CN118349808A - Fault detection method, device, electronic equipment, storage medium and system - Google Patents

Fault detection method, device, electronic equipment, storage medium and system Download PDF

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CN118349808A
CN118349808A CN202410758234.6A CN202410758234A CN118349808A CN 118349808 A CN118349808 A CN 118349808A CN 202410758234 A CN202410758234 A CN 202410758234A CN 118349808 A CN118349808 A CN 118349808A
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fault
knowledge base
condition data
combine harvester
information
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尹彦鑫
温昌凯
聂建慧
孟志军
秦五昌
张安琪
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Intelligent Equipment Technology Research Center of Beijing Academy of Agriculture and Forestry Sciences
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F18/00Pattern recognition
    • G06F18/20Analysing
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
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    • G01D21/02Measuring two or more variables by means not covered by a single other subclass
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M99/00Subject matter not provided for in other groups of this subclass
    • G01M99/005Testing of complete machines, e.g. washing-machines or mobile phones
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F16/00Information retrieval; Database structures therefor; File system structures therefor
    • G06F16/90Details of database functions independent of the retrieved data types
    • G06F16/901Indexing; Data structures therefor; Storage structures
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F18/00Pattern recognition
    • G06F18/20Analysing
    • G06F18/24Classification techniques

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Abstract

The invention provides a fault detection method, a fault detection device, electronic equipment, a storage medium and a storage system, which are applied to the technical field of agricultural mechanization. The method comprises the following steps: acquiring real-time operation working condition data of the combine harvester; retrieving a fault early warning knowledge base or a fault diagnosis knowledge base based on the real-time operation condition data; if the corresponding target fault type is retrieved from the fault early warning knowledge base, outputting fault early warning information of the target fault type; if the corresponding target fault type is retrieved from the fault diagnosis knowledge base, outputting fault diagnosis information of the target fault type; the fault diagnosis knowledge base comprises operation condition change information of different fault types before faults occur.

Description

故障检测方法、装置、电子设备、存储介质及系统Fault detection method, device, electronic device, storage medium and system

技术领域Technical Field

本发明涉及农业机械化技术领域,尤其涉及一种故障检测方法、装置、电子设备、存储介质及系统。The present invention relates to the technical field of agricultural mechanization, and in particular to a fault detection method, device, electronic equipment, storage medium and system.

背景技术Background technique

联合收获机为收获粮食作物提供了重要的装备支撑。在实际应用中,由于联合收获机的工作环境复杂、不同作物的成熟度、含水率、密度等存在差异、以及驾驶员操作不当等因素均易导致联合收获机的切割、脱粒、清选等关键作业部件出现故障,因此,为了不影响联合收获机的正常作业,对联合收获机进行快速、精准的故障预警与诊断是十分必要的。Combine harvesters provide important equipment support for harvesting grain crops. In actual applications, due to the complex working environment of combine harvesters, differences in maturity, moisture content, density, etc. of different crops, and improper operation by drivers, it is easy to cause failures in key operating parts such as cutting, threshing, and cleaning of combine harvesters. Therefore, in order not to affect the normal operation of combine harvesters, it is very necessary to conduct rapid and accurate fault warning and diagnosis of combine harvesters.

现有技术中,一般是在联合收获机的喂入搅龙、过桥、脱粒滚筒等关键作业部件上安装转速传感器和转矩传感器,通过监测这些作业部件的转速和转矩的变化规律,从而分析联合收获机是否存在故障并确定故障位置。In the prior art, speed sensors and torque sensors are generally installed on key operating parts of a combine harvester, such as a feeding auger, a bridge, and a threshing drum. By monitoring the changing patterns of the speed and torque of these operating parts, it is possible to analyze whether the combine harvester has a fault and determine the fault location.

然而,现有技术的故障诊断方法主要是根据单一传感器的实时检测信息进行判断,当联合收获机关键作业部件的转速和转矩在正常工作范围内发生突变时,极易造成误诊断,所以现有技术的故障诊断方法的故障分析能力较差。However, the fault diagnosis method of the prior art is mainly based on the real-time detection information of a single sensor. When the speed and torque of the key operating parts of the combine harvester suddenly change within the normal working range, it is very easy to cause misdiagnosis. Therefore, the fault diagnosis method of the prior art has poor fault analysis ability.

发明内容Summary of the invention

本发明提供一种故障检测方法、装置、电子设备、存储介质及系统,用以解决现有技术的故障诊断方法的故障分析能力较差的问题。The present invention provides a fault detection method, device, electronic equipment, storage medium and system, which are used to solve the problem that the fault diagnosis method in the prior art has poor fault analysis capability.

本发明提供一种故障检测方法,包括:获取联合收获机的实时作业工况数据;基于所述实时作业工况数据检索故障预警知识库或故障诊断知识库;若在所述故障预警知识库检索到对应的目标故障种类,则输出所述目标故障种类的故障预警信息;若在所述故障诊断知识库检索到对应的目标故障种类,则输出所述目标故障种类的故障诊断信息;其中,所述故障预警知识库包括不同的故障种类在故障发生前的作业工况变化信息,所述故障诊断知识库包括不同的故障种类在故障发生时的作业工况变化信息。The present invention provides a fault detection method, comprising: acquiring real-time operating condition data of a combine harvester; retrieving a fault warning knowledge base or a fault diagnosis knowledge base based on the real-time operating condition data; if a corresponding target fault type is retrieved from the fault warning knowledge base, outputting fault warning information of the target fault type; if a corresponding target fault type is retrieved from the fault diagnosis knowledge base, outputting fault diagnosis information of the target fault type; wherein the fault warning knowledge base includes operating condition change information of different fault types before the fault occurs, and the fault diagnosis knowledge base includes operating condition change information of different fault types when the fault occurs.

根据本发明提供一种的故障检测方法,所述获取联合收获机的实时作业工况数据之前,所述方法还包括:获取所述联合收获机的历史作业工况数据和故障种类;将所述故障种类与所述历史作业工况数据进行关联分析,得到每个故障种类在故障发生前的作业工况变化信息和故障发生时的作业工况变化信息;根据所有故障种类的、故障发生前的作业工况变化信息建立故障预警知识库,根据所有故障种类的、故障发生时的作业工况变化信息建立故障诊断知识库。According to a fault detection method provided by the present invention, before obtaining the real-time operating condition data of the combine harvester, the method also includes: obtaining the historical operating condition data and fault types of the combine harvester; correlating the fault types with the historical operating condition data to obtain the operating condition change information of each fault type before the fault occurs and the operating condition change information when the fault occurs; establishing a fault warning knowledge base based on the operating condition change information of all fault types before the fault occurs, and establishing a fault diagnosis knowledge base based on the operating condition change information of all fault types when the fault occurs.

根据本发明提供一种的故障检测方法,所述实时作业工况数据包括以下至少一项:发动机转速、喂入搅龙转速和转矩、过桥转速与转矩、脱粒滚筒转速与转矩、清选风机转速、振动筛频率、联合收获机作业速度;所述目标故障种类包括以下项中的至少一个:堵塞故障、皮带断裂、轴承失效。According to a fault detection method provided by the present invention, the real-time operating condition data includes at least one of the following: engine speed, feeding auger speed and torque, bridge speed and torque, threshing drum speed and torque, cleaning fan speed, vibrating screen frequency, and combine harvester operating speed; the target fault type includes at least one of the following items: blocking fault, belt breakage, and bearing failure.

根据本发明提供一种的故障检测方法,所述故障预警信息用于指示所述联合收获机的故障种类、故障位置以及预防措施;所述故障诊断信息用于指示所述联合收获机的故障种类、故障位置以及解决措施。According to a fault detection method provided by the present invention, the fault warning information is used to indicate the fault type, fault location and preventive measures of the combine harvester; the fault diagnosis information is used to indicate the fault type, fault location and solution of the combine harvester.

根据本发明提供一种的故障检测方法,所述获取联合收获机的实时作业工况数据,包括:通过数据传输模块从所述联合收获机的工况数据检测单元获取所述实时作业工况数据。According to a fault detection method provided by the present invention, the obtaining of real-time operating condition data of the combine harvester includes: obtaining the real-time operating condition data from a condition data detection unit of the combine harvester through a data transmission module.

本发明还提供一种故障检测装置,包括:获取模块和处理模块;所述获取模块,用于获取联合收获机的实时作业工况数据;所述处理模块,用于基于所述实时作业工况数据检索故障预警知识库或故障诊断知识库;若在所述故障预警知识库检索到对应的目标故障种类,则输出所述目标故障种类的故障预警信息;若在所述故障诊断知识库检索到对应的目标故障种类,则输出所述目标故障种类的故障诊断信息;其中,所述故障预警知识库包括不同的故障种类在故障发生前的作业工况变化信息,所述故障诊断知识库包括不同的故障种类在故障发生时的作业工况变化信息。The present invention also provides a fault detection device, comprising: an acquisition module and a processing module; the acquisition module is used to acquire real-time operating condition data of a combine harvester; the processing module is used to retrieve a fault warning knowledge base or a fault diagnosis knowledge base based on the real-time operating condition data; if the corresponding target fault type is retrieved from the fault warning knowledge base, the fault warning information of the target fault type is output; if the corresponding target fault type is retrieved from the fault diagnosis knowledge base, the fault diagnosis information of the target fault type is output; wherein the fault warning knowledge base includes operating condition change information of different fault types before the fault occurs, and the fault diagnosis knowledge base includes operating condition change information of different fault types when the fault occurs.

根据本发明提供一种的故障检测装置,所述获取模块,还用于获取所述联合收获机的历史作业工况数据和故障种类;所述处理模块,还用于将所述故障种类与所述历史作业工况数据进行关联分析,得到每个故障种类在故障发生前的作业工况变化信息和故障发生时的作业工况变化信息;根据所有故障种类的、故障发生前的作业工况变化信息建立故障预警知识库,根据所有故障种类的、故障发生时的作业工况变化信息建立故障诊断知识库。According to a fault detection device provided by the present invention, the acquisition module is also used to obtain the historical operating condition data and fault types of the combine harvester; the processing module is also used to correlate the fault types with the historical operating condition data to obtain the operating condition change information of each fault type before the fault occurs and the operating condition change information when the fault occurs; a fault warning knowledge base is established based on the operating condition change information of all fault types before the fault occurs, and a fault diagnosis knowledge base is established based on the operating condition change information of all fault types when the fault occurs.

根据本发明提供一种的故障检测装置,所述实时作业工况数据包括以下至少一项:发动机转速、喂入搅龙转速和转矩、过桥转速与转矩、脱粒滚筒转速与转矩、清选风机转速、振动筛频率、联合收获机作业速度;所述目标故障种类包括以下项中的至少一个:堵塞故障、皮带断裂、轴承失效。According to a fault detection device provided by the present invention, the real-time operating condition data includes at least one of the following: engine speed, feeding auger speed and torque, bridge speed and torque, threshing drum speed and torque, cleaning fan speed, vibrating screen frequency, and combine harvester operating speed; the target fault type includes at least one of the following items: blocking fault, belt breakage, and bearing failure.

根据本发明提供一种的故障检测装置,所述故障预警信息用于指示所述联合收获机的故障种类、故障位置以及预防措施;所述故障诊断信息用于指示所述联合收获机的故障种类、故障位置以及解决措施。According to a fault detection device provided by the present invention, the fault warning information is used to indicate the fault type, fault location and preventive measures of the combine harvester; the fault diagnosis information is used to indicate the fault type, fault location and solution of the combine harvester.

根据本发明提供一种的故障检测装置,所述获取模块,用于通过数据传输模块从所述联合收获机的工况数据检测单元获取所述实时作业工况数据。According to the fault detection device provided by the present invention, the acquisition module is used to acquire the real-time operating condition data from the operating condition data detection unit of the combine harvester through the data transmission module.

本发明还提供一种电子设备,包括存储器、处理器及存储在存储器上并可在处理器上运行的计算机程序,所述处理器执行所述程序时实现如上述任一种所述故障检测方法的步骤。The present invention also provides an electronic device, comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein when the processor executes the program, the steps of any of the above-mentioned fault detection methods are implemented.

本发明还提供一种非暂态计算机可读存储介质,其上存储有计算机程序,该计算机程序被处理器执行时实现如上述任一种所述故障检测方法的步骤。The present invention also provides a non-transitory computer-readable storage medium on which a computer program is stored. When the computer program is executed by a processor, the steps of any of the above-mentioned fault detection methods are implemented.

本发明还提供一种故障检测系统,包括联合收获机的工况数据检测单元、数据传输模块以及上述故障检测装置;所述故障检测装置包括服务器、联合收获机数字模型、故障预警知识库以及故障诊断知识库。The present invention also provides a fault detection system, including a combine harvester working condition data detection unit, a data transmission module and the above-mentioned fault detection device; the fault detection device includes a server, a combine harvester digital model, a fault warning knowledge base and a fault diagnosis knowledge base.

本发明提供的故障检测方法、装置、电子设备、存储介质及系统,可以获取联合收获机的实时作业工况数据;基于所述实时作业工况数据检索故障预警知识库或故障诊断知识库;若在所述故障预警知识库检索到对应的目标故障种类,则输出所述目标故障种类的故障预警信息;若在所述故障诊断知识库检索到对应的目标故障种类,则输出所述目标故障种类的故障诊断信息;其中,所述故障预警知识库包括不同的故障种类在故障发生前的作业工况变化信息,所述故障诊断知识库包括不同的故障种类在故障发生时的作业工况变化信息。通过该方案,可以基于实时作业工况数据检索故障预警知识库或故障诊断知识库,以输出故障预警信息或故障诊断信息,由于故障预警知识库包括不同的故障种类在故障发生前的作业工况变化信息,故障诊断知识库包括不同的故障种类在故障发生时的作业工况变化信息,因此,可以避免基于单一传感器信息诊断故障不精确甚至误诊断等现象,从而提高故障分析能力。The fault detection method, device, electronic device, storage medium and system provided by the present invention can obtain the real-time working condition data of the combine harvester; retrieve the fault warning knowledge base or fault diagnosis knowledge base based on the real-time working condition data; if the corresponding target fault type is retrieved in the fault warning knowledge base, the fault warning information of the target fault type is output; if the corresponding target fault type is retrieved in the fault diagnosis knowledge base, the fault diagnosis information of the target fault type is output; wherein the fault warning knowledge base includes the working condition change information of different fault types before the fault occurs, and the fault diagnosis knowledge base includes the working condition change information of different fault types when the fault occurs. Through this scheme, the fault warning knowledge base or the fault diagnosis knowledge base can be retrieved based on the real-time working condition data to output the fault warning information or the fault diagnosis information. Since the fault warning knowledge base includes the working condition change information of different fault types before the fault occurs, and the fault diagnosis knowledge base includes the working condition change information of different fault types when the fault occurs, it is possible to avoid the phenomenon of inaccurate or even misdiagnosis of faults based on single sensor information, thereby improving the fault analysis capability.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

图1是本发明提供的故障检测方法的流程示意图之一;FIG1 is a schematic diagram of a flow chart of a fault detection method provided by the present invention;

图2是本发明提供的故障检测系统的结构示意图;FIG2 is a schematic diagram of the structure of a fault detection system provided by the present invention;

图3是本发明提供的故障检测方法的流程示意图之二;FIG3 is a second flow chart of the fault detection method provided by the present invention;

图4是本发明提供的故障检测装置的结构示意图;FIG4 is a schematic diagram of the structure of a fault detection device provided by the present invention;

图5是本发明提供的电子设备的结构示意图。FIG. 5 is a schematic diagram of the structure of an electronic device provided by the present invention.

具体实施方式Detailed ways

为使本发明的目的、技术方案和优点更加清楚,下面将结合本发明中的附图,对本发明中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the drawings of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

需要说明的是,本发明实施例中,“示例性的”或者“例如”等词用于表示作例子、例证或说明。本发明实施例中被描述为“示例性的”或者“例如”的任何实施例或设计方案不应被解释为比其它实施例或设计方案更优选或更具优势。确切而言,使用“示例性的”或者“例如”等词旨在以具体方式呈现相关概念。It should be noted that, in the embodiments of the present invention, words such as "exemplary" or "for example" are used to indicate examples, illustrations or descriptions. Any embodiment or design scheme described as "exemplary" or "for example" in the embodiments of the present invention should not be interpreted as being more preferred or more advantageous than other embodiments or designs. Specifically, the use of words such as "exemplary" or "for example" is intended to present related concepts in a specific way.

需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者装置不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者装置所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括该要素的过程、方法、物品或者装置中还存在另外的相同要素。此外,需要指出的是,本发明实施方式中的方法和装置的范围不限按示出或讨论的顺序来执行功能,还可包括根据所涉及的功能按基本同时的方式或按相反的顺序来执行功能,例如,可以按不同于所描述的次序来执行所描述的方法,并且还可以添加、省去、或组合各种步骤。另外,参照某些示例所描述的特征可在其他示例中被组合。It should be noted that, in this article, the terms "comprise", "include" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprises one..." does not exclude the presence of other identical elements in the process, method, article or device including the element. In addition, it should be pointed out that the scope of the method and device in the embodiment of the present invention is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in reverse order according to the functions involved, for example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.

为了便于清楚描述本发明实施例的技术方案,在本发明实施例中,采用了“第一”、“第二”等字样对功能和作用基本相同的相同项或相似项进行区分,本领域技术人员可以理解“第一”、“第二”等字样并不是在对数量和执行次序进行限定。In order to clearly describe the technical solutions of the embodiments of the present invention, in the embodiments of the present invention, the words "first", "second", etc. are used to distinguish between the same items or similar items with basically the same functions and effects. Those skilled in the art can understand that the words "first", "second", etc. are not limiting the quantity and execution order.

本发明实施例为了阐释的目的而描述了一些示例性实施例,需要理解的是,本发明可通过附图中没有具体示出的其他方式来实现。The embodiments of the present invention describe some exemplary embodiments for the purpose of explanation. It should be understood that the present invention can be implemented in other ways that are not specifically shown in the drawings.

下面结合具体实施例和附图对上述实现方式进行详细的阐述。The above implementation is described in detail below with reference to specific embodiments and drawings.

如图1所示,本发明实施例提供一种故障检测方法,该故障检测方法可以应用于故障检测装置。该故障检测方法可以包括S101-S103:As shown in FIG1 , an embodiment of the present invention provides a fault detection method, which can be applied to a fault detection device. The fault detection method may include S101-S103:

S101、故障检测装置获取联合收获机的实时作业工况数据。S101. A fault detection device obtains real-time operating condition data of a combine harvester.

可选地,如图2所示,本发明实施例还提供一种故障检测系统,该故障检测系统包括工况数据检测单元、数据传输单元以及故障检测装置。该工况数据检测单元为联合收获机实体中的检测单元,该工况数据检测单元可以包括发动机转速传感器、喂入搅龙转速转矩传感器、过桥转速转矩传感器、滚筒转速转矩传感器、清选风机转速传感器、振动筛频率传感器、作业速度传感器以及与每个传感器对应的数据采集模块。该数据传输单元包括传输接口、处理器、传输模块以及电源管理、时钟、复位等外围电路。该故障检测装置包括服务器、联合收获机数字模型、故障预警知识库以及故障诊断知识库,联合收获机数字模型、故障预警知识库以及故障诊断知识库均运行在该服务器上。Optionally, as shown in FIG2 , an embodiment of the present invention further provides a fault detection system, which includes a working condition data detection unit, a data transmission unit, and a fault detection device. The working condition data detection unit is a detection unit in the combine harvester entity, and the working condition data detection unit may include an engine speed sensor, a feeding auger speed torque sensor, a bridge speed torque sensor, a drum speed torque sensor, a cleaning fan speed sensor, a vibrating screen frequency sensor, an operating speed sensor, and a data acquisition module corresponding to each sensor. The data transmission unit includes a transmission interface, a processor, a transmission module, and peripheral circuits such as power management, clock, and reset. The fault detection device includes a server, a digital model of the combine harvester, a fault warning knowledge base, and a fault diagnosis knowledge base, and the digital model of the combine harvester, the fault warning knowledge base, and the fault diagnosis knowledge base all run on the server.

可选地,故障检测装置可以通过数据传输模块从联合收获机的工况数据检测单元获取所述实时作业工况数据。Optionally, the fault detection device may obtain the real-time operating condition data from the operating condition data detection unit of the combine harvester through a data transmission module.

具体地,在联合收获机作业过程中,工况数据检测单元可以采集实时作业工况数据,并通过数据采集模块的总线传输给数据传输单元,数据传输单元可以将接收到的实时作业工况数据传输给故障检测装置的服务器。Specifically, during the operation of the combine harvester, the operating condition data detection unit can collect real-time operating condition data and transmit it to the data transmission unit through the bus of the data acquisition module. The data transmission unit can transmit the received real-time operating condition data to the server of the fault detection device.

可选地,上述实时作业工况数据可以包括以下至少一项:发动机转速、喂入搅龙转速和转矩、过桥转速与转矩、脱粒滚筒转速与转矩、清选风机转速、振动筛频率、联合收获机作业速度。Optionally, the above-mentioned real-time operating condition data may include at least one of the following: engine speed, feeding auger speed and torque, bridge speed and torque, threshing drum speed and torque, cleaning fan speed, vibrating screen frequency, and combine harvester operating speed.

可选地,上述传输接口可以为CAN接口,上述传输模块可以为4G或者5G传输模块。Optionally, the transmission interface may be a CAN interface, and the transmission module may be a 4G or 5G transmission module.

S102、故障检测装置基于所述实时作业工况数据检索故障预警知识库或故障诊断知识库。S102: The fault detection device searches a fault warning knowledge base or a fault diagnosis knowledge base based on the real-time operating condition data.

可选地,如图3所示,故障检测装置可以通过联合收获机数字模型在故障预警知识库和故障诊断知识库中检索获取到的实时作业工况数据,若在故障预警知识库匹配到与该实时作业工况数据匹配的工况特征,或者,在故障诊断知识库中匹配到与该实时作业工况数据匹配的故障特征,则进一步确定对应的故障种类。Optionally, as shown in Figure 3, the fault detection device can retrieve the real-time operating condition data from the fault warning knowledge base and the fault diagnosis knowledge base through the digital model of the combine harvester. If the operating condition characteristics that match the real-time operating condition data are matched in the fault warning knowledge base, or the fault characteristics that match the real-time operating condition data are matched in the fault diagnosis knowledge base, the corresponding fault type is further determined.

基于上述方案,由于联合收获机本身一般不具备存储大量历史作业信息和大规模模型训练与故障分析的能力,因此,通过联合收获机数字模型可以对联合收获机的实时作业工况数据和历史工况数据进行多维度、多层次分析,进而更准确地进行故障预警与诊断,以解决现有联合收获机故障诊断不精确的难题。Based on the above scheme, since the combine harvester itself generally does not have the ability to store a large amount of historical operation information and large-scale model training and fault analysis, the combine harvester digital model can be used to perform multi-dimensional and multi-level analysis on the real-time operating condition data and historical operating condition data of the combine harvester, thereby more accurately performing fault warning and diagnosis, in order to solve the problem of inaccurate fault diagnosis of existing combine harvesters.

可选地,如图3所示,在获取联合收获机的实时作业工况数据之前,故障检测装置可以获取所述联合收获机的关键部件的历史作业工况数据和联合收获机容易发生的故障种类;并通过联合收获机数字模型将所述故障种类与所述历史作业工况数据进行关联特征挖掘分析,得到每个故障种类在故障发生前的作业工况变化信息和故障发生时的作业工况变化信息;最后再根据所有故障种类的、故障发生前的作业工况变化信息建立故障预警知识库,根据所有故障种类的、故障发生时的作业工况变化信息建立故障诊断知识库。Optionally, as shown in FIG3 , before obtaining the real-time operating condition data of the combine harvester, the fault detection device may obtain the historical operating condition data of the key components of the combine harvester and the types of faults that are prone to occur in the combine harvester; and perform correlation feature mining analysis on the types of faults and the historical operating condition data through a digital model of the combine harvester to obtain the operating condition change information of each fault type before the fault occurs and the operating condition change information when the fault occurs; finally, a fault warning knowledge base is established based on the operating condition change information of all fault types before the fault occurs, and a fault diagnosis knowledge base is established based on the operating condition change information of all fault types when the fault occurs.

可选地,上述故障种类包括以下至少一个:堵塞故障、皮带断裂、轴承失效。Optionally, the above fault types include at least one of the following: a blocking fault, a belt breakage, and a bearing failure.

具体地,故障检测装置可以采用关联分析、神经网络、朴素贝叶斯等机器学习算法将联合收获机作业工况数据与联合收获机故障种类进行关联特征挖掘分析,以得到典型故障发生前各个关键部件的转速、转矩的变化规律、以及典型故障发生时各个关键部件的转速、转矩的变化规律,从而建立故障预警知识库和故障诊断知识库。Specifically, the fault detection device can use machine learning algorithms such as association analysis, neural networks, and naive Bayes to perform correlation feature mining analysis on the combine harvester operating condition data and the types of combine harvester faults, so as to obtain the change rules of the speed and torque of each key component before a typical fault occurs, and the change rules of the speed and torque of each key component when a typical fault occurs, thereby establishing a fault warning knowledge base and a fault diagnosis knowledge base.

基于上述方案,由于联合收获机的故障一般具有关联性特征,因此,基于大量历史作业工况数据进行综合分析,可以准确的掌握故障发生前和故障发生时的作业工况特征,从而为实时故障检测提供检索基础。Based on the above scheme, since the failures of combine harvesters generally have correlation characteristics, comprehensive analysis based on a large amount of historical operating condition data can accurately grasp the operating condition characteristics before and when the failure occurs, thereby providing a retrieval basis for real-time fault detection.

S103、若在所述故障预警知识库检索到对应的目标故障种类,则故障检测装置输出所述目标故障种类的故障预警信息;若在所述故障诊断知识库检索到对应的目标故障种类,则故障检测装置输出所述目标故障种类的故障诊断信息。S103. If the corresponding target fault type is retrieved from the fault warning knowledge base, the fault detection device outputs fault warning information of the target fault type; if the corresponding target fault type is retrieved from the fault diagnosis knowledge base, the fault detection device outputs fault diagnosis information of the target fault type.

可选地,上述目标故障种类包括以下项中的至少一个:堵塞故障、皮带断裂、轴承失效。Optionally, the above target fault type includes at least one of the following items: blocking fault, belt breakage, and bearing failure.

可选地,上述故障预警信息可以用于指示所述联合收获机的故障种类、故障位置以及预防措施;故障诊断信息可以用于指示所述联合收获机的故障种类、故障位置以及解决措施。Optionally, the above-mentioned fault warning information can be used to indicate the fault type, fault location and preventive measures of the combine harvester; the fault diagnosis information can be used to indicate the fault type, fault location and solution of the combine harvester.

具体地,联合收获机在作业过程中,其实时作业工况数据可以通过数据传输模块发送到故障检测装置的联合收获机数字模型中,以实现联合收获机实体与联合收获机数字模型的信息同步。联合收获机数字模型在获得实时作业工况数据后,可以不断检索故障预警知识库,对实体关键部件作业工况数据的变化规律进行特征匹配,当从故障预警知识库中匹配到联合收获机关键部件作业工况数据符合即将发生故障的工况变化规律时,联合收获机数字模型判定联合收获机即将发生某种故障,并将对应的故障预警信息发送给联合收获机进行故障预警,联合收获机驾驶员可根据该故障预警信息适当调整联合收获机的作业状态,从而避免发生故障。联合收获机实体在作业过程中出现故障时,联合收获机数字模型可以根据联合收获机发生故障前的关键部件的作业工况数据,在故障诊断知识库中进行匹配分析,当检索到联合收获机发生故障前关键部件作业工况数据与某项故障匹配时,则认为发生了该故障,并将该故障的故障种类、故障位置以及解决措施发送到联合收获机。联合收获机驾驶员根据该故障诊断信息进行下一步处理。Specifically, during the operation of the combine harvester, its real-time operating condition data can be sent to the digital model of the combine harvester in the fault detection device through the data transmission module to achieve information synchronization between the combine harvester entity and the digital model of the combine harvester. After obtaining the real-time operating condition data, the digital model of the combine harvester can continuously search the fault warning knowledge base and perform feature matching on the change law of the operating condition data of the key components of the entity. When the operating condition data of the key components of the combine harvester matched from the fault warning knowledge base conforms to the change law of the working condition of the impending fault, the digital model of the combine harvester determines that the combine harvester is about to have a certain fault, and sends the corresponding fault warning information to the combine harvester for fault warning. The combine harvester driver can appropriately adjust the operating state of the combine harvester according to the fault warning information to avoid the fault. When a combine harvester entity fails during operation, the digital model of the combine harvester can perform matching analysis in the fault diagnosis knowledge base based on the operating condition data of the key components of the combine harvester before the failure. When the operating condition data of the key components of the combine harvester before the failure matches a certain fault, the fault is considered to have occurred, and the fault type, fault location and solution of the fault are sent to the combine harvester. The combine harvester driver takes the next step based on the fault diagnosis information.

可选地,联合收获机数字模型在发送故障诊断信息后,可以将目标故障种类以及实时作业工况信息的变化规律作为新的故障诊断知识在故障诊断知识库中进行更新和补充。Optionally, after sending the fault diagnosis information, the combine harvester digital model may update and supplement the target fault type and the changing rules of the real-time operating condition information in the fault diagnosis knowledge base as new fault diagnosis knowledge.

本发明实施例中,可以基于实时作业工况数据检索故障预警知识库或故障诊断知识库,以输出故障预警信息或故障诊断信息,由于故障预警知识库包括不同的故障种类在故障发生前的作业工况变化信息,故障诊断知识库包括不同的故障种类在故障发生时的作业工况变化信息,因此,可以避免基于单一传感器信息诊断故障不精确甚至误诊断等现象,从而提高故障分析能力。In an embodiment of the present invention, a fault warning knowledge base or a fault diagnosis knowledge base can be retrieved based on real-time operating condition data to output fault warning information or fault diagnosis information. Since the fault warning knowledge base includes operating condition change information of different fault types before the fault occurs, and the fault diagnosis knowledge base includes operating condition change information of different fault types when the fault occurs, it is possible to avoid inaccurate or even misdiagnosis of faults based on single sensor information, thereby improving the fault analysis capability.

上述主要从方法的角度对本发明实施例提供的方案进行了介绍。为了实现上述功能,其包含了执行各个功能相应的硬件结构和/或软件模块。本领域技术人员应该很容易意识到,结合本文中所公开的实施例描述的各示例的单元及算法步骤,本发明实施例能够以硬件或硬件和计算机软件的结合形式来实现。某个功能究竟以硬件还是计算机软件驱动硬件的方式来执行,取决于技术方案的特定应用和设计约束条件。专业技术人员可以对每个特定的应用来使用不同方法来实现所描述的功能,但是这种实现不应认为超出本发明的范围。The above mainly introduces the solution provided by the embodiment of the present invention from the perspective of the method. In order to achieve the above functions, it includes hardware structures and/or software modules corresponding to the execution of each function. Those skilled in the art should easily realize that, in combination with the units and algorithm steps of each example described in the embodiment disclosed in this article, the embodiment of the present invention can be implemented in the form of hardware or a combination of hardware and computer software. Whether a function is executed in the form of hardware or computer software driving hardware depends on the specific application and design constraints of the technical solution. Professional and technical personnel can use different methods to implement the described functions for each specific application, but such implementation should not be considered to exceed the scope of the present invention.

本发明实施例提供的故障检测方法,执行主体可以为故障检测装置,或者该故障检测装置中的用于故障检测的控制模块。本发明实施例中以故障检测装置执行故障检测方法为例,说明本发明实施例提供的故障检测装置。The fault detection method provided in the embodiment of the present invention may be executed by a fault detection device or a control module for fault detection in the fault detection device. In the embodiment of the present invention, the fault detection device provided in the embodiment of the present invention is described by taking the fault detection device executing the fault detection method as an example.

需要说明的是,本发明实施例可以根据上述方法示例对故障检测装置进行功能模块的划分,例如,可以对应各个功能划分各个功能模块,也可以将两个或两个以上的功能集成在一个处理模块中。上述集成的模块既可以采用硬件的形式实现,也可以采用软件功能模块的形式实现。可选的,本发明实施例中对模块的划分是示意性的,仅仅为一种逻辑功能划分,实际实现时可以有另外的划分方式。It should be noted that the embodiment of the present invention can divide the functional modules of the fault detection device according to the above method example. For example, each functional module can be divided according to each function, or two or more functions can be integrated into one processing module. The above integrated module can be implemented in the form of hardware or in the form of software functional modules. Optionally, the division of modules in the embodiment of the present invention is schematic and is only a logical function division. There may be other division methods in actual implementation.

如图4所示,本发明实施例提供一种故障检测装置400。该故障检测装置400包括:获取模块401和处理模块402。所述获取模块401,可以用于获取联合收获机的实时作业工况数据;所述处理模块402,可以用于基于所述实时作业工况数据检索故障预警知识库或故障诊断知识库;若在所述故障预警知识库检索到对应的目标故障种类,则输出所述目标故障种类的故障预警信息;若在所述故障诊断知识库检索到对应的目标故障种类,则输出所述目标故障种类的故障诊断信息;其中,所述故障预警知识库包括不同的故障种类在故障发生前的作业工况变化信息,所述故障诊断知识库包括不同的故障种类在故障发生时的作业工况变化信息。As shown in FIG4 , an embodiment of the present invention provides a fault detection device 400. The fault detection device 400 includes: an acquisition module 401 and a processing module 402. The acquisition module 401 can be used to acquire real-time operating condition data of the combine harvester; the processing module 402 can be used to retrieve a fault warning knowledge base or a fault diagnosis knowledge base based on the real-time operating condition data; if the corresponding target fault type is retrieved from the fault warning knowledge base, the fault warning information of the target fault type is output; if the corresponding target fault type is retrieved from the fault diagnosis knowledge base, the fault diagnosis information of the target fault type is output; wherein, the fault warning knowledge base includes operating condition change information of different fault types before the fault occurs, and the fault diagnosis knowledge base includes operating condition change information of different fault types when the fault occurs.

可选地,所述获取模块401,还用于获取所述联合收获机的历史作业工况数据和故障种类;所述处理模块402,还用于将所述故障种类与所述历史作业工况数据进行关联分析,得到每个故障种类在故障发生前的作业工况变化信息和故障发生时的作业工况变化信息;根据所有故障种类的、故障发生前的作业工况变化信息建立故障预警知识库,根据所有故障种类的、故障发生时的作业工况变化信息建立故障诊断知识库。Optionally, the acquisition module 401 is also used to obtain historical operating condition data and fault types of the combine harvester; the processing module 402 is also used to correlate the fault types with the historical operating condition data to obtain the operating condition change information of each fault type before the fault occurs and the operating condition change information when the fault occurs; a fault warning knowledge base is established based on the operating condition change information of all fault types before the fault occurs, and a fault diagnosis knowledge base is established based on the operating condition change information of all fault types when the fault occurs.

可选地,所述实时作业工况数据包括以下至少一项:发动机转速、喂入搅龙转速和转矩、过桥转速与转矩、脱粒滚筒转速与转矩、清选风机转速、振动筛频率、联合收获机作业速度;所述目标故障种类包括以下项中的至少一个:堵塞故障、皮带断裂、轴承失效。Optionally, the real-time operating condition data includes at least one of the following: engine speed, feed auger speed and torque, bridge speed and torque, threshing drum speed and torque, cleaning fan speed, vibrating screen frequency, and combine harvester operating speed; the target fault type includes at least one of the following: blockage fault, belt breakage, and bearing failure.

可选地,所述故障预警信息用于指示所述联合收获机的故障种类、故障位置以及预防措施;所述故障诊断信息用于指示所述联合收获机的故障种类、故障位置以及解决措施。Optionally, the fault warning information is used to indicate the fault type, fault location and preventive measures of the combine harvester; the fault diagnosis information is used to indicate the fault type, fault location and solution of the combine harvester.

可选地,所述获取模块401,用于通过数据传输模块从所述联合收获机的工况数据检测单元获取所述实时作业工况数据。Optionally, the acquisition module 401 is used to acquire the real-time operating condition data from the operating condition data detection unit of the combine harvester through a data transmission module.

本发明实施例中,可以基于实时作业工况数据检索故障预警知识库或故障诊断知识库,以输出故障预警信息或故障诊断信息,由于故障预警知识库包括不同的故障种类在故障发生前的作业工况变化信息,故障诊断知识库包括不同的故障种类在故障发生时的作业工况变化信息,因此,可以避免基于单一传感器信息诊断故障不精确甚至误诊断等现象,从而提高故障分析能力。In an embodiment of the present invention, a fault warning knowledge base or a fault diagnosis knowledge base can be retrieved based on real-time operating condition data to output fault warning information or fault diagnosis information. Since the fault warning knowledge base includes operating condition change information of different fault types before the fault occurs, and the fault diagnosis knowledge base includes operating condition change information of different fault types when the fault occurs, it is possible to avoid inaccurate or even misdiagnosis of faults based on single sensor information, thereby improving the fault analysis capability.

图5示例了一种电子设备的实体结构示意图,如图5所示,该电子设备可以包括:处理器(processor)510、通信接口(Communications Interface)520、存储器(memory)530和通信总线540,其中,处理器510,通信接口520,存储器530通过通信总线540完成相互间的通信。处理器510可以调用存储器530中的逻辑指令,以执行故障检测方法,该方法包括:获取联合收获机的实时作业工况数据;基于所述实时作业工况数据检索故障预警知识库或故障诊断知识库;若在所述故障预警知识库检索到对应的目标故障种类,则输出所述目标故障种类的故障预警信息;若在所述故障诊断知识库检索到对应的目标故障种类,则输出所述目标故障种类的故障诊断信息;其中,所述故障预警知识库包括不同的故障种类在故障发生前的作业工况变化信息,所述故障诊断知识库包括不同的故障种类在故障发生时的作业工况变化信息。FIG5 illustrates a schematic diagram of the physical structure of an electronic device. As shown in FIG5 , the electronic device may include: a processor 510, a communication interface 520, a memory 530 and a communication bus 540, wherein the processor 510, the communication interface 520 and the memory 530 communicate with each other through the communication bus 540. The processor 510 may call the logic instructions in the memory 530 to execute the fault detection method, which includes: obtaining the real-time operating condition data of the combine harvester; retrieving a fault warning knowledge base or a fault diagnosis knowledge base based on the real-time operating condition data; if the corresponding target fault type is retrieved from the fault warning knowledge base, then outputting the fault warning information of the target fault type; if the corresponding target fault type is retrieved from the fault diagnosis knowledge base, then outputting the fault diagnosis information of the target fault type; wherein the fault warning knowledge base includes the operating condition change information of different fault types before the fault occurs, and the fault diagnosis knowledge base includes the operating condition change information of different fault types when the fault occurs.

此外,上述的存储器530中的逻辑指令可以通过软件功能单元的形式实现并作为独立的产品销售或使用时,可以存储在一个计算机可读取存储介质中。基于这样的理解,本发明的技术方案本质上或者说对现有技术做出贡献的部分或者该技术方案的部分可以以软件产品的形式体现出来,该计算机软件产品存储在一个存储介质中,包括若干指令用以使得一台计算机设备(可以是个人计算机,服务器,或者网络设备等)执行本发明各个实施例所述方法的全部或部分步骤。而前述的存储介质包括:U盘、移动硬盘、只读存储器(ROM,Read-Only Memory)、随机存取存储器(RAM,Random Access Memory)、磁碟或者光盘等各种可以存储程序代码的介质。In addition, the logic instructions in the above-mentioned memory 530 can be implemented in the form of a software functional unit and can be stored in a computer-readable storage medium when it is sold or used as an independent product. Based on this understanding, the technical solution of the present invention, in essence, or the part that contributes to the prior art or the part of the technical solution, can be embodied in the form of a software product, and the computer software product is stored in a storage medium, including a number of instructions for a computer device (which can be a personal computer, a server, or a network device, etc.) to perform all or part of the steps of the method described in each embodiment of the present invention. The aforementioned storage medium includes: U disk, mobile hard disk, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), disk or optical disk, etc. Various media that can store program codes.

另一方面,本发明还提供一种计算机程序产品,所述计算机程序产品包括存储在非暂态计算机可读存储介质上的计算机程序,所述计算机程序包括程序指令,当所述程序指令被计算机执行时,计算机能够执行上述各方法所提供的故障检测方法,该方法包括:获取联合收获机的实时作业工况数据;基于所述实时作业工况数据检索故障预警知识库或故障诊断知识库;若在所述故障预警知识库检索到对应的目标故障种类,则输出所述目标故障种类的故障预警信息;若在所述故障诊断知识库检索到对应的目标故障种类,则输出所述目标故障种类的故障诊断信息;其中,所述故障预警知识库包括不同的故障种类在故障发生前的作业工况变化信息,所述故障诊断知识库包括不同的故障种类在故障发生时的作业工况变化信息。On the other hand, the present invention also provides a computer program product, which includes a computer program stored on a non-transitory computer-readable storage medium, and the computer program includes program instructions. When the program instructions are executed by a computer, the computer can execute the fault detection method provided by the above-mentioned methods, and the method includes: obtaining real-time operating condition data of the combine harvester; retrieving a fault warning knowledge base or a fault diagnosis knowledge base based on the real-time operating condition data; if the corresponding target fault type is retrieved in the fault warning knowledge base, outputting the fault warning information of the target fault type; if the corresponding target fault type is retrieved in the fault diagnosis knowledge base, outputting the fault diagnosis information of the target fault type; wherein the fault warning knowledge base includes operating condition change information of different fault types before the fault occurs, and the fault diagnosis knowledge base includes operating condition change information of different fault types when the fault occurs.

又一方面,本发明还提供一种非暂态计算机可读存储介质,其上存储有计算机程序,该计算机程序被处理器执行时实现以执行上述各提供的故障检测方法,该方法包括:获取联合收获机的实时作业工况数据;基于所述实时作业工况数据检索故障预警知识库或故障诊断知识库;若在所述故障预警知识库检索到对应的目标故障种类,则输出所述目标故障种类的故障预警信息;若在所述故障诊断知识库检索到对应的目标故障种类,则输出所述目标故障种类的故障诊断信息;其中,所述故障预警知识库包括不同的故障种类在故障发生前的作业工况变化信息,所述故障诊断知识库包括不同的故障种类在故障发生时的作业工况变化信息。On the other hand, the present invention also provides a non-transitory computer-readable storage medium having a computer program stored thereon, which, when executed by a processor, is implemented to execute the above-mentioned fault detection methods, the methods comprising: obtaining real-time operating condition data of a combine harvester; retrieving a fault warning knowledge base or a fault diagnosis knowledge base based on the real-time operating condition data; if the corresponding target fault type is retrieved from the fault warning knowledge base, outputting fault warning information of the target fault type; if the corresponding target fault type is retrieved from the fault diagnosis knowledge base, outputting fault diagnosis information of the target fault type; wherein the fault warning knowledge base includes operating condition change information of different fault types before the fault occurs, and the fault diagnosis knowledge base includes operating condition change information of different fault types when the fault occurs.

以上所描述的装置实施例仅仅是示意性的,其中所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部模块来实现本实施例方案的目的。本领域普通技术人员在不付出创造性的劳动的情况下,即可以理解并实施。The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Those of ordinary skill in the art may understand and implement it without creative work.

通过以上的实施方式的描述,本领域的技术人员可以清楚地了解到各实施方式可借助软件加必需的通用硬件平台的方式来实现,当然也可以通过硬件。基于这样的理解,上述技术方案本质上或者说对现有技术做出贡献的部分可以以软件产品的形式体现出来,该计算机软件产品可以存储在计算机可读存储介质中,如ROM/RAM、磁碟、光盘等,包括若干指令用以使得一台计算机设备(可以是个人计算机,服务器,或者网络设备等)执行各个实施例或者实施例的某些部分所述的方法。Through the description of the above implementation methods, those skilled in the art can clearly understand that each implementation method can be implemented by means of software plus a necessary general hardware platform, and of course, can also be implemented by hardware. Based on this understanding, the above technical solution is essentially or the part that contributes to the prior art can be embodied in the form of a software product, and the computer software product can be stored in a computer-readable storage medium, such as ROM/RAM, a disk, an optical disk, etc., including a number of instructions for a computer device (which can be a personal computer, a server, or a network device, etc.) to execute the methods described in each embodiment or some parts of the embodiments.

最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (10)

1. A fault detection method, comprising:
acquiring real-time operation working condition data of the combine harvester;
retrieving a fault early warning knowledge base or a fault diagnosis knowledge base based on the real-time operation condition data;
If the corresponding target fault type is retrieved from the fault early warning knowledge base, outputting fault early warning information of the target fault type; if the corresponding target fault type is retrieved from the fault diagnosis knowledge base, outputting fault diagnosis information of the target fault type;
The fault diagnosis knowledge base comprises operation condition change information of different fault types before faults occur.
2. The method of claim 1, wherein prior to the acquiring real-time operating condition data of the combine, the method further comprises:
acquiring historical operation condition data and fault types of the combine harvester;
Performing association analysis on the fault types and the historical operation condition data to obtain operation condition change information of each fault type before occurrence of a fault and operation condition change information when the fault occurs;
And establishing a fault early warning knowledge base according to the operation condition change information of all fault types before the occurrence of the fault, and establishing a fault diagnosis knowledge base according to the operation condition change information of all fault types when the fault occurs.
3. The fault detection method of claim 1, wherein the real-time operating condition data comprises at least one of: engine speed, feeding auger speed and torque, gap bridge speed and torque, threshing cylinder speed and torque, cleaning fan speed, vibrating screen frequency, combine harvester operation speed;
the target fault category includes at least one of: blockage failure, belt breakage, bearing failure.
4. The fault detection method according to claim 1, wherein the fault pre-warning information is used to indicate a fault type, a fault location, and precautions of the combine harvester; the fault diagnosis information is used for indicating the fault type, fault position and solving measures of the combine harvester.
5. The method of claim 1, wherein the acquiring real-time operating condition data of the combine comprises:
and acquiring the real-time working condition data from a working condition data detection unit of the combine harvester through a data transmission module.
6. A fault detection device, comprising: the device comprises an acquisition module and a processing module;
the acquisition module is used for acquiring real-time operation working condition data of the combine harvester;
The processing module is used for retrieving a fault early warning knowledge base or a fault diagnosis knowledge base based on the real-time operation working condition data; if the corresponding target fault type is retrieved from the fault early warning knowledge base, outputting fault early warning information of the target fault type; if the corresponding target fault type is retrieved from the fault diagnosis knowledge base, outputting fault diagnosis information of the target fault type;
The fault diagnosis knowledge base comprises operation condition change information of different fault types before faults occur.
7. The fault detection device of claim 6, wherein,
The acquisition module is also used for acquiring historical operation working condition data and fault types of the combine harvester;
The processing module is further used for carrying out association analysis on the fault types and the historical operation condition data to obtain operation condition change information of each fault type before the occurrence of the fault and operation condition change information when the fault occurs; and establishing a fault early warning knowledge base according to the operation condition change information of all fault types before the occurrence of the fault, and establishing a fault diagnosis knowledge base according to the operation condition change information of all fault types when the fault occurs.
8. An electronic device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, characterized in that the processor implements the steps of the fault detection method according to any one of claims 1 to 5 when the program is executed.
9. A non-transitory computer readable storage medium, on which a computer program is stored, characterized in that the computer program, when executed by a processor, implements the steps in the fault detection method according to any one of claims 1 to 5.
10. A fault detection system comprises a working condition data detection unit, a data transmission module and a fault detection device of a combine harvester; the fault detection device comprises a server, a combine harvester digital model, a fault early warning knowledge base and a fault diagnosis knowledge base.
CN202410758234.6A 2024-06-13 2024-06-13 Fault detection method, device, electronic equipment, storage medium and system Pending CN118349808A (en)

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