CN1185207C - Method for continuous hydrogenation preparation of 4-amino diphenylamine - Google Patents

Method for continuous hydrogenation preparation of 4-amino diphenylamine Download PDF

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Publication number
CN1185207C
CN1185207C CNB031481957A CN03148195A CN1185207C CN 1185207 C CN1185207 C CN 1185207C CN B031481957 A CNB031481957 A CN B031481957A CN 03148195 A CN03148195 A CN 03148195A CN 1185207 C CN1185207 C CN 1185207C
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CN
China
Prior art keywords
hydrogenation
aminodiphenylamine
prepares
catalyzer
liquid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CNB031481957A
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Chinese (zh)
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CN1470498A (en
Inventor
王农跃
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sennics Co ltd
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石光强
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Priority to CNB031481957A priority Critical patent/CN1185207C/en
Publication of CN1470498A publication Critical patent/CN1470498A/en
Priority to PCT/CN2004/000734 priority patent/WO2005003079A1/en
Priority to AT04738332T priority patent/ATE526305T1/en
Priority to JP2006500463A priority patent/JP4500302B2/en
Priority to CA2531074A priority patent/CA2531074C/en
Priority to US10/883,042 priority patent/US7084302B2/en
Priority to EA200501647A priority patent/EA009395B1/en
Priority to CA2515238A priority patent/CA2515238C/en
Priority to US10/882,677 priority patent/US7176333B2/en
Priority to DE602004010234T priority patent/DE602004010234T2/en
Priority to PT04738332T priority patent/PT1645555E/en
Priority to KR1020040051541A priority patent/KR100612922B1/en
Priority to ES04738331T priority patent/ES2298762T3/en
Priority to EP04738331A priority patent/EP1591438B1/en
Priority to EP04738332A priority patent/EP1645555B1/en
Priority to PCT/CN2004/000733 priority patent/WO2005003078A1/en
Priority to BRPI0412101-5A priority patent/BRPI0412101A/en
Priority to PL04738332T priority patent/PL1645555T3/en
Priority to ES04738332T priority patent/ES2373720T3/en
Priority to MXPA05013788A priority patent/MXPA05013788A/en
Priority to JP2006517937A priority patent/JP4546958B2/en
Priority to EA200600052A priority patent/EA009396B1/en
Priority to KR1020040051932A priority patent/KR100612923B1/en
Application granted granted Critical
Publication of CN1185207C publication Critical patent/CN1185207C/en
Priority to US11/477,954 priority patent/US7235694B2/en
Priority to US11/757,277 priority patent/US20080039657A1/en
Priority to US11/759,901 priority patent/US20070227675A1/en
Priority to US11/759,897 priority patent/US8293673B2/en
Priority to US12/195,371 priority patent/US7989662B2/en
Priority to US12/900,459 priority patent/US8486223B2/en
Priority to US13/104,900 priority patent/US8686188B2/en
Priority to US13/620,588 priority patent/US9029603B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

The present invention discloses a method for preparing 4-amino diphenylamine by continuously hydrogenating condensed liquid obtained from the reaction of nitrobenzene and aniline as raw material, which has the technological process of adopting composite powdery catalysts and solvent and selecting corresponding continuous hydrogenation reaction, namely to adopt the novel technology of circulating catalysts and hydrogen gas and recycling solvent to guarantee continuous hydrogenation reaction under the conditions of high concentration, low temperature and low pressure. As a result, the defects of complicated technical operation, high device investment and low utilization rate of intermittent hydrogenation reaction are overcome, and the defect of high production cost caused by adopting noble metal as catalysts for hydrogenation reducing reaction, etc. is also overcome. The conversion rate of the catalytic hydrogenation in the method of the present invention can reach 100%, and the selectivity is larger than 99%. Simultaneously, the method has the advantages of high product yield, little investment and low cost and is suitable for the industrial scale production of 4-amino diphenylamine.

Description

A kind of continuous hydrogenation prepares the method for 4-aminodiphenylamine
Technical field
The present invention relates to the preparation method of 4-aminodiphenylamine, be specifically related to select for use a kind of composite powder powder catalyzer and technical process, continuous hydrogenation is that the method for the condensated liquid of raw material prepares the 4-aminodiphenylamine with oil of mirbane and aniline.
Background technology
With oil of mirbane and aniline is raw material, can make 4 nitrodiphenyl amine and 4-nitrosodiphenylamine or/and their salt condensated liquid in the presence of catalyzer.In order to obtain the 4-aminodiphenylamine, can adopt different reductive agent reduction 4 nitrodiphenyl amines and 4-nitrosodiphenylamine or/and their composition, as using iron (Fe) powder, sodium sulfide reducing, but these methods exist a common issue with to be, severe reaction conditions, yield is low, and side reaction is many, and exists a large amount of " three wastes " to pollute; In addition, traditional hydrogenation process at intermittence, because of each stage reactor must be through processes such as pressure testing, displacement, reaction and recovery initial conditions, this troublesome operation of going round and beginning again, not only labour intensity is big, catalyst life is short, and the periodical operation investment is big, plant factor is low, can cause hydrogen loss big in operation, and its hydrogenation equipment is also because of at normal pressure with blocked operation under the pressure condition arranged, can increase the fatigue strength of hydrogenation reactor, thereby reduce the life-span of reactor, what influence was produced carries out smoothly, so be difficult to realize automatic production.In addition, the method of existing employing hydrogen hydrogenating reduction, the catalyzer raw material that it adopted are expensive palladium (Pd), platinum (Pt), rhodium noble dilute metals such as (Rh), this rareness of not only originating, and the antitoxin poor performance of catalyzer, production cost height (referring to CN1307556A).
Summary of the invention
The technical issues that need to address of the present invention are to select the technical process of appropriate catalyst and reaction, control hydrogenation processing condition and relevant device etc., and continuous hydrogenation prepares the 4-aminodiphenylamine.
The present invention selects a kind of composite powder powder catalyzer, solvent and technical process for use, by the circulation of hydrogen and catalyzer, hydrogenation is carried out continuously.
Below describe particular content of the present invention in detail:
The technical process of hydrogenation of the present invention is: with oil of mirbane and aniline is the condensated liquid that generates after condensation reaction of raw material and hydrogenation solvent and through the composite powder powder catalyzer of sedimentation and magnetic Separation and Recovery, successively enter one-level by the solid-liquid e Foerderanlage, secondary or multistage hydrogenation reactor, hydrogen enters from reactor bottom by the form of hydrogen recycle machine with bubbling, the control certain condition carries out hydrogenation, generation contains the hydride of 4-aminodiphenylamine, separate with magnetic separator through settling vessel being hydrogenated the composite powder powder catalyzer that liquid carries secretly, make catalyzer pass through the solid-liquid e Foerderanlage, reenter the A reactor recycled, obtain containing the hydride of 4-aminodiphenylamine simultaneously.For hydrogenation is normally carried out continuously, in the reaction process, need to replenish the fresh composite powder powder catalyzer of interpolation.
In the hydrogenation of the present invention, hydrogenation solvent can be a recycled.
In the continuous hydrogenation process, because of the hydrogen recycle machine that cycles through of hydrogen enters reactor with the form of bubbling, so just increased the effect of gas-liquid mass transfer, improved the solubleness of hydrogen in liquid, make in the solid, liquid, gas phase reaction process, hydrogen gas bubbles is littler, wider in the distribution of liquid phase, has overcome hydrogen and has entered reactor from top, the limitation that just relies on the frictional belt on the surface of liquid material to contact with gas.
In series connection complete mixing flow formula reactor, the successive input and output material must be taken a part of powder catalyst out of, has not only increased the consumption of catalyzer, has increased production cost, in case and the ingress of air of taking out of of catalyzer burn easily, produce major safety risks.For this reason, the present invention has designed a kind of telescopic settling vessel, make the powder catalyst major part in this sedimentation, but in full series connection mixed-flow reactor, when solid, liquid, gas three contact, still have sub-fraction powder catalyst shape to break, it is big that the order number becomes, be difficult to sedimentation, along with the condensated liquid material runs off together.In order to reclaim this part catalyzer, the present invention adopts magnetic separator, make granules of catalyst with magnetic, separated catch to return apply mechanically, through Venturi-type solid-liquid e Foerderanlage catalyzer is turned back in the A reactor, thereby realized the circulation of catalyzer and apply mechanically, and the material that contains the 4-aminodiphenylamine is not because of having magnetic, pass through magnetic separator smoothly, thereby with the two smooth separation.
Composite powder powder catalyzer of the present invention, its composition be nickel (Ni), aluminium (Al) and " other metal or nonmetal " (A), wherein A is a kind of among Fe, Cu, Cr, Co, Mn, Mo, B, the P, each components contents of catalyzer is, nickel (Ni) content is 25-99.9 (weight %), aluminium (Al) and " other metal or nonmetal " (A) content are 0.1-75 (weight %), and the order number of catalyzer is the 40-300 order.
In the continuous hydrogenation process, the circulation of composite powder powder catalyzer of the present invention is to use the no pump circulation that reinforced power carries out by a kind of solid-liquid e Foerderanlage of Venturi-type.
The hydrogenation hydrogenation of 4-nitrosodiphenylamine and 4 nitrodiphenyl amine is the solid, liquid, gas phase reaction, and 4 nitrodiphenyl amine is reduced to the 4-nitrosodiphenylamine earlier, is reduced to azanol again, is reduced to the 4-aminodiphenylamine at last.Reactant through interior external diffusion, absorption in catalyst active center, carry out surface reaction, resultant and take off steps such as absorption and inside and outside diffusion in catalyst active center and obtain product, mass transfer is the controlled step of reaction.Hydrogenation of the present invention has kept higher vapour-liquid ratio, and gas promptly refers to hydrogen, and liquid comprises solvent and condensated liquid, and it is than being 10: 1-1500: 1 (volume), and solid-to-liquid ratio is 0.5: 100-6: 100 (weight), solid promptly are meant composite powder powder catalyzer.This helps to eliminate the influence of external diffusion, guarantees mass transfer effect, and hydrogenation is carried out under high density, low pressure, low temperature conditions continuously.
The present invention adopts alcohol and/or water to make hydrogenation solvent, alcohols particular methanol or ethanol or Virahol according to the characteristics of catalyzer.Solvent: condensated liquid=1: 1 0-5: 10 (weight %) add solvent and can improve the solid, liquid, gas mass transfer effect, improve catalyst activity, shorten the reaction times.
Composite powder powder catalyzer of the present invention is used for hydrogenation hydrogenating reduction condensated liquid, its temperature of reactor be 50-100 (℃), pressure is 0.2-3.0 (MPa), by one or more levels reactors in series, the time of hydrogenation is 2-7 hour, adopts magnetic separator and settling vessel to reclaim composite powder powder catalyzer.
Continuous hydrogenation hydrogenation of the present invention is produced the method for 4-aminodiphenylamine, by composite powder powder catalyzer and solvent, hydrogen recycle and catalyst recirculation and apply mechanically, overcome intermittently hydrogenation investment greatly, plant factor is low, complicated operation, catalyst life is short, system intermittently contact the unsafe factor that brings and hydrogen to shortcomings such as environment must interruption discharge with air, solved in a high density liquid phase continuous hydrogenation and the difficult problem that is used for reducing catalyzer ton unit consumption of product by cover, make the transformation efficiency of catalytic hydrogenation can reach 100%, selectivity is greater than 99%, yield is greater than 99%, the powder catalyst unit consumption is less than 0.6%, thereby but the continuous hydrogenation condensated liquid prepares the 4-aminodiphenylamine.
Description of drawings
Accompanying drawing is the process flow sheet that continuous hydrogenation prepares the 4-aminodiphenylamine
1-applies mechanically the composite powder powder catalyzer that solvent 2-applies mechanically
3-hydrogen returns the hydrogen of circulator 4-from circulator
The composite powder powder catalyzer that 5-hydride 6-is fresh
Embodiment
Embodiment 1
The resistance to air loss of elder generation's inspection units, the system leak rate performs the preparation work before feeding intake then less than 5% after requiring to use the nitrogen pressure testing, completes bed material, uses hydrogen exchange nitrogen, and pressurising is started circulator and is kept the flow of recycle hydrogen at 6 meters to 1.3MPa 3(mark side)/hour, hydrogen enters hydrogenation reactor by circulator with the form of bubbling, the mass transfer effect of gas-liquid during with augmenting response, the flow of the condensated liquid behind oil of mirbane and the aniline reaction is 200 kilograms/hour, the flow of methyl alcohol is 60 kilograms/hour, mix back 4-nitrosodiphenylamine content 15.1 (weight %), 4 nitrodiphenyl amine content 2.5 (weight %) enters the one-level hydrogenation reactor, and reactor has magnetic seal and stirs, the cooling heating system, add composite powder powder catalyzer simultaneously, the temperature 75-80 of maintenance reaction (℃), pressure 1.3MPa, the residence time is 5 hours, solid-to-liquid ratio 3: 100 (weight), the reduced liquid of system overflows to the second order reaction still from the first order reaction still, the third order reaction still, overflow to subsider, under the effect of magnetic separator, the maximum possible recovery catalyzer, subsider bottom contain the bigger solidliquid mixture of solid catalyst concentration, through the solid-liquid e Foerderanlage, come back to reactor, realized applying mechanically circulation the circulation of hydrogen like this at the continuous production catalyzer.Reduced liquid detects through high performance liquid chromatography, does not contain 4 nitrodiphenyl amine, the 4-nitrosodiphenylamine, and the transformation efficiency of catalytic hydrogenation can reach 100%, and selectivity is greater than 99%, and yield is 99.1%.

Claims (11)

1, a kind of hydrogenation prepares the method for 4-aminodiphenylamine, the hydrogenant raw material is the 4 nitrodiphenyl amine that makes of oil of mirbane and aniline condensation reaction and the condensated liquid of 4-nitrosodiphenylamine and/or their salt, it is characterized in that selecting for use the composite powder powder catalyzer of forming by nickel, aluminium and " other metal or nonmetal " A, with alcohols and/or water is solvent, circulation by hydrogen and catalyzer, hydrogenation carries out continuously, and wherein said " other metal or nonmetal " A is a kind of among Fe, Cu, Cr, Co, Mn, Mo, B, the P.
2, hydrogenation according to claim 1 prepares the method for 4-aminodiphenylamine, it is characterized in that in the composite powder powder catalyzer, the weight percentage of nickel is 25%-99.9%, and the weight percentage of aluminium and " other metal or nonmetal " A is 0.1%-75%.
3, hydrogenation according to claim 1 prepares the method for 4-aminodiphenylamine, and the circulation that it is characterized in that hydrogen is to enter hydrogenation reactor by the hydrogen recycle machine in the bubbling mode.
4, hydrogenation according to claim 1 prepares the method for 4-aminodiphenylamine, it is characterized in that catalyzer passes through a kind of solid-liquid e Foerderanlage of Venturi-type, and uses reinforced power and enter hydrogenation reactor.
5, hydrogenation according to claim 1 prepares the method for 4-aminodiphenylamine, it is characterized in that magnetic separator and settling vessel are adopted in the recovery of catalyzer.
6, hydrogenation according to claim 1 prepares the method for 4-aminodiphenylamine, it is characterized in that alcohols is methyl alcohol or ethanol or Virahol in the solvent that hydrogenation uses.
7, hydrogenation according to claim 1 prepares the method for 4-aminodiphenylamine, it is characterized in that gas-liquid volume ratio is 10: 1-1500: 1, the solid-liquid weight ratio is 0.5: 100-6: 100, wherein gas is meant hydrogen, liquid is meant solvent and condensated liquid, and solid is meant composite powder powder catalyzer.
8, hydrogenation according to claim 1 prepares the method for 4-aminodiphenylamine, and the weight ratio that it is characterized in that solvent and condensated liquid is 1: 10-5: 10.
9, hydrogenation according to claim 1 prepares the method for 4-aminodiphenylamine, and the temperature that it is characterized in that hydrogenation is 50-100 ℃.
10, hydrogenation according to claim 1 prepares the method for 4-aminodiphenylamine, and the pressure that it is characterized in that the reactor of hydro-reduction is 0.2-3.0MPa.
11, hydrogenation according to claim 1 prepares the method for 4-aminodiphenylamine, it is characterized in that the hydrogenation time is 2-7 hour.
CNB031481957A 2003-07-04 2003-07-04 Method for continuous hydrogenation preparation of 4-amino diphenylamine Expired - Lifetime CN1185207C (en)

Priority Applications (31)

Application Number Priority Date Filing Date Title
CNB031481957A CN1185207C (en) 2003-07-04 2003-07-04 Method for continuous hydrogenation preparation of 4-amino diphenylamine
BRPI0412101-5A BRPI0412101A (en) 2003-07-04 2004-07-02 process for the preparation of 4-aminodiphenylamine
ES04738332T ES2373720T3 (en) 2003-07-04 2004-07-02 METHOD FOR THE PRODUCTION OF 4-AMINODYPHENYLAMINE.
JP2006500463A JP4500302B2 (en) 2003-07-04 2004-07-02 Method for producing 4-aminodiphenylamine
CA2531074A CA2531074C (en) 2003-07-04 2004-07-02 Process for preparing 4-aminodiphenylamine
PL04738332T PL1645555T3 (en) 2003-07-04 2004-07-02 A method for producing 4-aminodiphenylamine
EA200501647A EA009395B1 (en) 2003-07-04 2004-07-02 A process for preparing 4-aminodiphenylamine
CA2515238A CA2515238C (en) 2003-07-04 2004-07-02 Process for preparing 4-aminodiphenylamine
AT04738332T ATE526305T1 (en) 2003-07-04 2004-07-02 METHOD FOR PRODUCING 4-AMINODIPHENYLAMINE
DE602004010234T DE602004010234T2 (en) 2003-07-04 2004-07-02 PROCESS FOR THE PREPARATION OF 4-AMINODIPHENYLAMINE
MXPA05013788A MXPA05013788A (en) 2003-07-04 2004-07-02 A process for preparing 4-aminodiphenylamine.
KR1020040051541A KR100612922B1 (en) 2003-07-04 2004-07-02 A process for producing 4-aminodiphenylamine
ES04738331T ES2298762T3 (en) 2003-07-04 2004-07-02 PROCESS TO PREPARE 4-AMINODYPHENYLAMINE.
EP04738331A EP1591438B1 (en) 2003-07-04 2004-07-02 A process for preparing 4-aminodiphenylamine
EP04738332A EP1645555B1 (en) 2003-07-04 2004-07-02 A method for producing 4-aminodiphenylamine
PCT/CN2004/000733 WO2005003078A1 (en) 2003-07-04 2004-07-02 A process for preparing 4-aminodiphenylamine
PCT/CN2004/000734 WO2005003079A1 (en) 2003-07-04 2004-07-02 A method for producing 4-aminodiphenylamine
US10/883,042 US7084302B2 (en) 2003-07-04 2004-07-02 Process for preparing 4-aminodiphenylamine
US10/882,677 US7176333B2 (en) 2003-07-04 2004-07-02 Process for preparing 4-aminodiphenylamine
PT04738332T PT1645555E (en) 2003-07-04 2004-07-02 A method for producing 4-aminodiphenylamine
JP2006517937A JP4546958B2 (en) 2003-07-04 2004-07-02 Method for producing 4-aminodiphenylamine
EA200600052A EA009396B1 (en) 2003-07-04 2004-07-02 A method for producing 4-aminodiphenylamine
KR1020040051932A KR100612923B1 (en) 2003-07-04 2004-07-05 A process for preparing 4-aminodiphenylamine
US11/477,954 US7235694B2 (en) 2003-07-04 2006-06-30 Process for preparing 4-aminodiphenylamine
US11/757,277 US20080039657A1 (en) 2003-07-04 2007-06-01 Process for preparing 4-aminodiphenylamine
US11/759,901 US20070227675A1 (en) 2003-07-04 2007-06-07 Process for preparing 4-aminodiphenylamine
US11/759,897 US8293673B2 (en) 2003-07-04 2007-06-07 Process for preparing 4-aminodiphenylamine
US12/195,371 US7989662B2 (en) 2003-07-04 2008-08-20 Process for preparing 4-aminodiphenylamine
US12/900,459 US8486223B2 (en) 2003-07-04 2010-10-07 Falling film evaporator
US13/104,900 US8686188B2 (en) 2003-07-04 2011-05-10 Process for preparing 4-aminodiphenylamine
US13/620,588 US9029603B2 (en) 2003-07-04 2012-09-14 Process for preparing alkylated p-phenylenediamines

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB031481957A CN1185207C (en) 2003-07-04 2003-07-04 Method for continuous hydrogenation preparation of 4-amino diphenylamine

Publications (2)

Publication Number Publication Date
CN1470498A CN1470498A (en) 2004-01-28
CN1185207C true CN1185207C (en) 2005-01-19

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Application Number Title Priority Date Filing Date
CNB031481957A Expired - Lifetime CN1185207C (en) 2003-07-04 2003-07-04 Method for continuous hydrogenation preparation of 4-amino diphenylamine

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104741145B (en) * 2013-12-25 2017-02-08 浙江衢州万能达科技有限公司 Preparation method of hydrogenation catalyst for m-(trifluoromethyl) aniline
CN107118108B (en) * 2017-06-06 2018-07-20 青岛科技大学 A kind of catalytic hydrogenation method of aniline-nitrobenzene condensation liquid
CN107138101A (en) * 2017-06-27 2017-09-08 查都(上海)科技有限公司 A kind of system of acetylene and formaldehyde deep reaction
CN108623476B (en) * 2018-06-28 2023-05-30 万华化学集团股份有限公司 Method for preparing amine products by hydrogenation of nitro compounds
CN109485574A (en) * 2018-11-22 2019-03-19 湖南湘硕化工有限公司 A kind of preparation method of 4-ADPA

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