CN118456011A - Transmission structure assembling method - Google Patents
Transmission structure assembling method Download PDFInfo
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- CN118456011A CN118456011A CN202410930972.4A CN202410930972A CN118456011A CN 118456011 A CN118456011 A CN 118456011A CN 202410930972 A CN202410930972 A CN 202410930972A CN 118456011 A CN118456011 A CN 118456011A
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 214
- 238000000034 method Methods 0.000 title claims abstract description 40
- 230000007246 mechanism Effects 0.000 claims abstract description 281
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 105
- 229910052802 copper Inorganic materials 0.000 claims abstract description 105
- 239000010949 copper Substances 0.000 claims abstract description 105
- 239000000463 material Substances 0.000 claims abstract description 74
- 239000011265 semifinished product Substances 0.000 claims description 27
- 230000007306 turnover Effects 0.000 claims description 5
- 230000003028 elevating effect Effects 0.000 claims description 4
- 238000005056 compaction Methods 0.000 claims 1
- 230000008569 process Effects 0.000 description 12
- 230000009471 action Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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Abstract
The invention discloses a transmission structure assembling method which is applied to transmission structure assembling equipment, the equipment comprises a rotary carrying platform mechanism, a first press-fitting mechanism, a pushing mechanism, a second press-fitting mechanism, a material overturning mechanism, a feeding mechanism and a material taking mechanism, the first press-fitting mechanism, the rotary carrying platform mechanism, the pushing mechanism and the second press-fitting mechanism are sequentially arranged along the first direction, a pressing mechanism is arranged on the adjacent side of the rotary carrying platform mechanism, and a material overturning mechanism is provided with an overturning clamping jaw. The assembly method of the transmission structure can complete the assembly of the parts at the first end of the transmission shaft through the first press-fitting mechanism, the rotation carrying platform mechanism commutates the transmission shaft so as to complete the assembly of the parts at the second end of the transmission shaft, and the assembly of the copper pipe is completed through the second press-fitting mechanism, wherein the automatic feeding of the parts can be realized through the feeding mechanism, the material taking mechanism and the material overturning mechanism, and the overall assembly efficiency is high.
Description
Technical Field
The invention relates to the technical field of automatic equipment, in particular to a transmission structure assembling method.
Background
As shown in fig. 1, a transmission structure including a transmission shaft 10, a first bearing 20, a collar 30, a gear 40, a second bearing 50, and a copper pipe 70 is complicated in an assembly structure, and the related art is manually assembled by a person, so that the assembly efficiency is low.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, the invention provides a transmission structure assembling method which can improve the assembling efficiency of the transmission structure.
The embodiment of the invention provides a transmission structure assembling method which is applied to transmission structure assembling equipment, wherein the transmission structure assembling equipment comprises a rotary carrying platform mechanism, a first press-fitting mechanism, a pushing mechanism, a second press-fitting mechanism, a material overturning mechanism, a feeding mechanism and a material taking mechanism, the first press-fitting mechanism, the rotary carrying platform mechanism, the pushing mechanism and the second press-fitting mechanism are sequentially arranged along a first direction, a pressing mechanism is arranged on the adjacent side of the rotary carrying platform mechanism, and an overturning clamping jaw is arranged on the material overturning mechanism, and the transmission structure assembling method comprises the following steps:
placing a transmission shaft to be assembled on the rotary carrying platform mechanism and placing a copper pipe to be assembled on the second press-fitting mechanism;
starting assembly and compacting the transmission shaft through the compacting mechanism;
Transferring the parts to be assembled from the feeding mechanism to a turnover clamping jaw of the material turnover mechanism through the material taking mechanism according to a preset assembly sequence;
the part is overturned by a preset angle through the overturning clamping jaw and is moved between the first press-fitting mechanism and the transmission shaft;
The parts and the transmission shaft are aligned and pressed through the first pressing mechanism, and reverse support is provided for the transmission shaft through the pushing mechanism;
Resetting the overturning clamping jaw, transferring the next part from the feeding mechanism to the overturning clamping jaw through the material taking mechanism, and performing alignment and press fitting through the first press fitting mechanism until the part assembly of the first end of the transmission shaft is completed, so as to obtain a first semi-finished product;
Reversing the first semi-finished product through the rotary carrier mechanism so that the second end of the transmission shaft faces the first press-fitting mechanism;
according to a preset assembly sequence, transferring the part to be assembled at the second end of the transmission shaft from the feeding mechanism to the overturning clamping jaw of the material overturning mechanism through the material taking mechanism, and performing alignment and press fitting through the first press fitting mechanism until the part at the second end of the transmission shaft is assembled, so as to obtain a second semi-finished product;
And the copper pipe is inserted into the transmission shaft from the first end and extends out of the second end through the second press-fitting mechanism so as to complete the assembly of the transmission structure.
According to some embodiments of the invention, the starting assembly and pressing the drive shaft by the pressing mechanism further comprises:
And pressing the transmission shaft through the first pressing mechanism so as to match the pushing mechanism for position calibration.
According to some embodiments of the invention, the pushing mechanism includes a base, a first top block and a second top block, the first top block is disposed on the base, the second top block is movably mounted on the base and is located on a first side of the first top block, the second top block is connected with a first lifting driving member, the first semi-finished product is reversed by the rotary stage mechanism, so that a second end of the transmission shaft faces the first press-fitting mechanism, and the method further includes:
The second ejector block is driven to descend through the first lifting driving piece so as to avoid parts at the first end of the transmission shaft.
According to some embodiments of the invention, the pushing mechanism further includes a support plate, the first top block is provided with a clearance space, the support plate is movably mounted on the base and located on a second side of the first top block, the support plate is connected with a second lifting driving member and can partially shield the clearance space, and the copper pipe to be assembled is placed on the second press-fitting mechanism, and the pushing mechanism includes:
and placing the first end of the copper pipe to be assembled on the second press-fitting mechanism, and placing the second end of the copper pipe on the bearing plate and partially positioned in the avoidance space.
According to some embodiments of the invention, the inserting and extending the copper tube from the first end of the drive shaft to the second end by the second press-fit mechanism to complete the assembly of the drive structure includes:
Inserting the copper tube from the first end of the drive shaft through the second press-fit mechanism;
when the copper pipe is inserted to a preset depth, the supporting plate is driven to descend through the second lifting driving piece so as to expose the avoidance space.
According to some embodiments of the invention, the reversing the first semi-finished product by the rotary stage mechanism to orient the second end of the drive shaft to the first press-fitting mechanism further comprises:
And pressing the transmission shaft through the first pressing mechanism so as to match the pushing mechanism for position calibration.
According to some embodiments of the invention, the second press-fitting mechanism includes a second linear module, a third linear module and a bearing fixture, the third linear module is mounted on the second linear module and has the same movement direction, the bearing fixture is mounted on the third linear module, the copper pipe is inserted from a first end of the transmission shaft and protrudes from a second end through the second press-fitting mechanism, so as to complete the assembly of the transmission structure, and the method includes:
the third linear module and the bearing clamp are driven to move towards the direction of the transmission shaft through the second linear module, so that the copper pipe is inserted to a preset depth from the first end of the transmission shaft through the bearing clamp;
And the third linear module drives the bearing clamp to move continuously so that the copper pipe extends out of the second end of the transmission shaft.
According to some embodiments of the present invention, the first press-fitting mechanism includes a first linear module, a first sliding table and a pressing assembly, the first sliding table is mounted on the first linear module, the pressing assembly is mounted on the first sliding table, the pressing assembly includes a pressing cylinder, a first sleeve rod and a second sleeve rod, the first sleeve rod is movably sleeved in the pressing cylinder and partially extends out of an end of the pressing cylinder, a first elastic member is connected between the first sleeve rod and the pressing cylinder, the second sleeve rod is movably sleeved in the first sleeve rod and partially extends out of an end of the second sleeve rod, a second elastic member is connected between the second sleeve rod and the first sleeve rod, and the third linear module drives the bearing clamp to move continuously so that the copper pipe extends out of a second end of the transmission shaft, and the method includes:
The jacking assembly is driven to abut against the second semi-finished product through the first linear module, so that the second sleeve rod is inserted into the transmission shaft;
the bearing clamp is driven to move to a preset depth through the third linear module, so that the end part of the copper pipe is abutted with the second loop bar;
And the third linear module drives the bearing clamp to continuously move, so that the copper pipe is propped against the second loop bar, and the copper pipe extends out of the transmission shaft under the guidance of the second loop bar.
According to some embodiments of the invention, the third linear module drives the bearing fixture to move continuously, so that the copper pipe pushes against the second loop bar to extend out of the transmission shaft under the guidance of the second loop bar, and then the method further comprises:
driving the jacking component to reset through the first linear module;
and driving the bearing clamp to continuously move through the third linear module so as to enable the copper pipe to be inserted into a preset depth.
According to some embodiments of the invention, the aligning and press-fitting the part and the transmission shaft by the first press-fitting mechanism includes:
The jacking assembly is driven to move towards the transmission shaft through the first linear module, so that the first sleeve rod or the second sleeve rod penetrates through the part;
loosening the part through the overturning clamping jaw and resetting;
And in the moving process of the jacking assembly, the part and the transmission shaft are aligned through the second loop bar, and the part is pressed through the jacking cylinder or the first loop bar.
The embodiment of the invention has at least the following beneficial effects:
The part assembly of the first end of the transmission shaft can be completed through the first press-fitting mechanism, the rotation carrying platform mechanism commutates the transmission shaft so as to complete the part assembly of the second end of the transmission shaft, and the copper pipe assembly can be completed through the second press-fitting mechanism, wherein the automatic feeding of the parts can be realized through the feeding mechanism, the material taking mechanism and the material overturning mechanism, and the overall assembly efficiency is high.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The foregoing and/or additional aspects and advantages of the invention will become apparent and may be better understood from the following description of embodiments taken in conjunction with the accompanying drawings in which:
FIG. 1 is a schematic cross-sectional view of a related art transmission structure;
FIG. 2 is a schematic illustration of the internal structure of a transmission assembly apparatus according to an embodiment of the present invention;
FIG. 3 is a second schematic diagram of an internal structure of a transmission assembly apparatus according to an embodiment of the present invention;
FIG. 4 is a schematic structural view of a rotary stage mechanism of the drive structure assembly apparatus shown in FIG. 2;
FIG. 5 is an enlarged view of a portion of the circled position A in FIG. 2;
FIG. 6 is a schematic structural view of a top pressure assembly of the drive structure assembly apparatus shown in FIG. 2;
FIG. 7 is a schematic view of the pushing mechanism of the drive mechanism assembly apparatus shown in FIG. 2;
FIG. 8 is a schematic structural view of a load-bearing clamp of the drive structure assembly apparatus shown in FIG. 2;
FIG. 9 is a schematic view of a material turnover mechanism of the drive structure assembly apparatus shown in FIG. 2;
FIG. 10 is an exploded schematic view of a feed assembly of the feed mechanism of the drive structure assembly apparatus shown in FIG. 2;
FIG. 11 is a schematic structural view of a take off mechanism of the drive structure assembly apparatus shown in FIG. 2;
FIG. 12 is a third schematic view of the internal structure of the transmission assembly apparatus according to the embodiment of the present invention;
fig. 13 is a flowchart illustrating steps of a method for assembling a transmission structure according to an embodiment of the present invention.
Reference numerals:
the transmission shaft 10, the inner hole 11, the first bearing 20, the lantern ring 30, the gear 40, the second bearing 50, the end cover 60 and the copper pipe 70;
The rotary stage mechanism 100, the rotary stage 110, the bearing plate 120, the guide position 121, the clamping roller 130, the pressing mechanism 140, the lower pressing die set 141, the sliding block 142, the pressing block 143 and the buffer spring 144;
The first press-fitting mechanism 200, the first linear module 210, the first sliding table 220, the pressing assembly 230, the pressing cylinder 231, the first sleeve rod 232, the second sleeve rod 233, the first elastic piece 234 and the second elastic piece 235;
The pushing mechanism 300, the base 310, the first top block 320, the avoidance space 321, the second top block 330 and the bearing plate 340;
The second press-fitting mechanism 400, the second linear module 410, the third linear module 420, the carrying clamp 430, the first positioning portion 431 and the second positioning portion 432;
The material overturning mechanism 500, the overturning clamping jaw 510, the fourth linear module 520, the second sliding table 530 and the rotary driving piece 540;
The feeding mechanism 600, the material lifting module 610, the material lifting plate 611, the material pipe 620, the empty avoiding groove 621 and the positioning frame 630;
A material taking mechanism 700, a portal frame 710, a fifth linear module 720, a lifting module 730, a material taking clamping jaw 740 and an alignment camera 750.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
In the description of the present invention, it should be understood that references to orientation descriptions such as upper, lower, front, rear, left, right, etc. are based on the orientation or positional relationship shown in the drawings, are merely for convenience of description of the present invention and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, the meaning of "a number" means one or more, the meaning of "a plurality" means two or more, and greater than, less than, exceeding, etc. are understood to not include the present number, and "above", "below", "within", etc. are understood to include the present number. If any, the terms "first," "second," etc. are used for distinguishing between technical features only, and should not be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless explicitly defined otherwise, terms such as "disposed," "mounted," "connected," and the like are to be construed broadly and the specific meaning of the terms in the present invention can be reasonably determined by those skilled in the art in combination with the specific contents of the technical solutions.
Referring to fig. 1, a transmission structure includes a transmission shaft 10, a first bearing 20, a collar 30, a gear 40, a second bearing 50 and a copper tube 70, wherein the first bearing 20, the collar 30 and the gear 40 are sleeved on the outer wall of the transmission shaft 10, the second bearing 50 is sleeved on the inner sides of two ends of the transmission shaft 10, the copper tube 70 is inserted into the transmission shaft 10 and connected with the second bearing 50, the number of parts is large, the manual assembly difficulty is large, and the assembly efficiency is low. For this reason, the present embodiment provides a transmission structure assembling apparatus capable of improving the assembling efficiency.
Referring to fig. 2 and 3, the present embodiment discloses a transmission structure assembling apparatus, which includes a rotary stage mechanism 100, a first press-fitting mechanism 200, a pushing mechanism 300, a second press-fitting mechanism 400, a material turning mechanism 500, a feeding mechanism 600 and a material taking mechanism 700.
The rotary stage mechanism 100 is used for bearing the transmission shaft 10 to be assembled, the length of the transmission shaft 10 extends along a first direction, wherein the first direction is indicated as a left-right direction, a pressing mechanism 140 is arranged on the adjacent side of the rotary stage mechanism 100, the pressing mechanism 140 is used for applying downward pressure to the transmission shaft 10, the first pressing mechanism 200 and the rotary stage mechanism 100 are distributed along the first direction and are positioned at a first end of the rotary stage mechanism 100, a pressing end of the first pressing mechanism 200 is collinear with the axis of the transmission shaft 10, the pushing mechanism 300 and the rotary stage mechanism 100 are distributed along the first direction and are positioned at a second end of the rotary stage mechanism 100 so as to provide reverse supporting force for the transmission shaft 10, the second pressing mechanism 400 and the rotary stage mechanism 100 are respectively arranged on two opposite sides of the pushing mechanism 300, and a pressing end of the second pressing mechanism 400 is collinear with the axis of the transmission shaft 10.
The length of the material turning mechanism 500 extends along a second direction, the second direction indicates to be the front-back direction, the material turning mechanism 500 is provided with a turning clamping jaw 510, the turning clamping jaw 510 is provided with a first working position and a second working position, the turning clamping jaw 510 can move between the first working position and the second working position, the second working position of the turning clamping jaw 510 is adapted to the pressing end of the first press-fitting mechanism 200, the feeding mechanism 600 is located on the adjacent side of the material turning mechanism 500, and the working range of the material taking mechanism 700 is covered by the first working position of the turning clamping jaw 510 and the feeding mechanism 600.
In this embodiment, the first press-fitting mechanism 200 can complete the assembly of the parts at the first end of the transmission shaft 10, the rotary stage mechanism 100 commutates the transmission shaft 10 so as to complete the assembly of the parts at the second end of the transmission shaft 10, and the second press-fitting mechanism 400 can complete the assembly of the copper pipe 70, wherein the feeding mechanism 600, the material taking mechanism 700 and the material turning mechanism 500 can realize the automatic feeding of the parts, and the overall assembly efficiency is high. It is to be understood that, for avoiding redundancy, reference is made to the following transmission structure assembling method for the working principle of the transmission structure assembling apparatus.
Referring to fig. 4, the rotary stage mechanism 100 includes a rotary stage 110, a carrying plate 120 and clamping rollers 130, the carrying plate 120 is mounted on the rotary stage 110, the carrying plate 120 is provided with guiding bits 121, the number of the clamping rollers 130 is two, and the two clamping rollers 130 are mounted on the carrying plate 120 and respectively located at two opposite sides of the guiding bits 121. When the transmission shaft 10 is placed on the clamping roller 130, the transmission shaft 10 is pressed down manually or through the pressing mechanism 140 so that the transmission shaft 10 is in contact with the guiding position 121, the guiding position 121 is provided with an arc surface which is matched with the outer wall of the transmission shaft 10, the transmission shaft 10 can be placed in place, and the transmission shaft 10 is clamped and fixed by matching the clamping roller 130 and the pressing mechanism 140. Referring to fig. 5, the pressing mechanism 140 includes a pressing module 141, a slider 142, and a pressing block 143, wherein the slider 142 is movably mounted on the pressing module 141, and the pressing block 143 is movably mounted on the slider 142 and connected with a buffer spring 144.
Referring to fig. 2, the first press-fit mechanism 200 includes a first linear module 210, a first sliding table 220, and a pressing assembly 230, wherein the first sliding table 220 is mounted on the first linear module 210, and the pressing assembly 230 is mounted on the first sliding table 220. The length of the first linear module 210 extends along the first direction, and the first linear module 210 drives the top pressing assembly 230 to approach or depart from the rotary table mechanism 100 by driving the first sliding table 220, so as to facilitate alignment and press-fitting of the parts and the transmission shaft 10.
Referring to fig. 6, the pressing assembly 230 includes a pressing cylinder 231, a first rod 232 and a second rod 233, the first rod 232 is movably sleeved in the pressing cylinder 231 and partially extends out of an end of the pressing cylinder 231, a first elastic member 234 is connected between the first rod 232 and the pressing cylinder 231, the second rod 233 is movably sleeved in the first rod 232 and partially extends out of an end of the second rod 233, a second elastic member 235 is connected between the second rod 233 and the first rod 232, the second elastic member 235 and the first elastic member 234 are both made of springs, the elasticity of the second elastic member 235 is weaker than that of the first elastic member 234, and the ends of the first rod 232 and the second rod 233 are both provided with guiding surfaces so as to pass through parts and align with the transmission shaft 10 in the assembly process.
Referring to fig. 7, the pushing mechanism 300 includes a base 310, a first top block 320, a second top block 330 and a supporting plate 340, where the first top block 320 is disposed on the base 310, the first top block 320 is provided with a avoidance space 321, the second top block 330 is movably mounted on the base 310 and located on a first side of the first top block 320, the second top block 330 is connected with a first lifting driving member, the second top block 330 can be driven by the first lifting driving member to perform lifting movement, the supporting plate 340 is movably mounted on the base 310 and located on a second side of the first top block 320, the supporting plate 340 is connected with a second lifting driving member and can partially shield the avoidance space 321, and the supporting plate 340 can perform lifting movement under the driving of the second lifting driving member, so as to partially shield or avoid the avoidance space 321. The first lifting driving piece and the second lifting driving piece can both adopt motors or air cylinders.
Referring to fig. 2, the second press-fitting mechanism 400 includes a second linear module 410, a third linear module 420 and a carrying fixture 430, wherein the third linear module 420 is mounted on the second linear module 410 and has the same moving direction, and the carrying fixture 430 is mounted on the third linear module 420. The second linear module 410 and the third linear module 420 drive the bearing clamp 430 to perform secondary displacement, so as to drive the copper pipe 70 to be inserted into the transmission shaft 10. Referring to fig. 8, a first positioning portion 431 and a second positioning portion 432 distributed along a first direction are disposed on the bearing fixture 430, the first positioning portion 431 has an arc positioning surface, the structure of the arc positioning surface is adapted to a feature structure on the copper tube 70, so that positioning can be achieved, the arc positioning surface faces the pushing mechanism 300, the second positioning portion 432 is located at a side of the first positioning portion 431 away from the pushing mechanism 300, the second positioning portion 432 has a concave position for accommodating the copper tube 70, the first positioning portion 431 and the second positioning portion 432 cooperate to position and fix a first end of the copper tube 70, and due to the longer length of the copper tube 70, the second end of the copper tube 70 needs to be supported by the supporting plate 340, so that the axis of the copper tube 70 is collinear with the axis of the transmission shaft 10.
Referring to fig. 9, the material turning mechanism 500 includes a fourth linear module 520, a second sliding table 530, a rotation driving member 540 and a turning jaw 510, wherein the second sliding table 530 is installed on the fourth linear module 520, the rotation driving member 540 is installed on the second sliding table 530, and the output end of the rotation driving member is connected with the turning jaw 510. The flipping jaw 510 is capable of holding the parts (e.g., gear 40, collar 30, first bearing 20, and second bearing 50) on the take off mechanism 700 and flipping 90 ° under the drive of the rotary drive 540 to change the horizontally placed parts to a vertical placement for easy press fitting of the parts and drive shaft 10. The fourth linear module 520 drives the rotary driving member 540 and the turning clamping jaw 510 to move linearly through the second sliding table 530, so that the turning clamping jaw 510 moves between the first working position and the second working position. The rotary driver 540 may employ a motor or a rotary cylinder.
Referring to fig. 3 and 10, the feeding mechanism 600 includes a plurality of feeding assemblies, the feeding assemblies include a material lifting module 610 and a material pipe 620, and the material pipe 620 is mounted on the material lifting module 610. The material lifting module 610 is provided with a material lifting plate 611, the material pipe 620 is provided with a clearance groove 621 which is adapted to the material lifting plate 611, and the material lifting module 610 drives parts in the material pipe 620 to be lifted to a preset height through the material lifting plate 611 so that the material taking mechanism 700 can take materials. It should be noted that, the material lifting module 610 is installed in a workbench, and a positioning frame 630 is disposed on the workbench and adapted to an initial position of the material lifting plate 611, so as to support and fix the material pipe 620, the positioning frame 630 is fixed relative to the material lifting module 610, and the material lifting plate 611 moves relative to the positioning frame 630.
Referring to fig. 11, the material taking mechanism 700 includes a gantry 710, a fifth linear module 720, a lifting module 730, a material taking clamping jaw 740 and an alignment camera 750, wherein the fifth linear module 720 is mounted on the gantry 710, the lifting module 730 and the alignment camera 750 are both mounted on the fifth linear module 720, and the material taking clamping jaw 740 is mounted on the lifting module 730. The alignment camera 750 is used for performing image positioning so that the material taking clamping jaw 740 can grasp and place the parts, and the fifth linear module 720 and the lifting module 730 cooperate to realize the movement of the material taking clamping jaw 740 in the left-right direction and the up-down direction.
In order to facilitate understanding of the working and the separation of the transmission structure assembling apparatus, a transmission structure assembling method is further disclosed below, and is applied to the transmission structure assembling apparatus, please refer to fig. 2 and 3, the transmission structure assembling apparatus includes a rotary stage mechanism 100, a first press-mounting mechanism 200, a pushing mechanism 300, a second press-mounting mechanism 400, a material turning mechanism 500, a feeding mechanism 600 and a material taking mechanism 700, the first press-mounting mechanism 200, the rotary stage mechanism 100, the pushing mechanism 300 and the second press-mounting mechanism 400 are sequentially arranged along a first direction, a pressing mechanism 140 is disposed on an adjacent side of the rotary stage mechanism 100, a turning clamping jaw 510 is disposed on the material turning mechanism 500, and specific structures of the transmission structure assembling apparatus may be referred to above and will not be repeated.
Referring to fig. 13, the transmission structure assembling method includes steps S100 to S900. It should be noted that, the steps in this embodiment are labeled only for facilitating examination and understanding, and the execution sequence of the steps is not limited. Referring to fig. 1 to 12, the following details of the steps are described:
S100, placing the transmission shaft 10 to be assembled on the rotary carrying platform mechanism 100 and placing the copper pipe 70 to be assembled on the second press-fitting mechanism 400;
illustratively, the front of the rotary stage mechanism 100 serves as a loading station for loading the drive 10 and copper tube 70 by hand or by hand. Wherein a first end of the drive shaft 10 faces the first press-fit mechanism 200.
S200, starting assembly, and compacting the transmission shaft 10 through the compacting mechanism 140;
Illustratively, the assembly is initiated by the control key, and the hold-down mechanism 140 cooperates with the rotary stage mechanism 100 to hold down the drive shaft 10 to avoid positional misalignment during assembly. In the compacting process, the compacting mechanism 140 performs two-side limiting on the transmission shaft 10 by the clamping roller 130 and guides the transmission shaft 10 by matching with the guiding bit 121, so that the placement position of the transmission shaft 10 meets the requirement.
S300, transferring parts to be assembled from a feeding mechanism 600 to a turning clamping jaw 510 of a material turning mechanism 500 through a material taking mechanism 700 according to a preset assembly sequence;
For example, referring to fig. 1, the parts to be assembled at the first end of the transmission shaft 10 include a gear 40, two first bearings 20, two collars 30, a second bearing 50 and an end cap 60, and the assembly is performed in the order of the first bearings 20, collars 30, gear 40, collars 30, first bearings 20, second bearings 50 and end cap 60. The material taking mechanism 700 grabs corresponding parts from the feeding mechanism 600 according to the assembly sequence and transfers the parts to the overturning clamping jaw 510, wherein the material taking clamping jaw 740 of the material taking mechanism 700 is a three-jaw finger, and can grab the inner hole 11 of the part with larger size and grab the outer wall of the part with smaller size.
S400, turning over the part by a preset angle through a turning-over clamping jaw 510, and moving the part between the first press-fitting mechanism 200 and the transmission shaft 10;
Illustratively, the flip jaw 510 is flipped 90 ° after gripping the part to change the horizontally placed part to a vertically placed part and is moved between the first press-fitting mechanism 200 and the drive shaft 10 by the fourth linear die set 520 to facilitate press-fitting.
S500, aligning and press-fitting the part and the transmission shaft 10 through the first press-fitting mechanism 200, and providing reverse support for the transmission shaft 10 through the pushing mechanism 300;
As an example, referring to fig. 2 and 3, taking press mounting of the first bearing 20 as an example, the first linear module 210 drives the jacking component 230 to move towards the rotating table mechanism 100, during the moving process, the first sleeve rod 232 and the second sleeve rod 233 penetrate through the inner hole 11 of the first bearing 20, since the outer diameter of the first sleeve rod 232 is similar to the size of the inner hole 11 of the first bearing 20, the first bearing 20 can be sleeved on the outer wall of the first sleeve rod 232, at this time, the overturning clamping jaw 510 loosens the first bearing 20 and resets, the first sleeve rod 232 drives the first bearing 20 to move together, during the moving process, the second sleeve rod 233 is inserted into the transmission shaft 10 and plays a role of alignment, the first sleeve rod 232 abuts against the transmission shaft 10 and stops under the transmission shaft 10, and the jacking cylinder 231 continues to move, when the first sleeve rod 232 is retracted into the jacking cylinder 231, the first bearing 20 is pressed against the transmission shaft 10 until the first bearing 20 is pressed in place, and the first linear module 210 drives the jacking component 230 to reset, so that the jacking cylinder 231 and the second sleeve rod 233 are separated from the transmission shaft 10. For the second bearing 50, the inner bore 11 of the second bearing 50 is sized to be similar to the outer diameter of the second stem 233, and the second bearing 50 can be sleeved on the second stem 233 and assembled into the drive shaft 10 under the urging of the first stem 232 during movement of the urging assembly 230. During the press fitting process of the parts, the second end of the transmission shaft 10 abuts against the pushing mechanism 300, and the pushing mechanism 300 provides reverse support for the transmission shaft 10 so as to ensure that the assembly position of the transmission shaft 10 is unchanged.
S600, resetting the overturning clamping jaw 510, transferring the next part from the feeding mechanism 600 to the overturning clamping jaw 510 through the material taking mechanism 700, and performing alignment and press fitting through the first press fitting mechanism 200 until the part assembly of the first end of the transmission shaft 10 is completed, so as to obtain a first semi-finished product;
Illustratively, when the flip jaw 510 is reset and steps S300-S500 are repeated until all of the parts of the first end of the drive shaft 10 are assembled, at which point the parts of the second end of the drive shaft 10 may be assembled.
S600, reversing the first semi-finished product through the rotary table mechanism 100 so that the second end of the transmission shaft 10 faces the first press-fitting mechanism 200;
Illustratively, the rotary stage mechanism 100 is rotated 180 ° in a horizontal plane such that the second end of the drive shaft 10 faces the first press-fit mechanism 200 and the first end of the drive shaft 10 faces the ejector mechanism 300, thereby facilitating part assembly of the second end of the drive shaft 10.
S700, transferring the part to be assembled at the second end of the transmission shaft 10 from the feeding mechanism 600 to the overturning clamping jaw 510 of the material overturning mechanism 500 through the material taking mechanism 700 according to a preset assembly sequence, and performing alignment and press fitting through the first press fitting mechanism 200 until the part assembly at the second end of the transmission shaft 10 is completed, so as to obtain a second semi-finished product;
Illustratively, the parts to be assembled at the second end of the transmission shaft 10 include the second bearing 50 and the end cover 60, and the operation principle of the assembly process is the same as that of the parts at the first end, which will not be described herein again, and when the assembly of the parts at the second end of the transmission shaft 10 is completed, a second semi-finished product is obtained.
And S900, inserting the copper pipe 70 from the first end of the transmission shaft 10 and extending out from the second end through the second press-fitting mechanism 400 so as to complete the assembly of the transmission structure.
Illustratively, the copper tube 70 is pre-placed on the second press-fitting mechanism 400 prior to start-up of assembly, and the copper tube 70 is inserted from the first end of the drive shaft 10 and extended from the second end by the second press-fitting mechanism 400, thereby completing assembly of the drive structure.
In this embodiment, the first press-fitting mechanism 200 can complete the assembly of the parts at the first end of the transmission shaft 10, the rotary stage mechanism 100 commutates the transmission shaft 10 so as to complete the assembly of the parts at the second end of the transmission shaft 10, and the second press-fitting mechanism 400 can complete the assembly of the copper pipe 70, wherein the feeding mechanism 600, the material taking mechanism 700 and the material turning mechanism 500 can realize the automatic feeding of the parts, and the overall assembly efficiency is high.
In step S200, assembly is started, and the transmission shaft 10 is compressed by the compressing mechanism 140, and then further includes: the transmission shaft 10 is pressed by the first press-fitting mechanism 200 to perform position calibration in cooperation with the pushing mechanism 300. This allows for pre-calibration of the position of the drive shaft 10 to reduce positional misalignment during assembly. Specifically, the first linear module 210 drives the pushing assembly 230 to abut against the driving shaft 10, wherein the second sleeve rod 233 is inserted into the driving shaft 10 and is cooperatively positioned in the inner hole 11 of the driving shaft 10, and the first sleeve rod 232 pushes the driving shaft 10 to a certain depth in the direction of the pushing mechanism 300 during the moving process, so as to ensure that the driving shaft 10 is pushed in place, thereby calibrating the position of the driving shaft 10.
As described above, referring to fig. 7, the pushing mechanism 300 includes a base 310, a first top block 320 and a second top block 330, the first top block 320 is disposed on the base 310, the second top block 330 is movably mounted on the base 310 and is located on a first side of the first top block 320, the second top block 330 is connected with a first lifting driving member, and in step S600, the first semi-finished product is reversed by rotating the stage mechanism 100, so that a second end of the transmission shaft 10 faces the first press-fitting mechanism 200, and the following steps are further included: the second jack 330 is driven to descend by the first elevating driving member to avoid the parts at the first end of the driving shaft 10.
It should be noted that, referring to fig. 1,2, 7 and 12, when the assembly of the parts at the first end of the transmission shaft 10 is completed, since the first end of the transmission shaft 10 is assembled with the end cap 60, the distance from the end of the end cap 60 to the center point of the transmission shaft 10 is greater than the distance from the second end of the transmission shaft 10 to the center point, after the reversing of the first semi-finished product, if the position of the pushing mechanism 300 is fixed, interference occurs between the first semi-finished product and the pushing mechanism 300, therefore, the second pushing block 330 can be lifted and lowered on the first side of the first pushing block 320, and reverse support can be provided for the transmission shaft 10 by the cooperation of the first pushing block 320 and the second pushing block 330 before the first semi-finished product is not reversed, and when the first semi-finished product needs to be reversed, the parts at the first end of the transmission shaft 10 can be avoided by the second pushing block 330 descending, so that reverse support is provided for the first semi-finished product by the first pushing block 320. It is contemplated that the first top block 320 may be provided with reinforcing ribs to increase structural strength, thereby providing sufficient reverse supporting force.
Referring to fig. 7, the pushing mechanism 300 further includes a supporting plate 340, the first top block 320 is provided with a avoidance hole 321, the supporting plate 340 is movably mounted on the base 310 and located on the second side of the first top block 320, the supporting plate 340 is connected with a second lifting driving member and can partially shield the avoidance hole 321, and in step S100, the copper tube 70 to be assembled is placed on the second press-fitting mechanism 400, including: the first end of the copper tube 70 to be assembled is placed on the second press mechanism 400 and the second end of the copper tube 70 is placed on the carrier 340 and partially within the clearance gap 321.
Illustratively, the avoidance space 321 on the first top block 320 may avoid the moving path of the copper tube 70 during assembly, and because the copper tube 70 has different heights, the bottom of the avoidance space 321 is slightly lower than the height of the copper tube 70 during assembly and movement, and because the copper tube 70 has a longer length, the second press-fitting mechanism 400 may support and position the first end of the copper tube 70, but also needs to support the second end of the copper tube 70 through the support plate 340, so that the axis of the copper tube 70 can be collinear with the axis of the transmission shaft 10, and the second end of the copper tube 70 is located in the avoidance space 321, so that the second end of the copper tube 70 is as close to the transmission shaft 10 as possible, so as to reduce the alignment deviation caused by the copper tube 70 during movement, and thus the copper tube 70 can be smoothly inserted into the transmission shaft 10.
Suitably, step 900 of inserting the copper tube 70 from the first end of the drive shaft 10 and extending from the second end by the second press-fit mechanism 400 to complete the assembly of the drive structure includes: inserting the copper tube 70 from the first end of the drive shaft 10 by the second press-fitting mechanism 400; when the copper pipe 70 is inserted to a predetermined depth, the support plate 340 is driven to descend by the second elevating driving unit to expose the avoidance space 321.
When the second end of the copper pipe 70 is inserted into the transmission shaft 10, the second end of the copper pipe 70 is connected with the second bearing 50 assembled in the first end of the transmission shaft 10, at this time, the correct installation position of the copper pipe 70 can be ensured, the bearing plate 340 is driven to descend by the second elevating driving member, and the avoidance spaces 321 can be exposed, so that the structural features with different heights on the copper pipe 70 can smoothly enter the avoidance spaces 321 to ensure the assembly in place.
It should be noted that, in step S600, the first semi-finished product is reversed by rotating the stage mechanism 100 so that the second end of the transmission shaft 10 faces the first press-fitting mechanism 200, and then further includes: the transmission shaft 10 is pressed by the first press-fitting mechanism 200 to perform position calibration in cooperation with the pushing mechanism 300. Because the distances between the left end and the right end of the first semi-finished product relative to the center point are different, the position calibration is carried out after the reversing of the first semi-finished product, and the position accuracy of assembly can be ensured.
As described above, the second press-fitting mechanism 400 includes the second linear module 410, the third linear module 420 and the bearing fixture 430, the third linear module 420 is mounted on the second linear module 410 and the moving direction is the same, the bearing fixture 430 is mounted on the third linear module 420, and the copper pipe 70 is inserted from the first end of the transmission shaft 10 and extends from the second end through the second press-fitting mechanism 400 in step S900 to complete the assembly of the transmission structure, including:
s910, driving the third linear module 420 and the bearing clamp 430 to move towards the direction of the transmission shaft 10 through the second linear module 410, so as to insert the copper pipe 70 to a preset depth from the first end of the transmission shaft 10 through the bearing clamp 430; s920, the third linear module 420 drives the bearing clamp 430 to move continuously, so that the copper pipe 70 extends out of the second end of the transmission shaft 10.
Illustratively, in some examples of application, for copper tubing 70 of sufficient strength, the second linear module 410 is driven to insert a depth into the drive shaft 10 quickly and then continue to move within the drive shaft 10 at a slower rate through the third linear module 420 to align with the internal bore 11 of the drive shaft 10 so as to protrude from the second end of the drive shaft 10.
In other examples of applications, the copper tube 70 is not strong enough, and slight rattling during insertion and movement of the drive shaft 10 causes misalignment between the end of the copper tube 70 and the second bearing 50 mounted on the second end of the drive shaft 10, thus requiring the cooperation of the first press-fitting mechanism 200 of the copper tube 70 to reduce the difficulty of press-fitting the copper tube 70. As described above, referring to fig. 2 and 6, the first press-fitting mechanism 200 includes a first linear module 210, a first sliding table 220 and a pressing assembly 230, the first sliding table 220 is installed on the first linear module 210, the pressing assembly 230 is installed on the first sliding table 220, the pressing assembly 230 includes a pressing cylinder 231, a first sleeve rod 232 and a second sleeve rod 233, the first sleeve rod 232 is movably sleeved in the pressing cylinder 231 and partially extends out of the end of the pressing cylinder 231, a first elastic member 234 is connected between the first sleeve rod 232 and the pressing cylinder 231, the second sleeve rod 233 is movably sleeved in the first sleeve rod 232 and partially extends out of the end of the second sleeve rod 233, and a second elastic member 235 is connected between the second sleeve rod 233 and the first sleeve rod 232, the step S920 is that the third linear module 420 drives the bearing fixture 430 to move continuously, so that the copper tube 70 extends out of the second end of the transmission shaft 10, and the first press-fitting mechanism includes:
S921, driving the jacking component 230 to abut against the second semi-finished product through the first linear module 210 so as to enable the second sleeve rod 233 to be inserted into the transmission shaft 10; s922, the third linear module 420 drives the bearing clamp 430 to move to a preset depth so as to enable the end of the copper pipe 70 to be abutted against the second sleeve rod 233; s923, the third linear module 420 drives the bearing clamp 430 to move continuously, so that the copper pipe 70 pushes against the second sleeve rod 233, and the copper pipe extends out of the transmission shaft 10 under the guidance of the second sleeve rod 233.
Illustratively, when the second loop bar 233 is inserted into the transmission shaft 10, the second loop bar 233 passes through the inner hole 11 of the transmission shaft 10, at this time, the second loop bar 233 is used as a guide bar, and when it is required to be described, the end portion of the second loop bar 233 is provided with a guide surface so that the copper pipe 70 abuts against the second loop bar 233, and when the copper pipe 70 abuts against the second loop bar 233, the copper pipe 70 is aligned under the guide of the second loop bar 233 so as to be aligned with the inner hole 11 of the transmission shaft 10, and then the copper pipe 70 continues to move and push against the second loop bar 233, since the second elastic member 235 providing the restoring elastic force to the second loop bar 233 is small, the second loop bar 233 exits the inner hole 11 of the transmission shaft 10 under the pushing action of the copper pipe 70, at this time, the copper pipe 70 smoothly passes through the inner hole 11 of the transmission shaft 10 and the second bearing 50 and the end cap 60 mounted under the guide of the second loop bar 233. In this way, even if the copper pipe 70 is inserted into the transmission shaft 10 and a small positional deviation occurs during the movement, it is possible to smoothly protrude from the second end of the transmission shaft 10 under the guide of the second socket rod 233. It should be noted that, before the copper pipe 70 is inserted, the first press-fitting mechanism 200 completes the assembly of the end cap 60 at the second end of the transmission shaft 10 and abuts against the end cap 60 installed at the second end of the transmission shaft 10, at this time, the first press-fitting mechanism 200 and the pushing mechanism 300 cooperate to clamp the second semi-finished product, and the second sleeve rod 233 penetrates the inner hole 11 of the transmission shaft 10, so as to facilitate the insertion of the copper pipe 70 and guide the copper pipe 70.
In step S923, the third linear module 420 drives the carrying fixture 430 to move continuously, so that the copper tube 70 pushes against the second sleeve rod 233 to extend out of the transmission shaft 10 under the guidance of the second sleeve rod 233, and then the method further includes:
S924, driving the top pressing assembly 230 to reset through the first linear module 210; s925, driving the bearing clamp 430 to move continuously through the third linear module 420, so as to insert the copper pipe 70 to a predetermined depth.
Illustratively, when the copper tube 70 is smoothly extended from the second end of the transmission shaft 10, the second sleeve rod 233 has reached the guiding purpose, and the pressing assembly 230 is driven to reset by the first linear module 210 at this time, so that the second sleeve rod 233 is retracted from the moving path of the copper tube 70, and the copper tube 70 is inserted to a predetermined depth under the driving of the third linear module 420, thereby completing the press-fitting of the copper tube 70. It should be noted that the lowest moving speed of the third linear module 420 is lower than that of the second linear module 410, so that the copper tube 70 can be slowly inserted into the transmission shaft 10 under the driving of the third linear module 420, so as to avoid the larger shaking amplitude of the copper tube 70 and the overlarge impact force when the copper tube 70 is abutted against the second loop bar 233.
Step S500, performing alignment and press-fitting on the part and the transmission shaft 10 by the first press-fitting mechanism 200, including:
S510, driving the pressing assembly 230 to move towards the transmission shaft 10 through the first linear module 210, so that the first sleeve rod 232 or the second sleeve rod 233 penetrates through the part; s520, loosening the part by turning over the clamping jaw 510 and resetting; and S530, during the moving process of the jacking assembly 230, the part and the transmission shaft 10 are aligned through the second sleeve rod 233, and the part is pressed through the jacking cylinder 231 or the first sleeve rod 232.
By way of example, taking press mounting of the first bearing 20 as an example, the first bearing 20 is placed in a space between the jacking component 230 and the transmission shaft 10 after the first bearing 20 is turned by 90 ° by the turning clamping jaw 510, the first linear module 210 drives the jacking component 230 to move towards the transmission shaft 10, during the moving process, the first sleeve rod 232 and the second sleeve rod 233 penetrate through the inner hole 11 of the first bearing 20, since the outer diameter of the first sleeve rod 232 is similar to the inner hole 11 of the first bearing 20, the first bearing 20 can be sleeved on the outer wall of the first sleeve rod 232, at this time, the turning clamping jaw 510 releases the first bearing 20 and resets, the first sleeve rod 232 drives the first bearing 20 to move together, during the moving process, the second sleeve rod 233 is inserted into the transmission shaft 10 and plays a role of alignment, the first sleeve rod 232 abuts against the transmission shaft 10 and stops under the blocking of the transmission shaft 10, and the jacking cylinder 231 continues to move, when the first sleeve rod 232 is compressed into the jacking cylinder 231, the jacking cylinder 231 presses the first bearing 20 towards the transmission shaft 10 until the first bearing 20 is pressed into place, and the first linear module 210 drives the jacking component 230 and the second sleeve rod 233 to separate from the transmission shaft 10. For the press fitting of the second bearing 50, the inner hole 11 of the second bearing 50 is sized to be similar to the outer diameter of the second sleeve rod 233, and the second bearing 50 can be sleeved on the second sleeve rod 233 and assembled into the transmission shaft 10 under the pressing action of the first sleeve rod 232 during the movement of the pressing assembly 230. During the press fitting process of the parts, the second end of the transmission shaft 10 abuts against the pushing mechanism 300, and the pushing mechanism 300 provides reverse support for the transmission shaft 10 so as to ensure that the assembly position of the transmission shaft 10 is unchanged. To facilitate the removal of the first and second stems 232, 233 after the press fitting of the parts is completed, the surfaces of the first and second stems 232, 233 are smoothed, such as by polishing or spraying a lubricating coating. For the press mounting of the end cover 60, the end cover 60 is clamped by the overturning clamping jaw 510 and the end cover 60 is placed in the space between the jacking component 230 and the transmission shaft 10, wherein the larger end of the end cover 60 faces the transmission shaft 10, the gap between the end cover 60 and the transmission shaft 10 is smaller, the jacking component 230 is close to and abutted against the end cover 60 under the driving of the first linear module 210, so that the second sleeve rod 233 passes through the end cover 60, at the moment, the end cover 60 is slightly loosened by the overturning clamping jaw 510, the end cover 60 can be abutted with the transmission shaft 10 under the pushing action of the jacking component 230, and then the end cover 60 is loosened by the overturning clamping jaw 510 and reset to avoid the moving path of the jacking component 230, so that the press mounting of the end cover 60 is completed.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present invention.
Claims (10)
1. The utility model provides a transmission structure equipment method, its characterized in that is applied to transmission structure equipment, transmission structure equipment includes rotary stage mechanism (100), first pressure equipment mechanism (200), pushing equipment mechanism (300), second pressure equipment mechanism (400), material tilting mechanism (500), feeding mechanism (600) and extracting mechanism (700), first pressure equipment mechanism (200) rotary stage mechanism (100), pushing equipment mechanism (300) with second pressure equipment mechanism (400) are arranged along first direction order, the adjacent side of rotary stage mechanism (100) is provided with hold-down mechanism (140), material tilting mechanism (500) are provided with upset clamping jaw (510), transmission structure equipment method includes:
Placing a transmission shaft (10) to be assembled on the rotary stage mechanism (100) and placing a copper pipe (70) to be assembled on the second press-fitting mechanism (400);
Starting assembly and compacting the transmission shaft (10) by the compaction mechanism (140);
Transferring the parts to be assembled from the feeding mechanism (600) to a turning clamping jaw (510) of the material turning mechanism (500) through the material taking mechanism (700) according to a preset assembling sequence;
Turning over the part by a preset angle through the turning-over clamping jaw (510) and moving the part between the first press-fitting mechanism (200) and the transmission shaft (10);
The parts and the transmission shaft (10) are aligned and press-fitted through the first press-fitting mechanism (200), and reverse support is provided for the transmission shaft (10) through the pushing mechanism (300);
Resetting the overturning clamping jaw (510), transferring the next part from the feeding mechanism (600) to the overturning clamping jaw (510) through the material taking mechanism (700), and performing alignment and press fitting through the first press fitting mechanism (200) until the part assembly of the first end of the transmission shaft (10) is completed, so as to obtain a first semi-finished product;
Reversing the first semi-finished product by the rotary carrier mechanism (100) so as to enable the second end of the transmission shaft (10) to face the first press-fitting mechanism (200);
According to a preset assembly sequence, transferring the part to be assembled at the second end of the transmission shaft (10) from the feeding mechanism (600) to a turnover clamping jaw (510) of the material turnover mechanism (500) through the material taking mechanism (700), and performing alignment and press fitting through the first press fitting mechanism (200) until the part assembly at the second end of the transmission shaft (10) is completed, so as to obtain a second semi-finished product;
the copper pipe (70) is inserted from the first end of the transmission shaft (10) and extends from the second end through the second press-fitting mechanism (400) so as to complete the assembly of the transmission structure.
2. The transmission structure assembly method according to claim 1, characterized in that said starting assembly and pressing said transmission shaft (10) by said pressing mechanism (140) further comprises thereafter:
and the transmission shaft (10) is pressed by the first pressing mechanism (200) so as to be matched with the pushing mechanism (300) for position calibration.
3. The method of assembling a transmission structure according to claim 1, wherein the pushing mechanism (300) includes a base (310), a first top block (320) and a second top block (330), the first top block (320) is disposed on the base (310), the second top block (330) is movably mounted on the base (310) and is located on a first side of the first top block (320), the second top block (330) is connected with a first lifting driving member, and the first semi-finished product is reversed by the rotary stage mechanism (100) so that a second end of the transmission shaft (10) faces the first pressing mechanism (200), and further includes:
The second top block (330) is driven to descend through the first lifting driving piece so as to avoid parts at the first end of the transmission shaft (10).
4. A transmission structure assembling method according to claim 3, wherein the pushing mechanism (300) further comprises a supporting plate (340), the first top block (320) is provided with a clearance hole (321), the supporting plate (340) is movably mounted on the base (310) and located on a second side of the first top block (320), the supporting plate (340) is connected with a second lifting driving piece and can partially shield the clearance hole (321), and the copper pipe (70) to be assembled is placed on the second press-fitting mechanism (400) and comprises:
A first end of a copper tube (70) to be assembled is placed on the second press-fitting mechanism (400), and a second end of the copper tube (70) is placed on the carrier plate (340) and partially within the clearance space (321).
5. The method of assembling a transmission structure according to claim 4, wherein said inserting and extending the copper tube (70) from the first end of the transmission shaft (10) to the second end by the second press-fitting mechanism (400) to complete the assembly of the transmission structure comprises:
Inserting the copper tube (70) from the first end of the drive shaft (10) through the second press-fitting mechanism (400);
When the copper pipe (70) is inserted to a predetermined depth, the supporting plate (340) is driven to descend by the second elevating driving member to expose the avoidance space (321).
6. The transmission structure assembly method according to any one of claims 1 to 5, characterized in that said reversing of said first semifinished product by said rotary stage mechanism (100) so as to orient the second end of said transmission shaft (10) towards said first press-fitting mechanism (200) further comprises, thereafter:
and the transmission shaft (10) is pressed by the first pressing mechanism (200) so as to be matched with the pushing mechanism (300) for position calibration.
7. The transmission structure assembling method according to any one of claims 1 to 5, wherein the second press-fitting mechanism (400) includes a second linear module (410), a third linear module (420) and a carrying jig (430), the third linear module (420) is mounted on the second linear module (410) with the same moving direction, the carrying jig (430) is mounted on the third linear module (420), the copper tube (70) is inserted from a first end and protruded from a second end of the transmission shaft (10) by the second press-fitting mechanism (400) to complete the transmission structure assembling, comprising:
The third linear module (420) and the bearing clamp (430) are driven to move towards the transmission shaft (10) through the second linear module (410), so that the copper pipe (70) is inserted to a preset depth from the first end of the transmission shaft (10) through the bearing clamp (430);
And the third linear module (420) drives the bearing clamp (430) to move continuously so that the copper pipe (70) extends out of the second end of the transmission shaft (10).
8. The method according to claim 7, wherein the first press-fitting mechanism (200) comprises a first linear module (210), a first sliding table (220) and a pressing assembly (230), the first sliding table (220) is mounted on the first linear module (210), the pressing assembly (230) is mounted on the first sliding table (220), the pressing assembly (230) comprises a pressing cylinder (231), a first sleeve rod (232) and a second sleeve rod (233), the first sleeve rod (232) is movably sleeved in the pressing cylinder (231) and partially extends out of an end of the pressing cylinder (231), a first elastic piece (234) is connected between the first sleeve rod (232) and the pressing cylinder (231), the second sleeve rod (233) is movably sleeved in the first sleeve rod (232) and partially extends out of an end of the second sleeve rod (233), the second sleeve rod (233) and the first sleeve rod (232) are movably sleeved in the pressing cylinder (231) and partially extends out of the end of the pressing cylinder (231), and the second sleeve rod (232) is connected with the second elastic piece (234) to enable the copper tube (430) to move continuously, and the second sleeve rod (430) is further extended out of the transmission shaft (10) through the transmission shaft (70):
the first linear module (210) drives the jacking component (230) to abut against the second semi-finished product, so that the second sleeve rod (233) is inserted into the transmission shaft (10);
the third linear module (420) drives the bearing clamp (430) to move to a preset depth so as to enable the end of the copper pipe (70) to be abutted with the second loop bar (233);
The third linear module (420) drives the bearing clamp (430) to move continuously, so that the copper pipe (70) pushes against the second loop bar (233) to extend out of the transmission shaft (10) under the guidance of the second loop bar (233).
9. The method of assembling a transmission structure according to claim 8, wherein said driving the carrying jig (430) by the third linear module (420) continues to move, so that the copper pipe (70) pushes against the second loop bar (233) to extend out of the transmission shaft (10) under the guidance of the second loop bar (233), and further comprising:
driving the jacking component (230) to reset through the first linear module (210);
And the third linear module (420) drives the bearing clamp (430) to move continuously so as to enable the copper pipe (70) to be inserted to a preset depth.
10. The method of assembling a transmission structure according to claim 8 or 9, wherein said aligning and press-fitting of said part and said transmission shaft (10) by said first press-fitting mechanism (200) comprises:
the pressing assembly (230) is driven to move towards the transmission shaft (10) through the first linear module (210), so that the first sleeve rod (232) or the second sleeve rod (233) penetrates through the part;
Loosening and resetting the part by the flip jaw (510);
During the movement of the jacking component (230), the part and the transmission shaft (10) are aligned through the second sleeve rod (233), and the part is pressed through the jacking cylinder (231) or the first sleeve rod (232).
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CN107097054A (en) * | 2017-05-25 | 2017-08-29 | 杭州泰尚机械有限公司 | A kind of automatic automobile oxygen sensor component press mounting system and its operating method |
CN110587297A (en) * | 2019-09-30 | 2019-12-20 | 慧眼自动化科技(广州)有限公司 | Connecting rod assembling device |
KR20200138901A (en) * | 2019-06-03 | 2020-12-11 | 씨스톤 테크놀로지스(주) | System and method of assembling annular components |
CN116276028A (en) * | 2022-12-08 | 2023-06-23 | 昆山倚天智能科技股份有限公司 | Automatic assembly production line and process for automobile door hinge |
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2024
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107097054A (en) * | 2017-05-25 | 2017-08-29 | 杭州泰尚机械有限公司 | A kind of automatic automobile oxygen sensor component press mounting system and its operating method |
KR20200138901A (en) * | 2019-06-03 | 2020-12-11 | 씨스톤 테크놀로지스(주) | System and method of assembling annular components |
CN110587297A (en) * | 2019-09-30 | 2019-12-20 | 慧眼自动化科技(广州)有限公司 | Connecting rod assembling device |
CN116276028A (en) * | 2022-12-08 | 2023-06-23 | 昆山倚天智能科技股份有限公司 | Automatic assembly production line and process for automobile door hinge |
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