CN118888221A - Cable protective layer automatic wrapping machine - Google Patents
Cable protective layer automatic wrapping machine Download PDFInfo
- Publication number
- CN118888221A CN118888221A CN202411200371.4A CN202411200371A CN118888221A CN 118888221 A CN118888221 A CN 118888221A CN 202411200371 A CN202411200371 A CN 202411200371A CN 118888221 A CN118888221 A CN 118888221A
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- Prior art keywords
- cable
- glue
- protective layer
- ring
- wrapping machine
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000011241 protective layer Substances 0.000 title claims abstract description 48
- 239000003292 glue Substances 0.000 claims abstract description 98
- 239000011248 coating agent Substances 0.000 claims abstract description 35
- 238000000576 coating method Methods 0.000 claims abstract description 35
- 238000004804 winding Methods 0.000 claims abstract description 11
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 5
- 239000010410 layer Substances 0.000 abstract description 9
- 238000007599 discharging Methods 0.000 abstract 9
- 238000010586 diagram Methods 0.000 description 6
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/227—Pretreatment
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/228—After-treatment
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Coating Apparatus (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及包裹机领域,尤其是电缆线保护层自动包裹机。The invention relates to the field of wrapping machines, in particular to an automatic wrapping machine for cable protective layers.
背景技术Background Art
电缆是一种电能或信号传输装置,是由一根或多根相互绝缘的导体和外包绝缘层制成,将电力或信息从一处传输到另一处的导线。而现有的电缆的外包绝缘层容易因为摩擦碰撞而破损,因此需要将电缆再包裹一层保护层。但是现有的电缆保护层的自动包裹机构结构复杂,成本较高。Cable is a device for transmitting electric energy or signals. It is made of one or more mutually insulated conductors and an outer insulating layer. It is a wire that transmits electricity or information from one place to another. The outer insulating layer of existing cables is easily damaged due to friction and collision, so it is necessary to wrap the cable with another layer of protective layer. However, the automatic wrapping mechanism of the existing cable protective layer is complex in structure and has high cost.
发明内容Summary of the invention
为了克服现有的包裹机结构复杂,成本较高的不足,本发明提供了电缆线保护层自动包裹机。In order to overcome the shortcomings of the existing wrapping machines, such as complex structure and high cost, the present invention provides an automatic cable protective layer wrapping machine.
本发明解决其技术问题所采用的技术方案是:一种电缆线保护层自动包裹机,包括电缆放料机构、电缆涂胶机构、胶水涂匀机构、保护层放料机构、电缆收卷盘、机架,所述电缆放料机构、用于将胶水涂上电缆线的电缆涂胶机构、用于将电缆线上的胶水均匀涂抹的胶水涂匀机构、用于放出保护层的保护层放料机构、用于收存电缆的电缆收卷盘,机架位于电缆放料机构、电缆涂胶机构、胶水涂匀机构、保护层放料机构上方。The technical solution adopted by the present invention to solve its technical problems is: an automatic cable protective layer wrapping machine, including a cable unloading mechanism, a cable glue coating mechanism, a glue evenly spreading mechanism, a protective layer unloading mechanism, a cable reel, and a frame. The cable unloading mechanism, the cable glue coating mechanism for coating glue on the cable, the glue evenly spreading mechanism for evenly spreading the glue on the cable, the protective layer unloading mechanism for releasing the protective layer, and the cable reel for storing the cable, the frame is located above the cable unloading mechanism, the cable glue coating mechanism, the glue evenly spreading mechanism, and the protective layer unloading mechanism.
根据本发明的另一个实施例,进一步包括所述电缆放料机构包括放料盘、支架、放料盘旋转电机,放料盘旋转电机的机体固定在支架上,放料盘旋转电机的输出轴固定在放料盘的圆心处,放料盘转动连接在支架上。According to another embodiment of the present invention, the cable unloading mechanism further includes a unloading tray, a bracket, and a unloading tray rotating motor, the body of the unloading tray rotating motor is fixed on the bracket, the output shaft of the unloading tray rotating motor is fixed at the center of the unloading tray, and the unloading tray is rotatably connected to the bracket.
根据本发明的另一个实施例,进一步包括所述电缆涂胶机构包括胶水池、下胶辊、上胶辊、胶辊旋转电机,下胶辊转动连接在胶水池内,上胶辊位于下胶辊上方,胶辊旋转电机的输出轴固定在下胶辊的轴端。According to another embodiment of the present invention, the cable gluing mechanism further includes a glue pool, a lower glue roller, an upper glue roller, and a glue roller rotating motor. The lower glue roller is rotatably connected in the glue pool, the upper glue roller is located above the lower glue roller, and the output shaft of the glue roller rotating motor is fixed to the shaft end of the lower glue roller.
根据本发明的另一个实施例,进一步包括所述机架上固定有升降电缸,升降电缸的活塞杆上固定有支座,上胶辊转动连接在支座上。According to another embodiment of the present invention, a lifting electric cylinder is further fixed on the frame, a support is fixed on the piston rod of the lifting electric cylinder, and the rubber roller is rotatably connected to the support.
根据本发明的另一个实施例,进一步包括所述胶水涂匀机构包括基座、毛体、环件、环件旋转机构,基座上安装有用于驱使环件旋转的环件旋转机构,环件旋转机构与环件相连,环件内壁上分布有毛体。According to another embodiment of the present invention, the glue spreading mechanism further includes a base, a hair body, a ring, and a ring rotating mechanism. The base is equipped with a ring rotating mechanism for driving the ring to rotate. The ring rotating mechanism is connected to the ring, and the hair body is distributed on the inner wall of the ring.
根据本发明的另一个实施例,进一步包括所述环件旋转机构包括齿环、上齿筒、下齿筒、齿筒旋转电机,齿筒旋转电机的机体固定在基座上,齿环套设并固定在环件上,上齿筒和下齿筒分别啮合在齿环上下两侧,下齿筒固定在齿筒旋转电机的输出轴上。According to another embodiment of the present invention, the ring rotating mechanism further includes a gear ring, an upper gear cylinder, a lower gear cylinder, and a gear cylinder rotating motor, the body of the gear cylinder rotating motor is fixed on the base, the gear ring is sleeved and fixed on the ring, the upper gear cylinder and the lower gear cylinder are respectively engaged with the upper and lower sides of the gear ring, and the lower gear cylinder is fixed on the output shaft of the gear cylinder rotating motor.
根据本发明的另一个实施例,进一步包括所述保护层放料机构由两个上下排列的保护层收卷盘组成,两个保护层收卷盘分别转动连接在两个支座二上。According to another embodiment of the present invention, the protective layer unwinding mechanism further comprises two protective layer winding reels arranged vertically, and the two protective layer winding reels are rotatably connected to two supports 2 respectively.
根据本发明的另一个实施例,进一步包括所述电缆放料机构、电缆涂胶机构、胶水涂匀机构均电连接在PLC上。According to another embodiment of the present invention, the cable unwinding mechanism, the cable glue coating mechanism, and the glue coating mechanism are all electrically connected to the PLC.
根据本发明的另一个实施例,进一步包括所述电缆收卷盘转动连接在支撑座一上,电缆收卷盘连接在电机一的输出轴上。According to another embodiment of the present invention, the cable reel is further rotatably connected to the support seat 1, and the cable reel is connected to the output shaft of the motor 1.
本发明的有益效果是,该发明通过电缆放料机构放出电缆,通过电缆涂胶机构将胶水涂上电缆,通过胶水涂匀机构将胶水均匀涂抹在电缆上,通过保护层放料机构将两层保护层放出,通过电缆收卷盘将贴好保护层的电缆收卷。本申请结构简单,成本较低。The beneficial effects of the present invention are that the invention releases the cable through the cable unloading mechanism, applies glue to the cable through the cable glue coating mechanism, evenly applies glue to the cable through the glue coating mechanism, releases two layers of protective layers through the protective layer unloading mechanism, and reels the cable with the protective layers attached through the cable reel. The present invention has a simple structure and low cost.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和实施例对本发明进一步说明。The present invention is further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的结构示意图;Fig. 1 is a schematic structural diagram of the present invention;
图2是本发明的胶水涂匀机构的结构示意图;FIG2 is a schematic structural diagram of a glue spreading mechanism of the present invention;
图3是本发明的毛体和环件的结构示意图;FIG3 is a schematic diagram of the structure of the hair body and the ring member of the present invention;
图中1. 电缆放料机构,2. 电缆涂胶机构,4. 胶水涂匀机构,5. 保护层放料机构,6. 电缆收卷盘,7. 机架,21. 胶水池,22. 下胶辊,23. 上胶辊,24. 胶辊旋转电机,25. 升降电缸,26. 支座,41. 基座,42. 毛体,43. 环件,44. 齿环,45. 上齿筒,46. 下齿筒,47. 齿筒旋转电机。In the figure, 1. cable unwinding mechanism, 2. cable glue coating mechanism, 4. glue coating mechanism, 5. protective layer unwinding mechanism, 6. cable reel, 7. frame, 21. glue tank, 22. lower glue roller, 23. upper glue roller, 24. rubber roller rotating motor, 25. lifting electric cylinder, 26. support, 41. base, 42. hair body, 43. ring, 44. gear ring, 45. upper gear cylinder, 46. lower gear cylinder, 47. gear cylinder rotating motor.
具体实施方式DETAILED DESCRIPTION
图1是本发明的结构示意图;图2是本发明的胶水涂匀机构的结构示意图;图3是本发明的毛体和环件的结构示意图。FIG. 1 is a schematic diagram of the structure of the present invention; FIG. 2 is a schematic diagram of the structure of the glue spreading mechanism of the present invention; and FIG. 3 is a schematic diagram of the structure of the bristle body and the ring member of the present invention.
如附图1所示,一种电缆线保护层自动包裹机,包括电缆放料机构1、电缆涂胶机构2、胶水涂匀机构4、保护层放料机构5、电缆收卷盘6、机架7,所述电缆放料机构1、用于将胶水涂上电缆线的电缆涂胶机构2、用于将电缆线上的胶水均匀涂抹的胶水涂匀机构4、用于放出保护层的保护层放料机构5、用于收存电缆的电缆收卷盘6,机架7位于电缆放料机构1、电缆涂胶机构2、胶水涂匀机构4、保护层放料机构5上方。As shown in Figure 1, an automatic cable protective layer wrapping machine includes a cable unloading mechanism 1, a cable glue coating mechanism 2, a glue spreading mechanism 4, a protective layer unloading mechanism 5, a cable reel 6, and a frame 7. The cable unloading mechanism 1, the cable glue coating mechanism 2 for coating glue on the cable, the glue spreading mechanism 4 for evenly spreading the glue on the cable, the protective layer unloading mechanism 5 for releasing the protective layer, and the cable reel 6 for storing the cable, and the frame 7 is located above the cable unloading mechanism 1, the cable glue coating mechanism 2, the glue spreading mechanism 4, and the protective layer unloading mechanism 5.
电缆放料机构1包括放料盘、支架、放料盘旋转电机,放料盘旋转电机的机体固定在支架上,放料盘旋转电机的输出轴固定在放料盘的圆心处,放料盘转动连接在支架上。The cable unloading mechanism 1 comprises an unloading tray, a bracket, and an unloading tray rotating motor. The body of the unloading tray rotating motor is fixed on the bracket, the output shaft of the unloading tray rotating motor is fixed at the center of the unloading tray, and the unloading tray is rotatably connected to the bracket.
电缆涂胶机构2包括胶水池21、下胶辊22、上胶辊23、胶辊旋转电机24,下胶辊22转动连接在胶水池21内,上胶辊23位于下胶辊22上方,胶辊旋转电机24的输出轴固定在下胶辊22的轴端。The cable glue coating mechanism 2 includes a glue pool 21, a lower glue roller 22, an upper glue roller 23, and a glue roller rotating motor 24. The lower glue roller 22 is rotatably connected in the glue pool 21, the upper glue roller 23 is located above the lower glue roller 22, and the output shaft of the glue roller rotating motor 24 is fixed to the shaft end of the lower glue roller 22.
机架7上固定有升降电缸25,升降电缸25的活塞杆上固定有支座26,上胶辊23转动连接在支座26上。A lifting electric cylinder 25 is fixed on the frame 7 , a support 26 is fixed on the piston rod of the lifting electric cylinder 25 , and the rubber-applying roller 23 is rotatably connected to the support 26 .
当电缆经过下胶辊22和上胶辊23之间后,升降电缸25驱使上胶辊23下移,使得电缆贴合在下胶辊22和上胶辊23之间。胶辊旋转电机24驱使下胶辊22旋转,下胶辊22就可以将胶水池21内的胶水涂到电缆上。When the cable passes between the lower glue roller 22 and the upper glue roller 23, the lifting electric cylinder 25 drives the upper glue roller 23 to move downward, so that the cable fits between the lower glue roller 22 and the upper glue roller 23. The glue roller rotating motor 24 drives the lower glue roller 22 to rotate, and the lower glue roller 22 can apply the glue in the glue pool 21 to the cable.
结合附图2和附图3所示,胶水涂匀机构4包括基座41、毛体42、环件43、环件旋转机构,基座41上安装有用于驱使环件43旋转的环件旋转机构,环件旋转机构与环件43相连,环件43内壁上分布有毛体42。As shown in Figures 2 and 3, the glue spreading mechanism 4 includes a base 41, a hair body 42, a ring 43, and a ring rotating mechanism. The base 41 is equipped with a ring rotating mechanism for driving the ring 43 to rotate. The ring rotating mechanism is connected to the ring 43, and the hair body 42 is distributed on the inner wall of the ring 43.
环件旋转机构包括齿环44、上齿筒45、下齿筒46、齿筒旋转电机47,齿筒旋转电机47的机体固定在基座41上,齿环44套设并固定在环件43上,上齿筒45和下齿筒46分别啮合在齿环44上下两侧,下齿筒46固定在齿筒旋转电机47的输出轴上。The ring rotating mechanism includes a gear ring 44, an upper gear cylinder 45, a lower gear cylinder 46, and a gear cylinder rotating motor 47. The body of the gear cylinder rotating motor 47 is fixed on the base 41, the gear ring 44 is sleeved and fixed on the ring 43, the upper gear cylinder 45 and the lower gear cylinder 46 are respectively engaged with the upper and lower sides of the gear ring 44, and the lower gear cylinder 46 is fixed on the output shaft of the gear cylinder rotating motor 47.
齿筒旋转电机47驱使下齿筒46旋转,下齿筒46会驱使齿环44及环件43旋转。当电缆穿过齿环44之后,随着齿环44的旋转,会利用毛体42将电缆上的胶水均匀涂抹到电缆上。The gear cylinder rotating motor 47 drives the lower gear cylinder 46 to rotate, and the lower gear cylinder 46 drives the gear ring 44 and the ring member 43 to rotate. After the cable passes through the gear ring 44, as the gear ring 44 rotates, the hair body 42 will be used to evenly apply the glue on the cable to the cable.
保护层放料机构5由两个上下排列的保护层收卷盘组成,两个保护层收卷盘分别转动连接在两个支座二上。The protective layer unwinding mechanism 5 is composed of two protective layer winding reels arranged up and down, and the two protective layer winding reels are rotatably connected to two supports 2 respectively.
电缆放料机构1、电缆涂胶机构2、胶水涂匀机构4均电连接在PLC上。The cable unwinding mechanism 1, the cable glue coating mechanism 2 and the glue coating mechanism 4 are all electrically connected to the PLC.
电缆收卷盘6转动连接在支撑座一上,电缆收卷盘6连接在电机一的输出轴上。The cable reel 6 is rotatably connected to the support seat 1, and the cable reel 6 is connected to the output shaft of the motor 1.
本申请的工作方式为:首先将电缆放料机构1的放料盘上的电缆抽出,电缆穿过电缆涂胶机构2和胶水涂匀机构4,并将电缆盘绕在电缆收卷盘6上。电缆在经过电缆涂胶机构2和胶水涂匀机构4后,完成了电缆外皮的上胶。然后将两个保护层收卷盘上的两条保护层贴合在电缆上下两侧,随着电缆往前传动,就可以实现保护层在电缆上的粘合。The working method of the present application is as follows: firstly, the cable on the discharge tray of the cable discharge mechanism 1 is pulled out, the cable passes through the cable glue coating mechanism 2 and the glue coating mechanism 4, and the cable is wound on the cable winding tray 6. After the cable passes through the cable glue coating mechanism 2 and the glue coating mechanism 4, the cable outer skin is glued. Then, the two protective layers on the two protective layer winding trays are attached to the upper and lower sides of the cable, and as the cable is driven forward, the protective layer can be bonded to the cable.
Claims (9)
Priority Applications (1)
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CN202411200371.4A CN118888221A (en) | 2024-08-29 | 2024-08-29 | Cable protective layer automatic wrapping machine |
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CN202411200371.4A CN118888221A (en) | 2024-08-29 | 2024-08-29 | Cable protective layer automatic wrapping machine |
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