CN118309061A - Pile driver for widening embankment - Google Patents
Pile driver for widening embankment Download PDFInfo
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- CN118309061A CN118309061A CN202410707988.9A CN202410707988A CN118309061A CN 118309061 A CN118309061 A CN 118309061A CN 202410707988 A CN202410707988 A CN 202410707988A CN 118309061 A CN118309061 A CN 118309061A
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- 230000007246 mechanism Effects 0.000 claims abstract description 219
- 238000012806 monitoring device Methods 0.000 claims description 39
- 230000008859 change Effects 0.000 claims description 15
- 238000012544 monitoring process Methods 0.000 claims description 7
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- 102100026388 L-amino-acid oxidase Human genes 0.000 description 6
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- 238000000034 method Methods 0.000 description 5
- 238000010276 construction Methods 0.000 description 4
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- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 3
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000008602 contraction Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
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- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D7/00—Methods or apparatus for placing sheet pile bulkheads, piles, mouldpipes, or other moulds
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D13/00—Accessories for placing or removing piles or bulkheads, e.g. noise attenuating chambers
- E02D13/04—Guide devices; Guide frames
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- General Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Paleontology (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)
Abstract
本公开提供了一种拓宽路堤用打桩机,包括:主体部,放置在拓宽路堤侧部的地面上;悬臂机构,悬臂机构的第一端可转动地连接至主体部;第一安装座,可转动地安装在悬臂机构的第二端,第一安装座被构造成可拆卸地固定桩体的第一端,使得主体部通过悬臂机构移动驱动桩体嵌入拓宽路堤内;以及调整机构,调整机构的第一端可转动地连接至主体部,调整机构的第二端可释放地夹持在桩体的远离第一安装座的部位,以调整桩体相对于拓宽路堤的表面的倾斜角度。
The present invention provides a pile driver for widening an embankment, comprising: a main body, which is placed on the ground at the side of the widening embankment; a cantilever mechanism, wherein the first end of the cantilever mechanism is rotatably connected to the main body; a first mounting seat, which is rotatably mounted at the second end of the cantilever mechanism, and the first mounting seat is configured to detachably fix the first end of the pile body, so that the main body is moved through the cantilever mechanism to drive the pile body to be embedded in the widening embankment; and an adjustment mechanism, wherein the first end of the adjustment mechanism is rotatably connected to the main body, and the second end of the adjustment mechanism is releasably clamped at a portion of the pile body away from the first mounting seat, so as to adjust the inclination angle of the pile body relative to the surface of the widening embankment.
Description
技术领域Technical Field
本公开涉及道路工程设施技术领域,更具体地,涉及一种拓宽路堤用打桩机。The present disclosure relates to the technical field of road engineering facilities, and more specifically, to a pile driver for widening embankments.
背景技术Background technique
路堤拓宽涉及在既有路堤的基础上增加路面宽度,以满足交通流量增加的需求,改善交通安全性。为对新建的拓宽路堤竖向和水平向位移同时具有较好的控制,相关技术中采用了斜直交替式支护方式,不仅能减少新建拓宽路堤的竖向沉降,而且能很好控制新建拓宽路堤的水平位移。Embankment widening involves increasing the road width on the basis of the existing embankment to meet the needs of increased traffic flow and improve traffic safety. In order to better control the vertical and horizontal displacements of the newly built widened embankment, the relevant technology adopts an oblique and vertical alternating support method, which can not only reduce the vertical settlement of the newly built widened embankment, but also well control the horizontal displacement of the newly built widened embankment.
传统的倾斜打桩机大多应用在基坑工程中,而在路堤拓宽工程中,这些传统倾斜打桩机往往体积庞大,大量占用地面空间,施工期间对车流影响较大,导致交通拥堵,影响车流效率;而布置在路堤外侧时无法对路堤顶面进行正常施工,灵活性和准确性较低;同时大体量的打桩机容易损伤已有路堤路面,易造成安全隐患;由于体积庞大,辅助机械较多,进一步导致施工过程中噪声较大。Traditional inclined pile drivers are mostly used in foundation pit projects. In embankment widening projects, these traditional inclined pile drivers are often large in size and occupy a large amount of ground space. They have a great impact on traffic flow during construction, causing traffic congestion and affecting traffic efficiency. When arranged on the outside of the embankment, they cannot perform normal construction on the top surface of the embankment, and their flexibility and accuracy are low. At the same time, large-scale pile drivers can easily damage the existing embankment pavement and cause safety hazards. Due to their large size and the large number of auxiliary machinery, they further cause high noise during the construction process.
发明内容Summary of the invention
有鉴于此,本公开提供了一种拓宽路堤用打桩机。In view of this, the present disclosure provides a pile driver for widening an embankment.
根据本公开的第一个方面,提供了一种拓宽路堤用打桩机,包括:主体部,放置在上述拓宽路堤侧部的地面上;According to a first aspect of the present disclosure, there is provided a pile driver for widening an embankment, comprising: a main body, placed on the ground at the side of the widened embankment;
悬臂机构,上述悬臂机构的第一端可转动地连接至上述主体部;A cantilever mechanism, wherein a first end of the cantilever mechanism is rotatably connected to the main body;
第一安装座,可转动地安装在上述悬臂机构的第二端,上述第一安装座被构造成可拆卸地固定桩体的第一端,使得上述主体部通过上述悬臂机构移动驱动上述桩体嵌入上述拓宽路堤内;以及A first mounting seat is rotatably mounted on the second end of the cantilever mechanism, and the first mounting seat is configured to detachably fix the first end of the pile body, so that the main body is moved by the cantilever mechanism to drive the pile body to be embedded in the widened embankment; and
调整机构,上述调整机构的第一端可转动地连接至上述主体部,上述调整机构的第二端可释放地夹持在上述桩体的远离上述第一安装座的部位,以调整上述桩体相对于上述拓宽路堤的表面的倾斜角度。An adjustment mechanism, wherein the first end of the adjustment mechanism is rotatably connected to the main body, and the second end of the adjustment mechanism is releasably clamped in a portion of the pile body away from the first mounting seat to adjust the inclination angle of the pile body relative to the surface of the widened embankment.
根据本公开的实施例,上述调整机构包括:调整悬臂,上述调整悬臂的第一端可转动地连接至上述主体部,上述调整悬臂包括依次可转动地连接的多个连杆;多个第一液压机构或者第一气压机构,分别连接在相邻的两个连杆之间,上述第一液压机构或者第一气压机构的伸缩带动相邻的两个上述连杆的相对延伸角度的变化;第一转盘,上述第一转盘的第一侧可转动地安装在上述调整悬臂的第二端;以及第一夹持机构,安装在上述第一转盘的第二侧,并被构造成可释放地夹持上述桩体的远离上述第一安装座的部位。According to an embodiment of the present disclosure, the above-mentioned adjustment mechanism includes: an adjustment cantilever, the first end of the above-mentioned adjustment cantilever is rotatably connected to the above-mentioned main body, and the above-mentioned adjustment cantilever includes a plurality of connecting rods that are rotatably connected in sequence; a plurality of first hydraulic mechanisms or first pneumatic mechanisms, respectively connected between two adjacent connecting rods, and the extension and retraction of the above-mentioned first hydraulic mechanisms or first pneumatic mechanisms drives the change of the relative extension angle of the two adjacent connecting rods; a first turntable, the first side of the above-mentioned first turntable is rotatably mounted on the second end of the above-mentioned adjustment cantilever; and a first clamping mechanism, which is mounted on the second side of the above-mentioned first turntable and is configured to releasably clamp the portion of the above-mentioned pile body away from the above-mentioned first mounting seat.
根据本公开的实施例,上述第一夹持机构包括:第一基座,安装在上述第一转盘的第二侧;第一驱动机构,安装在上述第一基座内;两个第一夹持臂,从上述第一基座伸出,上述第一驱动机构驱动两个上述第一夹持臂彼此靠近或远离地移动;以及两个截面为弧形的夹持板,分别安装在上述第一夹持臂上,以随上述第一夹持臂的移动夹紧或释放上述桩体。According to an embodiment of the present disclosure, the above-mentioned first clamping mechanism includes: a first base, installed on the second side of the above-mentioned first turntable; a first driving mechanism, installed in the above-mentioned first base; two first clamping arms extending from the above-mentioned first base, and the above-mentioned first driving mechanism drives the two above-mentioned first clamping arms to move closer to or away from each other; and two clamping plates with arc-shaped cross-sections, respectively installed on the above-mentioned first clamping arms, so as to clamp or release the above-mentioned pile body as the above-mentioned first clamping arms move.
根据本公开的实施例,上述调整机构还包括:第一视频监控装置,安装在上述第一转盘上,并被构造成获取上述第一夹持机构夹持上述桩体的状态;第一倾角监测装置,安装在上述第一转盘上,并被构造成获取上述桩体的倾斜角度;以及控制器,安装在上述主体部内,并被构造成根据上述第一倾角监测装置测量的倾斜角度控制上述调整机构的操作,使得上述桩体保持在预设倾角。According to an embodiment of the present disclosure, the above-mentioned adjustment mechanism also includes: a first video monitoring device, installed on the above-mentioned first turntable and configured to obtain the state of the above-mentioned first clamping mechanism clamping the above-mentioned pile body; a first inclination monitoring device, installed on the above-mentioned first turntable and configured to obtain the inclination angle of the above-mentioned pile body; and a controller, installed in the above-mentioned main body and configured to control the operation of the above-mentioned adjustment mechanism according to the inclination angle measured by the above-mentioned first inclination monitoring device, so that the above-mentioned pile body is maintained at a preset inclination angle.
根据本公开的实施例,上述控制器被构造成在上述第一倾角监测装置检测到上述桩体由上述第一转盘调整至上述预设倾角后,控制上述第一夹持臂张开预设角度,以辅助导向上述桩体的移动。According to an embodiment of the present disclosure, the controller is configured to control the first clamping arm to open to a preset angle to assist in guiding the movement of the pile body after the first inclination monitoring device detects that the pile body is adjusted to the preset inclination by the first turntable.
根据本公开的实施例,上述悬臂机构包括:长动臂,上述长动臂的第一端与上述主体部活动铰接;斗杆,上述斗杆的第一端与上述长动臂的第二端转动铰接;第二液压机构或者第二气压机构,分别连接在上述长动臂和上述斗杆之间,上述第二液压机构或者上述第二气压机构的伸缩带动上述长动臂和上述斗杆的相对角度的变化;附臂,上述附臂的第一端与上述斗杆的第二端转动铰接;第三液压机构或者第三气压机构,分别连接在上述斗杆和上述附臂之间,上述第三液压机构或者第三气压机构伸缩带动上述斗杆和上述附臂的相对角度的变化;以及第二转盘,上述第二转盘的第一侧可转动地安装在上述附臂的第二端;以及第二夹持机构,安装在上述第二转盘的第二侧,并被构造成可释放地夹持上述桩体的第一端。According to an embodiment of the present disclosure, the above-mentioned cantilever mechanism includes: a long movable arm, a first end of the above-mentioned long movable arm is movably hinged with the above-mentioned main body; a bucket arm, a first end of the above-mentioned bucket arm is rotatably hinged with the second end of the above-mentioned long movable arm; a second hydraulic mechanism or a second pneumatic mechanism, respectively connected between the above-mentioned long movable arm and the above-mentioned bucket arm, and the extension and contraction of the above-mentioned second hydraulic mechanism or the above-mentioned second pneumatic mechanism drives the change of the relative angle between the above-mentioned long movable arm and the above-mentioned bucket arm; an auxiliary arm, a first end of the above-mentioned auxiliary arm is rotatably hinged with the second end of the above-mentioned bucket arm; a third hydraulic mechanism or a third pneumatic mechanism, respectively connected between the above-mentioned bucket arm and the above-mentioned auxiliary arm, and the extension and contraction of the above-mentioned third hydraulic mechanism or the third pneumatic mechanism drives the change of the relative angle between the above-mentioned bucket arm and the above-mentioned auxiliary arm; and a second turntable, a first side of the above-mentioned second turntable is rotatably mounted on the second end of the above-mentioned auxiliary arm; and a second clamping mechanism, which is mounted on the second side of the above-mentioned second turntable and is configured to releasably clamp the first end of the above-mentioned pile body.
根据本公开的实施例,上述悬臂机构还包括第四液压机构或者第四气压机构,被构造成驱动上述长动臂相对于上述主体部转动。According to an embodiment of the present disclosure, the cantilever mechanism further includes a fourth hydraulic mechanism or a fourth pneumatic mechanism, which is configured to drive the long movable arm to rotate relative to the main body.
根据本公开的实施例,上述第二夹持机构包括:第二基座,安装在上述第二转盘的第二侧,并包括从上述第二转盘垂直延伸的两个相对的支撑臂;托架,可拆卸地安装在两个上述支撑臂之间;第二驱动机构,安装在上述托架内;两个第二夹持臂,从上述托架伸出,上述第二驱动机构驱动两个上述第二夹持臂彼此靠近或远离地移动,以夹紧或释放插入两个上述第二夹持臂之间的上述桩体的第一端。According to an embodiment of the present disclosure, the second clamping mechanism includes: a second base, which is installed on the second side of the second turntable and includes two opposite support arms extending vertically from the second turntable; a bracket, which is detachably installed between the two support arms; a second driving mechanism, which is installed in the bracket; two second clamping arms extending from the bracket, and the second driving mechanism drives the two second clamping arms to move closer to or away from each other to clamp or release the first end of the pile body inserted between the two second clamping arms.
根据本公开的实施例,上述悬臂机构还包括:第二视频监控装置,安装在上述第二基座上,并被构造成获取上述第二夹持机构夹持上述桩体的状态;According to an embodiment of the present disclosure, the cantilever mechanism further includes: a second video monitoring device, installed on the second base and configured to obtain a state in which the second clamping mechanism clamps the pile body;
第二倾角监测装置,安装在上述第二基座上,并被构造成获取上述桩体的倾斜角度。The second inclination monitoring device is installed on the second base and is configured to obtain the inclination angle of the pile body.
根据本公开的实施例,上述主体部包括:机身主体,上述悬臂机构的第一端和上述调整机构的第一端连接至上述机身主体;底座,包括履带;转向装置,上述机身主体通过上述转向装置安装在上述底座上;以及多个活动支腿,可伸缩地安装在上述机身主体的两侧,上述活动支腿被构造成在伸展状态下支撑上述机身主体,使得上述机身主体相对于地面保持预定角度;According to an embodiment of the present disclosure, the main body includes: a fuselage body, to which the first end of the cantilever mechanism and the first end of the adjustment mechanism are connected; a base, including a track; a steering device, to which the fuselage body is mounted via the steering device; and a plurality of movable legs, which are telescopically mounted on both sides of the fuselage body, and the movable legs are configured to support the fuselage body in an extended state so that the fuselage body maintains a predetermined angle relative to the ground;
根据本公开的实施例,每个上述活动支腿包括:支撑架,可伸缩地安装在上述机身主体内;驱动机构,安装在上述支撑架上;以及伸缩腿,安装在上述支撑架的下部,并被构造成在上述驱动机构的驱动下伸缩,以改变上述活动支腿的高度。According to an embodiment of the present disclosure, each of the above-mentioned movable legs includes: a support frame, which is telescopically installed in the above-mentioned fuselage main body; a driving mechanism, which is installed on the above-mentioned support frame; and a telescopic leg, which is installed at the lower part of the above-mentioned support frame and is configured to be telescopic under the drive of the above-mentioned driving mechanism to change the height of the above-mentioned movable leg.
根据本公开的实施例,上述活动支腿前端设置竖向升降装置,上述活动支腿前端上表面设有水平监测系统,上述活动支腿前端下表面设有激光测距仪。According to an embodiment of the present disclosure, a vertical lifting device is arranged at the front end of the movable leg, a horizontal monitoring system is arranged on the upper surface of the front end of the movable leg, and a laser rangefinder is arranged on the lower surface of the front end of the movable leg.
根据本公开提供的拓宽路堤用打桩机,第一安装座被构造成可拆卸地固定桩体的第一端,使得主体部通过悬臂机构移动驱动桩体嵌入拓宽路堤内;调整机构的第一端可转动地连接至主体部,调整机构的第二端可释放地夹持在桩体的远离第一安装座的部位,以辅助调整桩体相对于拓宽路堤的表面的倾斜角度。这样,通过调整机构调整桩体相对于拓宽路堤的表面的倾斜角度,从而有效地控制倾斜桩打桩角度,增加了打桩操作的灵活性,进而实现了斜、直交替桩的打桩设计,同时提高了打桩操作的精准性和安全性。According to the pile driver for widening the embankment provided by the present disclosure, the first mounting seat is configured to detachably fix the first end of the pile body, so that the main body moves and drives the pile body to be embedded in the widening embankment through the cantilever mechanism; the first end of the adjustment mechanism is rotatably connected to the main body, and the second end of the adjustment mechanism is releasably clamped at a part of the pile body away from the first mounting seat to assist in adjusting the inclination angle of the pile body relative to the surface of the widening embankment. In this way, the inclination angle of the pile body relative to the surface of the widening embankment is adjusted by the adjustment mechanism, thereby effectively controlling the piling angle of the inclined pile, increasing the flexibility of the piling operation, and thus realizing the piling design of the alternating oblique and straight piles, while improving the accuracy and safety of the piling operation.
所述附图中,附图标记含义具体如下:In the drawings, the meanings of the reference numerals are as follows:
1、主体部;1. Main body;
11、机身主体;11. Main body of the fuselage;
12、底座;12. Base;
13、转向装置;13. Steering device;
14、活动支腿;14. Movable outriggers;
141、支撑架;141, support frame;
142、驱动机构;142. Driving mechanism;
143、伸缩腿;143. Telescopic legs;
15、竖向升降装置;15. Vertical lifting device;
16、水平监测系统;16. Level monitoring system;
17、激光测距仪;17. Laser rangefinder;
2、悬臂机构;2. Cantilever mechanism;
21、长动臂;21. Long boom;
22、斗杆;22. Fighting rod;
23、第二液压机构或者第二气压机构;23. A second hydraulic mechanism or a second pneumatic mechanism;
24、附臂;24. Attached arm;
25、第三液压机构或者第三气压机构;25. A third hydraulic mechanism or a third pneumatic mechanism;
26、第二转盘;26. Second turntable;
27、第二夹持机构;27. A second clamping mechanism;
271、第二基座;271, second pedestal;
272、支撑臂;272, support arm;
273、托架;273, bracket;
274、第二驱动机构;274, second driving mechanism;
275、第二夹持臂;275, second clamping arm;
28、第四液压机构或者第四气压机构;28. A fourth hydraulic mechanism or a fourth pneumatic mechanism;
291、第二视频监控装置;291. Second video surveillance device;
292、第二倾角监测装置;292. Second inclination monitoring device;
3、第一安装座;3. The first mounting seat;
4、调整机构;4. Adjustment mechanism;
41、调整悬臂;41. Adjust the cantilever;
411、连杆;411, connecting rod;
42、第一液压机构或者第一气压机构;42. A first hydraulic mechanism or a first pneumatic mechanism;
43、第一转盘;43. First turntable;
44、第一夹持机构;44. A first clamping mechanism;
441、第一基座;441, first base;
442、第一驱动机构;442, first driving mechanism;
443、第一夹持臂;443, first clamping arm;
444、夹持板;444, clamping plate;
45、第一视频监控装置;45. A first video surveillance device;
46、第一倾角监控装置;46. A first inclination monitoring device;
47、控制器;47. Controller;
10、桩体。10. Pile body.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
通过以下参照附图对本公开实施例的描述,本公开的上述以及其他目的、特征和优点将更为清楚,在附图中:The above and other objects, features and advantages of the present disclosure will become more apparent through the following description of the embodiments of the present disclosure with reference to the accompanying drawings, in which:
图1示意性示出了根据本公开实施例的拓宽路堤用打桩机的立体示意图;FIG1 schematically shows a perspective view of a pile driver for widening an embankment according to an embodiment of the present disclosure;
图2示意性示出了根据本公开实施例的第一转盘和第一夹持机构的示意图;FIG2 schematically shows a schematic diagram of a first rotating disk and a first clamping mechanism according to an embodiment of the present disclosure;
图3示意性示出了根据本公开实施例打桩机的第二夹持机构的示意图;FIG3 schematically shows a schematic diagram of a second clamping mechanism of a pile driver according to an embodiment of the present disclosure;
图4示意性示出了根据本公开实施例打桩机的活动支腿的示意图。FIG. 4 schematically shows a schematic diagram of a movable leg of a pile driver according to an embodiment of the present disclosure.
具体实施方式Detailed ways
为使本公开的目的、技术方案和优点更加清楚明白,以下结合具体实施例,并参照附图,对本公开作进一步的详细说明。In order to make the objectives, technical solutions and advantages of the present disclosure more clearly understood, the present disclosure is further described in detail below in combination with specific embodiments and with reference to the accompanying drawings.
在此使用的术语仅仅是为了描述具体实施例,而并非意在限制本公开。在此使用的术语“包括”、“包含”等表明了所述特征、步骤、操作和/或部件的存在,但是并不排除存在或添加一个或多个其他特征、步骤、操作或部件。The terms used herein are only for describing specific embodiments and are not intended to limit the present disclosure. The terms "include", "comprising", etc. used herein indicate the existence of the features, steps, operations and/or components, but do not exclude the existence or addition of one or more other features, steps, operations or components.
在此使用的所有术语包括技术和科学术语具有本领域技术人员通常所理解的含义,除非另外定义。应注意,这里使用的术语应解释为具有与本说明书的上下文相一致的含义,而不应以理想化或过于刻板的方式来解释。All terms used herein, including technical and scientific terms, have the meanings commonly understood by those skilled in the art, unless otherwise defined. It should be noted that the terms used herein should be interpreted as having a meaning consistent with the context of this specification, and should not be interpreted in an idealized or overly rigid manner.
在使用类似于“A、B和C等中至少一个”这样的表述的情况下,一般来说应该按照本领域技术人员通常理解该表述的含义来予以解释例如,“具有A、B和C中至少一个的系统”应包括但不限于单独具有A、单独具有B、单独具有C、具有A和B、具有A和C、具有B和C、和/或具有A、B、C的系统等。在使用类似于“A、B或C等中至少一个”这样的表述的情况下,一般来说应该按照本领域技术人员通常理解该表述的含义来予以解释例如,“具有A、B或C中至少一个的系统”应包括但不限于单独具有A、单独具有B、单独具有C、具有A和B、具有A和C、具有B和C、和/或具有A、B、C的系统等。When using expressions such as "at least one of A, B, and C, etc.", it should generally be interpreted as the meaning of the expression generally understood by those skilled in the art. For example, "a system having at least one of A, B, and C" should include but not be limited to a system having A alone, B alone, C alone, A and B, A and C, B and C, and/or A, B, C, etc. When using expressions such as "at least one of A, B, or C, etc.", it should generally be interpreted as the meaning of the expression generally understood by those skilled in the art. For example, "a system having at least one of A, B, or C" should include but not be limited to a system having A alone, B alone, C alone, A and B, A and C, B and C, and/or A, B, C, etc.
还需要说明的是,实施例中提到的方向用语,例如“上”、“下”、“前”、“后”、“左”、“右”等,仅是参考附图的方向,并非用来限制本公开的保护范围。贯穿附图,相同的元素由相同或相近的附图标记来表示。在可能导致对本公开的理解造成混淆时,将省略常规结构或构造。It should also be noted that the directional terms mentioned in the embodiments, such as "upper", "lower", "front", "back", "left", "right", etc., are only reference directions of the drawings and are not intended to limit the scope of protection of the present disclosure. Throughout the drawings, the same elements are represented by the same or similar reference numerals. Conventional structures or configurations will be omitted when they may cause confusion in the understanding of the present disclosure.
图1示意性示出了根据本公开实施例的拓宽路堤用打桩机的立体示意图。FIG1 schematically shows a perspective view of a pile driver for widening an embankment according to an embodiment of the present disclosure.
如图1所示,拓宽路堤用打桩机包括:主体部1,放置在拓宽路堤侧部的地面上;悬臂机构2,悬臂机构2的第一端可转动地连接至主体部1;第一安装座3,可转动地安装在悬臂机构的第二端,第一安装座3被构造成可拆卸地固定桩体10的第一端,使得主体部1通过悬臂机构2移动驱动桩体10嵌入拓宽路堤内;以及调整机构4,调整机构4的第一端可转动地连接至主体部1,调整机构4的第二端可释放地夹持在桩体10的远离第一安装座3的部位,以调整桩体10相对于拓宽路堤的表面的倾斜角度。这样,可以根据需要,将桩体10相对于拓宽路堤的表面以例如30度、35度、40度、45度、50度、55度、60度、65度、70度、75度、80度、85度、90度等不同的角度嵌入拓宽路堤内。As shown in FIG1 , the pile driver for widening the embankment includes: a main body 1, which is placed on the ground at the side of the widening embankment; a cantilever mechanism 2, the first end of which is rotatably connected to the main body 1; a first mounting seat 3, which is rotatably mounted on the second end of the cantilever mechanism, and the first mounting seat 3 is configured to detachably fix the first end of the pile body 10, so that the main body 1 is driven by the cantilever mechanism 2 to be embedded in the widening embankment; and an adjustment mechanism 4, the first end of which is rotatably connected to the main body 1, and the second end of which is releasably clamped at a part of the pile body 10 away from the first mounting seat 3 to adjust the inclination angle of the pile body 10 relative to the surface of the widening embankment. In this way, the pile body 10 can be embedded in the widening embankment at different angles such as 30 degrees, 35 degrees, 40 degrees, 45 degrees, 50 degrees, 55 degrees, 60 degrees, 65 degrees, 70 degrees, 75 degrees, 80 degrees, 85 degrees, 90 degrees, etc. relative to the surface of the widening embankment as needed.
在一种可行的实施例中,主体部1可以包括机身主体11、底座12、转向装置13和多个活动支腿14,机身12上设有履带121。机身主体11下方设置有底座12,机身主体11与底座12可以通过转向装置13进行连接,机身主体11两侧可以设置多个活动支腿14。进一步地,活动支腿14可根据预设角度进行回收。主体部1还可以包括控制器,控制器可以设置于机身主体11的一侧。在拓宽路堤用打桩机移动期间,依靠履带121行走,活动支腿14缩回到机身主体11内;在停止移动执行打桩作业期间,活动支腿14伸出机身主体11并支撑到作业地面上,以支撑整个拓宽路堤用打桩机的重量。In a feasible embodiment, the main body 1 may include a fuselage body 11, a base 12, a steering device 13 and a plurality of movable legs 14, and the fuselage 12 is provided with a crawler 121. A base 12 is provided below the fuselage body 11, and the fuselage body 11 and the base 12 may be connected via a steering device 13, and a plurality of movable legs 14 may be provided on both sides of the fuselage body 11. Further, the movable legs 14 may be recovered according to a preset angle. The main body 1 may also include a controller, and the controller may be provided on one side of the fuselage body 11. During the movement of the pile driver for widening the embankment, the movable legs 14 are retracted into the fuselage body 11 by walking on the crawler 121; during the period of stopping the movement to perform the piling operation, the movable legs 14 extend out of the fuselage body 11 and are supported on the working ground to support the weight of the entire pile driver for widening the embankment.
在一种可行的实施例中,悬臂机构2的第一端可转动地连接至主体部1,悬臂机构2可以包括长动臂21、斗杆22、第二液压机构或者第二气压机构23、附臂24、第三液压机构或者第三气压机构25、第二转盘26、第二夹持机构27和第二视频监控装置291。长动臂21上方设置有第二液压机构或者第二气压机构23,长动臂21前端设有转动铰接斗杆22,斗杆22前端设有转动铰接的附臂24,斗杆22上方设置有附臂22对应的第三液压机构或者第三气压机构25,附臂22前端设有转动铰接的第二转盘26,第二转盘26前方连接第二夹持机构27,第二夹持机构27用于施工时对桩体进行夹持以进行打桩操作,第二夹持机构27两侧设置有第二视频监控装置291以及第二倾角监测装置292。In a feasible embodiment, the first end of the cantilever mechanism 2 is rotatably connected to the main body 1, and the cantilever mechanism 2 may include a long boom 21, a bucket rod 22, a second hydraulic mechanism or a second pneumatic mechanism 23, an auxiliary arm 24, a third hydraulic mechanism or a third pneumatic mechanism 25, a second turntable 26, a second clamping mechanism 27, and a second video monitoring device 291. A second hydraulic mechanism or a second pneumatic mechanism 23 is arranged above the long boom 21, a rotating and articulated bucket rod 22 is arranged at the front end of the long boom 21, a rotating and articulated auxiliary arm 24 is arranged at the front end of the bucket rod 22, a third hydraulic mechanism or a third pneumatic mechanism 25 corresponding to the auxiliary arm 22 is arranged above the bucket rod 22, a rotating and articulated second turntable 26 is arranged at the front end of the auxiliary arm 22, and a second clamping mechanism 27 is connected in front of the second turntable 26. The second clamping mechanism 27 is used to clamp the pile body during construction for pile driving operation, and a second video monitoring device 291 and a second inclination monitoring device 292 are arranged on both sides of the second clamping mechanism 27.
在一种可行的实施例中,第一安装座3可转动地安装在悬臂机构2的第二端,第一安装座3被构造成可拆卸地固定桩体10的第一端,使得主体部1通过悬臂机构2移动驱动桩体10嵌入拓宽路堤内进行打桩操作。第一安装座3可以包括安装底座31和桩体固定机构32,安装底座31与第二夹持机构27铰接连接,桩体固定机构32被构造成可拆卸地固定桩体10的第一端。可以理解的是,桩体固定机构32的形状大小可以根据桩体10的形状和直径大小进行设置,在此不进行限定。In a feasible embodiment, the first mounting seat 3 is rotatably mounted on the second end of the cantilever mechanism 2, and the first mounting seat 3 is configured to detachably fix the first end of the pile body 10, so that the main body 1 is moved by the cantilever mechanism 2 to drive the pile body 10 to be embedded in the widened embankment for piling operation. The first mounting seat 3 may include a mounting base 31 and a pile body fixing mechanism 32, the mounting base 31 is hingedly connected to the second clamping mechanism 27, and the pile body fixing mechanism 32 is configured to detachably fix the first end of the pile body 10. It can be understood that the shape and size of the pile body fixing mechanism 32 can be set according to the shape and diameter of the pile body 10, which is not limited here.
在一种可行的实施例中,调整机构4第一端通过连杆可转动地连接至主体部1,调整机构4的第二端可释放地夹持在桩体10的远离第一安装座3的部位,以调整桩体10相对于拓宽路堤的表面的倾斜角度。调整机构4可以调整悬臂41、多个第一液压机构或者第一气压机构42、第一转盘43、第一夹持机构44、第一视频监控装置45、第一倾角监测装置和控制器47。In a feasible embodiment, the first end of the adjustment mechanism 4 is rotatably connected to the main body 1 through a connecting rod, and the second end of the adjustment mechanism 4 is releasably clamped at a portion of the pile body 10 away from the first mounting seat 3 to adjust the inclination angle of the pile body 10 relative to the surface of the widened embankment. The adjustment mechanism 4 can adjust the cantilever 41, multiple first hydraulic mechanisms or first pneumatic mechanisms 42, the first rotating disk 43, the first clamping mechanism 44, the first video monitoring device 45, the first inclination monitoring device and the controller 47.
根据本公开提供的拓宽路堤用打桩机,第一安装座被构造成可拆卸地固定桩体的第一端,使得主体部通过悬臂机构移动驱动桩体嵌入拓宽路堤内;调整机构的第一端可转动地连接至主体部,调整机构的第二端可释放地夹持在桩体的远离第一安装座的部位,以辅助调整桩体相对于拓宽路堤的表面的倾斜角度。这样,通过调整机构调整桩体相对于拓宽路堤的表面的倾斜角度,从而有效地控制倾斜桩打桩角度,增加了打桩操作的灵活性,进而实现了斜、直交替桩的打桩设计,同时提高了打桩操作的精准性和安全性。According to the pile driver for widening the embankment provided by the present disclosure, the first mounting seat is configured to detachably fix the first end of the pile body, so that the main body moves and drives the pile body to be embedded in the widening embankment through the cantilever mechanism; the first end of the adjustment mechanism is rotatably connected to the main body, and the second end of the adjustment mechanism is releasably clamped at a part of the pile body away from the first mounting seat to assist in adjusting the inclination angle of the pile body relative to the surface of the widening embankment. In this way, the inclination angle of the pile body relative to the surface of the widening embankment is adjusted by the adjustment mechanism, thereby effectively controlling the piling angle of the inclined pile, increasing the flexibility of the piling operation, and thus realizing the piling design of the alternating oblique and straight piles, while improving the accuracy and safety of the piling operation.
根据本公开的实施例,调整机构4包括:调整悬臂41,调整悬臂41的第一端可转动地连接至主体部1,调整悬臂41包括依次可转动地连接的多个连杆411;多个第一液压机构或者第一气压机构42,分别连接在相邻的两个连杆之间,第一液压机构或者第一气压机构42的伸缩带动相邻的两个连杆411的相对延伸角度的变化;第一转盘43,第一转盘43的第一侧可转动地安装在调整悬臂41的第二端;以及第一夹持机构44,安装在第一转盘43的第二侧,并被构造成可释放地夹持桩体10的远离第一安装座3的部位。According to an embodiment of the present disclosure, the adjustment mechanism 4 includes: an adjustment cantilever 41, a first end of the adjustment cantilever 41 is rotatably connected to the main body 1, and the adjustment cantilever 41 includes a plurality of connecting rods 411 that are rotatably connected in sequence; a plurality of first hydraulic mechanisms or first pneumatic mechanisms 42, respectively connected between two adjacent connecting rods, and the extension and retraction of the first hydraulic mechanism or the first pneumatic mechanism 42 drives the change of the relative extension angle of the two adjacent connecting rods 411; a first turntable 43, a first side of the first turntable 43 is rotatably mounted on the second end of the adjustment cantilever 41; and a first clamping mechanism 44, mounted on the second side of the first turntable 43, and configured to releasably clamp the portion of the pile body 10 away from the first mounting seat 3.
在一种可行的实施例中,如图1所示,调整悬臂41可以包括依次可转动地连接的三个连杆411,每个相邻的两个连杆411可以通过第一液压机构或者第一气压机构42进行伸缩连接,以调整两个连杆411之间相对延伸角度的调整变化。连杆411可以包括即连杆一4111、连杆二4112和连杆三4113,连杆一4111与连杆二4112转动铰接且设置有第一液压机构或者第一气压机构421(即连杆油缸一),连杆二4112与连杆三4113转动铰接且设置有有第一液压机构或者第一气压机构422(连杆油缸二),连杆三4113一侧设置有第一转盘43。In a feasible embodiment, as shown in FIG1 , the adjustment cantilever 41 may include three connecting rods 411 that are rotatably connected in sequence, and each two adjacent connecting rods 411 may be telescopically connected through a first hydraulic mechanism or a first pneumatic mechanism 42 to adjust the adjustment change of the relative extension angle between the two connecting rods 411. The connecting rod 411 may include a connecting rod 1 4111, a connecting rod 2 4112, and a connecting rod 3 4113, wherein the connecting rod 1 4111 is rotatably hinged with the connecting rod 2 4112 and is provided with a first hydraulic mechanism or a first pneumatic mechanism 421 (i.e., a connecting rod oil cylinder 1), the connecting rod 2 4112 is rotatably hinged with the connecting rod 3 4113 and is provided with a first hydraulic mechanism or a first pneumatic mechanism 422 (a connecting rod oil cylinder 2), and a first rotating disk 43 is provided on one side of the connecting rod 3 4113.
在一种可行的实施例中,如图1所示,第一转盘43的第一侧可转动地安装在调整悬臂41的第二端,即安装在连杆4113上。可以理解的是,第一转盘43具体所安装的位置可以根据连杆411的数量进行确定,具体在此不进行限定。In a feasible embodiment, as shown in FIG1 , the first side of the first rotating disk 43 is rotatably mounted on the second end of the adjusting cantilever 41, that is, mounted on the connecting rod 4113. It can be understood that the specific installation position of the first rotating disk 43 can be determined according to the number of connecting rods 411, which is not specifically limited here.
图2示意性示出了根据本公开实施例的第一转盘和第一夹持机构的示意图。FIG. 2 schematically shows a schematic diagram of a first turntable and a first clamping mechanism according to an embodiment of the present disclosure.
如图2所示,第一转盘43与调整悬臂41的连杆可转动连接,第一夹持机构44可以与第一转盘43的第二侧连接,可以用于对桩体10进行夹持或释放以辅助打桩过程中,对桩体进行固定和角度调节。可以理解的是第一夹持机44与第三安装座3之间的距离可以根据实际情况进行确定,具体在此不进行限定。As shown in FIG2 , the first rotating disk 43 is rotatably connected to the connecting rod of the adjusting cantilever 41, and the first clamping mechanism 44 can be connected to the second side of the first rotating disk 43, and can be used to clamp or release the pile body 10 to assist in the pile driving process, fix the pile body and adjust the angle. It can be understood that the distance between the first clamping mechanism 44 and the third mounting seat 3 can be determined according to actual conditions, and is not specifically limited here.
根据本公开的实施例,第一夹持机构44包括:第一基座441,安装在第一转盘43的第二侧;第一驱动机构442,安装在第一基座441内;两个第一夹持臂443,从第一基座441伸出,第一驱动机构442驱动两个第一夹持臂443彼此靠近或远离地移动;以及两个截面为弧形的夹持板444,分别安装在第一夹持臂443上,以随第一夹持臂443的移动夹紧或释放桩体10。According to an embodiment of the present disclosure, the first clamping mechanism 44 includes: a first base 441, installed on the second side of the first turntable 43; a first driving mechanism 442, installed in the first base 441; two first clamping arms 443, extending from the first base 441, the first driving mechanism 442 drives the two first clamping arms 443 to move closer to or away from each other; and two clamping plates 444 with arc-shaped cross-sections, respectively installed on the first clamping arms 443, so as to clamp or release the pile body 10 as the first clamping arms 443 move.
在一种可行的实施例中,第一驱动机构442安装在第一基座441内,被构造成为两个第一夹持臂443提供动力驱动以实现彼此靠近或远离地移动。需要说明的是,第一基座441和第一夹持臂443的形状(例如图1所示的长方体)、尺寸可根据实际情况进行确定,具体在此不进行限定。夹持板444可以用于紧锁桩体并由第一转盘43调整至预设倾角后,夹持板444不再紧锁桩体,而是缓慢张开一定角度,充当打桩时辅助导向作用。夹持板444的形状可以包括截面为弧形、半圆形或其他形状,以可实现夹紧或释放桩体为标准。In a feasible embodiment, the first driving mechanism 442 is installed in the first base 441 and is configured to provide power drive for the two first clamping arms 443 to move closer to or away from each other. It should be noted that the shape (such as the rectangular parallelepiped shown in Figure 1) and size of the first base 441 and the first clamping arm 443 can be determined according to actual conditions, and are not specifically limited here. The clamping plate 444 can be used to lock the pile body and after being adjusted to a preset inclination angle by the first turntable 43, the clamping plate 444 no longer locks the pile body, but slowly opens a certain angle to serve as an auxiliary guide during piling. The shape of the clamping plate 444 can include a cross-section of an arc, a semicircle or other shapes, with the standard of being able to clamp or release the pile body.
根据本公开的实施例,调整机构4还包括:第一视频监控装置45,安装在第一转盘43上,并被构造成获取第一夹持机构44夹持桩体10的状态;第一倾角监测装置46,安装在第一转盘43上,并被构造成获取桩体10的倾斜角度;以及控制器47,安装在主体部1内,并被构造成根据第一倾角监测装置46测量的倾斜角度控制调整机构4的操作,使得桩体10保持在预设倾角。在一些实施例中,控制器47被构造成在第一倾角监测装置46检测到桩体10由第一转盘43调整至预设倾角后,控制第一夹持臂443张开预设角度,以辅助导向桩体10的移动。According to an embodiment of the present disclosure, the adjustment mechanism 4 further includes: a first video monitoring device 45, which is installed on the first turntable 43 and is configured to obtain the state of the first clamping mechanism 44 clamping the pile body 10; a first inclination monitoring device 46, which is installed on the first turntable 43 and is configured to obtain the inclination angle of the pile body 10; and a controller 47, which is installed in the main body 1 and is configured to control the operation of the adjustment mechanism 4 according to the inclination angle measured by the first inclination monitoring device 46, so that the pile body 10 is maintained at a preset inclination angle. In some embodiments, the controller 47 is configured to control the first clamping arm 443 to open a preset angle after the first inclination monitoring device 46 detects that the pile body 10 is adjusted to the preset inclination angle by the first turntable 43, so as to assist in guiding the movement of the pile body 10.
在一种可行的实施例中,第一视频监控装置45和第一倾角监测装置46均可以安装在第一转盘43上,如图2所示,第一视频监控装置45可实时监控打桩过程中桩体的状态,并将画面传递给控制器;第一倾角监测装置46,可实时监测桩体的倾斜角度,并与悬臂机构2上的第二倾角监测装置292测量角度协同控制桩体10的倾角,相关参数数据可以实时传递给控制器的显示装置,控制器47可以安装在主体部1上。当第一倾角监测装置46检测到桩体10调整至预设倾角后,可以控制夹持臂张开预设角度,以辅助导向桩体的移动,使得打桩操作更加稳定可控。In a feasible embodiment, the first video monitoring device 45 and the first inclination monitoring device 46 can be installed on the first turntable 43, as shown in FIG2 . The first video monitoring device 45 can monitor the state of the pile body in real time during the piling process and transmit the image to the controller; the first inclination monitoring device 46 can monitor the inclination angle of the pile body in real time, and coordinately control the inclination angle of the pile body 10 with the angle measured by the second inclination monitoring device 292 on the cantilever mechanism 2, and the relevant parameter data can be transmitted to the display device of the controller in real time. The controller 47 can be installed on the main body 1. When the first inclination monitoring device 46 detects that the pile body 10 is adjusted to a preset inclination angle, it can control the clamping arm to open a preset angle to assist in guiding the movement of the pile body, so that the piling operation is more stable and controllable.
根据本公开的实施例,悬臂机构2包括:长动臂21,长动臂21的第一端与主体部1活动铰接;斗杆22,斗杆22的第一端与长动臂21的第二端转动铰接;第二液压机构或者第二气压机构23,分别连接在长动臂21和斗杆22之间,第二液压机构或者第二气压机构23的伸缩带动长动臂21和斗杆22的相对角度的变化;附臂24,附臂24的第一端与斗杆22的第二端转动铰接;第三液压机构或者第三气压机构25,分别连接在斗杆22和附臂24之间,第三液压机构或者第三气压机构25伸缩带动斗杆22和附臂24的相对角度的变化;以及第二转盘26,第二转盘26的第一侧可转动地安装在附臂24的第二端;以及第二夹持机构27,安装在第二转盘26的第二侧,并被构造成可释放地夹持桩体10的第一端。According to an embodiment of the present disclosure, the cantilever mechanism 2 includes: a long boom 21, a first end of the long boom 21 is movably hinged to the main body 1; a boom 22, a first end of the boom 22 is rotatably hinged to the second end of the long boom 21; a second hydraulic mechanism or a second pneumatic mechanism 23, respectively connected between the long boom 21 and the boom 22, the extension and retraction of the second hydraulic mechanism or the second pneumatic mechanism 23 drives the change of the relative angle between the long boom 21 and the boom 22; an auxiliary arm 24, a first end of the auxiliary arm 24 is rotatably hinged to the second end of the boom 22; a third hydraulic mechanism or a third pneumatic mechanism 25, respectively connected between the boom 22 and the auxiliary arm 24, the extension and retraction of the third hydraulic mechanism or the third pneumatic mechanism 25 drives the change of the relative angle between the boom 22 and the auxiliary arm 24; and a second rotating disk 26, a first side of the second rotating disk 26 is rotatably mounted on the second end of the auxiliary arm 24; and a second clamping mechanism 27, mounted on the second side of the second rotating disk 26, and configured to releasably clamp the first end of the pile body 10.
在一种可行的实施例中,悬臂机构2可以包括长动臂21、斗杆22、第二液压机构或者第二气压机构23、附臂24、第三液压机构或者第三气压机构25、第二转盘26和第二夹持机构27。长动臂21的第一端与主体部1活动铰接,其第二端与斗杆22的第一端转动铰接。第二液压机构或者第二气压机构23可以视为长动臂21的液压缸或者气压缸,通过伸缩可以带动长动臂21和斗杆22之间的角度变化;第三液压机构或者第三气压机构25可以视为斗杆22的液压缸或者气压缸,通过伸缩可以带动斗杆22和附臂24的相对角度的变化。第二液压机构或者第二气压机构23作为长动臂21的驱动力,第三液压机构或者第三气压机构25作为斗杆22和附臂24的驱动力,附臂24与第一安装座3铰接连接,第二液压机构或者第二气压机构23、第三液压机构或者第三气压机构25驱动第一安装座3上固定的待打桩体进行打桩操作。In a feasible embodiment, the cantilever mechanism 2 may include a long boom 21, a stick 22, a second hydraulic mechanism or a second pneumatic mechanism 23, an auxiliary arm 24, a third hydraulic mechanism or a third pneumatic mechanism 25, a second turntable 26, and a second clamping mechanism 27. The first end of the long boom 21 is movably hinged to the main body 1, and the second end thereof is rotatably hinged to the first end of the stick 22. The second hydraulic mechanism or the second pneumatic mechanism 23 can be regarded as a hydraulic cylinder or a pneumatic cylinder of the long boom 21, which can drive the angle between the long boom 21 and the stick 22 to change by telescoping; the third hydraulic mechanism or the third pneumatic mechanism 25 can be regarded as a hydraulic cylinder or a pneumatic cylinder of the stick 22, which can drive the relative angle between the stick 22 and the auxiliary arm 24 to change by telescoping. The second hydraulic mechanism or the second pneumatic mechanism 23 serves as the driving force for the long boom 21, the third hydraulic mechanism or the third pneumatic mechanism 25 serves as the driving force for the boom 22 and the auxiliary arm 24, the auxiliary arm 24 is hingedly connected to the first mounting seat 3, the second hydraulic mechanism or the second pneumatic mechanism 23 and the third hydraulic mechanism or the third pneumatic mechanism 25 drive the pile body to be driven fixed on the first mounting seat 3 to perform piling operations.
根据本公开的实施例,悬臂机构2还包括第四液压机构或者第四气压机构28,被构造成驱动长动臂21相对于主体部1转动。According to an embodiment of the present disclosure, the boom mechanism 2 further includes a fourth hydraulic mechanism or a fourth pneumatic mechanism 28 configured to drive the long boom 21 to rotate relative to the main body 1 .
如图1所示,第四液压机构或者第四气压机构28可以设置于长动臂21的下方,长动臂21与主体部1之间可以通过第四液压机构或者第四气压机构28进行可转动连接。As shown in FIG. 1 , the fourth hydraulic mechanism or the fourth pneumatic mechanism 28 may be disposed below the long movable arm 21 , and the long movable arm 21 and the main body 1 may be rotatably connected via the fourth hydraulic mechanism or the fourth pneumatic mechanism 28 .
根据本公开的实施例,第二夹持机构27包括:第二基座271,安装在第二转盘26的第二侧,并包括从第二转盘26垂直延伸的两个相对的支撑臂272;托架273,可拆卸地安装在两个支撑臂272之间;第二驱动机构274,安装在托273架内;两个第二夹持臂275,从托架273伸出,第二驱动机构274驱动两个第二夹持臂275彼此靠近或远离地移动,以夹紧或释放插入两个第二夹持臂275之间的桩体10的第一端。According to an embodiment of the present disclosure, the second clamping mechanism 27 includes: a second base 271, which is installed on the second side of the second turntable 26 and includes two opposite support arms 272 extending vertically from the second turntable 26; a bracket 273, which is detachably installed between the two support arms 272; a second driving mechanism 274, which is installed in the bracket 273; two second clamping arms 275, which extend from the bracket 273, and the second driving mechanism 274 drives the two second clamping arms 275 to move closer to or away from each other to clamp or release the first end of the pile body 10 inserted between the two second clamping arms 275.
图3示意性示出了根据本公开实施例打桩机的第二夹持机构的示意图。FIG3 schematically shows a schematic diagram of a second clamping mechanism of a pile driver according to an embodiment of the present disclosure.
如图3所示,第二夹持机构27与第二转盘26一侧连接,可以包括第二基座271、两个支撑臂272、托架273、第二驱动机构274和两个第二夹持臂275。支撑臂272可以与第二基座271垂直延伸,形状呈倒梯形设计,其间可以设置托架273和第二驱动机构274,托架273沿支撑臂272方向可以延伸设置两个第二夹持臂275,第二夹持臂275上可以设置有与桩体10截面形状相同的夹持板,夹持板被构造为通过加紧或释放桩体进行打桩操作,夹持板可根据需求进行拆卸和调节,夹持板的形状和材料可根据实际工程需求进行确定。As shown in FIG3 , the second clamping mechanism 27 is connected to one side of the second rotating disk 26, and may include a second base 271, two support arms 272, a bracket 273, a second driving mechanism 274, and two second clamping arms 275. The support arm 272 may extend perpendicularly to the second base 271, and may be in an inverted trapezoidal shape, between which the bracket 273 and the second driving mechanism 274 may be arranged, and the bracket 273 may extend along the direction of the support arm 272 to arrange two second clamping arms 275, and the second clamping arm 275 may be provided with a clamping plate having the same cross-sectional shape as the pile body 10, and the clamping plate is configured to perform a piling operation by tightening or releasing the pile body, and the clamping plate may be disassembled and adjusted as required, and the shape and material of the clamping plate may be determined according to actual engineering requirements.
根据本公开的实施例,悬臂机构2还包括:第二视频监控装置291,安装在支撑臂272上,并被构造成获取第二夹持机构27夹持桩体10的状态;第二倾角监测装置292,安装在第二基座271上,并被构造成获取桩体10的倾斜角度。According to an embodiment of the present disclosure, the cantilever mechanism 2 further includes: a second video monitoring device 291, which is installed on the support arm 272 and is configured to obtain the state of the second clamping mechanism 27 clamping the pile body 10; a second inclination monitoring device 292, which is installed on the second base 271 and is configured to obtain the inclination angle of the pile body 10.
在一种可行的实施例中,支撑臂272上还可以设置第二视频监控装置291和第二倾角监测装置292。第二视频监控装置291可以用于监测第二夹持机构夹持桩体的状态,并将视频画面发送至控制器;第二倾角监测装置292可以用于获取桩体的倾角数据,并将相关角度数据发送至控制器。进一步地,可以根据悬臂机构2上的第二倾角监测装置292与调整机构4上的第一倾角监测装置46,协同监测控制桩体10的倾角,并将相关数据可以实时传递给控制器的显示装置。可以理解的是,第二视频监控装置和第二倾角监测装置的数量可位置可根据具体实际情况进行设置,具体在此不进行限定。In a feasible embodiment, a second video monitoring device 291 and a second inclination monitoring device 292 can also be provided on the support arm 272. The second video monitoring device 291 can be used to monitor the state of the second clamping mechanism clamping the pile body, and send the video image to the controller; the second inclination monitoring device 292 can be used to obtain the inclination data of the pile body, and send the relevant angle data to the controller. Furthermore, the inclination of the pile body 10 can be collaboratively monitored and controlled according to the second inclination monitoring device 292 on the cantilever mechanism 2 and the first inclination monitoring device 46 on the adjustment mechanism 4, and the relevant data can be transmitted to the display device of the controller in real time. It can be understood that the number and position of the second video monitoring device and the second inclination monitoring device can be set according to the specific actual situation, and are not specifically limited here.
根据本公开的实施例,主体部1包括:机身主体11,悬臂机构2的第一端和调整机构4的第一端连接至机身主体11;底座12,包括履带121;转向装置13,机身主体11通过转向装置13安装在底座12上;以及多个活动支腿14,可伸缩地安装在机身主体11的两侧,活动支腿14被构造成在伸展状态下支撑机身主体11,使得机身主体11相对于地面保持预定角度。According to an embodiment of the present disclosure, the main body 1 includes: a fuselage body 11, to which the first end of the cantilever mechanism 2 and the first end of the adjustment mechanism 4 are connected; a base 12, including a track 121; a steering device 13, to which the fuselage body 11 is mounted; and a plurality of movable legs 14, which are telescopically mounted on both sides of the fuselage body 11, and the movable legs 14 are configured to support the fuselage body 11 in an extended state so that the fuselage body 11 maintains a predetermined angle relative to the ground.
优选地,每个活动支腿14包括:支撑架141,可伸缩地安装在机身主体11内;驱动机构142,安装在支撑架141上;以及伸缩腿143,安装在支撑架141的下部,并被构造成在驱动机构142的驱动下伸缩,以改变活动支腿14的高度。Preferably, each movable leg 14 includes: a support frame 141, which is telescopically installed in the fuselage body 11; a driving mechanism 142, which is installed on the support frame 141; and a telescopic leg 143, which is installed at the lower part of the support frame 141 and is configured to be telescopic under the drive of the driving mechanism 142 to change the height of the movable leg 14.
图4示意性示出了根据本公开实施例打桩机的活动支腿的示意图。FIG. 4 schematically shows a schematic diagram of a movable leg of a pile driver according to an embodiment of the present disclosure.
在一种可行的实施例中,如图1所示,机身主体11的顶部一侧可以设置控制器,机身主体11下方可以设置有底座12,如图4所示,机身主体11与底座12可以通过转向装置13进行连接,机身主体11两侧可以设置有多个活动支腿14,活动支腿14前端可设置有竖向升降装置15,活动支腿14前端上表面可以设有水平监测系统16,其下表面可以设有激光测距仪17,底座12下方可以包括有履带121,机身主体11的预设位置(例如前端中间)设置转动铰接的悬臂机构2。在打桩前可通过转向装置13将机身主体11调整合适的角度。In a feasible embodiment, as shown in FIG1 , a controller may be provided on one side of the top of the fuselage body 11, a base 12 may be provided below the fuselage body 11, as shown in FIG4 , the fuselage body 11 and the base 12 may be connected via a steering device 13, multiple movable legs 14 may be provided on both sides of the fuselage body 11, a vertical lifting device 15 may be provided at the front end of the movable legs 14, a horizontal monitoring system 16 may be provided on the upper surface of the front end of the movable legs 14, a laser rangefinder 17 may be provided on the lower surface thereof, a crawler 121 may be provided below the base 12, and a rotating hinged cantilever mechanism 2 may be provided at a preset position (e.g., the middle of the front end) of the fuselage body 11. The fuselage body 11 may be adjusted to a suitable angle via the steering device 13 before piling.
优选地,竖向升降装置为液压式竖向升降装置。Preferably, the vertical lifting device is a hydraulic vertical lifting device.
根据本公开的实施例,活动支腿14前端设置竖向升降装置15,活动支腿14前端上表面设有水平监测系统16,活动支腿14前端下表面设有激光测距仪17。According to an embodiment of the present disclosure, a vertical lifting device 15 is provided at the front end of the movable leg 14 , a horizontal monitoring system 16 is provided on the upper surface of the front end of the movable leg 14 , and a laser rangefinder 17 is provided on the lower surface of the front end of the movable leg 14 .
在一种可行的实施例中,活动支腿14可以根据地形需求伸长至预设长度后,放下前端竖向升降装置15;同时,通过可水平回收的活动支腿14前端下表面设置的激光测距仪17可以实时监测多个活动支腿14的抬升高度,由活动支腿14前端上表面的水平监测系统16可以实时获取监测数据给竖向升降装置15以调节至水平,利用竖向升降装置15可以实现复杂地形适应性及整体抬升车身主体的效果。In a feasible embodiment, the movable leg 14 can be extended to a preset length according to terrain requirements, and then the front end vertical lifting device 15 can be lowered; at the same time, the laser rangefinder 17 set on the lower surface of the front end of the horizontally retractable movable leg 14 can monitor the lifting height of multiple movable legs 14 in real time, and the horizontal monitoring system 16 on the upper surface of the front end of the movable leg 14 can obtain monitoring data in real time to the vertical lifting device 15 to adjust it to the horizontal level. The vertical lifting device 15 can achieve adaptability to complex terrain and the effect of lifting the main body of the vehicle as a whole.
以上对本公开的实施例进行了描述。但是,这些实施例仅仅是为了说明的目的,而并非为了限制本公开的范围。尽管在以上分别描述了各实施例,但是这并不意味着各个实施例中的措施不能有利地结合使用。本公开的范围由所附权利要求及其等同物限定。不脱离本公开的范围,本领域技术人员可以做出多种替代和修改,这些替代和修改都应落在本公开的范围之内。The embodiments of the present disclosure are described above. However, these embodiments are only for the purpose of illustration and are not intended to limit the scope of the present disclosure. Although the embodiments are described above separately, this does not mean that the measures in the various embodiments cannot be used in combination to advantage. The scope of the present disclosure is defined by the attached claims and their equivalents. Without departing from the scope of the present disclosure, those skilled in the art may make a variety of substitutions and modifications, which should all fall within the scope of the present disclosure.
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