CN119298564B - Inner winding device for motor winding - Google Patents
Inner winding device for motor winding Download PDFInfo
- Publication number
- CN119298564B CN119298564B CN202411460962.5A CN202411460962A CN119298564B CN 119298564 B CN119298564 B CN 119298564B CN 202411460962 A CN202411460962 A CN 202411460962A CN 119298564 B CN119298564 B CN 119298564B
- Authority
- CN
- China
- Prior art keywords
- fixedly connected
- wall
- plate
- supporting
- ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004804 winding Methods 0.000 title claims abstract description 107
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 40
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 24
- 230000006835 compression Effects 0.000 claims description 13
- 238000007906 compression Methods 0.000 claims description 13
- 229910052802 copper Inorganic materials 0.000 claims description 12
- 239000010949 copper Substances 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 23
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 6
- 235000017491 Bambusa tulda Nutrition 0.000 description 6
- 241001330002 Bambuseae Species 0.000 description 6
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 6
- 239000011425 bamboo Substances 0.000 description 6
- 230000002411 adverse Effects 0.000 description 3
- 238000013459 approach Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention relates to the technical field of motor manufacturing, in particular to an inner winding device for motor winding, which comprises a base, a position adjusting device and a winding device, wherein the base is used for supporting an integral component of the device, an adjusting motor is fixedly connected to the inner side of the base, a screw rod is fixedly connected to the output end of the adjusting motor, an arc-shaped limiting rod is rotatably connected to the top of the base, a locking bolt is arranged at the center of the arc-shaped limiting rod, and the position adjusting device is used for fixing a motor stator.
Description
Technical Field
The invention relates to the technical field of motor manufacturing, in particular to an inner winding device for motor winding.
Background
Motor winding is a key element in motor manufacturing. A conductive material such as copper wire is wound around the stator or rotor of the motor in a specific manner to form a coil. The motor is operated by the interaction of the magnetic field generated by the current and the rotor magnetic field. Accurate wire winding can ensure motor performance stability, and is crucial to the efficiency and the reliability of motor. In the field of motor manufacturing, motor winding is a key production link.
In the prior art, the control of the tension of the copper wire in the winding process is also difficult. The traditional method generally can not accurately adjust the tension, and the conditions that the winding is loose and uneven due to too small tension or the copper wire is broken and damaged to the motor stator due to too large tension easily occur, so that the winding quality and the service life of the motor are seriously affected.
Disclosure of Invention
Aiming at the defects of the prior art, the technical scheme adopted by the invention is that the internal winding wire device for motor winding comprises a base, a winding device, a wire winding device, a copper wire winding device and a wire winding device, wherein the base is used for supporting an integral component of the device, the inner side of the base is fixedly connected with an adjusting motor, the output end of the adjusting motor is fixedly connected with a screw rod, the top of the base is rotationally connected with an arc-shaped limiting rod, the center of the arc-shaped limiting rod is provided with a locking bolt;
The winding device comprises a bracket, wherein the top of the bracket is fixedly connected with a driving motor, the output end of the driving motor is fixedly connected with a rotating shaft, the outer wall of the rotating shaft is fixedly connected with an assembly component, the outer wall of the rotating shaft is rotationally connected with a limiting component, the driving motor at the top of the bracket is started to drive the rotating shaft to rotate, and the assembly component fixedly connected with the outer wall of the rotating shaft rotates along with the rotation of the driving motor to perform winding operation;
the assembly component comprises a fixed ring, the outer wall of the fixed ring is fixedly connected with a counterweight component, the top of the counterweight component is fixedly connected with a supporting frame, the top of the supporting frame is fixedly connected with a threading pipe, the top of the fixed ring is fixedly connected with a mounting component, the counterweight component on the outer wall of the fixed ring can adjust the gravity center of the whole winding device, the stability of the winding process is ensured, and the threading pipe on the top of the supporting frame is used for guiding copper wires, so that the copper wires can be accurately wound on the triangular limiting frame;
The mounting component comprises a mounting frame, bolt fixedly connected with clamp plate is passed through at the top of mounting frame, the top movable mounting of mounting frame has the bobbin, the inboard fixedly connected with telescopic link of mounting frame, the top fixedly connected with assembly plate of telescopic link, the top fixedly connected with friction plate of assembly plate, the bottom of support passes through bolt and the top fixed connection of base, the outer wall of pivot passes through the bearing and rotates with the top of support and be connected, the inboard of solid fixed ring and the outer wall fixed connection of pivot, the bottom of mounting frame and the top fixed connection of solid fixed ring can make the assembly plate drive friction plate upward movement through the extension of telescopic link, make its outside contact with the bobbin, and then the frictional force when increasing the bobbin and rotate, and this kind of frictional force's increase can play control the tensile force.
Preferably, the counter weight part includes the collar, the bottom fixedly connected with rectangle sleeve of collar, rectangle telescopic inboard sliding connection has the balancing weight, the inner wall threaded connection of balancing weight has adjusting screw, adjusting screw's the outside is rotated with rectangle telescopic center department and is connected, the inboard of collar and the outer wall fixed connection of solid fixed ring, through rotating adjusting screw for the balancing weight slides along the inner wall of collar bottom rectangle sleeve, can adjust the position of balancing weight from this, makes the pivot when rotating, and the weight that the pivot both sides bear is the same.
Preferably, the limiting component comprises a rotating ring, the outside fixedly connected with fixed plate of rotating ring, the inboard sliding connection of fixed plate has the sliding plate, the outside fixedly connected with triangle spacing of sliding plate, the inner wall threaded connection of sliding plate has the screw thread post, the inboard of rotating ring is connected with the outer wall rotation of pivot, the outside of screw thread post rotates with the outside of rotating ring to be connected, adjusts the position that the sliding plate was located on the fixed plate through rotating the screw thread post, makes the triangle spacing of both sides all contact with motor stator's wiring end for the triangle spacing of both sides can carry out nimble adjustment according to the size and the position of different motor stator wiring ends.
Preferably, the position adjusting device comprises a movable seat, the top fixedly connected with supporting ring of movable seat, the inboard rotation of supporting ring is connected with supporting component, the top fixedly connected with fixed subassembly of supporting component, the top fixedly connected with servo motor of movable seat, servo motor's output and the bottom fixed connection of supporting component, the outer wall of movable seat and the inboard sliding connection of base, the inner wall and the outer wall threaded connection of lead screw of movable seat, the servo motor at movable seat top provides power for supporting component, but the angle of adjustable motor stator.
Preferably, the support assembly comprises a support pedestal, the bottom fixedly connected with annular rotating plate of support pedestal, the inner wall sliding connection of support pedestal has the backup pad, the bottom fixedly connected with limiting plate of backup pad, the outside fixedly connected with L shaped plate of support pedestal, the inner wall threaded connection of L shaped plate has stop bolt, rotates stop bolt and makes it upwards slide along L shaped plate to break away from with the jack of backup pad surface seting up, alright outwards draw the backup pad this moment, and the limiting plate can restrict the position of backup pad, ensures its stable slip.
Preferably, the top of supporting the pedestal is fixedly connected with the bottom of the fixed component, the outside of the annular rotating plate is rotationally connected with the inner side of the supporting ring, the outer wall of the limiting plate is in sliding connection with the inner wall of the supporting pedestal, the wall of the supporting plate is provided with jacks which are linearly arranged along the central axis of the supporting plate, and the supporting range of the supporting pedestal can be enlarged or reduced by adjusting the position of the supporting plate.
Preferably, the fixed subassembly includes a fixed section of thick bamboo, the inner wall rotation of a fixed section of thick bamboo is connected with the threaded rod, the outer wall threaded connection of threaded rod has the screwed ring, the outside of screwed ring rotates and is connected with the movable rod, the bottom rotation of movable rod is connected with the slider, the outside fixedly connected with outer vaulting plate of slider, the bottom sliding connection of slider has the stop collar, rotates the threaded rod in the fixed section of thick bamboo, and the threaded rod rotates and drives the screwed ring and move down, and the movable rod in the screwed ring outside promotes the slider and slides in the stop collar along with the removal of screwed ring, makes the outside bracing plate outside the slider outwards strut.
Preferably, the outside fixedly connected with mounting panel of stop collar, the outside fixedly connected with compression spring of mounting panel, compression spring outside and the bottom fixed connection of stop collar, the outside of stop collar and the outer wall fixed connection of fixed section of thick bamboo, the inner wall of fixed section of thick bamboo and the outer wall sliding connection of screwed ring, the bottom of fixed section of thick bamboo and the top fixed connection of supporting pedestal, compression spring's elasticity release provides extra auxiliary power for the slider to the outside slip of stop collar, ensures that the slip of slider is smooth and easy more and stable.
The beneficial effects of the invention are as follows:
1. According to the invention, the supporting range of the supporting pedestal can be enlarged or reduced by arranging the supporting component and adjusting the position of the supporting plate, so that the motor stator with different sizes can be adapted, the universality of the device is improved, and meanwhile, the supporting pedestal can be ensured not to touch the wiring terminal of the stator when contacting with the bottom of the stator, thereby avoiding interference of the supporting pedestal with winding work.
2. According to the motor stator winding device, the fixing component is arranged, the threaded rod in the fixing cylinder is rotated, the threaded rod rotates to drive the threaded ring to move downwards, the movable rod outside the threaded ring pushes the sliding block to slide in the limiting sleeve along with the movement of the threaded ring, so that the outer supporting plate outside the sliding block is outwards supported, and after the outer supporting plate is outwards supported, the outer supporting plate is contacted with the inner wall of the motor stator, so that the motor stator is ensured to be stable in a winding process, cannot shake or displace, and winding requirements of motor stators with different specifications can be met.
3. According to the invention, the compression spring is arranged, when the movable rod pushes the sliding block to slide in the limiting sleeve, the elastic force of the compression spring is gradually released, the sliding block can be driven to slide to the outer side of the limiting sleeve by the aid of the mounting plate, and the elastic force release of the compression spring provides additional auxiliary power for the sliding block to slide to the outer side of the limiting sleeve, so that the sliding of the sliding block is ensured to be smoother and stable.
4. According to the invention, the position of the motor stator is adjusted by arranging the limiting assembly, so that the wiring end of the motor stator is positioned between two triangular limiting frames in the limiting assembly, and then the position of the sliding plate on the fixed plate is adjusted by rotating the threaded column, so that the triangular limiting frames on two sides are contacted with the wiring end of the motor stator, and the triangular limiting frames on two sides can be flexibly adjusted according to the sizes and positions of the wiring ends of different motor stators.
5. According to the invention, the triangular limiting frame is arranged to ensure that the wire harness can accurately slide on the surface of the stator wiring terminal along the inclined plane of the triangular limiting frame when being wound, so that the wire harness is prevented from deviating from the wiring terminal in the winding process, and the wire harness can be ensured to accurately slide on the surface of the stator wiring terminal.
6. According to the invention, the position of the copper wire is further limited by arranging the arc-shaped limiting rod, so that the copper wire can slide along the inclined plane of the triangular limiting frame, extra constraint is provided for the copper wire by the approaching of the arc-shaped limiting rod, the copper wire is prevented from deviating from a preset track in the winding process, the copper wire is matched with the triangular limiting frame, a more stable guide channel can be formed, and the copper wire can be ensured to stably move along a set direction.
7. According to the invention, the mounting part is arranged, and the friction plate is driven to move upwards by the extension of the telescopic rod, so that the friction plate is contacted with the outer side of the winding reel, further the friction force generated when the winding reel rotates is increased, and the increase of the friction force can play a role in controlling tension force. During the winding process, a proper tension is critical to ensure the winding quality. If the tension is too small, the copper wire may be loosened, resulting in loose and uneven windings, and if the tension is too large, the copper wire may be broken or damaged to the motor stator. By adjusting the friction force between the friction plate and the winding reel, the tension force can be accurately controlled, so that the winding process is more stable and reliable.
8. According to the invention, the counterweight part is arranged, and the counterweight slides along the inner wall of the rectangular sleeve at the bottom of the mounting ring by rotating the adjusting screw, so that the position of the counterweight can be adjusted, the weight born by two sides of the rotating shaft is the same when the rotating shaft rotates, the rotating shaft is ensured to rotate stably, and adverse effects caused by unbalance are reduced. The position of the balancing weight is adjusted to adapt to different weight distribution conditions. The flexibility enables the device to meet various winding requirements, and improves the universality and adaptability of the device.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a schematic diagram of a winding apparatus according to the present invention;
FIG. 3 is a schematic view of the construction of the mounting assembly of the present invention;
FIG. 4 is a schematic view of the construction of the mounting member of the present invention;
FIG. 5 is a schematic view of the construction of a weight component of the present invention;
FIG. 6 is a schematic view of a spacing assembly of the present invention;
FIG. 7 is a schematic view of a position adjustment device of the present invention;
FIG. 8 is a schematic structural view of a securing assembly of the present invention;
FIG. 9 is a schematic view of the structure of the stop collar of the present invention;
FIG. 10 is a schematic view of the structure of the support assembly of the present invention;
fig. 11 is a schematic view of the structure of fig. 10 at a in accordance with the present invention.
The device comprises a base, a winding device, a position adjusting device, a regulating motor, a 5, a screw rod, a 6, an arc-shaped limiting rod, a 7, a locking bolt, a 21, a bracket, a 22, a driving motor, a 23, a rotating shaft, a 24, a mounting assembly, a 25, a limiting assembly, a 241, a fixed ring, a 242, a supporting frame, a 243, a threading pipe, a 244, a counterweight part, a 245, a mounting part, a 451, a mounting frame, a 452, a pressing plate, a 453, a winding drum, a 454, a telescopic rod, 455, a mounting plate, 456, a friction plate, a 401, a mounting ring, 402, a rectangular sleeve, a 403, a balancing weight, a 404, a regulating screw rod, a 251, a rotating ring, 252, a fixed plate, 253, a sliding plate, a 254, a triangular limiting frame, 255, a threaded column, a 31, a movable seat, a 32, a servo motor, a 33, a supporting ring, a 34, a supporting assembly, a 35, a fixed assembly, a 351, a fixed cylinder, a 352, a threaded rod, a 353, a threaded ring, a 354, a movable rod, a 355, a sliding block, an outer supporting plate, a 357, a limiting sleeve, a 358, a mounting plate, a 359, a fastening plate, a 341, a compression spring, a supporting plate, a supporting seat, a rotating plate, a cylinder, a rotating plate, a).
Detailed Description
The invention will be described in further detail with reference to the drawings and the detailed description. The embodiments of the invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
Referring to fig. 1-11, the present invention provides a technical solution, an inner winding device for winding a motor, comprising:
The device comprises a base 1, a position adjusting device 3, a copper wire winding device 2, a wire winding device and a wire winding device, wherein the base 1 is used for supporting an integral component of the device, an adjusting motor 4 is fixedly connected to the inner side of the base 1, a screw rod 5 is fixedly connected to the output end of the adjusting motor 4, an arc-shaped limiting rod 6 is rotatably connected to the top of the base 1, and a locking bolt 7 is arranged at the center of the arc-shaped limiting rod 6;
The winding device 2 is used for fixing copper wires and performing winding operation, the bottom of the winding device 2 is fixedly connected with the top of the base 1, the winding device 2 is positioned on one side of the base 1 away from the position adjusting device 3, and the top of the base 1 is in threaded connection with the outer wall of the locking bolt 7; the winding device 2 comprises a bracket 21, a driving motor 22 is fixedly connected to the top of the bracket 21, a rotating shaft 23 is fixedly connected to the output end of the driving motor 22, an assembly component 24 is fixedly connected to the outer wall of the rotating shaft 23, a limiting component 25 is rotatably connected to the outer wall of the rotating shaft 23, the assembly component 24 comprises a fixed ring 241, a counterweight part 244 is fixedly connected to the outer wall of the fixed ring 241, a supporting frame 242 is fixedly connected to the top of the counterweight part 244, a threading pipe 243 is fixedly connected to the top of the supporting frame 242, a mounting part 245 is fixedly connected to the top of the fixed ring 241, the mounting part 245 comprises a mounting bracket 451, the top of the mounting bracket 451 is fixedly connected with a pressing plate 452 through bolts, a winding reel 453 is movably mounted on the top of the mounting bracket 451, a telescopic rod 454 is fixedly connected to the inner side of the mounting bracket 451, an assembly plate 455 is fixedly connected to the top of the telescopic rod 454, a friction plate 456 is fixedly connected to the top of the assembly plate 455, the bottom of the bracket 21 is fixedly connected to the top of the base 1 through bolts, the outer wall of the rotating shaft 23 is rotatably connected to the top of the bracket 21 through a bearing, the inner side of the fixed ring 241 is fixedly connected to the outer wall of the rotating shaft 23, the bottom of the mounting bracket 451 is fixedly connected to the top of the counterweight part of the fixed ring 241, the counterweight part 244 is fixedly connected to the top of the rectangular mounting bracket 401, the rectangular mounting bracket 401 is fixedly comprises a rectangular mounting ring 401, a rectangular mounting ring 401 is fixedly connected to the rectangular mounting bracket 401, a rectangular screw 402 is fixedly connected to the rectangular screw 402, and a screw 402 is fixedly connected to the outer side of the rectangular screw 402 is connected to the screw 404, the inner side of the mounting ring 401 is fixedly connected with the outer wall of the fixing ring 241, the driving motor 22 at the top of the bracket 21 is started to drive the rotating shaft 23 to rotate, and the assembly component 24 fixedly connected with the outer wall of the rotating shaft 23 rotates along with the rotating shaft to perform winding operation;
the fixing ring 241 in the assembly component 24 plays a role in connecting and fixing other components, the weight component 244 on the outer wall of the fixing ring 241 can adjust the gravity center of the whole winding device 2, the stability of the winding process is ensured, and the threading pipe 243 on the top of the supporting frame 242 is used for guiding copper wires, so that the copper wires can be accurately wound on the triangular limiting frame 254;
the bobbin 453 in the mounting part 245 is used for placing a copper wire to be wound, the bobbin 453 can be fixed on the mounting frame 451 through the pressing plate 452, so that the bobbin 453 can rotate along the surface of the bobbin 453, meanwhile, the friction plate 456 can be driven by the mounting plate 455 to move upwards through the extension of the telescopic rod 454, so that the friction plate is in contact with the outer side of the bobbin 453, further, the friction force generated when the bobbin 453 rotates is increased, and the tension force can be controlled through the increase of the friction force. During the winding process, a proper tension is critical to ensure the winding quality. If the tension is too small, the copper wire may be loosened, resulting in loose and uneven windings, and if the tension is too large, the copper wire may be broken or damaged to the motor stator. The tension can be accurately controlled by adjusting the friction force between the friction plate 456 and the winding reel 453, so that the winding process is more stable and reliable, before the rotating shaft 23 rotates, the balancing weight 403 slides along the inner wall of the rectangular sleeve 402 at the bottom of the mounting ring 401 by rotating the adjusting screw 404, so that the position of the balancing weight 403 can be adjusted, the weight born by two sides of the rotating shaft 23 is the same when the rotating shaft 23 rotates, the rotating shaft 23 is ensured to rotate stably, and adverse effects caused by unbalance are reduced. Different weight distribution conditions are adapted by adjusting the position of the balancing weights 403. The flexibility enables the device to meet various winding requirements, and improves the universality and adaptability of the device.
The limiting assembly 25 comprises a rotating ring 251, a fixed plate 252 is fixedly connected to the outer side of the rotating ring 251, a sliding plate 253 is slidingly connected to the inner side of the fixed plate 252, a triangular limiting frame 254 is fixedly connected to the outer side of the sliding plate 253, a threaded column 255 is connected to the inner wall of the sliding plate 253 in a threaded manner, the inner side of the rotating ring 251 is rotationally connected with the outer wall of the rotating shaft 23, the outer side of the threaded column 255 is rotationally connected with the outer side of the rotating ring 251, the position of a motor stator is adjusted, a wiring terminal of the motor stator is located between the two triangular limiting frames 254 in the limiting assembly 25, then the position of the sliding plate 253 on the fixed plate 252 is adjusted through rotating the threaded column 255, the triangular limiting frames 254 on two sides are contacted with the wiring terminal of the motor stator, and the triangular limiting frames 254 on two sides can be flexibly adjusted according to the sizes and positions of wiring terminals of different motor stators; ensuring that the wire harness can accurately slide on the surface of the stator wiring terminal along the inclined plane of the triangular limiting frame 254 when being wound, preventing the wire harness from deviating from the wiring terminal in the winding process, ensuring that the wire harness can accurately slide on the surface of the stator wiring terminal, rotating the rotating ring 251 around the rotating shaft 23 in the winding process, then rotating the arc limiting rod 6 to approach the triangular limiting frame 254, fixing the position of the arc limiting rod 6 by rotating the locking bolt 7 when the gap between the arc limiting rod 6 and the triangular limiting frame 254 just enables copper wires to pass, further limiting the position of the copper wires, ensuring that the copper wires can slide along the inclined plane of the triangular limiting frame 254, providing additional constraint for the approaching of the arc limiting rod 6, preventing the copper wires from deviating from a preset track in the winding process, being matched with the triangular limiting frame 254, forming a more stable guide channel, ensure that the copper wire can stably move along a given direction.
The position adjusting device 3 comprises a movable seat 31, a supporting ring 33 is fixedly connected to the top of the movable seat 31, a supporting component 34 is rotatably connected to the inner side of the supporting ring 33, a fixing component 35 is fixedly connected to the top of the supporting component 34, a servo motor 32 is fixedly connected to the top of the movable seat 31, the output end of the servo motor 32 is fixedly connected to the bottom of the supporting component 34, the outer wall of the movable seat 31 is slidably connected with the inner side of the base 1, the inner wall of the movable seat 31 is in threaded connection with the outer wall of the screw rod 5, the movable seat 31 of the position adjusting device 3 is arranged on the inner side of the base 1, and the screw rod 5 at the output end of the adjusting motor 4 moves. The support ring 33 at the top of the movable base 31 is used for supporting the annular rotating plate 342 in the support assembly 34, the servo motor 32 at the top of the movable base 31 provides power for the support assembly 34, and the angle of the motor stator can be adjusted.
The supporting assembly 34 comprises a supporting pedestal 341, an annular rotating plate 342 is fixedly connected to the bottom of the supporting pedestal 341, a supporting plate 343 is slidably connected to the inner wall of the supporting pedestal 341, a limiting plate 344 is fixedly connected to the bottom of the supporting plate 343, an L-shaped plate 347 is fixedly connected to the outer side of the supporting pedestal 341, a limiting bolt 346 is connected to the inner wall of the supporting plate 343 in a threaded manner, the top of the supporting pedestal 341 is fixedly connected to the bottom of the fixing assembly 35, the outer side of the annular rotating plate 342 is rotatably connected to the inner side of the supporting ring 33, an inserting hole 345 is formed in the wall of the supporting plate 343, the inserting hole 345 is linearly arranged along the central axis of the supporting plate 343, the motor stator passes through the fixing assembly 35 and is placed on the supporting assembly 34, at the moment, the limiting bolt 346 is rotated to enable the motor stator to slide upwards along the L-shaped plate 347, the inserting hole 345 arranged on the surface of the supporting plate 343 is separated from the supporting plate 343, at the moment, the limiting plate 344 can limit the position of the supporting plate 343, the supporting plate 343 can be stably slid, the position of the supporting plate 343 can be fixed by the aid of the limiting bolt 346, the position of the supporting plate 343 can be enlarged, the position of the supporting plate can be adjusted, the supporting plate can be easily be reduced, the size of the supporting plate can be reduced, and the size of the supporting pedestal can be prevented from being in general use, the size of the supporting assembly can not touch the supporting device can be contacted with the stator can be reduced, and the supporting device can be prevented from being in general size, and the size of the supporting device can be used.
The fixed assembly 35 comprises a fixed barrel 351, a threaded rod 352 is rotatably connected to the inner wall of the fixed barrel 351, a threaded ring 353 is rotatably connected to the outer wall of the threaded rod 352, a movable rod 354 is rotatably connected to the outer side of the threaded ring 353, a sliding block 355 is rotatably connected to the bottom end of the movable rod 354, an outer supporting plate 356 is fixedly connected to the outer side of the sliding block 355, a limit sleeve 357 is slidably connected to the bottom of the limit sleeve 357, a compression spring 359 is fixedly connected to the outer side of the mounting plate 358, the outer side of the compression spring 359 is fixedly connected to the outer wall of the fixed barrel 351, the inner wall of the fixed barrel 351 is slidably connected to the outer wall of the threaded ring 353, the bottom of the fixed barrel 351 is fixedly connected to the top of the supporting base 341, the threaded rod 352 is rotatably driven by the threaded rod 352, the threaded rod 352 moves downwards to drive the threaded ring 353, the movable rod 354 on the outer side of the threaded ring 353 slides in the limit sleeve 357 along with the movement of the threaded ring 353, the outer side of the outer supporting plate 356 is outwardly supported by the outer supporting plate 358, the outer supporting plate 356 is outwardly supported by the motor stator 357, and is in contact with the inner wall of the motor stator 357, the motor 357 is fixedly supported by the motor, the outer side of the motor 357 is slidably supported by the motor 357, the motor 357 is smoothly slides in the outer side of the motor 355, and the motor is smoothly released by the motor 357 is smoothly and can be stably and stably slides along the motor 357 when the motor is stably does not slide in the motion.
Working principle:
When the motor stator is used, the motor stator is fixed by the fixing component 35 in the position adjusting device 3, then the adjusting motor 4 drives the position adjusting device 3 to slide on the base 1 through the screw rod 5 so as to adjust the position of the motor stator, and then the copper wire is fixed by the winding device 2 and is subjected to winding operation, so that the working process can be completed;
The movable seat 31 of the position adjusting device 3 is arranged inside the base 1 and is moved by a screw 5 at the output end of the adjusting motor 4. The support ring 33 at the top of the movable base 31 is used for supporting the annular rotating plate 342 in the support assembly 34, the servo motor 32 at the top of the movable base 31 provides power for the support assembly 34, and the angle of the motor stator can be adjusted.
When the motor stator is fixed, the motor stator passes through the fixing assembly 35 and is placed on the supporting assembly 34, at the moment, the limiting bolt 346 is rotated to enable the motor stator to slide upwards along the L-shaped plate 347 and separate from the jack 345 formed on the surface of the supporting plate 343, at the moment, the supporting plate 343 can be pulled outwards, the limiting plate 344 can limit the position of the supporting plate 343 to ensure stable sliding, then the position of the supporting plate 343 can be fixed by utilizing the limiting bolt 346, the supporting range of the supporting pedestal 341 can be enlarged or reduced by adjusting the position of the supporting plate 343, so that the motor stator with different sizes can be adapted, the universality of the device is improved, and meanwhile, the supporting pedestal 341 can be ensured not to touch the wiring end of the stator when contacting with the bottom of the stator, so that interference of winding work is avoided;
Then rotate the threaded rod 352 in the fixed cylinder 351, the threaded rod 352 rotates and drives the threaded ring 353 to move downwards, the movable rod 354 outside the threaded ring 353 pushes the sliding block 355 to slide in the limiting sleeve 357 along with the movement of the threaded ring 353, the outer supporting plate 356 outside the sliding block 355 is outwards supported, and after the outer supporting plate 356 is outwards supported, the outer supporting plate 356 is contacted with the inner wall of the motor stator, so that the motor stator is ensured to be stable in the winding process, shake or displacement cannot occur, and the winding requirements of motor stators with different specifications can be met.
Meanwhile, when the movable rod 354 pushes the sliding block 355 to slide in the limit sleeve 357, the elastic force of the compression spring 359 is gradually released, the sliding block 355 can be driven to slide towards the outer side of the limit sleeve 357 by the assistance of the mounting plate 358, and the elastic force of the compression spring 359 is released to provide additional auxiliary power for the sliding block 355 to slide towards the outer side of the limit sleeve 357, so that the sliding of the sliding block 355 is ensured to be smoother and more stable;
when the winding device 2 is used, firstly, the position of a motor stator is adjusted to enable the wiring end of the motor stator to be positioned between two triangular limiting frames 254 in the limiting assembly 25, then, the position of a sliding plate 253 on a fixed plate 252 is adjusted by rotating a threaded column 255, so that the triangular limiting frames 254 on two sides are contacted with the wiring end of the motor stator, and the triangular limiting frames 254 on two sides can be flexibly adjusted according to the sizes and the positions of the wiring ends of different motor stators;
Ensure that the pencil can be accurate when winding along the inclined plane landing of triangle spacer 254 at the surface of stator wiring end, prevent the pencil skew wiring end in wire winding process, guarantee that the pencil can accurately slide at the surface of stator wiring end, at winding in-process, rotate the ring 251 round pivot 23 rotation.
Then, the arc-shaped limiting rod 6 is rotated to enable the arc-shaped limiting rod 6 to approach the triangular limiting frame 254, when a gap between the arc-shaped limiting rod 6 and the triangular limiting frame 254 just can enable a copper wire to pass through, the position of the arc-shaped limiting rod 6 is fixed through the rotation of the locking bolt 7, the position of the copper wire can be further limited, the copper wire can slide along the inclined plane of the triangular limiting frame 254, the arc-shaped limiting rod 6 approaches the copper wire to provide additional constraint, the copper wire is prevented from deviating from a preset track in the winding process, the copper wire is matched with the triangular limiting frame 254, a more stable guide channel can be formed, and the copper wire can be ensured to move stably along a set direction.
Then, a driving motor 22 at the top of the bracket 21 is started to drive a rotating shaft 23 to rotate, and an assembly component 24 fixedly connected with the outer wall of the rotating shaft 23 rotates along with the rotating shaft to perform winding operation;
the fixing ring 241 in the assembly component 24 plays a role in connecting and fixing other components, the weight component 244 on the outer wall of the fixing ring 241 can adjust the gravity center of the whole winding device 2, the stability of the winding process is ensured, and the threading pipe 243 on the top of the supporting frame 242 is used for guiding copper wires, so that the copper wires can be accurately wound on the triangular limiting frame 254;
The bobbin 453 in the mounting part 245 is used for placing a copper wire to be wound, the bobbin 453 can be fixed on the mounting frame 451 through the pressing plate 452, so that the bobbin 453 can rotate along the surface of the bobbin 453, meanwhile, the friction plate 456 can be driven by the mounting plate 455 to move upwards through the extension of the telescopic rod 454, so that the friction plate is in contact with the outer side of the bobbin 453, further, the friction force generated when the bobbin 453 rotates is increased, and the tension force can be controlled through the increase of the friction force. During the winding process, a proper tension is critical to ensure the winding quality. If the tension is too small, the copper wire may be loosened, resulting in loose and uneven windings, and if the tension is too large, the copper wire may be broken or damaged to the motor stator. By adjusting the frictional force between the friction plate 456 and the bobbin 453, the tension can be precisely controlled, making the winding process more stable and reliable.
Before the rotation of the rotation shaft 23, the adjusting screw 404 is rotated to enable the balancing weight 403 to slide along the inner wall of the rectangular sleeve 402 at the bottom of the mounting ring 401, so that the position of the balancing weight 403 can be adjusted, the weight born by two sides of the rotation shaft 23 is the same when the rotation shaft 23 rotates, the rotation shaft 23 is ensured to rotate stably, and adverse effects caused by unbalance are reduced. Different weight distribution conditions are adapted by adjusting the position of the balancing weights 403. The flexibility enables the device to meet various winding requirements, and improves the universality and adaptability of the device.
It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art and which are included in the embodiments of the present invention without the inventive step, are intended to be within the scope of the present invention. Structures, devices and methods of operation not specifically described and illustrated herein are implemented by conventional means in the art unless specifically indicated and limited by the context.
Claims (9)
1. An inner winding device for motor winding, comprising:
the base (1) is used for supporting an integral component of the device, an adjusting motor (4) is fixedly connected to the inner side of the base (1), a screw rod (5) is fixedly connected to the output end of the adjusting motor (4), an arc-shaped limiting rod (6) is rotatably connected to the top of the base (1), and a locking bolt (7) is arranged at the center of the arc-shaped limiting rod (6);
The position adjusting device (3) is used for fixing a motor stator, the bottom of the position adjusting device (3) is in sliding connection with the inner side of the base (1), the bottom of the position adjusting device (3) is in threaded connection with the outer wall of the screw rod (5), and two ends of the screw rod (5) are in rotational connection with the inner side of the base (1);
The wire winding device (2) is used for fixing copper wires and performing wire winding operation, the bottom of the wire winding device (2) is fixedly connected with the top of the base (1), the wire winding device (2) is positioned on one side, far away from the position adjusting device (3), of the base (1), and the top of the base (1) is in threaded connection with the outer wall of the locking bolt (7);
the winding device (2) comprises a support (21), a driving motor (22) is fixedly connected to the top of the support (21), a rotating shaft (23) is fixedly connected to the output end of the driving motor (22), an assembly component (24) is fixedly connected to the outer wall of the rotating shaft (23), and a limiting component (25) is rotatably connected to the outer wall of the rotating shaft (23);
The assembly component (24) comprises a fixed ring (241), the outer wall of the fixed ring (241) is fixedly connected with a counterweight component (244), the top of the counterweight component (244) is fixedly connected with a support frame (242), the top of the support frame (242) is fixedly connected with a threading pipe (243), and the top of the fixed ring (241) is fixedly connected with a mounting component (245);
The mounting component (245) comprises a mounting frame (451), a pressing plate (452) is fixedly connected to the top of the mounting frame (451) through bolts, a winding reel (453) is movably mounted on the top of the mounting frame (451), a telescopic rod (454) is fixedly connected to the inner side of the mounting frame (451), an assembly plate (455) is fixedly connected to the top end of the telescopic rod (454), and a friction plate (456) is fixedly connected to the top of the assembly plate (455).
2. The inner winding device for motor winding is characterized in that the bottom of the support (21) is fixedly connected with the top of the base (1) through bolts, the outer wall of the rotating shaft (23) is rotatably connected with the top of the support (21) through a bearing, the inner side of the fixed ring (241) is fixedly connected with the outer wall of the rotating shaft (23), and the bottom of the mounting frame (451) is fixedly connected with the top of the fixed ring (241).
3. The inner winding device for motor winding according to claim 1, wherein the weight component (244) comprises a mounting ring (401), a rectangular sleeve (402) is fixedly connected to the bottom of the mounting ring (401), a balancing weight (403) is slidably connected to the inner side of the rectangular sleeve (402), an adjusting screw (404) is connected to the inner wall of the balancing weight (403) in a threaded manner, the outer side of the adjusting screw (404) is rotatably connected to the center of the rectangular sleeve (402), and the inner side of the mounting ring (401) is fixedly connected to the outer wall of the fixing ring (241).
4. The inner winding device for motor winding is characterized in that the limiting assembly (25) comprises a rotating ring (251), a fixing plate (252) is fixedly connected to the outer side of the rotating ring (251), a sliding plate (253) is slidably connected to the inner side of the fixing plate (252), a triangular limiting frame (254) is fixedly connected to the outer side of the sliding plate (253), a threaded column (255) is connected to the inner wall of the sliding plate (253) in a threaded manner, the inner side of the rotating ring (251) is rotatably connected with the outer wall of the rotating shaft (23), and the outer side of the threaded column (255) is rotatably connected with the outer side of the rotating ring (251).
5. The inner winding device for motor winding according to claim 1, wherein the position adjusting device (3) comprises a movable seat (31), a supporting ring (33) is fixedly connected to the top of the movable seat (31), a supporting component (34) is rotatably connected to the inner side of the supporting ring (33), a fixing component (35) is fixedly connected to the top of the supporting component (34), a servo motor (32) is fixedly connected to the top of the movable seat (31), the output end of the servo motor (32) is fixedly connected with the bottom of the supporting component (34), the outer wall of the movable seat (31) is in sliding connection with the inner side of the base (1), and the inner wall of the movable seat (31) is in threaded connection with the outer wall of the screw rod (5).
6. The inner winding device for motor winding according to claim 5, wherein the supporting assembly (34) comprises a supporting pedestal (341), an annular rotating plate (342) is fixedly connected to the bottom of the supporting pedestal (341), a supporting plate (343) is slidably connected to the inner wall of the supporting pedestal (341), a limiting plate (344) is fixedly connected to the bottom of the supporting plate (343), an L-shaped plate (347) is fixedly connected to the outer side of the supporting pedestal (341), and a limiting bolt (346) is connected to the inner wall of the L-shaped plate (347) in a threaded manner.
7. The inner winding device for motor winding according to claim 6, wherein the top of the supporting seat (341) is fixedly connected with the bottom of the fixing assembly (35), the outer side of the annular rotating plate (342) is rotatably connected with the inner side of the supporting ring (33), the outer wall of the limiting plate (344) is slidably connected with the inner wall of the supporting seat (341), the wall of the supporting plate (343) is provided with inserting holes (345), and the inserting holes (345) are linearly arranged along the central axis of the supporting plate (343).
8. The inner winding device for motor winding according to claim 5, wherein the fixing component (35) comprises a fixing cylinder (351), a threaded rod (352) is rotatably connected to the inner wall of the fixing cylinder (351), a threaded ring (353) is in threaded connection with the outer wall of the threaded rod (352), a movable rod (354) is rotatably connected to the outer side of the threaded ring (353), a sliding block (355) is rotatably connected to the bottom end of the movable rod (354), an outer supporting plate (356) is fixedly connected to the outer side of the sliding block (355), and a limiting sleeve (357) is slidably connected to the bottom of the sliding block (355).
9. The inner winding device for motor winding is characterized in that an installation plate (358) is fixedly connected to the outer side of the limit sleeve (357), a compression spring (359) is fixedly connected to the outer side of the installation plate (358), the outer side of the compression spring (359) is fixedly connected with the bottom of the limit sleeve (357), the outer side of the limit sleeve (357) is fixedly connected with the outer wall of the fixed cylinder (351), the inner wall of the fixed cylinder (351) is in sliding connection with the outer wall of the threaded ring (353), and the bottom of the fixed cylinder (351) is fixedly connected with the top of the supporting pedestal (341).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411460962.5A CN119298564B (en) | 2024-10-18 | 2024-10-18 | Inner winding device for motor winding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411460962.5A CN119298564B (en) | 2024-10-18 | 2024-10-18 | Inner winding device for motor winding |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN119298564A CN119298564A (en) | 2025-01-10 |
| CN119298564B true CN119298564B (en) | 2025-04-15 |
Family
ID=94160978
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202411460962.5A Active CN119298564B (en) | 2024-10-18 | 2024-10-18 | Inner winding device for motor winding |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN119298564B (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112260498A (en) * | 2020-10-14 | 2021-01-22 | 杨武秀 | Coil winding device for motor production |
| CN112517654A (en) * | 2020-11-13 | 2021-03-19 | 补建伟 | Multifunctional motor stator part machining device |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102010026527A1 (en) * | 2010-06-25 | 2012-03-29 | Aumann Gmbh | Method and device for winding upholstery, in particular for stators of internal rotor motors |
| KR101632363B1 (en) * | 2015-02-06 | 2016-06-21 | 주식회사 야호텍 | apparatus for fixing lead coil for winding coil of blush less direct current motor |
| CN115940550B (en) * | 2022-11-28 | 2023-12-05 | 湖南威斯特机电科技股份有限公司 | Comprehensive internal winding device for motor stator winding |
-
2024
- 2024-10-18 CN CN202411460962.5A patent/CN119298564B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112260498A (en) * | 2020-10-14 | 2021-01-22 | 杨武秀 | Coil winding device for motor production |
| CN112517654A (en) * | 2020-11-13 | 2021-03-19 | 补建伟 | Multifunctional motor stator part machining device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN119298564A (en) | 2025-01-10 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN119298564A (en) | Internal winding device for motor winding | |
| CN205645532U (en) | Electromagnetic wire winding device | |
| CN118651726B (en) | Blended yarn production equipment | |
| CN222190477U (en) | An inductor coil winding device | |
| CN219592250U (en) | Tension adjusting mechanism for stator winding machine | |
| CN219832410U (en) | Wire feeding mechanism of transformer winding machine | |
| CN116469677B (en) | Wire feeding mechanism of transformer winding machine | |
| CN107070135A (en) | A kind of stator winder coiling bus cable device and its method | |
| CN110027938A (en) | A kind of portable adjustable tension pay off rack device of outdoor optical cable | |
| CN220664513U (en) | Electromagnetic wire pay-off rack | |
| CN222785160U (en) | Transformer winding fastening device | |
| CN211254763U (en) | Novel winding machine | |
| CN210687592U (en) | Front maintenance support of concatenation large-size screen | |
| CN220502300U (en) | Paying-off tension gun structure | |
| CN223175470U (en) | Pay-off rack structure for copper wire processing | |
| CN120710319B (en) | New energy automobile driving motor production coiling machine | |
| CN222106451U (en) | A transformer core copper wire winding support platform | |
| CN222204341U (en) | Rewinding device for producing cored wires | |
| CN223598542U (en) | Novel winding machine | |
| CN223194570U (en) | Generator coil bobbin | |
| CN217182014U (en) | Shell type transformer winding machine | |
| CN121528748B (en) | Winding equipment with calibration function for transformer production | |
| CN219136009U (en) | Take deviation correcting device's axle row formula initiative paying out machine | |
| CN120208042B (en) | Paying-off device and paying-off method for precious metal wire rod processing | |
| CN220642065U (en) | Brake device for winding machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |