CN1194963C - Water solution all-circulation aquadrate high pressure system energy-saving and production-increasing process - Google Patents

Water solution all-circulation aquadrate high pressure system energy-saving and production-increasing process Download PDF

Info

Publication number
CN1194963C
CN1194963C CNB021237441A CN02123744A CN1194963C CN 1194963 C CN1194963 C CN 1194963C CN B021237441 A CNB021237441 A CN B021237441A CN 02123744 A CN02123744 A CN 02123744A CN 1194963 C CN1194963 C CN 1194963C
Authority
CN
China
Prior art keywords
urea
ammonium
tower
gas
pressure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNB021237441A
Other languages
Chinese (zh)
Other versions
CN1463964A (en
Inventor
池树增
王文善
佟沛然
谷庆合
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Huanqiu Engineering Co Ltd
Original Assignee
China Huanqiu Engineering Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Huanqiu Engineering Co Ltd filed Critical China Huanqiu Engineering Co Ltd
Priority to CNB021237441A priority Critical patent/CN1194963C/en
Publication of CN1463964A publication Critical patent/CN1463964A/en
Application granted granted Critical
Publication of CN1194963C publication Critical patent/CN1194963C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Classifications

    • Y02P20/121

Landscapes

  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The present invention provides a new energy-saving and yield-increase technology for urea in a water solution complete-cycle high-pressure system. In the technology, a high-pressure system of the existing device is additionally provided with three high-pressure devices, such as a first urea synthesizing tower, a separator of the synthesizing tower, and a stripping tower; an original urea synthesizing tower is changed into a second urea synthesizing tower; carbon dioxide and ammonia are only led in the first urea synthesizing tower, and the second urea synthesizing tower is operated under the condition of pressure reduction. By using the technology of the present invention, the capability of the high-pressure system of the original device is increased by 30 to 100%, and low-pressure steam of 0.8 to 0.9MPaG, which is simultaneously produced by using the reaction heat of methyl ammonium, is used as a heat source of a heating device in subsequent procedures. Thereby, the consumption can be largely reduced. The present invention has the advantages of simple technological process, good operational controllability, low material consumption and low improvement cost, and the normal production of the original devices can not be influenced during improvement. Thus, the present invention has wide popularization and application prospects.

Description

Water solution all-circulation aquadrate high pressure system energy-saving and production-increasing technology
Technical field
The present invention relates to a kind of process for producing urea, specifically, is that the high-pressure system of aqueous solution complete circling urea device is carried out the novel process that energy-saving and production-increase is transformed.
Background technology
The middle-size and small-size urea plant of at present domestic total about 200 covers wherein mostly is the aqueous solution recycle to extinction Technology of Si Tamikabang company the fifties in last century, and in today of 21st century, this Technology is backward greatly.This technology exists and consumes height, tail gas easily fires contains problems such as ammonia and the pollution of urea severe overweight with effluent discharge, is badly in need of carrying out the transformation of energy-saving and production-increase.
The aqueous solution complete circling urea production technique of Si Tamikabang company, synthesis pressure 20MPa, 188 ℃ of synthesis temperatures, synthetic charging NH 3/ CO 2Than be 3.8~4.0, H 2O/CO 2Than being 0.65~0.7, synthetic tower CO 2Per pass conversion is 62~64%.This technology high-pressure system only has a urea synthesizer, and there is a big difference with present advanced in the world urea technique technology.Anticorrosion oxygen-adding amount is big in this method two carbonoxide in addition, and tail gas easily fires, and domestic a lot of blast accidents takes place once.
Existing aqueous solution complete circling urea production technique generally comprises parts such as high tension loop system, middle pressure decomposing system, M.P. absorber, and wherein high tension loop system comprises ammonia pump, urea synthesizer and equipment such as standby second urea synthesizer and one section first ammonium pump.For overcoming the problems referred to above that prior art exists, middle-size and small-size aqueous solution complete circling urea device to domestic a large amount of backwardnesss carries out the energy-saving and production-increase transformation, granted patent ZL97112476.0 (applying date is on June 13rd, 1997) transforms the high tension loop system of this technology, and a kind of aqueous solution complete circling urea device high pressure loop loop process that includes hp ammonium carbamate condenser, first urea synthesizer, high-pressure decomposition tower and second urea synthesizer and one section first ammonium pump is provided; Deliver to after the liquid decompression of drawing from high-pressure decomposition tower former the pressure decomposing system, the first ammonium liquid of former M.P. absorber boosts through one section first ammonium pump and sends into second urea synthesizer, presses the bottom of decomposition heater during introduce the gas phase decompression back that the second urea synthesis column overhead is rich in oxygen.Through industrial pilot, because hp ammonium carbamate condenser is horizontal type structure, exists carbon dioxide and liquefied ammonia and be difficult to uniformly distributing and go into every U-shaped pipe, first ammonium pre-reaction zone can not be set easily cause in the heat transfer tube problems such as first crystalline ammonium obstruction to improve reaction mass as early as possible and enter the temperature of heat transfer tube and shell-side steam condensate preheating difficulty.The inventor is after the experience of summing up industrial pilot device operation, and it is simpler further to have developed flow process, and has overcome the another kind of water solution all-circulation aquadrate high pressure system energy-saving and production-increasing transformation novel process of many weak points of above-mentioned horizontal carbamate condenser.
Summary of the invention
The invention provides the novel process that a kind of aqueous solution complete circling urea device high-pressure system energy-saving and production-increase is transformed, it is the high-pressure system at the existing middle-size and small-size urea plant of aqueous solution recycle to extinction, increase small number of devices, and equipment is all in ground configuration, install simple, can put under the situation about not stopping production at the crude urine white, quiet clothes and transform, only the join dependency pipeline gets final product during annual overhaul.Adopting novel process of the present invention can make the crude urine white, quiet clothes put throughput increases by 30~100%, consume significantly to descend, and the expense of transforming only is equivalent to 30~40% of new device.
The aqueous solution complete circling urea device high-pressure system new energy-saving and production-increase process (see figure 1) that includes first urea synthesizer 1, synthetic tower separator 2, stripping tower 3 and second urea synthesizer 4 (utilizing original urea synthesizer) of the present invention, it is characterized in that, in existing aqueous solution complete circling urea device high-pressure system
(1) increase by one first urea synthesizer 1, this equipment is divided into first ammonium pre-reaction zone 10, first ammonium reaction zone 11 and urea and generates district's 12 3 parts.Only at bottom charging feed liquefied ammonia and carbonic acid gas, working pressure 20~21MPa, 188~190 ℃ of service temperatures, charging NH 3/ CO 2Molecular ratio 3.6~3.8, CO 2Per pass conversion can reach more than 75%.The discharging of synthetic tower 1, the gas-liquid mixture that promptly contains urea, first ammonium, water, superfluous ammonia and small amounts of inert gas is sent into synthetic tower separator 2.
(2) increase a synthetic tower separator 2, the discharging at first urea synthesizer, 1 top is carried out gas-liquid separation at synthetic tower separator 2, then, the isolated liquid that contains urea, first ammonium, water, superfluous ammonia in bottom is decompressed to the top that 14.5~15.5MPa delivers to stripping tower 3, isolated gas promptly contains little ammonia, carbonic acid gas and rich oxygen containing rare gas element and is decompressed to 14.5~15.5MPa, deliver to the bottom of stripping tower 3, as passivation rot-resistant oxygen source.
(3) increase a stripping tower 3, the fluid of synthetic tower separator 2 is decompressed to 14.5~15.5MPa through Liquid level adjusting valve, enter the top of stripping tower 3, behind packing layer, enter the falling film type well heater, adopt liquid dispenser on every tubulation top, make the liquid uniformly distributing and be membranaceous from top to bottom and flow along the tubulation inwall, shell-side is with the steam heating of 2.2~2.4MPa, under high pressure decomposition and separation goes out first ammonium and the superfluous ammonia that major part does not get transformed into urea, thereby presses the load of decomposing system in reducing greatly.Stripping tower 3 fluids are decompressed to 1.7~1.8MPa and deliver to the former middle decomposing system of pressing, and stripping tower 3 is given vent to anger and contained ammonia, carbonic acid gas, water and rich oxygen containing rare gas element, enters the bottom of second urea synthesizer 4.
(4) change former urea synthetic tower reduced pressure operation into second urea synthesizer 4, the first ammonium liquid of former M.P. absorber boosts to 14.5~15.5MPa through former one section first ammonium pump, and giving vent to anger with stripping tower 3 enters the bottom of second urea synthesizer 4 in the lump.The working pressure of synthetic tower 4 is reduced to 14.5~15.4MPa by former 20MPa, 185~188 ℃ of service temperatures, charging NH 3/ CO 2Molecular ratio is 4.2~4.5, H 2O/CO 2Molecular ratio is 1.4~1.5, CO 2Transformation efficiency can reach 58~60%.The service temperature of synthetic tower 4 feeds a small amount of CO by the rate of decomposition of adjusting stripping tower 3 with in its bottom 2Realize.The fluid of second urea synthesizer 4 is decompressed to 1.7~1.8MPa and stripping tower 3 fluids enter the former middle decomposing system of pressing in the lump, the rich oxygen containing part gas phase in second urea synthesizer, 4 tops is decompressed to 1.8MPa by restriction orifice and delivers to former middle bottom of pressing decomposition heater as the anticorrosion required oxygen of this heating installation passivation, thereby can stop using the former air compressor machine that adds air to this equipment that is specifically designed to.
Technical scheme of the present invention is the transformation to existing aqueous solution complete circling urea synthesis technique high tension loop system, the term that occurs among the present invention original equipment in existing complete circling urea synthesis technique that is meant of " pressing decomposing system, former urea synthetic tower, former M.P. absorber, former one section first ammonium pump in former, press decomposition heater in former "; Wherein have only " former urea synthetic tower " to transform in the present invention, other equipment is not all transformed.
Pressure described in the technical scheme of the present invention all is gauge pressure.
The lining and the tubulation of first urea synthesizer of the present invention (1), synthetic tower separator (2) and (3) three high-tension apparatuses of stripping tower all preferably adopt OOCr 25Ni 22Mo 2Material.
Technology of the present invention, wherein said first urea synthesizer 1 is divided into first ammonium pre-reaction zone 10, first ammonium reaction zone 11 and urea and generates district's 12 3 parts, reaction of first ammonium and urea generate all to be finished in first urea synthesizer 1, and fresh raw materials ammonia and carbonic acid gas are sent into from the bottom by the mouth of pipe 13 and 14 respectively.The tower bottom is a first ammonium pre-reaction zone 10, is provided with eddy flow plate 15 and gas distributor 16 in first ammonium pre-reaction zone 10, to accelerate mass transfer and rate of heat transfer, makes reactant reach temperature of reaction as early as possible, and the first ammonium liquid that reaction is generated forms internal recycle in this zone; The gas-liquid uniformly distributing goes into to be provided with the first ammonium reaction zone 11 continuation reactions of heat transfer tubulation 17 then, feed steam condensate between tubulation, utilize first ammonium reaction heat, by-product 0.8~0.9MPa low-pressure steam, and the reacting weight by steam regulation pressure-controlling first ammonium, thereby control tower top urea generate the district temperature, keep the thermal equilibrium of first urea synthesizer 1; In urea generates district 12, multi-layer efficient column plate 18 is set, can increase the gas-to-liquid contact interface, with well distributed gas phase, the phenomenon of back-mixing takes place in the interior liquid in increase gas-to-liquid contact interface and absolute anti-zone here owing to the severe difference, thereby can improve the transformation efficiency of carbonic acid gas, CO 2Per pass conversion can reach more than 75%.Reacting rear material is delivered to synthetic tower separator 2 by the mouth of pipe 19.
The high capacity tray that synthetic tower column plate 18 of the present invention adopts has improved solution-air contact interface in the tower greatly, has accelerated the speed of reaction of first ammonium, definitely prevents the back-mixing of solution in the tower simultaneously.
For the medium-sized factory that two urea synthesizers are arranged, then can newly not add first urea synthesizer 1, can utilize wherein one to transform, increase a vertical carbamate condenser and replace the bottom first ammonium conversion zone of first urea synthesizer 1 (as newly adding) to get final product.
Owing to adopted synthetic tower separator 2, isolate the bottom that rich oxygen containing gas phase imports stripping tower 3, add to CO thereby make 2Oxygen in the gas by first urea synthesizer 1, synthetic tower separator 2, stripping tower 3 and second urea synthesizer 4, plays all high-tension apparatuses of the anticorrosion high-pressure system of passivation and the effect of pipeline successively.
Because the lining and the tubulation of first urea synthesizer (1), synthetic tower separator (2) and (3) three high-tension apparatuses of stripping tower that increase all adopt OOCr 25Ni 22Mo 2Material, and the gas that adds stripping tower 3 bottoms is rich oxygen containing gas phase, so technology of the present invention will be the anticorrosion CO that is added to 2Oxygen amount in the charging (adding with air) reduces to 0.25~0.3% by original 0.5%, thereby improve the purity of carbonic acid gas, raising in order to carbon dioxide conversion, and can guarantee the safety in production (because of former process tail gas is an inflammable-explosive gas, domestic took place more than 20 blast accident) of factory.
Compare with existing aqueous solution recycle to extinction Technology, the advantage and the positively effect of novel process of the present invention are as follows:
1. obvious effect of increasing production.The present invention increases by three high-tension apparatuses such as first urea synthesizer 1, synthetic tower separator 2 and stripping tower 3 in the high-pressure system of existing aqueous solution complete circling urea technology, and former urea synthetic tower is made second urea synthesizer 4, forms new high tension loop.Can be according to the different requirements of factory, the throughput of production equipment high tension loop is increased by 30~100%, also promptly adopt method of the present invention can make the throughput of the small-sized urea plant of China increase to 500 tons/day, the throughput of medium-sized urea plant increases to 1000 tons/day.
2. energy conservation and consumption reduction effects is remarkable, steam particularly, and the former aqueous solution recycle to extinction of the consumption rate of water coolant technology reduces significantly.In the technology of the present invention, the reaction heat by-product 0.8~0.9MPa low-pressure steam owing to utilize the first ammonium in high-pressure system is used for the subsequent handling heating installation and makes thermal source.After the first urea synthesizer fluid is decompressed to 14.5~15.5MPa, go out first ammonium and the superfluous ammonia that major part does not get transformed into urea in the stripping tower decomposition and separation, the gas that decomposition and separation goes out directly deliver to second urea synthesizer and former in press absorption system to send here the liquid cooling of first ammonium coagulate reaction and change into urea.Like this, the carbon dioxide conversion of whole high-pressure system can reach 70~72%, and the load that press to decompose absorption system in former is reduced greatly, drops to original about 50%.Therefore, the consumption of steam and water coolant reduces significantly.As simultaneously the follow-up unit of urea plant being eliminated the transformation of bottleneck, reduction ammonia consumption and decontamination, consumption indicators is relatively as table 1 before and after then transforming.
Consumption indicators is relatively before and after table 1 aqueous solution complete circling urea plant modification:
Project Unit Small-sized before transforming/medium-sized After the transformation
Ammonia Ton 0.6/0.585 0.57
Carbonic acid gas Ton 0.78/0.77 0.75
Steam Ton 1.5/1.35 0.9
Electricity Degree 155/150 135
Water coolant Ton 165/150 120
From table 1 data as seen, with high-pressure system new energy-saving and production-increase process of the present invention former aqueous solution complete circling urea device is transformed, again in conjunction with the transformation that reduces ammonia consumption and decontamination, its energy conservation and consumption reduction effects is remarkable, add significantly effect of increasing production, to bring huge economic benefit to factory, and good social benefit will be arranged.
3. because the bottom of first urea synthesizer 1 is a first ammonium reaction zone, be provided with eddy flow plate and gas distributor,, enter the tubulation section again after reaching temperature of reaction as early as possible to accelerate the speed of reaction of first ammonium at lower tube box.Because the gas distributor of special construction not only can the uniformly distributing gas-liquid enter tubulation, also can make part first ammonium liquid produce internal recycle, improve and accelerate the speed of mass transfer and heat transfer, the gas-liquid that has solved horizontal carbamate condenser is up hill and dale distributed a difficult problem.
4. the expense of Gai Zaoing is low.Because generating, reaction of first ammonium and urea all in first urea synthesizer 1, finishes, two combine into one also to be about to the carbamate condenser and first urea synthesizer, therefore, can reduce the end socket (band manhole) of two high-tension apparatuses, and can simplify pipe arrangement, thereby can reduce the investment of transformation.Technology newly added equipment of the present invention is few, the device fabrication difficulty is little, material easily solves, but equipment layout is installed simple, as to need not high-rise frame, by-product low-pressure steam pressure height and self balance, and the transformation stage does not influence the ordinary production of factory's original device.Improvement expenses is low, only is equivalent to 30~40% of newly-built equal scale plant investment.
Rise steadily and under the low situation of urea price in China joined WTO and domestic energy prices, the middle-size and small-size urea plant of China, if do not change the backward looks of tradition, reduce production costs, form economic scale, thoroughly solve environmental pollution, continue to survive with being difficult in the fierce domestic and international market competition.Adopting the technology of the present invention to carry out the energy-saving and production-increase transformation is the task of top priority, so the present invention has popularizing application prospect widely at home.
Description of drawings
Fig. 1 water solution all-circulation aquadrate high pressure system energy-saving and production-increasing process schema of the present invention
Fig. 2 first urea synthesizer structural representation of the present invention
Below in conjunction with accompanying drawing technique of the present invention is described further.
As shown in Figure 1: in the flow process of the present invention, after unstripped gas carbon dioxide 5 (oxygen content in the carbon dioxide is 0.25~0.3%) and liquefied ammonia 6 all boost to 20MPa, enter in the lump the bottom of the first urea synthesizer 1, in order to keep the thermal balance of the first urea synthesizer 1, remove part first ammonium reaction heat at first ammonium reaction zone, with the low-pressure steam of this heat by-product 0.8~0.9MPa. Pressure by control by-product low-pressure steam is controlled the reacting dose of first ammonium, thereby controls the temperature of the first urea synthesizer 1. The NH of the first urea synthesizer 1 charging3/CO 2Molecular proportion is 3.6~3.8, H2O/CO 2Molecular proportion is 0, and operating pressure is 20~21MPa, and operating temperature is 188~190 ℃, CO2Conversion per pass can reach more than 75%.
The cat head discharging of the first urea synthesizer 1 namely contains the gas-liquid mixture of urea, first ammonium, water, superfluous ammonia and a small amount of inert gas, delivers to synthetic tower separator 2 and carries out gas-liquid separation, and temperature, pressure in the synthetic tower separator 2 are consistent with synthetic tower 1. The isolated liquid that contains urea, first ammonium, water, superfluous ammonia in synthetic tower separator 2 bottoms is delivered to the top of stripper 3 by Liquid level adjusting valve. And be decompressed to the bottom that 14.5~15.5MPa delivers to stripper 3 from the oxygen containing gas phase of synthetic tower separator 2 isolated richnesses by pressure-control valve. Stripper 3 is the falling film type heater, and shell-side is with 2.2~2.4MPa middle pressure steam heating, goes out first ammonium and the superfluous ammonia that major part in the first urea synthesizer 1 fluid does not get transformed into urea with decomposition and separation. Stripper 3 fluids are controlled at 200~205 ℃, deliver to former middle pressure decomposing system after being decompressed to 1.7~1.8MPa. Stripper 3 is given vent to anger and is contained ammonia, carbon dioxide, water and rich oxygen containing inert gas, with the first ammonium liquid 7 that former one section absorption tower is come, delivers to together the bottom of the second urea synthesizer 4. This tower charging NH3/CO 2Molecular proportion is 4.2~4.5, H2O/CO 2Molecular proportion is 1.3~1.5, and operating pressure is 14.5~15.5MPa, and operating temperature is 185~188 ℃, CO2Conversion per pass can reach 58~60%. The fluid 8 of the second urea synthesizer 4 is delivered to former middle pressure decomposing system in the lump with stripper 3 fluids after being decompressed to 1.7~1.8MPa. The bottom that the rich oxygen containing part gas phase 9 of cat head is delivered to former middle pressure decomposition heater after by the restriction orifice decompression is made the passivation corrosion-resistant and is added oxygen source, aims at the air compressor of this equipment oxygenation thereby can stop using. Whole high-pressure system CO2Conversion ratio can reach 70~72%.
Embodiment
Embodiment 1
With method of the present invention domestic existing certain medium-sized aqueous solution complete circling urea device is carried out the energy-saving and production-increase transformation, with throughput by 500 tons/day increase production to 750 tons/day be example, estimate total improvement expenses (comprise operation after the former high-pressure system the elimination bottleneck, reduce the transformation of ammonia consumption and decontamination) about 18,000,000 yuan.Transform annual 8250 ten thousand yuan of the output values (pressing 1100 yuan/ton of urea prices) that increase in back; And save energy and reduce the cost, only consider that the consumption of ammonia, steam and electricity reduces, the urea production cost can reduce by 61 yuan/ton, can reduce total cost every year and reach more than 1,300 ten thousand yuan.Only in the energy-saving and cost-reducing production cost that reduces, less than 2 years be the investment of recyclable transformation, the remarkable in economical benefits of factory.On the other hand, thoroughly eliminated the pollution of the waste liquid of discharging in the process unit, waste gas, not only reduced the ammonia consumption, and good social benefit is arranged environment.

Claims (4)

1, a kind of aqueous solution complete circling urea device high-pressure system energy-saving and production-increase technology includes first urea synthesizer (1), synthetic tower separator (2), stripping tower (3) and second urea synthesizer (4), it is characterized in that:
(1) increases by one first urea synthesizer (1), this equipment is divided into first ammonium pre-reaction zone (10), first ammonium reaction zone (11) and urea and generates district's (12) three parts, only at bottom charging feed liquefied ammonia and carbonic acid gas, at first ammonium reaction zone (11), utilize first ammonium reaction heat, produce 0.8~0.9MPa low-pressure steam, the discharging of synthetic tower (1), the gas-liquid mixture that promptly contains urea, first ammonium, water, superfluous ammonia and small amounts of inert gas is sent into synthetic tower separator (2);
(2) increase a synthetic tower separator (2), the discharging at first urea synthesizer (1) top is carried out gas-liquid separation at synthetic tower separator (2), then, the isolated liquid that contains urea, first ammonium, water, superfluous ammonia in bottom is decompressed to the top that 14.5~15.5MPa delivers to stripping tower (3), isolated gas promptly contains little ammonia, carbonic acid gas and rich oxygen containing rare gas element and is decompressed to the bottom that 14.5~15.5MPa delivers to stripping tower (3), as passivation rot-resistant oxygen source;
(3) increase a stripping tower (3), the fluid of synthetic tower separator (2) is decompressed to 14.5~15.5MPa through Liquid level adjusting valve, enter the top of stripping tower (3), behind packing layer, enter the falling film type well heater, liquid dispenser is adopted on the tubulation top, make the liquid uniformly distributing and be membranaceous from top to bottom and flow along the tubulation inwall, shell-side is with the steam heating of 2.2~2.4MPa, under high pressure decomposition and separation goes out first ammonium and the superfluous ammonia that major part does not get transformed into urea, stripping tower (3) fluid is decompressed to 1.7~1.8MPa and delivers to the former middle decomposing system of pressing, stripping tower (3) is given vent to anger and is contained ammonia, carbonic acid gas, water and rich oxygen containing rare gas element enter the bottom of second urea synthesizer (4);
(4) change former urea synthetic tower reduced pressure operation into second urea synthesizer (4), the first ammonium liquid of former M.P. absorber boosts to 14.5~15.5MPa through former one section first ammonium pump, give vent to anger with stripping tower (3) and to enter the bottom of second urea synthesizer (4) in the lump, the working pressure of synthetic tower (4) is reduced to 14.5~15.4MPa, 185~188 ℃ of service temperatures, charging NH 3/ CO 2Molecular ratio is 4.2~4.5, H 2O/CO 2Molecular ratio is 1.4~1.5, and the service temperature of synthetic tower (4) feeds a small amount of CO by the rate of decomposition of adjusting stripping tower (3) with in its bottom 2Realize, the fluid of second urea synthesizer (4) is decompressed to 1.7~1.8MPa and stripping tower (3) fluid enters the former middle decomposing system of pressing in the lump, and the rich oxygen containing part gas phase in second urea synthesizer (4) top is decompressed to 1.8MPa by restriction orifice and delivers to the former middle bottom of decomposition heater of pressing as the anticorrosion required oxygen of this heating installation passivation.
2, by the described aqueous solution complete circling urea of claim 1 device high-pressure system energy-saving and production-increase technology, it is characterized in that, first urea synthesizer (1) is divided into first ammonium pre-reaction zone (10), first ammonium reaction zone (11) and urea generate district's (12) three parts, reaction of first ammonium and urea generate all to be finished in first urea synthesizer (1), raw materials ammonia and carbonic acid gas are sent into from the bottom by the mouth of pipe (13) and (14) respectively, be provided with eddy flow plate (15) and gas distributor (16) in first ammonium pre-reaction zone (10), to accelerate mass transfer and rate of heat transfer, make reactant reach temperature of reaction as early as possible, and the first ammonium liquid that reaction is generated forms internal recycle in this zone, the gas-liquid uniformly distributing goes into to be provided with first ammonium reaction zone (11) the continuation reaction of heat transfer tubulation (17) then, utilize first ammonium reaction heat, produce 0.8~0.9MPa low-pressure steam, and with the reacting weight of vapor pressure control first ammonium, keep the thermal equilibrium in the tower, in urea generates district (12), high capacity tray (18) is set, with well distributed gas phase, the interior liquid in increase gas-to-liquid contact interface and absolute anti-zone here is owing to back-mixing takes place in the severe difference, and reacting rear material is delivered to synthetic tower separator (2) by the mouth of pipe (19).
3, by the described aqueous solution complete circling urea of claim 1 device high-pressure system energy-saving and production-increase technology, the lining and the tubulation of wherein said first urea synthesizer (1), synthetic tower separator (2) and stripping tower (3) all adopt OOCr 25Ni 22Mo 2Material.
4, by the described aqueous solution complete circling urea of claim 1 device high-pressure system energy-saving and production-increase technology, it is characterized in that CO 2Oxygen-adding amount in the charging is 0.25~0.3%.
CNB021237441A 2002-06-21 2002-06-21 Water solution all-circulation aquadrate high pressure system energy-saving and production-increasing process Expired - Fee Related CN1194963C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB021237441A CN1194963C (en) 2002-06-21 2002-06-21 Water solution all-circulation aquadrate high pressure system energy-saving and production-increasing process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB021237441A CN1194963C (en) 2002-06-21 2002-06-21 Water solution all-circulation aquadrate high pressure system energy-saving and production-increasing process

Publications (2)

Publication Number Publication Date
CN1463964A CN1463964A (en) 2003-12-31
CN1194963C true CN1194963C (en) 2005-03-30

Family

ID=29743662

Family Applications (1)

Application Number Title Priority Date Filing Date
CNB021237441A Expired - Fee Related CN1194963C (en) 2002-06-21 2002-06-21 Water solution all-circulation aquadrate high pressure system energy-saving and production-increasing process

Country Status (1)

Country Link
CN (1) CN1194963C (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102816091A (en) * 2011-06-10 2012-12-12 安徽省科捷再生能源利用有限公司 Aqueous solution full-cycle urea energy-saving production process
ITMI20120013A1 (en) 2012-01-09 2013-07-10 Saipem Spa PROCEDURE FOR THE SYNTHESIS OF UREA INCLUDING A STRIPPER FUND OF PASSIVATION
CN103396343A (en) * 2013-07-09 2013-11-20 内蒙古鄂尔多斯联合化工有限公司 Corrosion-resistant method for production process system for carbon dioxide gas stripping of urea
CN110500910B (en) * 2019-08-26 2023-09-15 华北电力大学 Thermal mass decoupling method of thermal mass decoupling heat exchanger
CN113282121A (en) * 2021-05-27 2021-08-20 东莞德盛肥料科技有限公司 Intelligent chemical fertilizer production control system

Also Published As

Publication number Publication date
CN1463964A (en) 2003-12-31

Similar Documents

Publication Publication Date Title
CN101918357B (en) Process and plant for urea production
CN110256202B (en) Four-tower four-effect crude methanol refining process method
CN110642672A (en) Rectification process design method for synthesizing cyclohexanone-cyclohexanol by cyclohexene method
CN1194963C (en) Water solution all-circulation aquadrate high pressure system energy-saving and production-increasing process
CN101492398B (en) Urea production process of high-efficiency condensation, low-mounting height CO2 air stripping method and high-voltage lamp type full condensation reactor
CN1074901A (en) Producing urea with increased yield by stripping with CO 2 novel process and device
CN1137882C (en) Full-circulating process for preparing urea
CN1039413C (en) Stripping recirculation technology & apparatus for urea production
CN1634860A (en) Gas distributor in fluidized bed of aniline synthesis and aniline synthesis method
CN219579904U (en) Recovery device for ethanol as byproduct of coal glycol synthesis
CN210117345U (en) Four-tower four-effect crude methanol refining process system
CN1211561A (en) Method for independently producing methanol by using raw coal
CN101684073A (en) Method for producing isopropylamine
CN110642687A (en) Synthesis device and synthesis process for polymethoxy dimethyl ether
CN105622366A (en) Device and method for producing polyoxymethylene dimethyl ether DMM3-5
CN2757912Y (en) Combination device for aniline preparation and catalyst regeneration
CN115677461A (en) Method for continuously producing 4-oxoisophorone by using tower reactor
CN1150163C (en) Desorption process by deep hydrolysis for condensed liquid in urea processing process
CN1061338C (en) New-energy-saving and yield-raising urea production process recycling aqueous solution fully and its apparatus
CN1167656C (en) Method and installation for synthesising methanol from hydrogen, carbon monoxide and carbon dioxide under pressure
CN1356301A (en) External coupler of rectifying reaction for preparing cyclohexane by catalyst hydrogenation of benzene and its synthesizing process
CN1154363A (en) Method for prepn. of urea by carbon dioxide stripping method
CN87100535A (en) The preparation of trichlorosilane (SiHCl3)
CN213232063U (en) Methanol synthesis system
CN219291366U (en) System for preparing cyclohexene by cyclohexane dehydrogenation

Legal Events

Date Code Title Description
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20050330

Termination date: 20140621

EXPY Termination of patent right or utility model