CN118361663B - A pressure accumulator type pressure energy recovery device - Google Patents
A pressure accumulator type pressure energy recovery device Download PDFInfo
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- CN118361663B CN118361663B CN202410773772.2A CN202410773772A CN118361663B CN 118361663 B CN118361663 B CN 118361663B CN 202410773772 A CN202410773772 A CN 202410773772A CN 118361663 B CN118361663 B CN 118361663B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D1/00—Pipe-line systems
- F17D1/08—Pipe-line systems for liquids or viscous products
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D3/00—Arrangements for supervising or controlling working operations
- F17D3/01—Arrangements for supervising or controlling working operations for controlling, signalling, or supervising the conveyance of a product
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
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Abstract
Description
技术领域Technical Field
本申请涉及能量回收技术领域,尤其涉及一种蓄压式压力能回收装置。The present application relates to the field of energy recovery technology, and in particular to a pressure storage type pressure energy recovery device.
背景技术Background Art
目前,余压能回收装置的工作方式主要有两种,分别为离心式和正位移式。传统的离心式余压能回收装置只能做到余压能单级回收利用,因此能量回收效率仅有30%~50%,回收效率较低。在市场上占据主导地位的正位移式能量回收装置,其能量回收效率可达90%。然而,这种装置在运行期间需要频繁开关多个阀门,这容易导致水击现象,对整个装置造成损害,缩短装置的使用寿命,从而增加了回收成本。At present, there are two main working modes of residual pressure energy recovery devices, namely centrifugal and positive displacement. The traditional centrifugal residual pressure energy recovery device can only achieve single-stage recovery and utilization of residual pressure energy, so the energy recovery efficiency is only 30%~50%, which is low. The positive displacement energy recovery device, which dominates the market, has an energy recovery efficiency of up to 90%. However, this device requires frequent opening and closing of multiple valves during operation, which can easily lead to water hammer, damage the entire device, shorten the service life of the device, and increase the recovery cost.
因此,亟需提供新的回收方案,既能提高能量回收效率,又能减少回收成本。Therefore, there is an urgent need to provide new recycling solutions that can both improve energy recovery efficiency and reduce recycling costs.
发明内容Summary of the invention
有鉴于此,本申请的目的是提供一种蓄压式压力能回收装置,既能提高能量回收效率,又能减少回收成本。In view of this, the purpose of the present application is to provide a pressure storage type pressure energy recovery device, which can both improve the energy recovery efficiency and reduce the recovery cost.
为达到上述技术目的,本申请提供了一种蓄压式压力能回收装置,包括外部管道模块、压力交换模块以及内部管道模块;In order to achieve the above technical purpose, the present application provides a pressure storage type pressure energy recovery device, including an external pipeline module, a pressure exchange module and an internal pipeline module;
所述内部管道模块固定安装于所述外部管道模块内;The internal pipeline module is fixedly installed in the external pipeline module;
所述压力交换模块转动安装于所述外部管道模块与所述内部管道模块之间;The pressure exchange module is rotatably installed between the external pipeline module and the internal pipeline module;
所述外部管道模块包括外部模块主体;The external piping module includes an external module body;
所述外部模块主体上设有高压浓海水输入管道、泄压浓海水输出管道以及中压浓海水交换管道;The external module body is provided with a high-pressure concentrated seawater input pipeline, a pressure-relieved concentrated seawater output pipeline and a medium-pressure concentrated seawater exchange pipeline;
所述内部管道模块包括内部模块主体;The internal piping module includes an internal module body;
所述内部模块主体上设有低压海水输入管道、高压海水输出管道以及中压海水交换管道;The internal module body is provided with a low-pressure seawater input pipeline, a high-pressure seawater output pipeline and a medium-pressure seawater exchange pipeline;
所述中压海水交换管道中设有交换限压阀;The medium-pressure seawater exchange pipeline is provided with an exchange pressure-limiting valve;
所述高压海水输出管道中设有输出限压阀;An output pressure limiting valve is provided in the high-pressure seawater output pipeline;
所述压力交换模块包括交换模块主体;The pressure exchange module includes an exchange module body;
所述交换模块主体上设有压力交换腔组;The exchange module body is provided with a pressure exchange chamber group;
所述压力交换腔组包括一级压力交换腔以及二级压力交换腔;The pressure exchange chamber group includes a primary pressure exchange chamber and a secondary pressure exchange chamber;
所述一级压力交换腔以及所述二级压力交换腔中均设有活塞;The first-level pressure exchange chamber and the second-level pressure exchange chamber are both provided with pistons;
所述一级压力交换腔中还设有与所在的所述活塞连接的一级弹性件;The first-level pressure exchange chamber is also provided with a first-level elastic member connected to the piston;
所述二级压力交换腔中还设有与所在的所述活塞连接且弹性作用力低于所述一级弹性件的二级弹性件;The secondary pressure exchange chamber is also provided with a secondary elastic member connected to the piston and having an elastic force lower than that of the primary elastic member;
所述一级弹性件被配置为能够随连接的所述活塞活动而发生弹性形变;The primary elastic member is configured to be elastically deformable as the connected piston moves;
所述二级弹性件被配置为能够随连接的所述活塞活动而发生弹性形变;The secondary elastic member is configured to be elastically deformable as the connected piston moves;
在所述交换模块主体转动至第一相位时,所述一级压力交换腔的两端分别与所述高压浓海水输入管道以及高压海水输出管道连通,同时所述二级压力交换腔的两端分别与所述泄压浓海水输出管道以及所述低压海水输入管道连通;When the exchange module body rotates to the first phase, the two ends of the primary pressure exchange chamber are respectively connected to the high-pressure concentrated seawater input pipeline and the high-pressure seawater output pipeline, and the two ends of the secondary pressure exchange chamber are respectively connected to the pressure relief concentrated seawater output pipeline and the low-pressure seawater input pipeline;
在所述交换模块主体转动至第二相位时,所述一级压力交换腔的两端分别与所述中压浓海水交换管道以及所述中压海水交换管道的一端连通,同时所述二级压力交换腔的两端分别与所述中压浓海水交换管道以及所述中压海水交换管道的另一端连通。When the exchange module body rotates to the second phase, the two ends of the primary pressure exchange chamber are respectively connected to the medium-pressure concentrated seawater exchange pipeline and one end of the medium-pressure seawater exchange pipeline, and the two ends of the secondary pressure exchange chamber are respectively connected to the medium-pressure concentrated seawater exchange pipeline and the other end of the medium-pressure seawater exchange pipeline.
进一步地,所述压力交换腔组的对数为2n对;Furthermore, the number of pairs of the pressure exchange chamber groups is 2n pairs;
所述高压浓海水输入管道、所述泄压浓海水输出管道、中压浓海水交换管道以及中压海水交换管道的数量均为2n个;The number of the high-pressure concentrated seawater input pipeline, the pressure-relieved concentrated seawater output pipeline, the medium-pressure concentrated seawater exchange pipeline, and the medium-pressure seawater exchange pipeline is 2n;
其中,n≥1,且为整数。Wherein, n≥1 and is an integer.
进一步地,2n对所述压力交换腔组呈周向设置和/或纵向设置。Furthermore, 2n pairs of pressure exchange chamber groups are arranged circumferentially and/or longitudinally.
进一步地,所述n为1;Further, the n is 1;
所述压力交换腔组为四个,且绕所述内部模块主体间隔90°圆周分布;There are four pressure exchange chamber groups, which are distributed around the internal module body at intervals of 90°;
呈中心对称的一对所述压力交换腔组的所述一级压力交换腔形成第一一级压力交换腔,而其所述二级压力交换腔形成第一二级压力交换腔;The first-stage pressure exchange chamber of the pair of centrally symmetrical pressure exchange chamber groups forms a first first-stage pressure exchange chamber, and the second-stage pressure exchange chamber forms a first second-stage pressure exchange chamber;
呈中心对称的另一对所述压力交换腔组的所述一级压力交换腔形成第二一级压力交换腔,而其所述二级压力交换腔形成第二二级压力交换腔;The first-level pressure exchange chamber of another pair of the pressure exchange chamber groups that are centrally symmetrical forms a second first-level pressure exchange chamber, and the second-level pressure exchange chamber forms a second second-level pressure exchange chamber;
所述高压浓海水输入管道、所述泄压浓海水输出管道、中压浓海水交换管道以及中压海水交换管道的数量均为两个;The number of the high-pressure concentrated seawater input pipeline, the pressure-relieved concentrated seawater output pipeline, the medium-pressure concentrated seawater exchange pipeline, and the medium-pressure seawater exchange pipeline is two;
两个所述高压浓海水输入管道呈中心对称分布;The two high-pressure concentrated seawater input pipelines are centrally symmetrically distributed;
两个所述中压浓海水交换管道呈中心对称分布,且与两个所述高压浓海水输入管道分别相隔90°;The two medium-pressure concentrated seawater exchange pipelines are centrally symmetrically distributed and are 90° apart from the two high-pressure concentrated seawater input pipelines;
两个所述泄压浓海水输出管道呈中心对称分布;The two pressure-relieved concentrated seawater output pipelines are centrally symmetrically distributed;
两个所述中压海水交换管道呈中心对称分布,且与两个所述泄压浓海水输出管道分别相隔90°;The two medium-pressure seawater exchange pipes are centrally symmetrically distributed and are 90° apart from the two pressure-relief concentrated seawater output pipes;
在所述交换模块主体转动至第一相位时,两个所述第二一级压力交换腔分别连通一个所述高压浓海水输入管道,两个所述第二二级压力交换腔分别连通一个所述泄压浓海水输出管道以及一个所述低压海水输入管道;同时两个所述第一一级压力交换腔分别连通一个所述中压浓海水交换管道以及一个所述中压海水交换管道,同时两个所述第一二级压力交换腔分别连通一个所述中压浓海水交换管道以及一个所述中压海水交换管道;When the exchange module body rotates to the first phase, the two second-level pressure exchange chambers are respectively connected to one of the high-pressure concentrated seawater input pipelines, and the two second-level pressure exchange chambers are respectively connected to one of the pressure-relieved concentrated seawater output pipelines and one of the low-pressure seawater input pipelines; at the same time, the two first-level pressure exchange chambers are respectively connected to one of the medium-pressure concentrated seawater exchange pipelines and one of the medium-pressure seawater exchange pipelines, and at the same time, the two first-level pressure exchange chambers are respectively connected to one of the medium-pressure concentrated seawater exchange pipelines and one of the medium-pressure seawater exchange pipelines;
在所述交换模块主体转动至第二相位时,两个所述第一一级压力交换腔分别连通一个所述高压浓海水输入管道,两个所述第一二级压力交换腔分别连通一个所述泄压浓海水输出管道以及一个所述低压海水输入管道;同时两个所述第二一级压力交换腔分别连通一个所述中压浓海水交换管道以及一个所述中压海水交换管道,同时两个所述第二二级压力交换腔分别连通一个所述中压浓海水交换管道以及一个所述中压海水交换管道。When the exchange module body rotates to the second phase, the two first-level pressure exchange chambers are respectively connected to one of the high-pressure concentrated seawater input pipelines, and the two first-level pressure exchange chambers are respectively connected to one of the pressure-relieved concentrated seawater output pipelines and one of the low-pressure seawater input pipelines; at the same time, the two second-level pressure exchange chambers are respectively connected to one of the medium-pressure concentrated seawater exchange pipelines and one of the medium-pressure seawater exchange pipelines, and at the same time, the two second-level pressure exchange chambers are respectively connected to one of the medium-pressure concentrated seawater exchange pipelines and one of the medium-pressure seawater exchange pipelines.
进一步地,所述一级压力交换腔设置在所述二级压力交换腔上方。Furthermore, the primary pressure exchange chamber is arranged above the secondary pressure exchange chamber.
进一步地,所述输出限压阀设于所述高压海水输出管道的入口处。Furthermore, the output pressure limiting valve is arranged at the inlet of the high-pressure seawater output pipeline.
进一步地,所述交换限压阀设于所述中压海水交换管道的入口处。Furthermore, the exchange pressure limiting valve is arranged at the inlet of the medium-pressure seawater exchange pipeline.
进一步地,所述交换模块主体连接外部电机,受外部电机驱动而转动。Furthermore, the exchange module body is connected to an external motor and is driven to rotate by the external motor.
进一步地,所述一级弹性件为压缩弹簧;Further, the primary elastic member is a compression spring;
所述一级压力交换腔中一端固定有一级环形垫块;A primary annular gasket is fixed at one end of the primary pressure exchange chamber;
所述一级弹性件一端固定于所述一级环形垫块中,另一端固定于所述一级压力交换腔中的所述活塞的一侧面;One end of the primary elastic member is fixed in the primary annular gasket, and the other end is fixed to a side surface of the piston in the primary pressure exchange chamber;
所述一级环形垫块能够与所述活塞的一侧面接触相抵。The primary annular gasket can contact and abut against a side surface of the piston.
进一步地,所述二级弹性件为压缩弹簧;Further, the secondary elastic member is a compression spring;
所述二级压力交换腔中一端固定有二级环形垫块;A secondary annular gasket is fixed at one end of the secondary pressure exchange chamber;
所述二级弹性件一端固定于所述二级环形垫块中,另一端固定于所述二级压力交换腔中的所述活塞的一侧面;One end of the secondary elastic member is fixed in the secondary annular gasket, and the other end is fixed to a side surface of the piston in the secondary pressure exchange chamber;
所述二级环形垫块能够与所述活塞的一侧面接触相抵。The secondary annular gasket can contact and abut against a side surface of the piston.
从以上技术方案可以看出,本申请蓄压式压力能回收装置,在交换模块主体转动至第一相位时,经过高压浓海水输入管道输入的高压浓海水能够推动一级压力交换腔中的活塞运动,使得一级压力交换腔中的中压海水升压为高压海水再经过高压海水输出管道输出;同时二级压力交换腔中的二级弹性件恢复形变过程带动活塞运动将二级压力交换腔中的泄压浓海水从泄压浓海水输出管道输出,同时产生的负压将低压海水从低压海水输入管道吸入。在交换模块主体转动至第二相位时,一级压力交换腔中的一级弹性件恢复形变过程,将一级压力交换腔中经过一次压力交换的中压浓海水经过中压浓海水交换管道压入二级压力交换腔中,使得二级压力交换腔中的低压海水升压为中压海水并通过中压海水交换管道进入一级压力交换腔中。相比于传统的余压能回收装置,本申请的蓄压式压力能回收装置,能够实现对余压能的二级回收,提高了余压能回收效率;同时,压力交换腔能够根据需要采用对应数量以及对应纵向层数,实现进行灵活的排布以满足多种工作场合,提高空间利用率,节约回收成本。It can be seen from the above technical scheme that in the pressure storage type pressure energy recovery device of the present application, when the exchange module body rotates to the first phase, the high-pressure concentrated seawater input through the high-pressure concentrated seawater input pipeline can drive the piston movement in the primary pressure exchange chamber, so that the medium-pressure seawater in the primary pressure exchange chamber is pressurized to high-pressure seawater and then output through the high-pressure seawater output pipeline; at the same time, the secondary elastic member in the secondary pressure exchange chamber restores the deformation process to drive the piston movement to output the pressure-relieved concentrated seawater in the secondary pressure exchange chamber from the pressure-relieved concentrated seawater output pipeline, and the negative pressure generated at the same time sucks the low-pressure seawater from the low-pressure seawater input pipeline. When the exchange module body rotates to the second phase, the primary elastic member in the primary pressure exchange chamber restores the deformation process, and the medium-pressure concentrated seawater in the primary pressure exchange chamber that has undergone one pressure exchange is pressed into the secondary pressure exchange chamber through the medium-pressure concentrated seawater exchange pipeline, so that the low-pressure seawater in the secondary pressure exchange chamber is pressurized to medium-pressure seawater and enters the primary pressure exchange chamber through the medium-pressure seawater exchange pipeline. Compared with traditional residual pressure energy recovery devices, the pressure storage type pressure energy recovery device of the present application can realize secondary recovery of residual pressure energy, thereby improving the efficiency of residual pressure energy recovery; at the same time, the pressure exchange chamber can adopt corresponding numbers and corresponding longitudinal layers according to needs, so as to realize flexible arrangement to meet various working occasions, improve space utilization and save recovery costs.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
图1为本申请中提供的一种蓄压式压力能回收装置的上层剖视图;FIG1 is an upper cross-sectional view of a pressure accumulator type pressure energy recovery device provided in the present application;
图2为本申请中提供的一种蓄压式压力能回收装置的下层剖视图;FIG2 is a cross-sectional view of the lower layer of a pressure accumulator type pressure energy recovery device provided in the present application;
图3为本申请中提供的一种蓄压式压力能回收装置外部连通时的侧向竖直剖视图;FIG3 is a side vertical cross-sectional view of a pressure storage type pressure energy recovery device provided in the present application when it is connected to the outside;
图4为本申请中提供的一种蓄压式压力能回收装置内部连通时的侧向竖直剖视图;FIG4 is a side vertical cross-sectional view of a pressure accumulator type pressure energy recovery device provided in the present application when the internal parts are connected;
图5为本申请中提供的一种蓄压式压力能回收装置的第一相位/第三相位工作示意图;FIG5 is a schematic diagram of the first phase/third phase operation of a pressure accumulator pressure energy recovery device provided in the present application;
图6为本申请中提供的一种蓄压式压力能回收装置的第二相位/第四相位工作示意图;FIG6 is a schematic diagram of the second phase/fourth phase operation of a pressure accumulator type pressure energy recovery device provided in the present application;
图中:1、外部模块主体;2、交换模块主体;3、内部模块主体;4-1、第一一级压力交换腔;4-2、第二一级压力交换腔;5、中压浓海水交换管道;6、活塞;7、一级弹性件;8、中压海水交换管道;9-1、一级环形垫块;9-2、二级环形垫块;10、高压浓海水输入管道;11、高压海水输出管道;12、二级弹性件;13-1、第一二级压力交换腔;13-2、第二二级压力交换腔;14、低压海水输入管道;15、泄压浓海水输出管道;16-1、交换限压阀;16-2、输出限压阀。In the figure: 1. External module body; 2. Exchange module body; 3. Internal module body; 4-1. First level pressure exchange chamber; 4-2. Second level pressure exchange chamber; 5. Medium-pressure concentrated seawater exchange pipeline; 6. Piston; 7. First level elastic member; 8. Medium-pressure seawater exchange pipeline; 9-1. First level annular gasket; 9-2. Second level annular gasket; 10. High-pressure concentrated seawater input pipeline; 11. High-pressure seawater output pipeline; 12. Second level elastic member; 13-1. First level pressure exchange chamber; 13-2. Second level pressure exchange chamber; 14. Low-pressure seawater input pipeline; 15. Pressure relief concentrated seawater output pipeline; 16-1. Exchange pressure limiting valve; 16-2. Output pressure limiting valve.
具体实施方式DETAILED DESCRIPTION
下面将结合附图对本申请实施例的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请实施例一部分实施例,而不是全部的实施例。基于本申请实施例中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请实施例保护的范围。The technical solutions of the embodiments of the present application will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present application, not all of them. All other embodiments obtained by ordinary technicians in this field without creative work based on the embodiments in the embodiments of the present application are within the scope of protection of the embodiments of the present application.
在本申请实施例的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the embodiments of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the embodiments of the present application. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
在本申请实施例的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可更换连接,或一体地连接,可以是机械连接,也可以是电连接,可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请实施例中的具体含义。In the description of the embodiments of the present application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a replaceable connection, or an integral connection, a mechanical connection, or an electrical connection, a direct connection, or an indirect connection through an intermediate medium, or the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present application can be understood according to specific circumstances.
本申请实施例公开了一种蓄压式压力能回收装置。The embodiment of the present application discloses a pressure storage type pressure energy recovery device.
请参阅图1至图4,本申请实施例中提供的一种蓄压式压力能回收装置的一个实施例包括:Referring to FIG. 1 to FIG. 4 , an embodiment of a pressure accumulator type pressure energy recovery device provided in the embodiments of the present application includes:
外部管道模块、压力交换模块以及内部管道模块。External piping module, pressure exchange module and internal piping module.
如图1以及图2所示,内部管道模块固定安装于外部管道模块内,压力交换模块转动安装于外部管道模块与内部管道模块之间,内部管道模块、压力交换模块以及外部管道模块均呈圆柱状,以使得整体呈圆柱状,圆柱状设计,能够使得压力交换模块与外部管道模块以及内部管道模块之间更加紧密配合,提升密封性。As shown in Figures 1 and 2, the internal pipe module is fixedly installed in the external pipe module, and the pressure exchange module is rotatably installed between the external pipe module and the internal pipe module. The internal pipe module, the pressure exchange module and the external pipe module are all cylindrical, so that the whole is cylindrical. The cylindrical design can make the pressure exchange module and the external pipe module and the internal pipe module fit more closely, thereby improving the sealing.
针对外部管道模块设计来说,包括外部模块主体1,外部模块主体1为空心圆柱实体结构,具体不做限制;外部模块主体1上设有高压浓海水输入管道10、泄压浓海水输出管道15以及中压浓海水交换管道5。The external pipeline module design includes an external module body 1, which is a hollow cylindrical solid structure and is not specifically limited; the external module body 1 is provided with a high-pressure concentrated seawater input pipeline 10, a pressure-relieved concentrated seawater output pipeline 15 and a medium-pressure concentrated seawater exchange pipeline 5.
针对内部管道模块设计来说,包括内部模块主体3,内部模块主体3为圆柱实体结构,具体不做限制;内部模块主体3上设有低压海水输入管道14、高压海水输出管道11以及中压海水交换管道8;中压海水交换管道8中设有交换限压阀16-1;高压海水输出管道11中设有输出限压阀16-2。As for the design of the internal pipeline module, it includes an internal module body 3, which is a cylindrical solid structure and is not specifically limited; the internal module body 3 is provided with a low-pressure seawater input pipeline 14, a high-pressure seawater output pipeline 11 and a medium-pressure seawater exchange pipeline 8; the medium-pressure seawater exchange pipeline 8 is provided with an exchange pressure limiting valve 16-1; the high-pressure seawater output pipeline 11 is provided with an output pressure limiting valve 16-2.
如图3以及图4所示,针对压力交换模块设计来说,包括交换模块主体2,交换模块主体2为空心圆柱实体结构,具体不做限制;交换模块主体2上设有压力交换腔组;压力交换腔组包括一级压力交换腔以及二级压力交换腔;一级压力交换腔以及二级压力交换腔中均设有活塞6;一级压力交换腔中还设有与所在的活塞6连接的一级弹性件7;二级压力交换腔中还设有与所在的活塞6连接且弹性作用力低于一级弹性件7的二级弹性件12。可以理解的是,一级弹性件7为高弹力弹性件,而二级弹性件12为低弹力弹性件。As shown in FIG3 and FIG4, for the design of the pressure exchange module, it includes an exchange module body 2, which is a hollow cylindrical solid structure, and is not specifically limited; a pressure exchange chamber group is provided on the exchange module body 2; the pressure exchange chamber group includes a primary pressure exchange chamber and a secondary pressure exchange chamber; a piston 6 is provided in both the primary pressure exchange chamber and the secondary pressure exchange chamber; a primary elastic member 7 connected to the piston 6 is also provided in the primary pressure exchange chamber; a secondary elastic member 12 connected to the piston 6 and having an elastic force lower than the primary elastic member 7 is also provided in the secondary pressure exchange chamber. It can be understood that the primary elastic member 7 is a high-elastic elastic member, and the secondary elastic member 12 is a low-elastic elastic member.
一级弹性件7被配置为能够随连接的活塞6活动而发生弹性形变;二级弹性件12被配置为能够随连接的活塞6活动而发生弹性形变。The primary elastic member 7 is configured to be elastically deformed as the connected piston 6 moves; the secondary elastic member 12 is configured to be elastically deformed as the connected piston 6 moves.
在交换模块主体2转动至第一相位时,一级压力交换腔的两端分别与高压浓海水输入管道10以及高压海水输出管道11连通,同时二级压力交换腔的两端分别与泄压浓海水输出管道15以及低压海水输入管道14连通。When the exchange module body 2 rotates to the first phase, the two ends of the primary pressure exchange chamber are connected to the high-pressure concentrated seawater input pipeline 10 and the high-pressure seawater output pipeline 11 respectively, and the two ends of the secondary pressure exchange chamber are connected to the pressure relief concentrated seawater output pipeline 15 and the low-pressure seawater input pipeline 14 respectively.
在交换模块主体2转动至第二相位时,一级压力交换腔的两端分别与中压浓海水交换管道5以及中压海水交换管道8的一端连通,同时二级压力交换腔的两端分别与中压浓海水交换管道5以及中压海水交换管道8的另一端连通。When the exchange module body 2 rotates to the second phase, the two ends of the primary pressure exchange chamber are connected to the medium-pressure concentrated seawater exchange pipeline 5 and one end of the medium-pressure seawater exchange pipeline 8 respectively, and the two ends of the secondary pressure exchange chamber are connected to the medium-pressure concentrated seawater exchange pipeline 5 and the other end of the medium-pressure seawater exchange pipeline 8 respectively.
需要说明的是,本申请所设计的蓄压式压力能回收装置在相位交换过程中,各个压力交换腔进出口分别与内部模块主体3以及外部模块主体1相接,实现腔内完全封闭。It should be noted that, during the phase exchange process of the pressure storage pressure energy recovery device designed in the present application, the inlet and outlet of each pressure exchange chamber are respectively connected to the internal module body 3 and the external module body 1 to achieve complete closure of the chamber.
本申请蓄压式压力能回收装置,在交换模块主体2转动至第一相位时,经过高压浓海水输入管道10输入的高压浓海水能够推动一级压力交换腔中的活塞6运动,使得一级压力交换腔中的中压海水升压为高压海水再经过高压海水输出管道11输出;同时二级压力交换腔中的二级弹性件12恢复形变过程带动活塞6运动将二级压力交换腔中的泄压浓海水从泄压浓海水输出管道15输出,同时产生的负压将低压海水从低压海水输入管道14吸入。在交换模块主体2转动至第二相位时,一级压力交换腔中的一级弹性件7恢复形变过程,将一级压力交换腔中经过一次压力交换的中压浓海水经过中压浓海水交换管道5压入二级压力交换腔中,使得二级压力交换腔中的低压海水升压为中压海水并通过中压海水交换管道8进入一级压力交换腔中。相比于传统的余压能回收装置,本申请的蓄压式压力能回收装置,能够实现对余压能的二级回收,提高了余压能回收效率;同时,压力交换腔能够根据需要采用对应数量以及对应纵向层数,实现进行灵活的排布以满足多种工作场合,提高空间利用率,节约回收成本。In the pressure storage type pressure energy recovery device of the present application, when the exchange module body 2 rotates to the first phase, the high-pressure concentrated seawater input through the high-pressure concentrated seawater input pipeline 10 can push the piston 6 in the primary pressure exchange chamber to move, so that the medium-pressure seawater in the primary pressure exchange chamber is pressurized to high-pressure seawater and then output through the high-pressure seawater output pipeline 11; at the same time, the secondary elastic member 12 in the secondary pressure exchange chamber restores the deformation process to drive the piston 6 to output the decompressed concentrated seawater in the secondary pressure exchange chamber from the decompressed concentrated seawater output pipeline 15, and the negative pressure generated at the same time sucks the low-pressure seawater from the low-pressure seawater input pipeline 14. When the exchange module body 2 rotates to the second phase, the primary elastic member 7 in the primary pressure exchange chamber restores the deformation process, and the medium-pressure concentrated seawater in the primary pressure exchange chamber that has undergone one pressure exchange is pressed into the secondary pressure exchange chamber through the medium-pressure concentrated seawater exchange pipeline 5, so that the low-pressure seawater in the secondary pressure exchange chamber is pressurized to medium-pressure seawater and enters the primary pressure exchange chamber through the medium-pressure seawater exchange pipeline 8. Compared with traditional residual pressure energy recovery devices, the pressure storage type pressure energy recovery device of the present application can realize secondary recovery of residual pressure energy, thereby improving the efficiency of residual pressure energy recovery; at the same time, the pressure exchange chamber can adopt corresponding numbers and corresponding longitudinal layers according to needs, so as to realize flexible arrangement to meet various working occasions, improve space utilization and save recovery costs.
以上为本申请实施例提供的一种蓄压式压力能回收装置的实施例一,以下为本申请实施例提供的一种蓄压式压力能回收装置的实施例二,具体请参阅图1至图6。The above is Example 1 of a pressure storage type pressure energy recovery device provided in an embodiment of the present application. The following is Example 2 of a pressure storage type pressure energy recovery device provided in an embodiment of the present application. Please refer to Figures 1 to 6 for details.
基于上述实施例一的方案:Based on the solution of the above embodiment 1:
进一步地,为进一步提升余压能回收效率,压力交换腔组的对数设计为2n对;与之对应地,高压浓海水输入管道10、泄压浓海水输出管道15、中压浓海水交换管道5以及中压海水交换管道8的数量均为2n个,也即是各管道的数量与压力交换腔的数量需相匹配;其中,n≥1,且为整数。Furthermore, in order to further improve the efficiency of residual pressure energy recovery, the number of pairs of pressure exchange chamber groups is designed to be 2n pairs; correspondingly, the number of high-pressure concentrated seawater input pipelines 10, pressure-relief concentrated seawater output pipelines 15, medium-pressure concentrated seawater exchange pipelines 5, and medium-pressure seawater exchange pipelines 8 are all 2n, that is, the number of each pipeline must match the number of pressure exchange chambers; wherein n≥1 and is an integer.
进一步地,2n对压力交换腔组呈周向设置和/或纵向设置。以2对压力交换腔组为例,那么就是四个压力交换腔组,四个压力交换腔组可以是周向分布;以4对压力交换腔组为例,那么就是八个压力交换腔组,此时可以是上下分层设置,四个压力交换腔组设置在上层,而另外四个压力交换腔组设置在下层,具体可以根据实际需要进行变化设计,不做限制。Furthermore, 2n pairs of pressure exchange chamber groups are arranged circumferentially and/or longitudinally. Taking 2 pairs of pressure exchange chamber groups as an example, there are four pressure exchange chamber groups, and the four pressure exchange chamber groups can be distributed circumferentially; taking 4 pairs of pressure exchange chamber groups as an example, there are eight pressure exchange chamber groups, and in this case, they can be arranged in upper and lower layers, with four pressure exchange chamber groups arranged in the upper layer and the other four pressure exchange chamber groups arranged in the lower layer. The specific design can be changed according to actual needs without limitation.
进一步地,以n为1为例:Further, taking n as 1 as an example:
也即压力交换腔组为四个,四个压力交换组绕内部模块主体3间隔90°圆周分布。That is, there are four pressure exchange chamber groups, and the four pressure exchange chamber groups are distributed around the internal module body 3 at intervals of 90°.
为了方便说明,呈中心对称的一对压力交换腔组的一级压力交换腔作为第一一级压力交换腔4-1,而其二级压力交换腔作为第一二级压力交换腔13-1。For the convenience of explanation, the primary pressure exchange chamber of a pair of centrally symmetrical pressure exchange chamber groups is referred to as the first primary pressure exchange chamber 4-1, and the secondary pressure exchange chamber thereof is referred to as the first secondary pressure exchange chamber 13-1.
呈中心对称的另一对压力交换腔组的一级压力交换腔作为第二一级压力交换腔4-2,而其二级压力交换腔作为第二二级压力交换腔13-2。The primary pressure exchange chamber of another centrally symmetrical pair of pressure exchange chamber groups serves as the second primary pressure exchange chamber 4 - 2 , and the secondary pressure exchange chamber thereof serves as the second secondary pressure exchange chamber 13 - 2 .
对应地,高压浓海水输入管道10、泄压浓海水输出管道15、中压浓海水交换管道5以及中压海水交换管道8的数量均为两个。Correspondingly, the number of the high-pressure concentrated seawater input pipeline 10 , the pressure-relieved concentrated seawater output pipeline 15 , the medium-pressure concentrated seawater exchange pipeline 5 , and the medium-pressure seawater exchange pipeline 8 are all two.
两个高压浓海水输入管道10呈中心对称分布;两个中压浓海水交换管道5呈中心对称分布,且与两个高压浓海水输入管道10分别相隔90°。The two high-pressure concentrated seawater input pipelines 10 are distributed symmetrically to the center; the two medium-pressure concentrated seawater exchange pipelines 5 are distributed symmetrically to the center and are separated from the two high-pressure concentrated seawater input pipelines 10 by 90 degrees.
两个泄压浓海水输出管道15呈中心对称分布;两个中压海水交换管道8呈中心对称分布,且与两个泄压浓海水输出管道15分别相隔90°。The two pressure-relief concentrated seawater output pipes 15 are centrally symmetrically distributed; the two medium-pressure seawater exchange pipes 8 are centrally symmetrically distributed and are 90° apart from the two pressure-relief concentrated seawater output pipes 15 .
在交换模块主体2转动至第一相位时,两个第二一级压力交换腔4-2分别连通一个高压浓海水输入管道10,两个第二二级压力交换腔13-2分别连通一个泄压浓海水输出管道15以及一个低压海水输入管道14;同时两个第一一级压力交换腔4-1分别连通一个中压浓海水交换管道5以及一个中压海水交换管道8,同时两个第一二级压力交换腔13-1分别连通一个中压浓海水交换管道5以及一个中压海水交换管道8。When the exchange module body 2 rotates to the first phase, the two second-level pressure exchange chambers 4-2 are respectively connected to a high-pressure concentrated seawater input pipeline 10, and the two second-level pressure exchange chambers 13-2 are respectively connected to a pressure relief concentrated seawater output pipeline 15 and a low-pressure seawater input pipeline 14; at the same time, the two first-level pressure exchange chambers 4-1 are respectively connected to a medium-pressure concentrated seawater exchange pipeline 5 and a medium-pressure seawater exchange pipeline 8, and at the same time, the two first-level pressure exchange chambers 13-1 are respectively connected to a medium-pressure concentrated seawater exchange pipeline 5 and a medium-pressure seawater exchange pipeline 8.
在交换模块主体2转动至第二相位时,两个第一一级压力交换腔4-1分别连通一个高压浓海水输入管道10,两个第一二级压力交换腔13-1分别连通一个泄压浓海水输出管道15以及一个低压海水输入管道14;同时两个第二一级压力交换腔4-2分别连通一个中压浓海水交换管道5以及一个中压海水交换管道8,同时两个第二二级压力交换腔13-2分别连通一个中压浓海水交换管道5以及一个中压海水交换管道8。When the exchange module body 2 rotates to the second phase, the two first-level pressure exchange chambers 4-1 are respectively connected to a high-pressure concentrated seawater input pipeline 10, and the two first-level pressure exchange chambers 13-1 are respectively connected to a pressure relief concentrated seawater output pipeline 15 and a low-pressure seawater input pipeline 14; at the same time, the two second-level pressure exchange chambers 4-2 are respectively connected to a medium-pressure concentrated seawater exchange pipeline 5 and a medium-pressure seawater exchange pipeline 8, and at the same time, the two second-level pressure exchange chambers 13-2 are respectively connected to a medium-pressure concentrated seawater exchange pipeline 5 and a medium-pressure seawater exchange pipeline 8.
需说明的是,以压力交换腔组为四个且圆周分布为例,交换模块主体2具有四个相位,其中第一相位与第三相位对称,过程相同;第二相位与第四相位对称,过程相同。It should be noted that, taking the example of four pressure exchange chamber groups distributed circumferentially, the exchange module body 2 has four phases, wherein the first phase is symmetrical with the third phase and the process is the same; the second phase is symmetrical with the fourth phase and the process is the same.
进一步地,一级压力交换腔优选设置在二级压力交换腔上方,提高空间利用率。Furthermore, the primary pressure exchange chamber is preferably arranged above the secondary pressure exchange chamber to improve space utilization.
进一步地,输出限压阀16-2设于高压海水输出管道11的入口处。Furthermore, the output pressure limiting valve 16 - 2 is arranged at the inlet of the high-pressure seawater output pipeline 11 .
进一步地,交换限压阀16-1设于中压海水交换管道8的入口处。Furthermore, the exchange pressure limiting valve 16 - 1 is arranged at the inlet of the medium-pressure seawater exchange pipeline 8 .
进一步地,交换模块主体2连接外部电机(图中未示),受外部电机驱动而转动。Furthermore, the exchange module body 2 is connected to an external motor (not shown) and is driven to rotate by the external motor.
进一步地,如图5所示,为了方便安装布置,一级弹性件7优选为压缩弹簧。Further, as shown in FIG. 5 , in order to facilitate installation and arrangement, the primary elastic member 7 is preferably a compression spring.
一级压力交换腔中一端固定有一级环形垫块9-1,一级弹性件7一端固定于一级环形垫块9-1中,另一端固定于一级压力交换腔中的活塞6的一侧面,一级环形垫块9-1能够与活塞6的一侧面接触相抵。一级环形垫块9-1的设计能够避免一级弹性件7被过度压缩,从而保证其使用寿命。A primary annular pad 9-1 is fixed at one end of the primary pressure exchange chamber, one end of the primary elastic member 7 is fixed in the primary annular pad 9-1, and the other end is fixed to one side of the piston 6 in the primary pressure exchange chamber, and the primary annular pad 9-1 can contact and abut against one side of the piston 6. The design of the primary annular pad 9-1 can prevent the primary elastic member 7 from being over-compressed, thereby ensuring its service life.
进一步地,如图5所示,为了方便安装布置,二级弹性件12优选为压缩弹簧。Further, as shown in FIG. 5 , in order to facilitate installation and arrangement, the secondary elastic member 12 is preferably a compression spring.
二级压力交换腔中一端固定有二级环形垫块9-2;二级弹性件12一端固定于二级环形垫块9-2中,另一端固定于二级压力交换腔中的活塞6的一侧面;二级环形垫块9-2能够与活塞6的一侧面接触相抵。同理,二级环形垫块9-2的设计能够避免二级弹性件12被过度压缩,从而保证其使用寿命。A secondary annular pad 9-2 is fixed at one end of the secondary pressure exchange chamber; one end of the secondary elastic member 12 is fixed in the secondary annular pad 9-2, and the other end is fixed to a side surface of the piston 6 in the secondary pressure exchange chamber; the secondary annular pad 9-2 can contact and abut against a side surface of the piston 6. Similarly, the design of the secondary annular pad 9-2 can prevent the secondary elastic member 12 from being over-compressed, thereby ensuring its service life.
本申请蓄压式压力能回收装置的工作原理如下:The working principle of the pressure accumulator pressure energy recovery device of this application is as follows:
如图5所示,在第一相位时,第二一级压力交换腔4-2内充满中压海水,高压浓海水通过高压浓海水输入管道10进入第二一级压力交换腔4-2,推动活塞6并压缩一级弹性件7,使中压海水升压为高压海水,达到输出限压阀16-2设定的压力后通过高压海水输出管道11排出,而高压浓海水经过压力交换后降压为中压浓海水。压力交换模块在旋转中完成相应工作,可通过调节外部电机的功率控制其旋转速度,使得高压海水恰好完全排出时,第二一级压力交换腔4-2的入口旋转至与装置外壁完全贴合。As shown in FIG5 , in the first phase, the second primary pressure exchange chamber 4-2 is filled with medium-pressure seawater, and high-pressure concentrated seawater enters the second primary pressure exchange chamber 4-2 through the high-pressure concentrated seawater input pipe 10, pushing the piston 6 and compressing the primary elastic member 7, so that the medium-pressure seawater is pressurized to high-pressure seawater, and is discharged through the high-pressure seawater output pipe 11 after reaching the pressure set by the output pressure limiting valve 16-2, and the high-pressure concentrated seawater is reduced to medium-pressure concentrated seawater after pressure exchange. The pressure exchange module completes the corresponding work during rotation, and its rotation speed can be controlled by adjusting the power of the external motor, so that when the high-pressure seawater is just completely discharged, the inlet of the second primary pressure exchange chamber 4-2 rotates to completely fit the outer wall of the device.
第二二级压力交换腔13-2内充满传递过两次压力的泄压浓海水,处于压缩状态的二级弹性件12恢复形变时推动活塞6,将泄压浓海水推入泄压浓海水输出管道15排出,并在腔内形成负压,以将低压海水从低压海水输入管道14中吸入。当低压海水恰好完全充满第二二级压力交换腔13-2时,该第二二级压力交换腔13-2的入口旋转至与外部模块主体1完全贴合。上述第二一级压力交换腔4-2和第二二级压力交换腔13-2的工作同时进行。The second secondary pressure exchange chamber 13-2 is filled with decompressed concentrated seawater that has transmitted pressure twice. When the secondary elastic member 12 in the compressed state recovers its deformation, it pushes the piston 6 to push the decompressed concentrated seawater into the decompressed concentrated seawater output pipe 15 for discharge, and forms a negative pressure in the chamber to suck low-pressure seawater from the low-pressure seawater input pipe 14. When the low-pressure seawater just completely fills the second secondary pressure exchange chamber 13-2, the inlet of the second secondary pressure exchange chamber 13-2 rotates to completely fit with the external module body 1. The operations of the second primary pressure exchange chamber 4-2 and the second secondary pressure exchange chamber 13-2 are carried out simultaneously.
如图6所示,交换模块主体2旋转90°至第二相位时,第一一级压力交换腔4-1中压缩状态的一级弹性件7恢复形变时推动活塞6,使第一一级压力交换腔4-1内的中压浓海水经过中压浓海水交换管道5进入第一二级压力交换腔13-1。As shown in FIG6 , when the exchange module body 2 rotates 90° to the second phase, the first elastic member 7 in the compressed state in the first primary pressure exchange chamber 4-1 pushes the piston 6 when it recovers its deformation, so that the medium-pressure concentrated seawater in the first primary pressure exchange chamber 4-1 passes through the medium-pressure concentrated seawater exchange pipe 5 and enters the first and second pressure exchange chambers 13-1.
在第一二级压力交换腔13-1中,中压浓海水推动活塞6并压缩二级弹性件12,使低压海水升压成中压海水,达到交换限压阀16-1设定的压力后通过中压海水交换管道8进入第一一级压力交换腔4-1,而此时第一二级压力交换腔13-1中的中压浓海水降压后变为泄压浓海水。In the first and second pressure exchange chambers 13-1, the medium-pressure concentrated seawater pushes the piston 6 and compresses the second elastic member 12, so that the low-pressure seawater is pressurized into medium-pressure seawater. After reaching the pressure set by the exchange pressure limiting valve 16-1, it enters the first and second pressure exchange chambers 4-1 through the medium-pressure seawater exchange pipe 8. At this time, the medium-pressure concentrated seawater in the first and second pressure exchange chambers 13-1 is depressurized and becomes decompressed concentrated seawater.
至此完成压力交换腔组内的海水交换,海水恰好交换完毕时,压力交换腔组旋转至与装置外壁完全贴合。At this point, the exchange of seawater in the pressure exchange chamber group is completed. When the exchange of seawater is just completed, the pressure exchange chamber group rotates until it is completely in contact with the outer wall of the device.
经过第一相位和第二相位的工作后,该压力交换腔组完成了一次压力能回收;后继工作中,该压力交换腔组会通过旋转90°后到达第三相位,完成相应工作后,压力交换腔组在第三相位基础上再次旋转90°到达第四相位。装置在第三相位的工作与第一相位工作完全相同,在第四相位的工作与第二相位工作完全相同。通过压力交换模块的不断旋转,可实现余压能的持续回收。After working in the first and second phases, the pressure exchange chamber group completes a pressure energy recovery; in the subsequent work, the pressure exchange chamber group will reach the third phase after rotating 90°. After completing the corresponding work, the pressure exchange chamber group rotates 90° again on the basis of the third phase to reach the fourth phase. The work of the device in the third phase is exactly the same as that in the first phase, and the work in the fourth phase is exactly the same as that in the second phase. Through the continuous rotation of the pressure exchange module, the continuous recovery of residual pressure energy can be achieved.
以上对本申请所提供的一种蓄压式压力能回收装置进行了详细介绍,对于本领域的一般技术人员,依据本申请实施例的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本申请的限制。The above is a detailed introduction to a pressure storage type pressure energy recovery device provided in the present application. For a person skilled in the art, according to the idea of the embodiments of the present application, there may be changes in the specific implementation method and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.
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