting resin
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CN1113937C (en
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坂本亨枝
望月周
堀田裕治
吉冈昌宏
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Nitto Denko Corp
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    • C08L79/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
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    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
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    • C09J179/00Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09J161/00 - C09J177/00
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    • C08L2666/00Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
    • C08L2666/02Organic macromolecular compounds, natural resins, waxes or and bituminous materials
    • C08L2666/14Macromolecular compounds according to C08L59/00 - C08L87/00; Derivatives thereof
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    • C08L79/08Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/28Web or sheet containing structurally defined element or component and having an adhesive outermost layer
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    • Y10T428/2878Adhesive compositions including addition polymer from unsaturated monomer
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    • Y10T428/2852Adhesive compositions
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31721Of polyimide

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Abstract

A thermosetting resin composition for a fixing treatment of electronic parts, which is able to adhere in short time at low temperature, has a heat resistance, is lowly hygroscopic, and hardly produces package cracks, etc. The thermosetting resin composition comprises polycarbodiimide which is soluble in organic solvents and silicone-modified polyimide which is soluble in organic solvents.

Description

Compositions of thermosetting resin
The present invention relates to a kind of novel hot setting resin composition.Compositions of thermosetting resin of the present invention is as the fixing tackiness agent of handling electricity and electronic unit such as semiconductor chip.
Paste binder and be known as the fixing tackiness agent of handling electricity and electronic unit such as semiconductor chip, substrate and lead with the product of adhesive coated on the thermotolerance material.Thermosetting resin such as Resins, epoxy, acrylic resin and rubber-phenol resins have been used as this tackiness agent, and still, hot setting was handled when they need be grown by heating, and the serviceability of tackiness agent is relatively poor.In addition, also there are some other problems, when being heating and curing, can produce a large amount of plumbous volatile constituents that contains; Because its high-hygroscopicity through the adverse current welding, can produce cracking.Therefore, for fixing processing electricity and electronic unit, conventional tackiness agent can't say to have very high reliability, up to now, does not also have gratifying tackiness agent available.
In addition, the hot melt build film adhesive of use thermoplastic polyimide resin can be bonding in short-term by heating, need not additional solidification process after bonding.But, because of its second-order transition temperature height, need very high temperature for processing, thus probably adherend is caused pyrolytic damage.
On the other hand, when the tackiness agent that uses low Tg when giving the machining at low temperature performance, the problem of existence is that thermotolerance is relatively poor, and reliability greatly reduces.For example, the second-order transition temperature of polycarbodiimide is low, and it has good binding property and low-temperature processability, but its reliability is very poor, when the atmosphere that is placed on high temperature and high pressure in the time of following tens hours, can lose bond strength.In order to solve this problem of polycarbodiimide, can in its molecule, introduce siloxane backbone to improve its reliability.Yet most commercial is a fatty substances as the silicone-modified vulcabond of raw material monomer, thereby the problem of existence is exactly that they have activity when producing polycarbodiimide.And then silicone-modified aromatic diisocyanate is difficult to synthetic usually, and the product instability causes and can not actually use.Thereby, still wish by making polycarbodiimide and other polymkeric substance blending but not use polycarbodiimide to improve wet fastness separately.
Nadiimide blending by polycarbodiimide and diaryl are replaced can improve physicals.JP-A-7-286140 (this paper term " jp-A " is meant " not examining Japanese patent application ") discloses the thermosetting coating with excellent heat resistance, and it comprises said n adiimide.JP-A-7-258353 discloses a kind of resin combination, comprises the blend of said n adiimide and bismaleimide.JP-A-7-330872 discloses resin combination, and it comprises the blend of said n adiimide and Resins, epoxy.But when it was used as tackiness agent, bond strength and flexibility did not reach gratifying degree.
And then JP-A-62-1714,5-239427 and 5-320611 all disclose the adhesive resin composition that obtains by blending Resins, epoxy and polycarbodiimide resin.But the package stability of Resins, epoxy and water absorbability still have problems, and still fail to reach satisfied result.
On the other hand, though polyimide has good thermotolerance usually, they can not be dissolved in the organic solvent under many situations, thus can not with the polycarbodiimide blending.Usually, they often use with the form of polyamic acid, and polyamic acid is the precursor of polyimide, thereby improves the miscibility of polyimide and other polymkeric substance.Yet, when desiring to be polycarbodiimide with its blended polymkeric substance, the problem of existence be its can with the carboxyl reaction in the polyamic acid, make the stability of solution become bad greatly.
Through further investigation, having obtained a kind of can need be cohesible resin combination only at low temperatures very short time, its good heat resistance, and water absorbability is low, and seldom can produce the packing cracking.Found that and preferably to mix soluble polyimide and solubility polycarbodiimide resin.In view of the above, finished the present invention.
Thereby, having an object of the present invention is to provide a kind of resin combination, it comprises polycarbodiimide that dissolves in organic solvent and the polyimide that dissolves in organic solvent.
Another object of the present invention has provided a kind of adhesive sheet, and it comprises compositions of thermosetting resin separately, perhaps comprises a kind of carrier and provided thereon and is the compositions of thermosetting resin of sheet form.
The polycarbodiimide that is preferred for resin combination of the present invention has the repeating unit of following formula (1) expression:
Figure A9810875900041
Wherein, X represents hydrogen atom or fluorine atom, and I is the integer of 2-400.
Preferred polyimide comprises the repeating unit by following general formula (2) and (3) expression:
Figure A9810875900042
R wherein SiBe the siloxane diamine residue; R 10Be the diamines residue; R 20Be acid dianhydride (aciddianhydride) residue; (m+n) be the integer of 6-200, also comprise diamines and/or contain the acid dianhydride structural unit of the group of following formula (4) expression: Wherein, X is hydrogen atom or fluorine atom.(1) polycarbodiimide
First kind of component of resin combination of the present invention is the polycarbodiimide that dissolves in organic solvent.The preferred embodiment of polycarbodiimide is represented by following formula (1):
Figure A9810875900052
Wherein, X is hydrogen atom or fluorine atom; I is the integer of 2-400, preferred 7-200.
If I is less than 2, its reliability is relatively poor behind injection moulding film forming or analogue, and if I greater than 400, then the package stability of solution is poor, and solution can not be durable when reality is used.
In the presence of phosphorus type catalyzer, can make polycarbodiimide by the corresponding vulcabond of ordinary method polymerization.
Vulcabond also can adopt the ordinary method preparation.For example, accordingly such as 2, two [4-(the 4-amino-benzene oxygen) phenyl] propane (BAPP) or 2 of 2-, the diamines of two [4-(4-amino-benzene oxygen) phenyl] HFC-236fa (BAPF) of 2-is used as precursor, and these diamines can carry out isocyanation esterification with phosgene, diphenyl carbonate, trimethylammonium chlorosilane etc.In addition, corresponding di-carboxylic acid also can be used as the precursor of this isocyanic ester, then with Ku Ertisi degraded carrying out isocyanation esterification.
Producing in the polycarbodiimide process by the polymerization vulcabond, can be used alone vulcabond, perhaps this vulcabond and other vulcabond carry out copolymerization, and its consumption is 60moi% or still less, in this scope, it is bad that performance can not become.The vulcabond that can be used for copolymerization is an aromatic diisocyanate, the example is 1,3-or 1, two (the 4-isocyanato-phenoxy group) benzene of 4-, 2,4-or 2, the 6-inferior cresyl vulcabond, 4,4 '-two isocyanato-s-2,2 '-dimethyl or two (trifluoromethyl) biphenyl, two isocyanato-ditans, 1-p-methoxy-phenyl-2, the 4-vulcabond, 3,3 '-dimethoxy-4 ', 4 '-diphenylmethanediisocyanate, 4,4 '-diphenyl ether vulcabond, 3,3 '-dimethyl-4,4 ' diphenyl ether vulcabond and adjacent inferior cresyl vulcabond, but the present invention is to itself and indefinite.
The catalyzer that is used for the polymerization vulcabond can be conventional phosphorus catalyst.For example, can adopt in the phosphorene oxide compound any, for example, 1-benzene pour-2-phosphorene-1-oxide compound, 3-methyl-2-phosphorene-1-oxide compound, 1-ethyl-2-phosphorene-1-oxide compound, 3-methyl isophthalic acid-benzene pour-2-phosphorene-1-oxide compound and its 3-phosphorene isomer.With the 1mol vulcabond, catalyst consumption is generally 0.1-20mol%, is preferably 0.3-10mol%, more preferably 0.5-5.0mol%.If catalyst consumption is too little, its meeting inactivation in reaction process, and reaction can stop.And if catalyst consumption is too big, then restive reaction.
Temperature of reaction in the polymerization process is generally 50-200 ℃, and preferred-10-150 ℃, more preferably 20-120 ℃.According to vulcabond that is adopted and solvent, can suitably change temperature of reaction.If temperature of reaction is too low, reaction may not carried out.On the other hand, if temperature is too high or heat-up time is oversize, undesirable side reaction may take place, perhaps product can decompose.Therefore, the proposal reactions temperature little by little begins to heat up from low temperature by following response such as IR.
Used reaction solvent can be any solvent, as long as it can dissolve or the suspension vulcabond.The example of solvent is ether compound tetrahydrofuran (THF), diox or diethyl ether; Halohydrocarbon such as methylene dichloride, chloroform, ethylene dichloride or tetrachloroethane; Ketone such as acetone, methylethylketone, methyl iso-butyl ketone (MIBK) or cyclohexanone; Aromatic hydrocarbons such as toluene, dimethylbenzene or benzene.These solvents can be used singly or in combination.If desired with necessity, in reaction process, can partly or entirely replace solvent, thereby change temperature of reaction.
The concentration of the vulcabond in the reaction mixture is 1-50wt%, preferred 5-40wt%, more preferably 10-30wt%.If concentration is too low, the reaction times can be longer, and this is unpractical.On the other hand, if concentration is too high, then may produce side reaction, perhaps reaction process can not be controlled, and this is not a kind of optimal way.(II) polyimide
Second kind of component in the resin combination of the present invention is the polyimide that dissolves in organic solvent.Preferred polyimide comprises the isopropylidene structure of hexafluoro isopropylidene structure or formula (4) expression, and is included in R in the formula (2) SiThe siloxane structure unit of expression.Therefore, preferred polyimide is
(a) comprise imide by the repeating unit of following formula (2) and (3) expression: R wherein SiExpression siloxane diamine residue; R 10Expression diamines residue; R 20Expression acid dianhydride residue; (m+n) be the integer of 6-200;
(b) content of silicone-modified diamines structural unit is 10-100% in the diamines structural unit; With
(c) comprise by the ratio of the total amount (b) of the hexafluoro isopropylidene structure of following formula (4) expression or isopropylidene structure diamines and anhydride structural unit with the total amount (a) of acid dianhydride structural unit except that silicone-modified diamines structural unit and diamines structural unit, be b/a, be 10-100% Wherein X represents hydrogen atom or fluorine atom.
Polyimide with this structure can be miscible with polycarbodiimide well, makes good bonding between the resin combination of formation and substrate.
In addition, if (m+n) value is lower than above-mentioned scope, then the reliability of resin can reduce, and if should value greater than above-mentioned scope, then compatibility can variation.
Monomer is as described below, introduces following (i) and (ii) it is necessary
(i) a kind of silicone-modified diamines that has by the siloxane structure of formula (2) expression; With
(ii) by the structural unit isopropylidene or the hexafluoro isopropylidene structure of formula (4) expression, its basic structure in soluble polyimide chain of the present invention.(i) silicone-modified diamines
Be used for introducing siloxane structure (R to polyimide Si: the silicone-modified diamines siloxane diamine residue) is preferably the diamino polysiloxane by following formula (5) expression: R wherein 1And R 2Be respectively bivalent hydrocarbon radical; R 3-R 6Be respectively the alkyl of 1-6 carbon atom, preferable methyl or ethyl; K is the integer of 1-20, preferred 1-6.R 1And R 2Be preferably the alkylidene group that comprises methene chain, the arylidene of aromatics divalent group, R 1And R 2More preferably identical group.The specific examples of diamino polysiloxane compound is following diamines
These silicone-modified diamines can use separately or use with two or more blended forms.The content of silicone-modified diamines structural unit is 10-100mol% in the diamines structural unit, preferred 20-80mol%.If the content of silicone-modified diamines structural unit is less than above-mentioned value, then compatibility and fusible improvement are not enough, and if greater than above-mentioned value, be non-remunerative from considering economically then.The (ii) monomer of drawing-in system (4) structural unit
Explained later is introduced by the isopropylidene structural unit of following formula (4) expression or the monomer of hexafluoro isopropylidene structural unit.
The monomer example of introducing these structural units is following diamines except that silicone-modified diamines, and the carboxylic diacid acid anhydride.
(ii-a) (it introduces diamines residue, i.e. R to the diamines except that silicone-modified diamines 10).
The example of this diamines is 2, two [4-(3-amino-benzene oxygen) phenyl] propane, 2 of 2-, two [4-(4-amino-benzene oxygen) phenyl] propane, 2 of 2-, two [4-(3-amino-benzene oxygen) phenyl] HFC-236fa and 2 of 2-, two [4-(4-amino-benzene oxygen) phenyl] HFC-236fa of 2-.
(ii-b) (it introduces acid dianhydride residue, i.e. R to the carboxylic diacid acid anhydride 20)
The example of tetracarboxylic acid dicarboxylic anhydride is 2, two (2,3-or 3,4-dicarboxyl phenyl) the propane dicarboxylic anhydrides and 2 of 2-, two (2,3-or 3,4-or 3,4-dicarboxyl phenyl) the HFC-236fa dicarboxylic anhydrides of 2-.
Carboxylic diacid acid anhydride structural unit is 10-100mol% with the ratio of the total amount (a) of the total amount (b) of the diamines structural unit with structural unit of being represented by formula (4) and acid dianhydride structural unit except that silicone-modified diamines structural unit and diamines structural unit, preferred 30-100mol%.If (b/a) value is less than 10%, then polycarbodiimide and its can not mix.(iii) (it introduces the R except that last to other diamine components 10)
Other diamine components of using with above-mentioned diamine components can be any aromatic diamine.The example of aromatic diamine be to or m-phenylenediamine, 4,4 '-, 3,4 ', 2,4 ' or 3,3-diamino-diphenyl ether, 4,4 '-, 3,4 ' or 3, the 3-diamino diphenyl sulfone, 4,4 '-, 3,4 ' or 3,3 '-diamino-diphenyl sulfide, 4,4 '-, 3,4 ' or 3,3 '-diamino benzophenone, 4,4 '-, 3,4 ' or 3,3 '-diamino-diphenyl propane, 4,4 '-, 3,4 ' or 3,3-diamino-diphenyl HFC-236fa, two [4-(3-or 4-amino-benzene oxygen) phenyl] methane, 1, two (3-amino-benzene oxygen) benzene of 3-, 4,4 '-two (4-amino-benzene oxygen) biphenyl, two [4-(3-or 4-amino-benzene oxygen) phenyl] sulfone and two [4-(3-or 4-amino-benzene oxygen) phenyl] ether.They can use separately or use with two or more form of mixtures.Formula is other acid anhydrides (R of its introducing except that last (iv) 20)
Other acid anhydrides is the tetracarboxylic acid dicarboxylic anhydride except that the tetracarboxylic acid dicarboxylic anhydride of the structural unit with above-mentioned formula (4) expression.This example that can be used for the carboxylic diacid acid anhydride of above-mentioned diamine components reaction is 1,2,4,5-pyromellitic acid dicarboxylic anhydride, 2,2 ', 3,3 '-or 3,3 ', 4,4 '-biphenyl tetracarboxylic dianhydride, oxygen connection phthalic acid dicarboxylic anhydride, 2,2 ', 3,3-benzophenone tetracarboxylic acid dicarboxylic anhydride, or 3,3 ', 4,4-benzophenone tetracarboxylic acid dicarboxylic anhydride, 2, two (3,4-dicarboxyl phenyl) the sulfone dicarboxylic anhydrides of 2-, two (2,3-or 3,4-dicarboxyl phenyl) the methane dicarboxylic anhydride, 2,3,6,7-naphthalene tetracarboxylic acid dicarboxylic anhydride, 1,4,5,8-naphthalene tetracarboxylic acid dicarboxylic anhydride, two (2,3-or 3,4-dicarboxyl phenyl) methylene fluoride dicarboxylic anhydride, 1, two (3,4-dicarboxyl phenyl)-1,1 of 3-, 3,3-tetramethyl disiloxane and its derivative.They can use separately or use with two or more form of mixtures.[production method of polyimide]
The polyimide that dissolves in organic solvent can be synthetic according to ordinary method.That is, above-mentioned diamines reacts in a kind of solvent with the tetracarboxylic acid dicarboxylic anhydride of equimolar amount almost, and preparation polyamic acid (precursor of polyimide) makes the polyamic acid imidization to obtain polyimide by heating or chemical means.
For example, chemistry imidization method is, will add in the polyamic acid such as the dewatering agent of dichloro hexyl carbodiimide, trifluoroacetic anhydride, thionyl chloride or phosphorus trichloride, makes the mixture of formation under agitation carry out ring-closure reaction, work is if desired cooled off simultaneously.The reaction mixture that forms is filtered, and the filtrate that obtains is poured in precipitation agent such as the 2-propyl alcohol to be settled out reaction product.Leach precipitation, washing, drying obtains required polyimide powder.
On the other hand, can under 150 ℃ or higher temperature, carry out the imidization process by the solvent by the heating polyamic acid, to finish the dehydration closed-loop reaction.In order effectively water byproduct to be removed, can add solvent such as dimethylbenzene or toluene simultaneously from system.In addition, use organic bases such as triethylamine, isoquinoline 99.9 or pyridine can promote the imidization rate.Polyimide by heating method imidization preparation can directly use, and also can precipitate in 2-propyl alcohol or methyl alcohol and forms powder and re-use by being dissolved in organic solvent more subsequently.
The organic solvent that can be used for above-mentioned polyreaction comprises N-first-2-Pyrrolidone, N, N-N,N-DIMETHYLACETAMIDE, N, dinethylformamide, 1,3-dimethyl-2-imidazolone, dimethyl sulfoxide (DMSO), dimethyl sulphide, dimethyl sulfone, pyridine, tetramethyl-urea, diglyme, triglyme, tetrahydrofuran (THF), diox and pimelinketone.They can be used singly or in combination.
With the work of necessity, soluble polyimide of the present invention can adopt Tetra hydro Phthalic anhydride or derivatives thereof or aniline or derivatives thereof to hold envelope if desired.(preparation of compositions)
The present invention comprise polycarbodiimide as the resin solvent of main ingredient can use in polycarbodiimide solution add and dissolving soluble polyimide powder or earlier with the soluble polyimide powder dissolution in organic solvent, the polycarbodiimide of the solution of the soluble polyimide that forms is mixed being prepared again.Used organic solvent can be any organic solvent that can dissolve soluble polyimide and polycarbodiimide.Particularly, can adopt the identical organic solvent that is used for above-mentioned polymerization process.
In the polycarbodiimide as major constituent of 100 weight parts, the amount of soluble polyimide is the 0.1-50 weight part in the resin combination of the present invention, preferred 1-30 weight part, more preferably 2-20 weight part.If the soluble polyimide amount very little, its internal performance can not show.On the other hand, if it is too big, the characteristic that will lose polycarbodiimide is as low Tg and agent of low hygroscopicity.In addition, also may be separated in the resin.
Heat-resistant resin composition of the present invention can mix with fine mineral filler, and its consumption would not damage the processibility and the thermotolerance of resin combination.In addition, if necessary, can add various additives such as defoamer, even paint or be used to make the smooth agent of surface smoothing.(adhesive sheet)
Comprise polycarbodiimide of the present invention and can make film according to ordinary method, thereby obtain adhesive sheet as the varnish of main ingredient.The thickness of this adhesive sheet is generally 1-2000um, but this thickness is not determinate, and it can suitably be selected according to adhesive applications.In addition, the shape of adhesive sheet and size also can suitably change according to adherend such as lead or semiconductor chip.
If necessary, as in order to give electroconductibility, improve thermal conduction and control elasticity, particularly realize snappiness, when forming adhesive sheet, can one or more inorganic powders of blending, comprise metal or alloy (as aluminium, copper, silver, gold, nickel, chromium, lead, tin, zinc, palladium and solder flux), pottery (as aluminum oxide, silicon-dioxide, magnesium oxide and silicon nitride), carbon etc.
The coating temperature of film is 20-300 ℃, preferred 50-250 ℃, and more preferably 70-200 ℃.If coating temperature is lower than 20 ℃, solvent also can be remaining in film, and if this value is higher than 300 ℃, then film may thermofixation.
And then, can on carrier, form film.In the preparation process of the adhesive sheet of constructing like this, varnish can be coated on the carrier, perhaps established rete can be depressed on the carrier by means such as compactings.
Tinsel, insulating film etc. can be used as carrier.The example of adoptable tinsel comprises aluminium, copper, silver, gold, nickel, indium, chromium, lead, tin, zinc, palladium etc.They can use separately or use with the alloy that comprises two or more metals.Insulating film can be any and has thermotolerance and chemical-resistant film.The example comprises polyimide, polyester, polyethylene terephthalate etc.
Tinsel and insulating film can use separately, perhaps with two or multiwalled laminate carrier form use, it has for example structure of tinsel/insulating film, prepares by lamination.The example of two-layer matrix is the two-layer matrix of copper/polyimide.
Adhesive sheet of the present invention has very strong binding property because of carrying out thermofixation by thermal treatment, simultaneously, obtains a kind of low moisture absorptivity solidifying product.Thermal treatment can be undertaken by suitable mode, as well heater, ultrasonic wave or ultraviolet ray.Thereby adhesive sheet of the present invention preferably can be used for various materials are carried out adhesion process, and the immobilization that is particularly preferred for electricity and electronic unit is handled, and promptly the semiconductor chip and the lead of need agent of low hygroscopicity is handled.
Adhesive sheet of the present invention has good water absorbability, high flexibility thereby is easy to be handled, can bonding well semiconductor element, and have good storing stability.
By coating resin combination varnish of the present invention on a side of tinsel, be dried again and the tinsel with binder layer that obtains is specially adapted to the production of multilayer line matrix etc.
Further specify compositions of thermosetting resin of the present invention by following embodiment and comparative example.
Measure the performance of the resin combination that forms by following method.Second-order transition temperature (Tg)
Adopt Seiko ssc/560M (Seiko Corp. production) that sample is heated to 400 ℃ from room temperature, temperature rising speed is 10 ℃/minute.Bonding:
Resinous varnish is spun on the siloxane sheet.The siloxane sheet of coating is placed in the pressure-cooking (TABAI PRESSURE COOKER TPC-411) of 120 ℃/100%RH.Estimate before and after the thermal treatment bondability that contacts between resin and siloxane sheet.Evaluation method is, from 100 1mm 2Grid on the grid number peeled off be defined as " n ", n/100 is used to estimate (crosscut test).Use ShimadzuAutograph AGS-100D to measure its bond strength with 180 ° of stripping strengths.
Synthetic embodiment 1 synthesis of polyimides 1:
In the separable flask of the 500ml that has condenser and agitator, add 2 of 21.72g (42mmol), two (aminopropyl) tetramethyl disiloxanes (APDS) of two [4-(4-amino-benzene oxygen) phenyl] HFC-236fa (BAPF) of 2-, 10.70g (42mmol) and the N-N-methyl-2-2-pyrrolidone N-(NMP) of 186sg.In room temperature and under stirring, to 2,2 pairs of (3,4-dicarboxyl phenyl) sulfone dicarboxylic anhydrides wherein pouring 30.02g (84mmol) into.The mixture that forms was at room temperature stirred 3 hours, and then stirred 4 hours down, to realize imidization by heating at 180 ℃.The varnish that obtains is heavy again in methyl alcohol, filters, and obtains a kind of powder.With this powder 150 ℃ dry 1 hour down, be dissolved in the varnish that makes a kind of 30wt% in the pimelinketone (below be referred to as " p11 ") again.
Synthetic embodiment 2 synthesis of polyimides 2:
According to synthetic embodiment 1 identical method prepare polyimide varnish (below be referred to as " p12 ",) just two [4-(3-amino-benzene oxygen) phenyl] sulfones (3-BAPS), 10.70g (42mm) two (aminopropyl) tetramethyl disiloxane (APDS) of 20.35g (42mmol) are used as diamine components, 37.3g (84mmol) 2, two (3,4-dicarboxyl phenyl) the HFC-236fa dicarboxylic anhydrides of 2-are as acid anhydrides.
Synthetic embodiment 3 synthetic polycarbodiimides: in the 101 separable flasks that have dropping funnel, condenser and agitator, add 2 of 800g (1.54mol), two [4-(4-amino-benzene oxygen) phenyl] HFC-236fa (BAPF) of 2-, the triethylamine of 312g (3.09mol) and 81 toluene.By heating BAPF is dissolved fully, again to the phenyl chloroformate that wherein drips 183g (3.09mol).The mixture cooling of formation is produced to suppress heat, stirred liquid to finish reaction.Add triethylamine (281g again; 2.78mol), at room temperature will place the trimethylammonium chlorosilane of the 302g (2.78mol) of dropping funnel to drop to wherein.After finishing dropping, add 3-methyl isophthalic acid-phenyl-2-phosphorene-1-oxide compound again, the mixture that forms was stirred 9 hours, simultaneously elevated temperature to 80 ℃ gradually as the 29.7g (0.154mol) of the catalyzer of carbodiimideization.After confirming that by IR reaction is finished, reaction mixture is cooled to room temperature, leach the salt of formation.The solvent of the varnish that forms is replaced with pimelinketone, obtains the solution of 20wt%.Below this varnish be referred to as " PCD ".
Embodiment 1
Above-mentioned p11 and PCD are mixed with varnish with solid ratio as shown in table 1 below.Each varnish product each other all can be compatible and can not be separated.The varnish that forms is spun on the siloxane sheet, and drying is 30 minutes under 90 ℃, again 250 ℃ of following thermal treatments 1 hour.By pressure-cooking method of testing (PCT) water tolerance is tested then.Table 1 shows the physicals and the bonding evaluation result (cross-section method) of each varnish.
Table 1
After clear coat composition bond properties varnish number (parts by weight) PCT handles
PCD PI1 Tg (℃) initial value (20 hours) 1 100 0 150 0/,100 10,0/1,002 100 2.5 155 0/,100 1,3/1,003 100 5 159 0/,100 0/100
Embodiment 2
Synthetic PI2 makes itself and PCD be mixed with varnish with ratio of mixture shown in the table 2 as polyimide among the synthetic embodiment 2.These varnish products each each other all can be compatible and can not be separated.Handle the various varnish products that form and it is estimated with the method identical with embodiment 1.Table 2 shows the physicals and the cross-section method test result of each varnish product.
Table 2
After clear coat composition bond properties varnish number (parts by weight) PCT handles
PCD PI2 Tg (℃) initial value (20 hours) 4 100 2.5 150 0/,100 2,0/1,005 100 5 153 0/,100 0/100
Embodiment 3
The varnish 3 of implementing 1 preparation is coated (35 μ m) on the copper sheet, and drying is 20 minutes under 200 ℃, makes a kind of adhesive sheet (thickness: 20 μ m).It is sticked on one 42 alloy slice, and they are at 50kg/cm 2Pressure and 350 ℃ of following 2 seconds adherent of compacting.Measuring bond strength, is 1,400g/cm.Transferring the postpone bond strength in the constant temperature and constant humidity condition of 80 ℃/90%RH is 800g/cm.
Embodiment 4
With the test of the mode identical to carrying out according to the bond strength of the varnish 5 of embodiment 2 preparations with embodiment 3, be 1 under conventional state, 200/cm.Bond strength is 750g/cm after rotating 168 hours under the constant temperature and constant humidity condition of 80 ℃/90%RH.
Comparative example 1
In the mode identical with embodiment 3 bond strength according to the varnish 1 of embodiment 1 preparation being tested, is 1 under conventional state, 400g/cm.After placing 168 hours under the constant temperature and constant humidity condition of 80 ℃/90%RH, occur separating.
Comparative example 2
Prepare polyimide in the mode identical with synthetic embodiment 1, just adopt 3,3-diamino diphenyl sulfone, two (aminopropyl) tetramethyl disiloxane (APDS) and oxygen connection phthalic acid dicarboxylic anhydride (ODPA) are as monomer.The polyimide that forms can not be miscible with PCD when mixing with PCD, and they can be separated into independently phase.
Comparative example 3
PCD is mixed with polyimide varnish (being produced by General Elcetric).But owing to lack compatibility between them, they are separated into independently phase.
The second-order transition temperature of resin combination of the present invention is 200 ℃ or lower, thereby its machining at low temperature performance improves.And then it can be bonded on adherend such as the semiconductor element well, and because of agent of low hygroscopicity has excellent in storage stability, thereby prolonged preservation at room temperature.
Abovely the present invention is had been described in detail, but those skilled in the art can find out significantly that all various variations all do not deviate from spirit of the present invention and protection domain in conjunction with specific embodiment.

Claims (5)

1, a kind of compositions of thermosetting resin comprises polycarbodiimide that dissolves in organic solvent and the polyimide that dissolves in organic solvent.
2, according to the compositions of thermosetting resin of claim 1, wherein said polycarbodiimide is represented by following formula (1):
Figure A9810875900021
Wherein X is hydrogen atom or fluorine atom, and I is the integer of 2-400.
3, according to the compositions of thermosetting resin of claim 1, wherein
(i) said polyimide has the repeating unit by following general formula (2) and (3) expression:
Figure A9810875900022
R wherein SiBe the siloxane diamine residue; R 10Be the diamines residue; R 20Be the acid dianhydride residue; (m+n) be the integer of 6-200;
(ii) the structural unit amount of silicone-modified diamines is 10-100% in the diamines structural unit; With
(iii) comprise by the ratio of the total amount (b) of the diamines structural unit of the group of following formula (4) expression and acid dianhydride structural unit with the total amount (a) of acid dianhydride structural unit except that silicone-modified diamines structural unit and diamines structural unit, be b/a, be 10-100%.
Figure A9810875900023
4, a kind of film that comprises claim 1,2 or 3 resin combination.
5, a kind of adhesive plate, it comprises carrier and binder layer, and this binder layer is included in the claim 1 that forms at least one side of this carrier, 2 or 3 resin combination.
CN98108759A 1997-04-04 1998-04-04 Thermosetting resin composition Expired - Fee Related CN1113937C (en)

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JP4522604B2 (en) * 2001-03-19 2010-08-11 日東電工株式会社 Anisotropic conductive film
US7129318B2 (en) * 2003-09-02 2006-10-31 I.S.T. (Ma) Corporation RTM and RI processable polyimide resins
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CN108864932A (en) * 2017-05-11 2018-11-23 信越化学工业株式会社 Silicone-modified polyimides resin combination

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