CN1187489C - Cooler for sewing machine - Google Patents

Cooler for sewing machine Download PDF

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Publication number
CN1187489C
CN1187489C CNB021246769A CN02124676A CN1187489C CN 1187489 C CN1187489 C CN 1187489C CN B021246769 A CNB021246769 A CN B021246769A CN 02124676 A CN02124676 A CN 02124676A CN 1187489 C CN1187489 C CN 1187489C
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China
Prior art keywords
sewing machines
air
motor
gear
electric fan
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CNB021246769A
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Chinese (zh)
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CN1384237A (en
Inventor
大岛贞男
伊藤文夫
岩田寿之
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Juki Corp
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Juki Corp
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Abstract

The cooling machine of the present invention for the sewing machine is the one provided in a sewing machine 1 for industrial use to efficiently cool a sewing machine even at the time when the machine is stopping. The industrial sewing machine 1 is provided with a motor 6 to be a driving source, an upper shaft 16 rotated by the motor 6, a lower shaft 20 rotated together with the upper shaft 16 and gears 27 and 28 for transmitting the rotation of the lower shaft 20 to a shuttle shaft 30. The cooling device is provided with a gear box 21 for storing the gears 27 and 28 and filled with lubricant. The cooling device is also provided with a motor-driven fan 34 for blowing toward the gear box 21 and the fan 34 is arranged just at the left of the gear box 21. The motor-driven fan 34 is controlled by a controller 7 based on signals from detectors 12 and 15 and a temperature sensor 33.

Description

The cooling device of Sewing machines
Technical field
The present invention relates to a kind of cooling device of Sewing machines.
Background technology
Along with the high speed of Sewing machines running, the temperature of Sewing machines temperature inside and each mechanism rises.For this reason, be provided with the device that is used to cool off each mechanism and Sewing machines inside, announce the cooling device that discloses a kind of Sewing machines in the flat 7-13656 communique in for example Japanese Utility Model.The structure of the cooling device of this Sewing machines is with the main shaft (going up axle) of the motor interlock rotation that drives Sewing machines cooling fan being installed upward, by the air-supply path air flow to be supplied to food tray.Lubricating oil in this air flow cooling food tray, the lubricating oil of cooling each mechanism in Sewing machines supplies with.
But in the cooling device of prior art, in the Sewing machines that main shaft stops to quit work, cooling fan did not produce air flow, can not cool off Sewing machines inside and each mechanism.In addition, owing to carry air by the air-supply path, air becomes dim blowing midway, and the cooling effectiveness of lubricating oil reduces, and causes Sewing machines cooling effect inner and each mechanism poor thereupon.
Summary of the invention
Therefore, technical problem of the present invention is in the out-of-work process of Sewing machines Sewing machines inside and each mechanism to be cooled off effectively.
The means of technical solution problem
In order to solve the problems of the technologies described above, the cooling device of the Sewing machines of a first aspect of the present invention for example as Fig. 1~shown in Figure 6, is characterized in that, comprising: the Sewing machines that is driven each several part by motor; Form the base portion (for example pedestal 8, cover 13 down) of spatial portion; Be configured in described spatial portion, store the casing (for example gear-box 21 or fuel tank 106) of lubricating oil; By independently moving the air-supply arrangement (for example electric fan 34 or electric fan 134, air pump) that in described spatial portion, causes forced convertion with the driving of described motor.
In the first aspect of described invention, air-supply arrangement can self contained function and air-supply, and therefore, even other drive system of Sewing machines quits work, promptly Sewing machines stops sewing operation, also can produce forced convertion at spatial portion.Owing to be, therefore can dispel the heat with the cooling casing to casing by forced convertion at spatial portion configuration casing.In addition, by the heat of the casing that leaves, the heat of the lubricating oil that also can leave makes the lubricating oil cooling.Thus, in the present invention,, also can cool off spatial portion, casing and lubricating oil by air-supply arrangement even the work of making of Sewing machines stops.
In the prior art, the wind that cooling fan produces is carried by the air-supply path, but in the present invention, because air-supply arrangement causes forced convertion at spatial portion, dispose casing at spatial portion simultaneously, so the wind that air-supply arrangement produces contacts the heat of the casing that can leave effectively with casing.
The second aspect of described invention, for example as Fig. 1~shown in Figure 4, it is characterized in that, in the cooling device of the described Sewing machines of first aspect, accommodate the transmission mechanism (for example gear 27,28) that the transmission of power of described motor is arrived the described each several part of Sewing machines in the described casing (for example gear-box 21), described air-supply arrangement is configured near the described casing, towards described casing air-supply.
In the second aspect of described invention, the transmission mechanism that transmits motor power is configured in the casing, and casing and transmission mechanism generate heat simultaneously when motor moves, because air-supply arrangement is blown to casing near being configured in casing, can directly cool off the casing of heating.That is, in the prior art, the wind that cooling fan produces is carried by the air-supply path, but in the present invention, air-supply arrangement is configured near the casing, and the wind that air-supply arrangement produces can directly blow casing, the heat of the casing that therefore can leave expeditiously.Self-evident, because the relative motor of air-supply arrangement moves independently,, also can cool off by motor casing even quitting work.In addition, for example compare,, when the cooling casing, also cooled off transmission mechanism effectively because lubricating oil is filled in the casing with the situation that in casing, is filled with air.That is, in the present invention, can cool off the transmission mechanism and the casing of easy heating effectively.In addition, basically, transmission mechanism is in the power drive lower slider of motor, and makes the transmission mechanism heating thus.
The third aspect of described invention, for example,, it is characterized in that in the cooling device of the described Sewing machines of first aspect as Fig. 5~shown in Figure 6, described air-supply arrangement (for example electric fan 134) is configured in base portion, so that the described spatial portion air-supply from described base portion lateral.
In the third aspect of described invention, because air-supply arrangement is from the air-supply of base portion lateral spatial portion, gas (being extraneous gas) the inflow space portion that base portion is outer.Thereby even the temperature of spatial portion is higher, casing also can be cooled off by the extraneous gas that is lower than the spatial portion temperature.That is, compare, can more effectively cool off casing or spatial portion with the situation that only in spatial portion, produces forced convertion.
Described invention, for example as Fig. 5~shown in Figure 6, for in the cooling device of the described Sewing machines of first aspect, it is characterized in that having driving shaft (for example the shuttle axle 30) interlock that drives with the motor of Sewing machines, the flow passage by being configured in described spatial portion (for example supply with flexible pipe 109, second supply with flexible pipe 113 and the 3rd supply with flexible pipe 114) supply to lubricating oil Sewing machines donor site (for example shuttle device 105) from described casing feed mechanism (for example plunger displacement pump 110).
In the fourth aspect of described invention, the forced convertion that utilizes air-supply arrangement to cause, can the cooling fuel tank in cutting oil.By means of feed mechanism, the lubricating oil of cooling can also be supplied with to the lubricating oil donor site, and lubricating oil also can cool off donor site.In addition, (for example kinematic axis drives by being mainly used in the motor of making the kinematic axis of feed mechanism and Sewing machines.) interlock.
The 5th aspect of described invention in the cooling device of the described Sewing machines of first aspect, is characterized in that, at least one in described casing or the described flow passage is configured in the front of described air-supply arrangement.
Described invention the 5th aspect in, dispose in fuel tank and the flow passage at least in the front of air-supply arrangement, thereby the wind that air-supply arrangement generates directly blows to fuel tank or flow passage.Therefore, the heat of can leave effectively fuel tank or flow passage has also further been cooled off lubricating oil effectively.Just because of the cooling effectiveness height of lubricating oil, make the cooling effectiveness at the position that lubricating oil supplies with also higher.
The 6th aspect of described invention for example as Fig. 1~shown in Figure 6, in the cooling device of the described Sewing machines of first aspect, is characterized in that, comprising: the workbench (3) with peristome (11); Be mounted to the sewing machine body (2) that workbench relatively rises and falls, blocks described peristome, described peristome is opened at the state of toppling at the state that erects; Described sewing machine body is toppled over the testing agency of detecting (for example detector 12); The controlling organization of described air-supply arrangement being controlled according to the detection of described testing agency (for example control device 7).
Described invention the 6th aspect in because testing agency detects the lodging of Sewing machines, and controlling organization is controlled air-supply arrangement according to this testing result, for example, when the relative pedestal of sewing machine body was toppled over, controlling organization was controlled, and air-supply arrangement is quit work.Again for example, the operator can fall sewing machine body during the maintenance Sewing machines, and by control the air-supply arrangement of being located at base portion was quit work, and the operator just can keep in repair safely.
The 7th aspect of described invention, for example as Fig. 1~shown in Figure 6, for in the cooling device of the described Sewing machines of first aspect, it is characterized in that, comprise: the temperature testing organization (for example temperature sensor 33) that the temperature of described spatial portion is detected, the controlling organization of described air-supply arrangement being controlled according to the detected temperature of described temperature testing organization (for example control device 7).
Described invention the 7th aspect in, be according to detected temperatures described air-supply arrangement to be controlled by temperature and control device that temperature testing organization detects spatial portion, for example, the temperature of spatial portion becomes set point of temperature when above, control device is by controlling to drive air-supply arrangement, perhaps, when the temperature of spatial portion became temperature below the set point of temperature, controlling organization can quit work air-supply arrangement by control.Therefore, when the temperature rising of spatial portion, control device makes the air-supply arrangement action, and the casing or the spatial portion that cool off are cooled.The temperature of spatial portion descends, and controlling organization quits work air-supply arrangement, and no longer therefore casing or the spatial portion cooling to not cooling off, can suppress the power consumption of air-supply arrangement, and it is overheated or cold excessively also can to suppress casing or spatial portion.
The eight aspect of described invention for example as Fig. 1~shown in Figure 4, in the cooling device of the described Sewing machines of first aspect, is characterized in that, comprising: detect the out-of-work testing agency of described motor (for example detector 15); Make described air-supply arrangement detect the action stipulated time and make the out-of-work controlling organization of described air-supply arrangement (for example control device 7) through after the stipulated time from the described testing agency that stops.
According to the eight aspect of described invention,, therefore can stop the back casing is cooled off at motor because air-supply arrangement quits work action up to through the stipulated time from motor.Though be that motor quits work, transmission mechanism no longer generates heat, transmission mechanism and casing can become the condition of high temperature again soon, at this moment because air-supply arrangement moves the heat of can leave effectively transmission mechanism or casing.Owing to quit work through electric fan after the stipulated time, fully cool off the back air-supply arrangement at transmission mechanism or casing and quit work, can suppress the power consumption of air-supply arrangement.
Description of drawings
Fig. 1 is the front view of industrial sewing machines of roughly representing to be suitable for the cooling device of Sewing machines of the present invention, and partial perspective shows;
Fig. 2 is the view that shows above-mentioned industrial sewing machines from the top, and sewing machine body is toppled over backward;
Fig. 3 is the part sectioned view that expression is arranged on the gear-box on the above-mentioned industrial sewing machines with cutting open;
Fig. 4 is the block diagram that the summary of control system of the cooling device of above-mentioned Sewing machines constitutes;
Fig. 5 is the front view of the interior space segment of the industrial sewing machines base portion of another embodiment of expression;
Fig. 6 is the bottom view of the interior space segment of the industrial sewing machines base portion of above-mentioned another embodiment;
Fig. 7 is a control method of the present invention flow chart 1.;
Fig. 8 is that 2. control method of the present invention reaches flow chart 3..
The specific embodiment
Below, the cooling device specific embodiment to Sewing machines of the present invention is described in detail in conjunction with the accompanying drawings.
First embodiment
At first, the industrial sewing machines that are provided with the Sewing machines cooling device that constitute an embodiment are carried out summary description.As Fig. 1~shown in Figure 4, industrial sewing machines 1 comprise: sewing machine body 2, sewing machine body 2 rough grounds can be supported superincumbent workbench (brace table) 3, constitute the control device (controlling organization) 7 of electrical system integral body of motor 6, control industrial sewing machines 1 of drive sources such as making and the power switch 14 that links to each other with controlling organization 7.
Power switch 14 is by operator's operation and industrial sewing machines 1 integral body is carried out the cut-out and the connection of power supply.
Sewing machine body 2 is by the pedestal 8 that has tabular surface in the above, the vertical portion 9 of edge-on of right-hand member on this pedestal 8, and from these the vertically top of tube portion 9 and arm 10 formations of pedestal 8 substantially parallel extensions.In addition, in the left part of arm 10, the shank 4 that pin 5 is fixed on the lower end extends downwards.
On workbench 3, be formed with bigger peristome 11 corresponding to described pedestal 8.Sewing machine body 2 is rotatably supported with respect to the horizontal fulcrum 22 that is fixed on along on the workbench 3 of this peristome 11 sidepieces extension.When making, as shown in Figure 1, sewing machine body 2 is the state that erects with respect to workbench 3, and peristome 11 is by pedestal 8 sealings.When safeguarding, sewing machine body 2 is that the center rotates to the position of toppling over from state shown in Figure 1 with this fulcrum 22, and promptly workbench 3 rotates to the state of Fig. 2 of lodging backward relatively.At the state that sewing machine body 2 is toppled over, peristome 11 is not sealed by pedestal 8 and is opened state.In addition, on workbench 3, be provided with and can become the detector (that is, testing agency) 12 that tilt state detects to sewing machine body 2, this detector 12 starts (ON) action when sewing machine body 2 is tilt state, control device output enabling signal.
Below workbench 3, outstanding following cover 13 is installed downwards.This time cover 13 covers peristome 11 from the below, in peristome 11, promptly have by this time below the pedestal 8 of the state of erecting and cover 13 spaces that surround (spatial portion).
Below pedestal 8, in the position that is positioned at this spatial portion, the lower shaft 20 that extends about disposing, the gear-box (casing) 21 of case shape etc.
Spatial portion, promptly for by workbench 3, pedestal 8 and cover 13 spaces that surround down, in the present embodiment, by pedestal 8 and down cover 13 constitute the title base portion.
In the top of vertical tube portion 9, be fixed with motor 6.Motor 6 links to each other with control device 7 and is controlled by this control device 7.On motor 6, be provided with the detector (stopping testing agency) 15 that the work that detects motor 6 stops.This detector 15 starts when motor 6 is started working, and to control device 7 output enabling signals, when motor 6 quit work, (OFF) signal was closed in 7 outputs to control device.In addition, the driving shaft of motor 6 (not shown go out) directly links to each other with last axle 16, and spools 16 are extending about in arm 10 on this.Should go up axle 16 by motor 6 rotations, and to shank 4, it be moved up and down the transmission of power of motor 6.
Be fixed on this on belt pulley 17 and belt pulley 19 that is fixed on the described lower shaft 20 on axle 16 and hang belt 18, thus, motor 6 makes lower shaft 20 rotations by last axle 16 and belt 18.
Described gear-box 21 is provided with bearing 23,24 and oil sealing 25,26, at the state that sewing machine body 2 erects, is positioned at workbench, pedestal 8, covers 13 spatial portions that surround down.Lower shaft 20 can insert bearing 23,24 and oil sealing 25,26 with rotating freely, and lower shaft about 20 connects gear-box 21.
In gear-box 21, be fixed with on the lower shaft 20 and gear 28 meshed gears 27 (formation transmission mechanism).Gear 28 is fixed on the right part in Fig. 1, Fig. 3 of shuttle axle 30 in the gear-box 21, and shuttle axle 30 can insert in the oil sealing 31 and bearing 32 that is arranged on gear-box 21 with rotating freely.Therefore, when lower shaft 20 rotated under the driving of motor 6, the power of motor 6 was delivered to shuttle axle 30 by gear 27,28, makes its rotation.This shuttle axle 30 is provided with shuttle (not shown) in the left part of Fig. 1, by the rotation of shuttle axle 30, shuttle and shank 4 is together rotated.
In the gear-box 21, constitute airtight space, be filled with lubricating oil in the gear-box 21 by oil sealing 31.Because lower shaft 20, shuttle axle 30 and gear 27,28 relative other parts slide, the purpose of filling lubricating oil is wearing and tearing and the heating in order to prevent slipper.
In the industrial sewing machines 1 that as above constitute, the cooling device of Sewing machines is by gear-box 21, detector 12, detector 15, lubricating oil, temperature sensor (being temperature testing organization) 33, electric fan 34, base portion formations such as (being that pedestal 8 reaches cover 13 down), and control device 7 is the control system of double as cooling device also.For improving the particularly radiating effect of gear-box 21 of industrial sewing machines 1, the cooling device of Sewing machines has following formation.
At first, at gear-box 21 in appearance, form a plurality of blades (fin) 21a, the 21a of the prominent bar that extends about the formation that is parallel to each other ... also fixing installing component 35 on gear-box 21, electric fan 34 is fixed on this installing component 35.At the left of gear-box 21, electric fan 34 is configured in the position near gear-box 21.Electric fan 34 is known motor-driven fan, by fan (not shown) with the motor (not shown) etc. of this fans drive rotation is constituted with a plurality of blades, wherein, this blade pass is crossed rotation can produce left from gear-box 21 towards gear-box 21, promptly be parallel to the flowing of wind of the prominent bar direction of blade 21a, 21a, and electric fan 34 relative motors 6 work alone.
Temperature sensor 33 is configured near in the following cover 13 of gear-box 21, and more specifically saying so is configured in the left of electric fan 34.Temperature sensor 33 is made of thermistor etc. and links to each other with control device 7.The temperature (being the temperature of the spatial portion in the pedestal) in 13 are covered in these temperature sensor 33 detections down, and the detection signal of response temperature is exported to control device 7.
Control device 7 has CPU (not shown) and memory (not shown) etc. basically, simultaneously, become and have the known calculation processing unit that carries out the interface (not shown) of the input and output of signal with detector 12, detector 15, temperature sensor 33, power switch 14, motor 6, electric fan 34.Therefore, control device 7 can be controlled motor 6 and electric fan 34 according to the signal that comes self-detector 12, detector 15, power switch 14.
Below, each control method of utilizing control device 7 is described.
Control method 1.
In Fig. 7, the operator opens (ON) operation (S1) to power switch 14, and industrial sewing machines 1 integral body is communicated with power supply.After connecting power supply, control device 7 outputs to electric fan 34 (S4) with actuating signal.Receive electric fan 34 actions of actuating signal,, thereby between blade 21a and 21a, cause forced convertion to gear-box 21 air-supplies.Thus, gear-box 21 is cooled.The operator closes (OFF) operation to power switch 14 after, make the dump of industrial sewing machines 1 integral body, electric fan 34 quit work (S2).At this, before power switch 14 was carried out shutoff operation, electric fan 34 was worked continuously, but in electric fan 34 courses of work, when operator etc. topples over sewing machine body 2, detector 12 breakdown actions output to control device 7 (S3) with this start signal.The control device 7 that receives start signal outputs to electric fan 34 with stop signal, makes electric fan 34 quit work (S2).Then, when the operator erects sewing machine body 2, by detector 12 shutdown signal is outputed to control device 7 (S3), the control device 7 that receives shutdown signal outputs to electric fan 34 with actuating signal and makes electric fan 34 actions (S4).In addition, after sewing machine body 2 is toppled over, electric fan 34 quits work, as the operator in case sewing machine body 2 erected when the shutoff operation that power switch 14 is carried out becomes open operation, control device 7 just outputs to actuating signal electric fan 34, so that electric fan 34 is worked well.
Control method 1. in, when the operator keeps in repair industrial sewing machines 1, sewing machine body 2 is toppled over, but since sewing machine body 2 when toppling over electric fan 34 quit work, the power supply that the operator need not cut off industrial sewing machines 1 just can keep in repair safely.
Control method 2.
Among Fig. 8, after the operator carried out open operation (S11) to power supply 14, industrial sewing machines 1 integrally were communicated with power supply.Then, the operator just can make motor 6 actions (S12) by pedal etc.The action of motor 6 makes detector 15 carry out breakdown action (S14), and start signal outputs to control device 7.The control device 7 that receives start signal outputs to electric fan 34 (S15) with actuating signal.Receive electric fan 34 actions of actuating signal, to gear-box 21 air-supplies, when the operator quit work (S17) by unclamping motors 6 such as pedal, detector 15 cut out (S18), and shutdown signal is outputed to control device 7.At this, before receiving shutdown signal, control device 7 makes electric fan be subjected to Continuous Drive.Therefore, the control device 7 of reception shutdown signal outputs to electric fan 34 (S19) with stop signal.The electric fan 34 that receives stop signal quits work.In addition, control device 7 receives in electric fan 34 courses of work when coming the start signal of self-detector 12, that is, when sewing machine body 2 is toppled over (S16), electric fan 34 quits work.In addition, the operator tramples or loosens pedal and can make motor 6 action or quit work, but according to program, control device 7 can make motor 6 actions or stop, control device 7 also makes electric fan 34 actions when making motor 6 actions, when motor 6 quit work, electric fan 34 also stopped.
As mentioned above, during motor 6 actions, because the lower shaft 20 in the gear-box 21, shuttle axle 30 and gear 27,28 slide, each parts in the gear-box 21 and gear-box 21 heatings, but control method 2. in, in the process of motor 6 work, promptly at gear-box 21 fb durs, the air-supply of electric fan 34 is cooled gear-box 21.Because electric fan 34 also quits work when motor 6 stops, and therefore, can suppress the power consumption of electric fan 34.
Control method 3.
Control method 3. in, be provided with the timer 36 that timing is used in the control device 7.2. identical with control method, the operator makes the industrial sewing machines 1 whole power supply of connecting in that power switch 14 is carried out open operation.Then, the operator makes motor 6 actions by pedal etc., and the action of motor 6 is opened detector 15, and start signal outputs to control device 7.The control device 7 that receives start signal outputs to electric fan 34 with actuating signal.The electric fan 34 of reception actuating signal moves and blows to gear-box 21.Then, when the operator quit work motor 6 by unclamping pedal etc., detector 15 cut out, and shutdown signal is outputed to control device 7.2. difference is shown in the dotted line of Fig. 8 with control method, and the control device 7 that receives shutdown signal is picked up counting by timer 36.Control device 7 finishes through stipulated time (S21) back timing from picking up counting.Control device 7 is finishing to make electric fan 34 be subjected to Continuous Drive before the timing.Therefore, when timing finished, control device 7 outputed to electric fan 34 with stop signal.The electric fan 34 that receives stop signal quits work.In addition, control device 7 receives when coming the signal of self-detector 12 in electric fan 34 courses of work, that is to say, when sewing machine body 2 was toppled over, electric fan 34 can quit work.
As mentioned above, each parts during motor 6 action in the gear-box 21 and gear-boxes 21 heatings, but in the course of work of the motor 6 of control method in 3., electric fan 34 actions are cooled gear-box 21.In addition, even motor 6 quits work, each parts in gear-box 21 and the gear-box 21 also can maintain the condition of high temperature in some cases, but still work continuously because of electric fan 34, and therefore, each parts in gear-box 21 and the gear-box 21 are cooled.Then, because back electric fan 34 quits work at the appointed time, after each parts in gear-box 21 and the gear-box 21 were sufficiently cooled, electric fan 34 quit work, and therefore, can suppress the power consumption of electric fan 34.
Control method 4.
When industrial sewing machines 1 integral body was connected power supply, control device 7 covered 13 interior temperature under judging according to the signal of the displays temperature of temperature sensor 33 outputs.The slip of lower shaft 20, shuttle axle 30 and gear 27,28 in the gear-box 21 is risen each part temperatures in gear-box 21 and the gear-box 21, the temperature of covering down in 13 also rises, temperature under control device 7 is judged in the cover 13 becomes set point of temperature when above, and actuating signal is outputed to electric fan 34.Receive electric fan 34 actions of actuating signal.Before temperature under control device 7 is judged in the cover 13 becomes below the set point of temperature, electric fan 34 Continuous Drive.Temperature under control device 7 is judged in the cover 13 becomes set point of temperature when following, and stop signal is outputed to electric fan 34.The electric fan 34 that receives stop signal quits work.In addition, the temperature the when temperature when out-of-work electric fan 34 is moved stops with the electric fan 34 in making work can be different, also can be identical.In addition, control device 7 receives when coming the start signal of self-detector 12 in electric fan 34 course of action, and electric fan 34 is quit work.
As mentioned above, during motor 6 actions, can make each parts and gear-box 21 heatings in the gear-box 21, the temperature of covering down in 13 rise, but control method 4. in, be that temperature in gear-box 21 becomes set point of temperature when above, electric fan 34 just moves, so that gear-box 21 is cooled off.In addition, cooling gear-box 21 make play cover 13 interior temperature become set point of temperature when following electric fan 34 just quit work so that gear-box 21 becomes the natural heat dissipation state.Like this, owing to reach when wanting chilling temperature covering temperature in 13 down, electric fan 34 just moves, and when down the temperature in the cover 13 do not reach the temperature that will cool off, electric fan 34 is not worked, therefore, each parts that can suppress in gear-box 21 and the gear-box 21 when suppressing electric fan 34 power consumption are overheated or cold excessively.
Hereinafter will the effect of present embodiment be described.In above embodiment, electric fan 34 not with last axle 16 interlocks, and motor 6 moves independently or stops relatively.Therefore, even motor 6 quits work, just industrial sewing machines 1 quit work, and electric fan 34 also can be worked continuously.Like this, even motor 6 quits work, each parts in gear-box 21 and the gear-box 21 also can be in the situation of keeping high temperature, even also can blow continuously to gear-box 21, thereby can each parts in gear-box 21 and the gear-box 21 be cooled off yet Yin Mada 6 has stopped work electric fan 34 with working on.
In addition, because electric fan 34 is configured in the front-left of gear-box 21, the wind that electric fan 34 produces directly is blown into gear-box 21, the good heat dissipation effect of each parts in gear-box 21 and the gear-box 21.In addition, the air supply direction almost parallel ground of blade 21a, 21a and electric fan 34 extends, so the wind that electric fan 34 blows out can flow between 21a, 21a expeditiously.Therefore, can leave the efficiently heat of gear-box 21.
Second embodiment
Below, to describing as the cooling device of the present invention of second embodiment and Sewing machines with this cooling device.
At first, formation is described.The industrial sewing machines of second embodiment and Fig. 1~industrial sewing machines 1 shown in Figure 4 have roughly the same formation.But, the industrial sewing machines of second embodiment have the electric fan 134 (shown in Fig. 5 etc.) that replaces electric fan 34 and installing component 35 and bolt 135,135 ... (shown in Fig. 5 etc.).Therefore, in the industrial sewing machines of second embodiment of the invention, the composed component identical with the industrial sewing machines 1 of first embodiment adopts identical symbol and omits detailed description thereof.
At first, describe the interior spatial portion of base portion in detail.Fig. 5 is the front view of the spatial portion in the expression base portion, and the part of following cover 13 shows with being broken away.In addition, Fig. 6 is the bottom view of the spatial portion in the expression base portion, and electric fan 134 usefulness imaginary lines are represented and the part of following cover 13 shows with being broken away.
As Fig. 5 and shown in Figure 6,, be formed with the next door 103 of two chambers (being shuttle chamber 101 and plenum chamber 102) about the space segment in the base portion is divided at the inner surface that covers 13 down.This next door 103 is longer at fore-and-aft direction, and is arranged to by the inner surface that covers 13 downsides down outstanding upward.The chamber of next door 103 lefts is shuttle chamber 101, and right-hand chamber is a plenum chamber 102.In addition, under the state that sewing machine body 2 erects, have the gap between the top of next door 103 and the pedestal 8, next door 103 tops, shuttle chamber 101 is communicated with plenum chamber 102.In addition, gear-box 21 is positioned at plenum chamber 102 under the state that sewing machine body 2 erects.Temperature sensor 33 is configured in the plenum chamber 102 (in other words, being configured near gear-box 21 or the fuel tank 106), detects the temperature of plenum chamber 102.
Insert in second gear-box 104 to the left part (that is the other end) of the shuttle axle 30 that left extends from gear-box 21.Shuttle axle 30 relative second gear-boxes 104 rotate freely.At the other end of shuttle axle 30, be fixed with bevel gear (not shown).In addition, the shuttle driving shaft 116 that relative shuttle axle 30 slightly is arranged perpendicular extends to shuttle chamber 101 from second gear-box 104, and shuttle driving shaft 116 relative second gear-boxes 104 rotate freely.In second gear-box 104, be fixed with second bevel gear (not shown) on the shuttle driving shaft 116, the bevel gear engagement of this second bevel gear and shuttle axle 30.Therefore, the rotation of shuttle axle 30 can drive the rotation of shuttle driving shaft 116 by means of the bevel gear and second bevel gear.In addition, in second gear-box 104, also be filled with lubricating oil.
The front end of shuttle driving shaft 116 is provided with shuttle device 105.In a second embodiment, the shuttle device 105 by 30 rotations of shuttle axle is called so-called vertical shuttle.Promptly, shuttle device 105 relative workbench 3 are installed with rotating freely, simultaneously, have the outer shuttle that is fixed on the shuttle driving shaft 116, the fixing interior shuttle of workbench 3, internal reel case and the bobbin that can freely dismantle of shuttle mutually relatively, shuttle device 105 is fixed in the shuttle chamber 101.Outer shuttle is driven by shuttle driving shaft 116, and rotation around interior shuttle.The bobbin of coiling bottom line is installed in the reel case with rotating freely, and reel case is contained in the interior shuttle.By the rotation of shuttle axle 30 and shuttle driving shaft 116, make the motion up and down of shank ground 4 same periods, outer shuttle rotation.Thus, shuttle device 105 and pin 5 co-operatings form on sewn object and meet mark.
Next door 103 right-hand promptly, disposes fuel tank 106 in the plenum chamber 102.This fuel tank 106 is installed on the pedestal 8.Fuel tank 106 is made of metal or plastics.Fuel tank 106 links to each other with the lubricator hose 107 that leads to oil supply port.Therefore, when the operator waited the oil supply port make-up oil, lubricating oil stored in fuel tank 106 by lubricator hose 107.
In addition, fuel tank 106 also is communicated with the flexible pipe 108 that leads to float housing (not shown).Be inserted with float on this float housing.Lubricating oil supplies in the float housing from fuel tank 106, and float is floated by lubricating oil.Therefore, float rises and falls in the float housing according to storing the surplus (that is, according to the oil pressure that stores the lubricating oil in fuel tank 106) of the lubricating oil in fuel tank 106, and thus, the operator can hold the surplus of the oil in the fuel tank 106.In addition, in the float housing, the flexible pipe of the sliding part of logical upward axis 16 (shown in Figure 1) (that is, contacting, go up the sliding position of axle 16 rotations with other parts) is communicated with the float housing.Therefore, store the sliding part that lubricating oil in fuel tank 106 can supply to axle 16 by the float housing.Thereby lubricating oil can prevent wearing and tearing and heat up at the sliding part of last axle 16.
In addition, fuel tank 106 also is communicated with the supply flexible pipe 109 that leads to plunger displacement pump 110 (that is pump case 111 described later).The plunger (not shown) that plunger displacement pump 110 comprises the pump case 111 that is fixed on gear-box 21 right parts, be fixed on eccentric part (not shown) on the shuttle axle 30 in pump case 111, advance and retreat by the rotation of this eccentric part.In addition, this plunger pump case 111 is communicated with the second supply flexible pipe 113 that leads to oil mass guiding mechanism 112.Therefore, in this plunger displacement pump, plunger was done the advance and retreat motion when eccentric part rotated with shuttle axle 30 in the cold pump case 111 of post, and when plunger retreated, lubricating oil was drawn in the pump case 111 by supplying with flexible pipe 109 from fuel tank 106.When plunger advancement, lubricating oil flows out towards oil mass guiding mechanism 112 in pump case 111.
Oil mass guiding mechanism 112 is communicated with the 3rd supply flexible pipe 114 that leads to shuttle device 105.In addition, oil mass guiding mechanism 112 also is communicated with the circulation flexible pipe 115 that leads to fuel tank 106.Therefore, the lubricating oil that is sent to oil mass guiding mechanism 112 from plunger displacement pump 110 by second lubricator hose 113 flows out to shuttle device 105 (in more detail by the 3rd supply flexible pipe 114, be the sliding position that outer shuttle engages with interior shuttle), simultaneously, flow into fuel tank 106 by circulation flexible pipe 115.This oil mass guiding mechanism 112 is adjusted the aperture of the 3rd supply flexible pipe 114 or circulation flexible pipe 115.Thus, oil mass guiding mechanism 112 can to the oil mass of the lubricating oil that flows into shuttle device 105 relatively all the ratio of oil masses (promptly giving the oil mass of the lubricating oil of oil mass guiding mechanism 112) by plunger displacement pump 110 adjust.
Flow into the lubricating oil of shuttle device 105, flow into shuttle chambers 101, make lubricating oil store bottom surface in shuttle chamber 101 from shuttle device 105.By lubricating oil being supplied to shuttle device 105, can prevent shuttle device 105 wearing and tearing and intensification.In addition, the silk head that produces when making is flown out by shuttle device 105 and stores bottom surface in shuttle chamber 101.
Spatial portion in the pedestal is constituted as described above, when motor 6 actions, and last axle 16 rotations, lower shaft 20 rotations, shuttle axle 30 and shuttle driving shaft 116 also rotate.Therefore, last axle 16 relative other parts or mechanism slide, shuttle is relative with interior shuttle in shuttle device 105 China and foreign countries slides, lower shaft 20, shuttle axle 30 and gear 27,28 relative other parts slide in gear-box 21, and shuttle axle 30, bevel gear and second bevel gear also slide in second gear-box 104.Like this, the parts of slip and mechanism (for example the parts in the shuttle device 105, gear-box 21 with parts in the mechanism and second gear-box and mechanism etc.) heating raises the temperature of the spatial portion in the base portion.Therefore, in a second embodiment, electric fan 134 under cover 13 export-oriented spatial portions and send into extraneous air, by causing forced convertion, to the parts that are positioned at spatial portion or mechanism's air-supply at spatial portion.Make the parts or the mechanism's heat radiation that are positioned at spatial portion thus, so that spatial portion is cooled off.
Specifically, electric fan 134 is provided with as follows.That is, under cover below 13, be formed with from covering the through hole that plenum chamber 102 is led in 13 outsides down.This through hole is blocked, and electric fan 134 is fixed on down on the cover 13 by bolt 135,135.
Electric fan 134 is known electric fan, constitutes by having the fan 136 by a plurality of blades of rotation generation forced convertion, the motor 137 that rotation drives this fan etc., and moves independently with respect to motor 6.This electric fan 134 is arranged to blow from bottom to top, by above-mentioned through hole extraneous air is sent into spatial portion.In addition, look from the bottom surface (perhaps look, promptly towards the air supply direction of electric fan 134) from the plane, electric fan 134 overlaps fuel tank 106, lubricator hose 107, flexible pipe 108 and supplies with on the part of flexible pipe 109.Like this, the wind of being sent by the electric fan 134 of work directly blows to fuel tank 106, lubricator hose 107, flexible pipe 108 and supplies with flexible pipe 109.Therefore, can make lubricator hose 107, flexible pipe 108 and supply with flexible pipe 109 heat radiations, and lubricating oil mobile in each flexible pipe is cooled off making fuel tank 106 heat radiation and making lubricated oil cooled while in it.
Have, the wind by electric fan 134 is sent between lubricator hose 107, flexible pipe 108 and supply flexible pipe 109, blows to the inside (promptly forming the top of spatial portion) of pedestal 8 again.The wind that blows to pedestal 8 the insides is in its inside diffusion.Thus, in the convection current of the inside of pedestal 8 generation towards fuel tank 106 tops, wind makes fuel tank 106 and inner lubricating oil cooling thereof in fuel tank 106.In addition, also produce from the convection current of pedestal 8 the insides towards gear-box 21, wind is also flowed between blade 21a and 21a simultaneously to gear-box 21, make gear-box 21 with and interior parts and mechanism's cooling.
In addition, by in plenum chamber 102, blowing, can improve the internal pressure in the plenum chamber 102 from electric fan 134.Thereby the internal pressure of plenum chamber 102 is higher than the internal pressure of shuttle chamber 101, produces from the convection current of plenum chamber 102 towards shuttle chamber 101.Promptly, distinguished and admirable to shuttle chamber 101 by the gap of 103 tops, next door.Therefore, wind makes this shuttle device 105 coolings to the shuttle device 105 that is positioned at shuttle chamber 101.In addition, wind flows to shuttle chamber 101 from plenum chamber 102, the lubricating oil that flies out from shuttle device 105 and silk is first-class can not fly to plenum chamber 102.Therefore plenum chamber 102 can not polluted by lubricating oil and silk head, can alleviate the labour intensity of cleaning plenum chamber 102.
In addition, second embodiment and first embodiment are same, and industrial sewing machines have control device 7, power switch 14, detector 12, detector 15 temperature sensor 33 is arranged.Therefore, in a second embodiment, replace electric fan 34, electric fan 134 links to each other with control device 7, identical with the situation of using electric fan 34 (that is, arbitrary method of control method in 1.~4.), and electric fan 134 is controlled by control device 7.
In a second embodiment, electric fan 134 not with last axle 16 interlocks, and motor 6 moves independently or stops relatively.Even motor 6 quits work, promptly industrial sewing machines stop to make operation, and electric fan 134 also can work on.Therefore, even motor 6 quits work, spatial portion in the pedestal (and being positioned at each parts of spatial portion or mechanism (for example shuttle device 105, gear-box 21, fuel tank 106, gear 27,28, lower shaft 20, reach shuttle axle 30 etc.)) maintains under the situation of the condition of high temperature, electric fan 134 still works on when motor 6 stops, continuation is blown to spatial portion, and spatial portion and each parts or mechanism are cooled off.
In addition, even in the action of industrial sewing machines, be positioned at each parts heating of spatial portion, by utilizing electric fan 134 that fuel tank 106, lubricator hose 107, flexible pipe 108 and supply flexible pipe 109 are cooled to normal condition, can make the temperature constant of the lubricating oil that supplies to shuttle device 105.The oil body that supplies to shuttle device 105 is constant also, utilizes such lubricating oil, can lubricate shuttle device 105 reliably.Therefore make the reliable operation of making of shuttle device 105.
By cooling fuel tank 106, lubricator hose 107, flexible pipe 108 and supply with flexible pipe 109, also can the lubricating oil that supply to shuttle device 105 or go up the sliding part of axle 16 be cooled off, therefore, the sliding part that can suppress shuttle device 105 or go up axle 16 heats up.Particularly in lubricating oil cooling shuttle device 105 again by electric fan 134 convection current to cool off, make the cooling effect of shuttle device 105 very good.
In addition and since electric fan 134 under cover the air-supply of 13 lateral spatial portions, therefore very good to the cooling effect of spatial portion.
In addition, the present invention is not restricted to the described embodiments, and can carry out various improvement and design variant in the scope of spirit of the present invention.
For example, cooling device of the present invention is not only applicable to other Sewing machiness such as above-mentioned industrial sewing machines, flat lock stitch Sewing machines, button hole Sewing machines, sewing machine for covering chain stitch, home-use Sewing machines.
Be contained in parts in the gear-box 21 and be not limited to the part of gear 27,28 and lower shaft 20 and shuttle axle 30, also can be used to transmit the power of the crank mechanism of motor 6 power or cam mechanism, transmission motor 6 and make feed dog at the cloth feeding mechanism up and down of above-below direction motion, transmit the power of motor 6 and make the horizontal cloth pushing shaft that feed dog moves in the horizontal direction and make cloth feeding mechanism have the cloth pushing shaft etc. of work feed motion.In addition, control device 7 can be the logical circuit of special use as controlling above-mentioned motor 6 or electric fan 34 or electric fan 134.
In addition, gear-box 21 with electric fan 34 facing surfaces on, can form the rows of blades that the blade by a plurality of configured in parallel constitutes.
In addition, be preferably formed as rib or the blade that constitutes prominent bar in the inside of pedestal 8.
In addition, the surface at fuel tank 106 or gear-box 21 also can be provided with the Pelletier element.The Pelletier element has by electric current and flows through thereon with the function from the heat absorption of the surface of fuel tank 106 or gear-box 21, wind is delivered on the Pelletier element heat of the Pelletier element that can leave by electric fan 34 or electric fan 134.Thereby improve the radiating effect of fuel tank 106 or gear-box 21.
Electric fan 34 or electric fan 134 cause that forced convertion blows, but as be relative motor 6 self contained functions and air-supply, also can be with replacement electric fan 34 or electric fans 134 such as air pumps.Compare with air pump, the size of electric fan is less, and does not need pneumatic plant, therefore is beneficial to the miniaturization of Sewing machines, also can provide quiet Sewing machines simultaneously.
In addition, can be by means of plunger displacement pump 110 from fuel tank 106 to shuttle device 105 supplying lubricating oils, but also can linkedly lubricating oil be supplied with shuttle device 105 with shuttle axle 30, therefore, replacing plunger displacement pump 110, also can be feed mechanisms such as Ya Busikang (ヤ Block ス コ) pump or vortex pump.
The effect of invention
According to the first aspect of described invention, air-supply arrangement relatively other drive system moves independently, Therefore, even other drive system of sewing machine quits work, the wind that air-supply arrangement is sent can be at spatial portion Produce forced convertion. In addition, owing to be at spatial portion configuration casing, therefore can be by forced convertion to case Lubricating oil in body and the casing cools off.
According to the second aspect of described invention, because air-supply arrangement is configured near the casing, air-supply arrangement produces Wind directly blow to casing, the heat of heating casing or the transmission mechanism that can leave expeditiously.
According to the third aspect of described invention, even the temperature of spatial portion is higher, owing to being will by air-supply arrangement Therefore deliver to spatial portion than the extraneous gas that spatial portion temperature is low, more effectively cooling box or spatial portion.
According to the fourth aspect of described invention, the forced convertion that utilizes air-supply arrangement to cause can be at cooler bin Cutting oil in the time of body (fuel tank). By means of the lubricating oil of cooling, can also be to the lubricating oil supply unit Cool off the position.
According to the 5th aspect of described invention, because the wind that air-supply arrangement produces directly blows to casing or flows logical The road, the heat of therefore can effectively leave casing or flow passage, effectively cutting oil. By In the cooling effectiveness height of lubricating oil, can effectively cool off the donor site of supplying lubricating oil.
According to the 6th aspect of described invention, because controlling organization is according to the situation of toppling over that detects sewing machine The control air-supply arrangement, for example, controlling organization may be controlled to, when the relative pedestal 8 of sewing machine body is toppled over The air-supply arrangement of work is quit work. Therefore, even at pedestal air-supply arrangement is set, the operator also can To keep in repair safely.
According to the 7th aspect of described invention, owing to the detected temperatures of control device according to spatial portion fills air-supply Put and control, for example, the temperature of spatial portion becomes set point of temperature when above, control device by control with Drive air-supply arrangement, when the temperature of spatial portion became temperature below the set point of temperature, controlling organization can lead to Crossing control quits work air-supply arrangement. Therefore, can suppress the overheated of lubricating oil or spatial portion or excessively cold.
According to the eight aspect of described invention, owing to quit work through air-supply dress after the stipulated time from motor Put action, therefore can after motor stops, cooling off casing, transmission mechanism or spatial portion.

Claims (8)

1. the cooling device of a Sewing machines is characterized in that, comprising:
Drive the Sewing machines of each several part by motor; Form the base portion of the described Sewing machines of spatial portion;
Be configured in described spatial portion, store the casing of lubricating oil;
By independently moving the air-supply arrangement that in described spatial portion, causes forced convertion with the driving of described motor.
2. the cooling device of Sewing machines as claimed in claim 1 is characterized in that,
Accommodate the transmission mechanism that the transmission of power of described motor is arrived the described each several part of Sewing machines in the described casing,
Described air-supply arrangement is configured near the described casing, towards described casing air-supply.
3. the cooling device of Sewing machines as claimed in claim 1 is characterized in that, described air-supply arrangement is configured in base portion, so that the described spatial portion air-supply from described base portion lateral.
4. the cooling device of Sewing machines as claimed in claim 1, it is characterized in that having with the driving shaft interlock that drives by the motor of Sewing machines and lubricating oil is supplied to the feed mechanism of the regulation donor site of Sewing machines from described casing by the flow passage that is configured in described spatial portion.
5. the cooling device of Sewing machines as claimed in claim 4 is characterized in that, at least one in described casing or the described flow passage is configured in air-supply the place ahead of described air-supply arrangement.
6. the cooling device of Sewing machines as claimed in claim 1 is characterized in that, comprising:
Workbench with peristome;
Be mounted to the sewing machine body that workbench relatively rises and falls, blocks described peristome, described peristome is opened at the state of toppling at the state that erects;
Described sewing machine body is toppled over the testing agency of detecting;
The controlling organization of described air-supply arrangement being controlled according to the detection of described testing agency.
7. the cooling device of Sewing machines as claimed in claim 1 is characterized in that, comprising: the temperature testing organization that the temperature of described spatial portion is detected; The controlling organization of described air-supply arrangement being controlled according to the detected temperature of described temperature testing organization.
8. the cooling device of Sewing machines as claimed in claim 1 is characterized in that, comprising: detect the out-of-work testing agency of described motor; After making described air-supply arrangement action stipulated time, process stipulated time, testing agency's detection makes the out-of-work controlling organization of described air-supply arrangement from described stopping.
CNB021246769A 2001-05-01 2002-04-29 Cooler for sewing machine Expired - Fee Related CN1187489C (en)

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JP134314/2001 2001-05-01
JP2001134314 2001-05-01
JP2001212259A JP2003019379A (en) 2001-05-01 2001-07-12 Cooling device for sewing machine
JP212259/2001 2001-07-12

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CN1187489C true CN1187489C (en) 2005-02-02

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PL3351672T3 (en) * 2017-01-24 2020-12-28 Sanko Tekstil Isletmeleri San. Ve Tic. A.S. Needle clamp for sewing machine comprising a needle cooling device and method of cooling a needle
CN109989194B (en) * 2017-12-30 2021-06-29 杰克缝纫机股份有限公司 Cooling control system of sewing machine
CN109449731B (en) * 2018-09-20 2019-09-20 深圳市大德激光技术有限公司 A kind of ultrafast pulse optical fiber laser
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