CN118347894A - Moisture calibration system, method and storage medium - Google Patents

Moisture calibration system, method and storage medium Download PDF

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Publication number
CN118347894A
CN118347894A CN202410765180.6A CN202410765180A CN118347894A CN 118347894 A CN118347894 A CN 118347894A CN 202410765180 A CN202410765180 A CN 202410765180A CN 118347894 A CN118347894 A CN 118347894A
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China
Prior art keywords
moisture
moisture content
measurement data
calibration
percentage
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CN202410765180.6A
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罗辉辉
唐善斌
叶立平
张望
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Shenzhen Akusense Technology Co Ltd
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Shenzhen Akusense Technology Co Ltd
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Priority to CN202410765180.6A priority Critical patent/CN118347894A/en
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Abstract

The application relates to the technical field of sensors and discloses a moisture calibration system, a moisture calibration method and a storage medium. The moisture calibration system comprises: the device comprises an upper computer, a stirring device, a detection device and a drying device; the upper computer is used for configuring the type of the target material, the moisture starting percentage and the cut-off percentage of the target material and the step quantity of the moisture percentage; the stirring device is used for adding water with corresponding weight into the target material after the water content of the target material is pretreated, and stirring the water to obtain a second material; the detection device is used for measuring moisture of the second material to obtain first measurement data; the drying device is used for sampling the second material, drying the sampled sample, and setting the weight difference value of the sampled sample before and after drying as second measurement data; the upper computer is also used for carrying out data calculation according to the first measurement data and the second measurement data to obtain a calibration function, and sending the calibration function to the target moisture content detection equipment.

Description

Moisture calibration system, method and storage medium
Technical Field
The present application relates to the field of sensor technologies, and in particular, to a system, a method, and a storage medium for calibrating moisture.
Background
In the technical field of sensors, a microwave mode is generally adopted in a moisture detection device using a sensor, namely, a microwave moisture detection mode is generally used for detecting moisture of materials. For example, in the industrial and agricultural production, storage, transportation and use processes, the moisture content of the material is strictly required, the material which does not meet the moisture content may cause the product to lose function and performance or the production efficiency may not meet the requirements, and at this time, the moisture detection is generally performed on the material by the above-mentioned microwave moisture detection method. However, the attenuation influence degree of different material types and different moisture contents on microwaves is different, and the phenomenon of data drift or performance degradation can occur to related sensors in the moisture detection equipment along with the time, so that the moisture calibration of the microwave moisture detection equipment is required, in the calibration scene of the traditional microwave moisture detection equipment, the manual moisture calibration mainly operates manually, the problems of complex operation, frequent weighing data or inconsistent moisture volatilization influence of room temperature on the materials in different seasons exist in manual moisture calibration, the measurement time difference and inconsistent moisture volatilization influence of room temperature on the materials in different seasons, the data of the moisture calibration process are influenced, the measurement quantity error is greatly increased, the accuracy and consistency of the moisture calibration are influenced, and the accuracy difficulty of the moisture calibration of the materials is increased.
Disclosure of Invention
The technical problem solved by the embodiment of the application is that the calibration efficiency and accuracy of the water calibration of the traditional microwave water detection equipment are low.
In order to solve the technical problems, one technical scheme adopted by the embodiment of the application is as follows: there is provided a moisture calibration system comprising: the device comprises an upper computer, a stirring device, a detection device and a drying device; the upper computer is used for configuring the type of the target material, the moisture starting percentage of the target material, the moisture cut-off percentage of the target material, the moisture percentage stepping number, and calculating the moisture percentage stepping increment and the current moisture percentage value of the target material; the stirring device is used for adding water with corresponding weight into the target material according to the current water percentage value after the water content of the target material is preprocessed, and stirring the target material and the water to obtain a second material; the detection device is used for carrying out moisture measurement processing on the stirred second material through target moisture content detection equipment to obtain first moisture content measurement data, and sending the first moisture content measurement data to the upper computer; the drying device is used for sampling the second material after moisture measurement, drying a sampled sample obtained by sampling, recording a first weight of the sampled sample before drying and a second weight of the sampled sample after drying, setting a difference value between the first weight and the second weight as second moisture content measurement data, and sending the second moisture content measurement data to the upper computer; the upper computer is further used for performing data calculation according to the first moisture content measurement data and the second moisture content measurement data to obtain a moisture measurement calibration function, and sending the moisture measurement calibration function to the target moisture content detection device to obtain the calibrated moisture content detection device.
Optionally, the moisture calibration system further comprises a recovery device; the recovery device is used for recovering the second material after being sampled and transferring the remaining second material to the stirring device.
Optionally, the moisture calibration system further comprises a transmission device; the conveying device is used for conveying the second material obtained after stirring to the detection device and conveying the target material from an initial material pile to the stirring device.
Optionally, the stirring device comprises a water injection module, a first weighing module, a stirring motor and a stirring component; the water injection module is used for calculating the weight of water to be injected according to the current water percentage value and injecting water with the corresponding weight to the target material; the stirring motor is used for driving the stirring component to stir the target material filled with water according to a stirring instruction; the first weighing module is used for continuously weighing the target material in the water adding process, and returning the obtained weighing result to the water injection module.
Optionally, the drying device comprises a sampling module, a heating module and a second weighing module; the sampling module is used for sampling the second material after water content measurement according to preset sampling configuration data; the heating module is used for heating and drying the sampled sample obtained by sampling; and the second weighing module is used for continuously weighing the sampling sample in the heating and drying treatment process, and sending a drying stopping instruction to the heating module if the change range of the weight data in the continuous preset times is within the preset weight change threshold range.
Optionally, the detection device further comprises a device replacement module; the equipment replacement module is used for obtaining the to-be-calibrated moisture content detection equipment which is not subjected to moisture calibration, and replacing the calibrated moisture content detection equipment by the to-be-calibrated moisture content detection equipment.
Optionally, the upper computer further comprises a moisture calibration model module; the moisture calibration model module is used for carrying out data analysis according to the first moisture content measurement data and the second moisture content measurement data, generating a corresponding moisture calibration model according to the data analysis result, verifying the moisture calibration model by using the newly received first moisture content measurement data and the newly received second moisture content measurement data, and if the verification is passed, sending the moisture calibration model to the target moisture content detection equipment of the corresponding type.
In order to solve the technical problems, another technical scheme adopted by the embodiment of the application is as follows: the water calibration method is applied to the water calibration system and comprises the following steps: configuring a target material type, a moisture starting percentage of the target material, a moisture cut-off percentage of the target material, a moisture percentage stepping number and calculating a moisture percentage stepping increment and a current moisture percentage value of the target material through an upper computer; after the water content of the target material is preprocessed through a stirring device, adding water with corresponding weight into the target material according to the current water percentage value, and stirring the target material and the water to obtain a second material; performing moisture measurement processing on the stirred second material through target moisture content detection equipment by using a detection device to obtain first moisture content measurement data, and sending the first moisture content measurement data to the upper computer; sampling the second material after moisture measurement through a drying device, drying a sampled sample obtained by sampling, recording a first weight of the sampled sample before drying and a second weight of the sampled sample after drying, setting a difference value between the first weight and the second weight as second moisture content measurement data, and sending the second moisture content measurement data to the upper computer; calculating a new current moisture percentage value again according to the moisture percentage stepping quantity and the moisture percentage stepping increment, and executing the steps of obtaining the first moisture content measurement data and the second moisture content measurement data according to the new current moisture percentage value until the current moisture percentage value is equal to the moisture cut-off percentage; and performing data calculation according to the first moisture content measurement data and the second moisture content measurement data to obtain a moisture measurement calibration function, and sending the moisture measurement calibration function to the target moisture content detection equipment to obtain the calibrated moisture content detection equipment.
Optionally, after the step of until the current moisture percentage value is equal to the moisture cut-off percentage, the method further includes: and carrying out data analysis according to the first moisture content measurement data and the second moisture content measurement data, generating a corresponding moisture calibration model according to the data analysis result, verifying the moisture calibration model by using the newly received first moisture content measurement data and the newly received second moisture content measurement data, and if the verification is passed, transmitting the moisture calibration model to the target moisture content detection equipment of a corresponding type.
In order to solve the above technical problems, another technical solution adopted by the embodiment of the present application is: there is provided a non-volatile computer readable storage medium storing computer executable instructions that, when executed by an electronic device, cause the electronic device to perform a moisture calibration method as described above.
Compared with the situation of the related art, the water content calibration system provided by the application has the advantages that the upper computer is used for carrying out global control and data calculation on the water content calibration process, the stirring device, the detection device and the drying device are used for executing specific water content calibration steps, the corresponding calibration function is generated according to the first water content measurement data obtained by the detection device and the second water content measurement data obtained by the drying device, the water content calibration of the target water content detection equipment is completed through the calibration function, the accuracy and precision of water content calibration of materials are improved, the utilization rate of the materials and the automation degree of the water content calibration system are improved through the recovery device and the transmission device, the comprehensive cost is further reduced, and the running efficiency of the system is further improved.
Drawings
One or more embodiments are illustrated by way of example and not limitation in the figures of the accompanying drawings, in which like references indicate similar elements, and in which the figures of the drawings are not to scale, unless expressly stated otherwise.
FIG. 1 is a schematic diagram of a system architecture of a moisture calibration system according to an embodiment of the present application.
Fig. 2 is a schematic structural diagram of a stirring device in a moisture calibration system according to an embodiment of the present application.
Fig. 3 is a schematic structural diagram of a drying device in the moisture calibration system according to the embodiment of the present application.
Fig. 4 is a schematic diagram of an execution flow of a moisture calibration method according to an embodiment of the present application.
Detailed Description
The present application will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present application more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the application.
It should be noted that, if not in conflict, the features of the embodiments of the present application may be combined with each other, which are all within the protection scope of the present application. In addition, while the division of functional blocks is performed in a device diagram and the logic sequence is shown in a flowchart, in some cases, the steps shown or described may be performed in a different order than the block division in a device diagram or the sequence in a flowchart.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. The term "and/or" as used in this specification includes any and all combinations of one or more of the associated listed items.
For the sake of understanding the present embodiment, first, a detailed description will be given of a moisture calibration system 100 disclosed in the present embodiment, referring to fig. 1, fig. 1 is a system configuration diagram of a moisture calibration system 100 according to the present embodiment, including: the upper computer 10, the stirring device 20, the detecting device 30 and the drying device 40.
The upper computer 10 is used for configuring the type of the target material, the moisture starting percentage of the target material, the moisture cut-off percentage of the target material, the step number of the moisture percentage, and calculating the step increment of the moisture percentage and the current moisture percentage value of the target material. For example, the target material may be sand, corn, soybean, rice, etc., the initial moisture percentage represents the initial moisture content of the target material when it starts to be moisture-calibrated, the cut-off moisture percentage represents the end moisture content of the target material when it ends to be moisture-calibrated, the number of steps of the moisture percentage represents the number of times of moisture calibration required from the initial moisture percentage to the cut-off moisture percentage, each time of the moisture calibration operation is calculated as a step, and the increment of the step of the moisture percentage, that is, the percentage value that the current moisture percentage value needs to be increased in each time of the step of the moisture calibration operation, may be directly calculated on the basis of the calculated step.
The stirring device 20 is used for adding water with corresponding weight to the target material according to the current water percentage value of the target material after preprocessing the water content of the target material, and stirring the target material and the water to obtain a second material. The pretreatment of the moisture content of the target material generally reduces the moisture content of the target material to a preset range in a preset manner, for example, reduces the moisture content of sand to be moisture calibrated to a range of 0 to 1% in advance.
As an alternative implementation manner, please continue to refer to fig. 2, fig. 2 is a schematic structural diagram of a stirring device in the moisture calibration system according to an embodiment of the present application. The stirring device 20 may further comprise a water injection module 201, a first weighing module 202, a stirring motor 203 and a stirring member 204. The water injection module 201 is configured to calculate a weight of water to be injected according to a current water percentage value of the target material, and then inject water with a corresponding weight into the target material. The stirring motor 203 is configured to drive the stirring member 204 in accordance with a stirring command to sufficiently stir the target material to which water has been injected. The first weighing module 202 is used for continuously weighing the target material in the water adding process, and then returns the obtained weighing result to the water injection module 201, at this time, the water injection module 201 can receive the real-time water adding weight, the accuracy of the water adding weight is ensured through the data calculation, the accuracy of the water adding weight is further ensured through monitoring the real-time weight change in the water adding process, the accuracy is further improved for the water content setting of the target material, and the accuracy of water calibration of the target material is also improved.
The detecting device 30 is configured to perform a moisture measurement process on the stirred second material by using a target moisture content detecting apparatus, obtain first moisture content measurement data, and send the first moisture content measurement data to the upper computer 10.
As an alternative embodiment, the detecting device 30 further includes a device replacement module 301. The device replacement module 301 is configured to obtain a to-be-calibrated moisture content detection device that is not subjected to moisture calibration, replace the calibrated moisture content detection device with the to-be-calibrated moisture content detection device, implement automatic operation of moisture calibration on the moisture content detection device, and improve efficiency of moisture calibration. Each piece of moisture content detection equipment has a unique equipment identification code, and the state of each piece of moisture content detection equipment can be divided into: and (5) calibrating, and calibrating in the middle of calibration. It should be noted that, a plurality of sets of the above-mentioned moisture calibration systems 100 may be arranged according to an actual implementation scenario, and then according to the processing capability of each set of the moisture calibration systems 100, the moisture calibration tasks of the to-be-calibrated moisture content detection devices are flexibly allocated, for example, after 5 sets of the above-mentioned moisture calibration systems 100 are deployed in one site, wherein 1 set of the moisture content detection devices corresponding to the remaining to-be-calibrated state have fewer numbers, and then more moisture content detection devices to be calibrated by moisture may be allocated to the moisture calibration system 100.
The drying device 40 is configured to sample the second material after moisture measurement, perform drying treatment on a sample obtained by sampling, record a first weight of the sample before drying and a second weight of the sample after drying, calculate an absolute value of a difference between the first weight and the second weight, set the absolute value of the difference as second moisture content measurement data, that is, the content of moisture evaporated by drying, and finally send the second moisture content data to the upper computer 10. It should be specifically noted that, in the process of drying the second material, the second material needs to be continuously weighed to observe that the change of the weight data of the second material in the continuous preset time period or the continuous preset weighing times is within the preset weight change threshold range (for example, the change of the weight data of the continuous three times is within the range of 0 to 3%), so that the second material is completely dried, and the accuracy of the moisture content data obtained by the drying mode is further ensured.
As an alternative implementation manner, please continue to refer to fig. 3, fig. 3 is a schematic structural diagram of a drying device in the moisture calibration system according to an embodiment of the present application. Drying apparatus 40 may further include a sampling module 401, a heating module 402, and a second weighing module 403. The sampling module 401 is configured to sample the second material after moisture measurement according to preset sampling configuration data. The heating module 402 is used for performing heating and drying treatment on the sampled sample obtained by sampling. The second weighing module 403 is configured to continuously weigh the sampled sample during the heating and drying process, and if a change range of weighing result data obtained in a continuous preset number of times or a continuous preset time is within a preset weight change range, send a drying stopping instruction to the heating module 402, so that the heating module 402 stops heating the second material, thereby preventing overheating to control data accuracy and security of the moisture calibration process.
As an optional implementation manner, after the moisture calibration of the target material is performed for the corresponding times according to the moisture start percentage, the moisture stop percentage, and the moisture percentage stepping number configured by the upper computer 10, the first moisture content measurement data and the second moisture content measurement data with a certain data amount can be accumulated, the data calculation is performed through the first moisture content measurement data and the second moisture content measurement data, the corresponding moisture measurement calibration function can be obtained, and finally the calibration of the current moisture content detection device is completed by sending the moisture measurement calibration function.
As a preferred embodiment, the moisture calibration system 100 further includes a recovery device. The recovery device is used for recovering the second material after being sampled and transferring the remaining second material to the stirring device 20. The recycling device can realize the recycling of the target material in the moisture calibration process, further reduces the cost in the moisture calibration process, and improves the treatment efficiency of the moisture calibration process.
As another preferred embodiment, the moisture calibration system 100 further includes a transmission device. The transfer device is used for transferring the second material obtained after stirring to the detection device 30 and transferring the target material from the initial material pile to the stirring device 20. The transmission device can be connected among the devices, so that the automation degree of the moisture calibration process can be further improved, the labor cost of the moisture calibration process is reduced, and the processing efficiency of the moisture calibration process is also improved.
As yet another preferred embodiment, the host computer 10 further includes a moisture calibration model module. The moisture calibration model module is configured to perform data analysis according to the first moisture content measurement data and the second moisture content measurement data, generate a corresponding moisture calibration model according to a result of the data analysis, and verify the obtained moisture calibration model by using the newly received first moisture content measurement data and the newly received second moisture content measurement data, and if the verification is passed, send the moisture calibration model to a corresponding type of target moisture content detection device (the detection device 30 may simultaneously set at least two moisture content detection devices for detection, and whether the moisture calibration model can be used or not needs to be determined according to factors such as a system and configuration of the moisture content detection device). In addition, the water calibration model can be added with variable data such as ambient temperature, ambient humidity, material types and the like which influence the accuracy of water calibration, so that the accuracy of a water calibration result is further improved.
According to the moisture calibration system provided by the embodiment of the application, the upper computer is used for carrying out global control and data calculation on the moisture calibration process, the stirring device, the detection device and the drying device are used for executing specific moisture calibration steps, the corresponding calibration function is generated according to the first moisture content measurement data obtained by the detection device and the second moisture content measurement data obtained by the drying device, the moisture calibration of the target moisture content detection equipment is completed through the calibration function, the accuracy and precision of the moisture calibration of materials are improved, the utilization rate of the materials and the automation degree of the moisture calibration system are improved through the recovery device and the transmission device, and the comprehensive cost is further reduced and the operation efficiency of the system is improved.
With continued reference to fig. 4, fig. 4 is a schematic diagram illustrating an execution flow of the moisture calibration method according to the embodiment of the present application, which is applied to the moisture calibration system 100 described above. The water calibration method provided by the embodiment of the present application will be described below by taking the implementation main body as an example of the water calibration system 100, and specifically includes the following steps: s10, configuring the type of the target material, the moisture starting percentage of the target material, the moisture cut-off percentage of the target material, the moisture percentage stepping number and calculating the moisture percentage stepping increment and the current moisture percentage value of the target material through an upper computer.
S20, after the water content of the target material is preprocessed through the stirring device, water with the corresponding weight is added into the target material according to the current water percentage value, and stirring treatment is carried out on the target material and the water, so that a second material is obtained.
S30, performing moisture measurement processing on the stirred second material through target moisture content detection equipment by using a detection device to obtain first moisture content measurement data, and sending the first moisture content measurement data to an upper computer.
S40, sampling the second material after moisture measurement through a drying device, drying the sampled sample obtained by sampling, recording the first weight of the sampled sample before drying and the second weight of the sampled sample after drying, setting the difference value between the first weight and the second weight as second moisture content measurement data, and sending the second moisture content measurement data to the upper computer.
S50, recalculating a new current moisture percentage value according to the moisture percentage stepping number and the moisture percentage stepping increment, and executing the steps of obtaining the first moisture content measurement data and the second moisture content measurement data according to the new current moisture percentage value until the current moisture percentage value is equal to the moisture cut-off percentage.
And S60, performing data calculation according to the first moisture content measurement data and the second moisture content measurement data to obtain a moisture measurement calibration function, and sending the moisture measurement calibration function to target moisture content detection equipment to obtain calibrated moisture content detection equipment.
As a preferred embodiment, after the step S50, data analysis may be further performed according to the first moisture content measurement data and the second moisture content measurement data, a corresponding moisture calibration model may be generated according to a result of the data analysis, the obtained moisture calibration model may be verified by using the newly received first moisture content measurement data and the newly received second moisture content measurement data, if the verification is passed, the moisture calibration model may be sent to a target moisture content detection device of a corresponding type, and if the verification is not passed, the regenerated moisture calibration model may be verified again until the verification is passed, or the number of retries may be greater than a preset retry number threshold.
It should be noted that the moisture calibration device can execute the moisture calibration method provided by the embodiment of the application, and has the corresponding functional modules and beneficial effects of the execution method. Technical details which are not described in detail in the embodiments of the moisture calibration device can be seen in the moisture calibration method provided by the embodiments of the present application.
Embodiments of the present application provide a non-volatile computer-readable storage medium storing computer-executable instructions that are executable by one or more processors to cause the one or more processors to perform the moisture calibration method in any of the method embodiments described above, for example, to perform the method steps S10 through S60 in fig. 4 described above.
Embodiments of the present application provide a computer program product comprising a computer program stored on a non-transitory computer readable storage medium, the computer program comprising program instructions which, when executed by the moisture calibration system, enable the moisture calibration system to perform the moisture calibration method in any of the method embodiments described above, for example, performing the method steps S10 to S60 in fig. 4 described above.
The apparatus embodiments described above are merely illustrative, wherein the elements illustrated as separate elements may or may not be physically separate, and the elements shown as elements may or may not be physical elements, may be located in one place, or may be distributed over a plurality of network elements. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
From the above description of embodiments, it will be apparent to those skilled in the art that the embodiments may be implemented by means of software plus a general purpose hardware platform, or may be implemented by hardware. Those skilled in the art will appreciate that all or part of the processes implementing the methods of the above embodiments may be implemented by a computer program for instructing relevant hardware, where the program may be stored in a computer readable storage medium, and where the program may include processes implementing the embodiments of the methods described above. The storage medium may be a magnetic disk, an optical disk, a Read-Only Memory (ROM), a random-access Memory (Random Access Memory, RAM), or the like.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present application, and are not limiting; the technical features of the above embodiments or in the different embodiments may also be combined within the idea of the application, the steps may be implemented in any order, and there are many other variations of the different aspects of the application as described above, which are not provided in detail for the sake of brevity; although the application has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the application.

Claims (10)

1. A moisture calibration system, comprising: the device comprises an upper computer, a stirring device, a detection device and a drying device;
The upper computer is used for configuring the type of the target material, the moisture starting percentage of the target material, the moisture cut-off percentage of the target material, the moisture percentage stepping number, and calculating the moisture percentage stepping increment and the current moisture percentage value of the target material;
The stirring device is used for adding water with corresponding weight into the target material according to the current water percentage value after the water content of the target material is preprocessed, and stirring the target material and the water to obtain a second material;
The detection device is used for carrying out moisture measurement processing on the stirred second material through target moisture content detection equipment to obtain first moisture content measurement data, and sending the first moisture content measurement data to the upper computer;
The drying device is used for sampling the second material after moisture measurement, drying a sampled sample obtained by sampling, recording a first weight of the sampled sample before drying and a second weight of the sampled sample after drying, setting a difference value between the first weight and the second weight as second moisture content measurement data, and sending the second moisture content measurement data to the upper computer;
The upper computer is further used for performing data calculation according to the first moisture content measurement data and the second moisture content measurement data to obtain a moisture measurement calibration function, and sending the moisture measurement calibration function to the target moisture content detection device to obtain the calibrated moisture content detection device.
2. The moisture calibration system of claim 1, further comprising a recovery device;
The recovery device is used for recovering the second material after being sampled and transferring the remaining second material to the stirring device.
3. The moisture calibration system of claim 1, further comprising a transmission device;
the conveying device is used for conveying the second material obtained after stirring to the detection device and conveying the target material from an initial material pile to the stirring device.
4. The moisture calibration system of claim 1, wherein the agitation device comprises a water injection module, a first weighing module, an agitation motor, and an agitation member;
The water injection module is used for calculating the weight of water to be injected according to the current water percentage value and injecting water with the corresponding weight to the target material;
The stirring motor is used for driving the stirring component to stir the target material filled with water according to a stirring instruction;
the first weighing module is used for continuously weighing the target material in the water adding process, and returning the obtained weighing result to the water injection module.
5. The moisture calibration system of claim 1, wherein the drying device comprises a sampling module, a heating module, and a second weighing module;
the sampling module is used for sampling the second material after water content measurement according to preset sampling configuration data;
the heating module is used for heating and drying the sampled sample obtained by sampling;
And the second weighing module is used for continuously weighing the sampling sample in the heating and drying treatment process, and sending a drying stopping instruction to the heating module if the change range of the weight data in the continuous preset times is within the preset weight change threshold range.
6. The moisture calibration system of claim 1, wherein the detection device further comprises a device replacement module;
The equipment replacement module is used for obtaining the to-be-calibrated moisture content detection equipment which is not subjected to moisture calibration, and replacing the calibrated moisture content detection equipment by the to-be-calibrated moisture content detection equipment.
7. The moisture calibration system of claim 1, wherein the host computer further comprises a moisture calibration model module;
The moisture calibration model module is used for carrying out data analysis according to the first moisture content measurement data and the second moisture content measurement data, generating a corresponding moisture calibration model according to the data analysis result, verifying the moisture calibration model by using the newly received first moisture content measurement data and the newly received second moisture content measurement data, and if the verification is passed, sending the moisture calibration model to the target moisture content detection equipment of the corresponding type.
8. A moisture calibration method applied to the moisture calibration system of any one of claims 1 to 7, comprising:
Configuring a target material type, a moisture starting percentage of the target material, a moisture cut-off percentage of the target material, a moisture percentage stepping number and calculating a moisture percentage stepping increment and a current moisture percentage value of the target material through an upper computer;
After the water content of the target material is preprocessed through a stirring device, adding water with corresponding weight into the target material according to the current water percentage value, and stirring the target material and the water to obtain a second material;
Performing moisture measurement processing on the stirred second material through target moisture content detection equipment by using a detection device to obtain first moisture content measurement data, and sending the first moisture content measurement data to the upper computer;
Sampling the second material after moisture measurement through a drying device, drying a sampled sample obtained by sampling, recording a first weight of the sampled sample before drying and a second weight of the sampled sample after drying, setting a difference value between the first weight and the second weight as second moisture content measurement data, and sending the second moisture content measurement data to the upper computer;
calculating a new current moisture percentage value again according to the moisture percentage stepping quantity and the moisture percentage stepping increment, and executing the steps of obtaining the first moisture content measurement data and the second moisture content measurement data according to the new current moisture percentage value until the current moisture percentage value is equal to the moisture cut-off percentage;
and performing data calculation according to the first moisture content measurement data and the second moisture content measurement data to obtain a moisture measurement calibration function, and sending the moisture measurement calibration function to the target moisture content detection equipment to obtain the calibrated moisture content detection equipment.
9. The method of moisture calibration as set forth in claim 8 wherein after said step of until said current moisture percentage value is equal to said moisture cutoff percentage, further comprising:
And carrying out data analysis according to the first moisture content measurement data and the second moisture content measurement data, generating a corresponding moisture calibration model according to the data analysis result, verifying the moisture calibration model by using the newly received first moisture content measurement data and the newly received second moisture content measurement data, and if the verification is passed, transmitting the moisture calibration model to the target moisture content detection equipment of a corresponding type.
10. A non-transitory computer readable storage medium storing computer executable instructions which, when executed by an electronic device, cause the electronic device to perform the method of any one of claims 8 to 9.
CN202410765180.6A 2024-06-14 2024-06-14 Moisture calibration system, method and storage medium Pending CN118347894A (en)

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