CN118512021A - Quick demoulding equipment of frozen food - Google Patents

Abstract

The invention discloses quick demoulding equipment for frozen foods, which comprises a rack, wherein a distribution box is fixedly arranged on the rear side surface of the right part of the rack, a conveying device is fixedly arranged in the right side of the rack, a twisting and disengaging device is fixedly arranged in the left side of the rack, a pushing device is fixedly arranged at the middle lower part of the rack, the left outlet end of the conveying device is in butt joint with the right inlet end of the twisting and disengaging device, and the pushing device continuously toggles from right to left in the middle parts of the conveying device and the twisting and disengaging device; the mold frame filled with single frozen food is conveyed into the device through the conveying device in the demolding device, and then is pushed from the conveying device to the twisting device by the pushing device, and the mold frame is twisted in a tiny deformation manner through twisting operation in the twisting device, so that the frozen food and the mold frame are automatically and quickly separated, the mold frame and food materials are not damaged, the economic cost is saved, the processing production efficiency is improved, and the product quality is improved.

Description

Quick demoulding equipment of frozen food

Technical Field

The application relates to the technical field of food processing, in particular to a quick demoulding device for frozen food.

Background

At present, the food processing is greatly changed along with the progress and iteration of the industrial technology, a lot of foods are firstly processed by raw materials, manufactured according to the weight and then are put into a mold frame for freezing storage, and then are distributed according to the actual consumption of various areas, stores and the like, so that the uniformity, quantification and rapid production of the foods can be ensured, the safety of the food processing can also be ensured, waste can be avoided, particularly, various favorite potato powder and other powder foods are avoided, and the foods are generally frozen in the mold frame according to the weight for storage after being processed into finished products, thereby being convenient for unified management and transportation and the like.

However, the following problems exist when the mold frame is separated from the frozen food:

When taking such frozen food, just need to beat, fall, knock etc. operation just can realize the separation to food material and mould frame through artifical mould frame to desktop of turning over, but this kind of operating mode makes the mould frame collide with the back many times and can take place to warp, damage, split etc. the condition, cause unable reuse, the mould frame piece after damaging also can influence the quality of food simultaneously, such manual process efficiency is lower, also increased the manufacturing cost of enterprise, in addition, the mould frame turns over and detains, knock etc. in the operation process also can lead to frozen food material to take place to split, damage etc. the condition, seriously influence food quality.

Accordingly, the inventors have had a need to design a frozen food quick-release apparatus to overcome the above-mentioned problems.

Disclosure of Invention

The invention mainly aims to provide quick demoulding equipment for frozen food, which solves the problem that the whole body of a vehicle body end assembly cannot be adjusted when connectors in the related art are connected so as to achieve floating adjustment under the condition of multiple angles.

In order to achieve the above object, the present invention provides a frozen food quick demolding apparatus.

The quick demoulding equipment for frozen food comprises a rack, wherein a distribution box is fixedly arranged on the rear side face of the right part of the rack, a conveying device is fixedly arranged in the right side of the rack, a twisting and releasing device is fixedly arranged in the left side of the rack, a pushing device is fixedly arranged at the middle lower part of the rack, the left outlet end of the conveying device is in butt joint with the right inlet end of the twisting and releasing device, and the pushing device continuously toggles from right to left in the middle of the conveying device and the twisting and releasing device.

Preferably, the conveying device comprises a group of conveying brackets which are symmetrically distributed and fixedly connected with the frame, a conveying mechanism arranged between the lower parts of the group of conveying brackets, and a guiding mechanism arranged between inlets at the upper parts of the group of conveying brackets, wherein a guiding strip is fixedly arranged at the upper side of the group of conveying brackets and is tilted upwards relative to the end part of the inlet;

Preferably, the conveying mechanism comprises a first servo motor fixedly arranged on the side wall of the conveying bracket, a transmission assembly rotationally connected with the driving end of the first servo motor, and a group of conveying belts wound on the transmission assembly, wherein the transmission assembly is rotationally arranged between two ends of the group of conveying brackets;

Preferably, the guiding mechanism comprises a second servo motor, a guiding roller rotatably arranged at one end of the conveying support, and a synchronous belt wound between the driving end of the second servo motor and one end of the guiding roller.

Preferably, the twisting and disengaging device comprises an inlet end fixing plate fixedly connected with the frame, an outlet end fixing plate fixedly connected with the frame, a first wave plate group and a second wave plate group vertically and fixedly arranged between the inlet end fixing plate and the outlet end fixing plate, and a group of guide plates horizontally and fixedly arranged between the inlet end fixing plate and the outlet end fixing plate and in a symmetrical state, wherein twisting and disengaging channels are formed in the periphery of the first wave plate group and the second wave plate group;

the inlet end fixing plate and the outlet end fixing plate are both in an inverted U shape;

The guide plates are vertically rotated and provided with a plurality of horizontal guide wheels, and the opposite edges of the first wave plate group and the second wave plate group are horizontally rotated and provided with a plurality of fluctuation guide wheels.

Preferably, the opposite sides of the first wave plate set and the second wave plate set are in wave-shaped change, and the wave crest position of the wave-shaped change of the first wave plate set is consistent with the wave trough position of the wave-shaped change of the second wave plate set.

Preferably, the pulling and pushing device comprises a straight slot-shaped guide rail fixedly connected with the frame, a driving mechanism fixedly arranged in the middle of the straight slot-shaped guide rail, a group of gears respectively rotatably arranged at circle centers of inscribed circles at two ends of the straight slot-shaped guide rail, a group of chains meshed around the peripheries of the gears, and a plurality of pulling and pushing assemblies equally spaced between the chains and the straight slot-shaped guide rail, wherein at least one gear is rotatably connected with a power output end of the driving mechanism.

Preferably, one end of the poking and pushing assembly is rotationally connected with the chain, the middle part of the poking and pushing assembly is in sliding connection with the straight slot-shaped guide rail, and the other end of the poking and pushing assembly extends into the middle parts of the conveying device and the twisting and releasing device.

Preferably, the distribution box is electrically connected with the conveying device, the twisting and releasing device and the pushing device.

Preferably, the outside of frame is fixed and is provided with the protective housing, and the front side rotates and is provided with the access door.

Compared with the prior art, the quick demoulding equipment for frozen food has the beneficial effects that: the mold frames filled with single frozen foods are conveyed into the equipment through the conveying device in the demolding equipment, and then are pushed from the conveying device to the twisting device by the pushing device, and the mold frames are twisted in a tiny deformation manner through the twisting action of the twisting device, so that the full-automatic and rapid demolding between the frozen foods and the mold frames is realized, meanwhile, the mold frames are not damaged, the damage to food materials is avoided, the economic cost is saved, the processing production efficiency is improved, and the product quality is improved.

Drawings

Fig. 1 is a schematic perspective view (first view angle) of the present invention;

Fig. 2 is a schematic perspective view (second view) of the present invention;

FIG. 3 is a schematic perspective view (third view) of the present invention;

FIG. 4 is a front view of a partial structure of the present invention;

FIG. 5 is a partial right side view of the present invention;

FIG. 6 is a partial structural rear view of the present invention;

FIG. 7 is a partial left side view of the present invention;

Fig. 8 is a schematic perspective view of an assembled state of the frame, the conveying device, the twisting device and the pushing device (first view);

Fig. 9 is a schematic perspective view of an assembled state of the rack, the conveying device, the twisting device and the pushing device (second view);

FIG. 10 is a schematic view of the structure of the twisting device of the present invention;

FIG. 11 is a front view of a partial structure of the twist-off device of the present invention;

FIG. 12 is a partial perspective view of the twisting and releasing device of the present invention;

FIG. 13 is a schematic perspective view of a pushing device according to the present invention (first view);

Fig. 14 is a schematic perspective view of a pushing device according to the present invention (second view);

FIG. 15 is a schematic view of a partial structure of a conveyor according to the present invention;

fig. 16 is a schematic perspective view of a guide bar in the conveying device of the present invention.

In the figure: 1. a frame; 2. a distribution box; 3. a transfer device; 31. a conveying support; 32. a conveying mechanism; 33. a guide mechanism; 34. a guide bar; 4. a twisting and disengaging device; 41. an inlet end fixing plate; 42. an outlet end fixing plate; 43. a first wave plate group; 44. a second wave plate group; 45. a guide plate; 5. a pushing device; 51. straight slot mouth-shaped guide rail; 52. a driving mechanism; 53. a gear; 54. a chain; 55. a pushing component; 6. a first servo motor; 7. a transmission assembly; 8. a conveyor belt; 9. a second servo motor; 10. a guide roller; 11. a synchronous belt; 12. twisting off the channel; 13. a horizontal guide wheel; 14. a wave guide wheel; 15. a protective shell; 16. an access door.

Detailed Description

In order that those skilled in the art will better understand the present application, a technical solution in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in which it is apparent that the described embodiments are only some embodiments of the present application, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present application without making any inventive effort, shall fall within the scope of the present application.

It should be noted that the terms "first," "second," and the like in the description and the claims of the present application and the above figures are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged where appropriate in order to describe the embodiments of the application herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.

In the present application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate an azimuth or a positional relationship based on that shown in the drawings. These terms are only used to better describe the present application and its embodiments and are not intended to limit the scope of the indicated devices, elements or components to the particular orientations or to configure and operate in the particular orientations.

Also, some of the terms described above may be used to indicate other meanings in addition to orientation or positional relationships, for example, the term "upper" may also be used to indicate some sort of attachment or connection in some cases. The specific meaning of these terms in the present application will be understood by those of ordinary skill in the art according to the specific circumstances.

In addition, the term "plurality" shall mean two as well as more than two.

It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other. The application will be described in detail below with reference to the drawings in connection with embodiments.

Examples

As shown in fig. 1 to 7, the quick demoulding device for frozen food provided by the invention comprises a rack 1, wherein a distribution box 2 is fixedly arranged on the rear side surface of the right part of the rack 1, a conveying device 3 is fixedly arranged in the right side of the rack 1, a twisting device 4 is fixedly arranged in the left side of the rack, a pushing device 5 is fixedly arranged in the middle lower part of the rack, the left outlet end of the conveying device 3 is in butt joint with the right inlet end of the twisting device 4, the pushing device 5 continuously dials the die frame filled with single frozen food from right to left in the middle of the conveying device 3 and the twisting device 4, when the quick demoulding device is used, the die frame filled with single frozen food is conveyed into the device through the conveying device 3 in the demoulding device, and is further pushed into the twisting device 4 by the pushing device 5, and micro deformation twisting is realized on the die frame through twisting and twisting in the twisting device 4, so that full-automatic and quick demoulding of frozen food and the die frame is realized, meanwhile, the damage to the die frame is not caused, the food material is saved, the economic cost is improved, and the product quality is improved.

As shown in fig. 4 to 9 and 15 to 16, the conveying device 3 comprises a group of conveying brackets 31 which are symmetrically distributed and fixedly connected with the frame 1, a conveying mechanism 32 arranged between the lower parts of the group of conveying brackets 31, and a guiding mechanism 33 arranged between the inlets of the upper parts of the group of conveying brackets 31, further, the conveying mechanism 32 comprises a first servo motor 6 fixedly arranged on the side wall of the conveying brackets 31, a driving component 7 rotationally connected with the driving end of the first servo motor 6, and a group of conveying belts 8 wound on the driving component 7, wherein the driving component 7 is rotationally arranged between two ends of the group of conveying brackets 31, when in use, the first servo motor 6 drives a belt in the driving component 7 to rotate so as to drive a rotating shaft to rotate, and then the rotating shaft drives the group of conveying belts 8 wound on the driving component to rotate so as to realize the driving of the die frame; further, the guide mechanism 33 includes a second servo motor 9, a guide roller 10 rotatably provided at an end of the set of conveying brackets 31, and a timing belt 11 wound between a driving end of the second servo motor 9 and one end of the guide roller 10; the upper side of the group of conveying brackets 31 is fixedly provided with a guide strip 34, and the guide strip 34 tilts upwards obliquely relative to the end part of the inlet; when the die frame is driven to move by the conveying mechanism 32 in use, the second servo motor 9 in the guide mechanism 33 drives the guide roller 10 to rotate by driving the synchronous belt 11, the guide roller 10 realizes the purpose of pressing down and guiding the die frame to the lower side of a group of guide strips 34, the end parts of the group of guide strips 34 tilt upwards to realize the guide of the die frame, and the die frame is convenient to enter the device, so that the die frame can smoothly enter the conveying device 3, preparation is made for the twisting of the die frame in the next step, automatic demolding preparation work is realized, and the demolding efficiency is improved.

As shown in fig. 4 and fig. 8 to fig. 12, the twisting device 4 comprises an inlet end fixing plate 41 fixedly connected with the frame 1 and an outlet end fixing plate 42 fixedly connected with the frame 1, and further, the inlet end fixing plate 41 and the outlet end fixing plate 42 are both in an inverted U shape; when the die frame is used, the die frame enters the twisting and taking-off device 4 through the U-shaped passage of the inlet end fixing plate 41 in the conveying process, the twisting and taking-off device 4 is discharged from the U-shaped passage of the outlet end fixing plate 42, and meanwhile, the effect of fixedly connecting the twisting and taking-off device 4 on the frame 1 is realized by the inlet end fixing plate 41 and the outlet end fixing plate 42, so that the structural stability of the twisting and taking-off device 4 is enhanced; the first wave plate group 43 and the second wave plate group 44 which are vertically and fixedly arranged between the inlet end fixing plate 41 and the outlet end fixing plate 42, and a group of guide plates 45 which are horizontally and fixedly arranged between the inlet end fixing plate 41 and the outlet end fixing plate 42 and are in a symmetrical state, further, a plurality of horizontal guide wheels 13 are vertically and rotatably arranged on one group of guide plates 45, a plurality of fluctuation guide wheels 14 are horizontally and rotatably arranged on opposite sides of the plate groups of the first wave plate group 43 and the second wave plate group 44, and a twisting channel 12 is surrounded by the first wave plate group 43 and the second wave plate group 44; when the die frame is used, the die frame enters the twisting and taking-off channel 12 formed by surrounding in the twisting and taking-off device 4 from the U-shaped passage of the inlet end fixing plate 41, further, wave-shaped changes are formed between opposite sides of the first wave plate group 43 and the second wave plate group 44, wave-shaped changing wave crest parts of the first wave plate group 43 and wave-shaped changing wave trough parts of the second wave plate group 44 are kept consistent, then two side surfaces of the die frame are subjected to rolling guide by the plurality of horizontal guide wheels 13 to assist the die frame to slide, meanwhile, the upper side and the lower side of the frame body of the die frame are subjected to abutting guide by the plurality of wave guide wheels 14, and as the wave-shaped changes between the opposite sides of the first wave plate group 43 and the second wave plate group 44 reach the upper and lower twisting of the die frame, wave-shaped wave crests and wave troughs in the wave-shaped changing process of the first wave plate group 43 and the second wave plate group 44 are consistent, the left and right twisting of the die frame are reached, and the separation of the die frame from frozen food in the die frame structure is not damaged, and the integrity of the frozen food in the die frame is not damaged.

As shown in fig. 4 and fig. 8 to fig. 9 and fig. 13 to fig. 14, the pulling and pushing device 5 comprises a straight slot-shaped guide rail 51 fixedly connected with the frame 1, a driving mechanism 52 fixedly arranged at the middle part of the straight slot-shaped guide rail 51, a group of gears 53 rotatably arranged at the circle centers of inscribed circles at two ends of the straight slot-shaped guide rail 51, a chain 54 meshed with the group of gears 53 and wound around the periphery of the group of gears 53, and a plurality of pulling and pushing components 55 equally spaced between the chain 54 and the straight slot-shaped guide rail 51, wherein one end of the pulling and pushing component 55 is rotatably connected with the chain 54, the middle part is slidably connected with the straight slot-shaped guide rail 51, and the other end extends into the middle part of the conveying device 3 and the twisting and releasing device 4; at least one gear 53 is rotatably connected to the power output end of the driving mechanism 52; when the device is used, the driving mechanism 52 in the pulling device 5 drives the group of gears 53 to rotate, the group of gears 53 are meshed with the chain 54 to enable the gears 53 to rotate, the chain 54 drives the pulling assemblies 55 which are distributed on the chain at equal intervals to slide on the straight slot-shaped guide rail 51, so that the other end of the pulling assembly 55 and a die frame which is being conveyed at the tail end in the conveying device 3 are pushed and are pushed into the twisting device 4 until being pushed out from an outlet in the twisting device 4, and the pulling and twisting effects of the die frames are continuously and simultaneously achieved through the equidistant arrangement of the pulling assemblies 55, so that the effect of high-efficiency demoulding is achieved.

As shown in fig. 1 to 3, the distribution box 2 is electrically connected with the conveying device 3, the twisting and releasing device 4 and the pushing device 5; during the use, the circuit in the block terminal 2 realizes adjusting and controlling the device in conveyer 3, turn round and take off device 4, dial and push away device 5, makes the conveyer 3 turn round and take off device 4 and dial and push away the work cooperation between the device 5 smoothly go on to realize the intelligent of device, automatic processing production, improved machining efficiency, practiced thrift the labour, reduced the manufacturing cost of enterprise.

As shown in fig. 1 to 3, the exterior of the frame 1 is fixedly provided with a protective shell 15, the front side is rotatably provided with an access door 16, and when in use, the protective shell 15 is arranged on the whole periphery of the device, so that the protective shell 15 can prevent moist vapor and dust particles outside the device from entering the equipment, thereby protecting the safe operation and sanitation of the device, and the front side of the device is rotatably provided with a group of access doors 16, so that the device can be overhauled conveniently.

The above-described embodiments are merely a few preferred embodiments of the present invention, and many alternative modifications and combinations of the above-described embodiments will be apparent to those skilled in the art based on the technical solutions of the present invention and the related teachings of the above-described embodiments.

Claims (10)

1. The quick demoulding equipment for frozen foods comprises a frame (1), and is characterized in that: the right part trailing flank of frame (1) is fixed to be provided with block terminal (2), the inside fixed conveyer (3) that is provided with in right side of frame (1), the inside fixed conveyer (4) that twists off of being provided with in left side, the fixed push away device (5) that is provided with in well lower part, the left exit end of conveyer (3) with twist off the right entrance end butt joint of device (4), it is in to dial and push away device (5) conveyer (3) the middle part of twisting off device (4) is followed right anticlockwise and is stirred in succession.

2. A frozen food product rapid stripping apparatus as recited in claim 1, characterized in that: the conveying device (3) comprises a group of conveying supports (31) which are symmetrically distributed and fixedly connected with the frame (1), a group of conveying mechanisms (32) arranged between the lower parts of the conveying supports (31), a group of guide mechanisms (33) arranged between the inlets on the upper parts of the conveying supports (31), and a group of guide strips (34) fixedly arranged on the upper side of the conveying supports (31), wherein the guide strips (34) tilt upwards relative to the end parts of the inlets.

3. A frozen food product rapid stripping apparatus as recited in claim 2, wherein: the conveying mechanism (32) comprises a first servo motor (6) fixedly arranged on the side wall of the conveying support (31), a transmission assembly (7) rotatably connected with the driving end of the first servo motor (6), and a group of conveying belts (8) wound on the transmission assembly (7), wherein the transmission assembly (7) is rotatably arranged between two ends of the conveying support (31).

4. A frozen food product rapid stripping apparatus as recited in claim 2, wherein: the guide mechanism (33) comprises a second servo motor (9), a guide roller (10) rotatably arranged at the end part of the conveying support (31), and a synchronous belt (11) wound between the driving end of the second servo motor (9) and one end of the guide roller (10).

5. A frozen food product rapid stripping apparatus as recited in claim 1, characterized in that: the twisting device (4) comprises an inlet end fixing plate (41) fixedly connected with the frame (1), an outlet end fixing plate (42) fixedly connected with the frame (1), a first wave plate group (43) and a second wave plate group (44) vertically and fixedly arranged between the inlet end fixing plate (41) and the outlet end fixing plate (42), and a group of guide plates (45) horizontally and fixedly arranged between the inlet end fixing plate (41) and the outlet end fixing plate (42) and in a symmetrical state, wherein twisting channels (12) are formed in the first wave plate group (43) and the second wave plate group (44) in a surrounding mode;

the inlet end fixing plate (41) and the outlet end fixing plate (42) are both in an inverted U shape;

A plurality of horizontal guide wheels (13) are vertically arranged on one group of guide plates (45) in a rotating mode, and a plurality of fluctuation guide wheels (14) are horizontally arranged on opposite sides of the first wave plate group (43) and the second wave plate group (44) in a rotating mode.

6. A frozen food product rapid stripping apparatus as recited in claim 5, wherein: the opposite sides of the first wave plate group (43) and the second wave plate group (44) are in wave-shaped change, and the wave crest position of the wave-shaped change of the first wave plate group (43) is consistent with the wave trough position of the wave-shaped change of the second wave plate group (44).

7. A frozen food product rapid stripping apparatus as recited in claim 1, characterized in that: the poking and pushing device (5) comprises a straight slot-shaped guide rail (51) fixedly connected with the frame (1), a driving mechanism (52) fixedly arranged in the middle of the straight slot-shaped guide rail (51), a group of gears (53) rotatably arranged at circle centers of inscribed circles at two ends of the straight slot-shaped guide rail (51), a group of chains (54) meshed with the gears (53) and arranged around the peripheries of the gears (53), and a plurality of poking and pushing assemblies (55) arranged between the chains (54) and the straight slot-shaped guide rail (51) at equal intervals, wherein at least one gear (53) is rotatably connected with a power output end of the driving mechanism (52).

8. A frozen food product rapid stripping apparatus as recited in claim 7, wherein: one end of the poking and pushing assembly (55) is rotationally connected with the chain (54), the middle part of the poking and pushing assembly is in sliding connection with the straight slot-shaped guide rail (51), and the other end of the poking and pushing assembly stretches into the middle part of the conveying device (3) and the twisting and releasing device (4).

9. A frozen food product rapid stripping apparatus as recited in claim 1, characterized in that: the distribution box (2) is electrically connected with the conveying device (3), the twisting and releasing device (4) and the poking and pushing device (5).

10. A frozen food product rapid stripping apparatus as recited in claim 1, characterized in that: the outside of frame (1) is fixed and is provided with protective housing (15), and the front side rotates and is provided with access door (16).