CN118305378A

CN118305378A - Air conditioner condenser pipeline joint processing technology

Info

Publication number: CN118305378A
Application number: CN202410432491.0A
Authority: CN
Inventors: 汪国华; 殷乐; 邱芳芳
Original assignee: Anhui Meibo New Energy Technology Co ltd
Current assignee: Anhui Meibo New Energy Technology Co ltd
Filing date: 2024-04-11
Publication date: 2024-07-09

Abstract

The invention provides a processing technology of an air conditioner condenser pipeline joint, which comprises the following steps: step one, adjusting the positions of all components in an air conditioner condenser pipeline joint device; step two, clamping the joint to be processed through a clamping assembly; step three, the clamping assembly moves to enable the joint to be in contact with a deviation rectifying block on one side of the power box so as to adjust the position of the joint; step four, the clamping assembly further clamps the joint, so that joint movement is reduced; and fifthly, completing tapping work on the surface of the joint through matching of the tapping device and the clamping assembly, and taking down the machined joint after the clamping assembly loosens the joint. The invention enables the first extrusion roller and the second extrusion roller to operate in opposite directions so as to push waste residues generated during joint processing to be rapidly discharged, and the clamping effect is adjusted by adjusting the distance between the two first extrusion rollers.

Description

Air conditioner condenser pipeline joint processing technology

Technical Field

The invention mainly relates to the technical field of condenser processing, in particular to an air conditioner condenser pipeline joint processing technology.

Background

The condenser and the evaporator are heat exchange containers of an automobile air conditioning system, and the automobile air conditioner is connected with the condenser through a pipeline connector when in use, so that the pipeline connector is required to be processed for ensuring the compactness of the pipeline connection.

According to the horizontal long rod tapping machine provided by the patent document with the application number of CN202221686881.3, the tapping machine comprises a supporting table and a tapping machine body connected to the top of the supporting table, a tapping head is connected to the power output end of the tapping machine body, a supporting mechanism for supporting a long rod is connected to the top of the supporting table, the supporting mechanism comprises a clamping block I, a clamping block II and a supporting seat, the clamping block I and the clamping block II are connected to the top of the supporting seat, the supporting seat is connected with a driving mechanism for driving the clamping block I and the clamping block II to approach or separate from each other, and the supporting table is connected with a pressing mechanism for pressing the long rod. The utility model is convenient for adjusting the interval between the first clamping block and the second clamping block, namely, the clamping groove can support long rods with different pipe diameters, and the long rods can be aligned with the tapping head, so that the applicability is strong; after the position of the long rod is adjusted, the clamping cylinder drives the pressing block to descend, so that the pressing block is pressed on the long rod, the stability of the long rod is improved, and the follow-up processing is facilitated.

The traditional air conditioner condenser pipeline joint processing technology often finishes clamping the condenser pipeline joint through the movement of the clamping block, in the mode, the joint is cylindrical, so that the surface of the joint is difficult to be completely adapted according to the adjustment of the clamping gap, and scraps generated during joint processing are easy to stay in the device, so that the processing of the device is influenced.

Disclosure of Invention

The invention mainly provides an air conditioner condenser pipeline joint processing technology which is used for solving the technical problems in the background technology.

The technical scheme adopted for solving the technical problems is as follows:

a processing technology of an air conditioner condenser pipeline joint comprises the following steps:

step one, adjusting the positions of all components in an air conditioner condenser pipeline joint device;

step two, clamping the joint to be processed through a clamping assembly;

Step three, the clamping assembly moves to enable the joint to be in contact with a deviation rectifying block on one side of the power box so as to adjust the position of the joint;

Step four, the clamping assembly further clamps the joint, so that joint movement is reduced;

And fifthly, completing tapping work on the surface of the joint through matching of the tapping device and the clamping assembly, and taking down the machined joint after the clamping assembly loosens the joint.

Further, the air conditioner condenser pipeline joint device comprises a frame, wherein one end of the upper surface of the frame is connected with a tapping device, and the other end of the upper surface of the tapping device is connected with a fixing mechanism;

The fixing mechanism comprises a translation power assembly connected to the upper surface of the frame and a clamping assembly arranged at the top end of the translation power assembly and connected with the execution end of the translation power assembly.

Further, the translational power assembly comprises a power box connected to the upper surface of the frame, a screw rod connected to the top end inside the power box, and a sliding block connected to the outer surface of the screw rod through a screw nut.

Further, a guiding long hole is formed in the top end of the power box and used for enabling the sliding block to slide, and in the invention, guiding is provided for sliding of the sliding block through the guiding long hole so that the sliding block can move along a straight line.

In the invention, when the power box moves to one end close to the deviation correcting block, the extrusion part slightly fixes the joint, and when the power box moves away from one end of the deviation correcting block, the extrusion part further clamps the joint, and scraps generated by processing the joint are automatically discharged through the slag discharging part.

Further, the extrusion part comprises a driving shaft rotatably connected to two ends of the inner top of the power box, driving rods connected to the outer surfaces of two ends of the driving shaft, and a first extrusion roller rotatably connected between the two driving rods at the opposite ends through a rotating shaft;

The extrusion part further comprises a first connecting rod connected to the outer surfaces of two ends of the rotating shaft, and a second extrusion roller rotatably connected between the two first connecting rods at the opposite ends, wherein two adjacent second extrusion rollers are connected through the second connecting rod;

The extrusion part further comprises an electric push rod which is rotationally connected with the driving rod through a rotating shaft, one end of the electric push rod, which is far away from the driving rod, is rotationally connected with the power box, in the invention, the second extrusion roller moves downwards through the linkage of the rod body, and the two first extrusion rollers are close to each other, so that the joint is supported through the second extrusion roller, and the joint is clamped through the second extrusion roller.

Further, a first gear coaxially arranged is arranged on one side of the first extrusion roller, one end, close to the other first extrusion roller, of the first extrusion roller is connected with a second gear in a meshed mode, and the second gear and the adjacent second extrusion roller are coaxially arranged.

Further, the first chain wheels are coaxially arranged at two sides of the second squeeze roller, and in the invention, the first chain wheels are contacted with the chain through the arrangement of the first chain wheels, so that the second squeeze roller moves along with the first chain wheels coaxially arranged with the second squeeze roller when the first chain wheels are driven to move.

Further, the slag discharging component comprises two rotating rollers connected to the inside of the translation box, the two rotating rollers are connected through a conveying belt, second chain wheels which are coaxially arranged are arranged on two sides of the rotating rollers, the two second chain wheels on the same side are connected through a chain, the chain is abutted to first chain wheels on the same side, the first chain wheels which are coaxially arranged are used for running, the two first chain wheels are connected through the chain, and therefore the chain is driven to run, and in this way, the chain is enabled to run.

Further, a baffle is connected in the box body of the power box, the baffle is connected with two ends of the screw rod through bearing blocks, a slag conveying belt is arranged at the bottom end of the baffle, and slag discharging holes are formed in the shell of the baffle.

Compared with the prior art, the invention has the beneficial effects that:

According to the invention, when the second gear rotates, the first gear of the second gear meshed with the second gear runs back to back, and the first extrusion roller and the second extrusion roller are coaxially arranged with the adjacent gears, so that the first extrusion roller and the second extrusion roller run back to back in the mode, waste residues generated during joint processing are pushed to be rapidly discharged, and the two first extrusion rollers run back to push the joint downwards, so that the joint can be fixed conveniently.

In the process, as the first squeeze rollers are connected with the adjacent second squeeze rollers through the first connecting rods, the adjacent second squeeze rollers are connected through the second connecting rods, so that the second squeeze rollers move downwards through the linkage of the rod bodies, the two first squeeze rollers are close to each other, the joint is provided by the second squeeze rollers, the joint is clamped by the second squeeze rollers, and the clamping effect is adjusted by adjusting the distance between the two first squeeze rollers.

The invention will be explained in detail below with reference to the drawings and specific embodiments.

Drawings

FIG. 1 is a schematic diagram of the structure of the present invention;

FIG. 2 is a schematic structural view of the fixing mechanism of the present invention;

FIG. 3 is an enlarged view of the structure of the area A in FIG. 2;

FIG. 4 is a cross-sectional view of a translating carriage of the present invention;

fig. 5 is a second cross-sectional view of the translating carriage of the present invention.

In the figure: 10. a frame; 20. a tapping device; 30. a fixing mechanism; 31. a translational power assembly; 311. a power box; 312. a screw rod; 313. a slide block; 314. a guide long hole; 315. a partition plate; 316. a slag conveying belt; 317. a slag discharging hole; 32. a clamping assembly; 321. a translation box; 322. an extrusion member; 3221. a driving shaft; 3222. a driving rod; 3223. a first squeeze roll; 3224. a rotation shaft; 3225. a first link; 3226. a second squeeze roll; 3227. a first gear; 3228. a second gear; 3229. a second link; 323. a slag discharging part; 3231. a rotating roller; 3232. a conveyor belt; 3233. a second sprocket; 3234. a chain; 3235. a first sprocket.

Detailed Description

In order that the invention may be more fully understood, a more particular description of the invention will be rendered by reference to the appended drawings, in which several embodiments of the invention are illustrated, but which may be embodied in different forms and are not limited to the embodiments described herein, which are, on the contrary, provided to provide a more thorough and complete disclosure of the invention.

It will be understood that when an element is referred to as being "mounted" on another element, it can be directly on the other element or intervening elements may be present, and when an element is referred to as being "connected" to the other element, it may be directly connected to the other element or intervening elements may also be present, the terms "vertical", "horizontal", "left", "right" and the like are used herein for the purpose of illustration only.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, and the terms used herein in this description of the invention are for the purpose of describing particular embodiments only and are not intended to be limiting of the invention, with the term "and/or" as used herein including any and all combinations of one or more of the associated listed items.

Referring to fig. 1-5, an air conditioner condenser pipe joint processing technology includes the following steps:

Step two, clamping the joint to be processed through the clamping assembly 32;

Step three, the clamping assembly 32 moves to enable the joint to be in contact with the deviation rectifying block 33 on one side of the power box 311 so as to adjust the position of the joint;

step four, the clamping assembly 32 further clamps the joint, reducing joint movement;

And fifthly, the tapping operation on the joint surface is completed through the cooperation of the tapping device 20 and the clamping assembly 32, and the machined joint is taken down after the clamping assembly 32 loosens the joint.

Specifically, referring to fig. 1 and 2, the air conditioner condenser pipe joint device includes a frame 10, one end of the upper surface of the frame 10 is connected with a tapping device 20, and the other end of the upper surface of the tapping device 20 is connected with a fixing mechanism 30;

The fixing mechanism 30 comprises a translation power assembly 31 connected to the upper surface of the frame 10, and a clamping assembly 32 arranged at the top end of the translation power assembly 31 and connected with the execution end of the translation power assembly 31;

It should be noted that, in this embodiment, the joint to be processed is clamped by the clamping assembly 32, the clamping assembly 32 moves to make the joint contact with the deviation rectifying block 33 on one side of the power box 311, so as to adjust the position of the joint, the clamping assembly 32 further clamps the joint, reduce the joint movement, complete tapping work on the surface of the joint by matching the tapping device 20 with the clamping assembly 32, and remove the processed joint after the clamping assembly 32 loosens the joint.

Specifically, referring to fig. 2 and 3, the translation power assembly 31 includes a power box 311 connected to the upper surface of the frame 10, a screw rod 312 connected to the top end inside the power box 311, and a slider 313 connected to the outer surface of the screw rod 312 through a nut;

A guiding long hole 314 is arranged at the top end of the power box 311, and the guiding long hole 314 is used for sliding a sliding block 313;

The clamping assembly 32 comprises a translation box 321 connected to the upper surface of the slider 313, an extrusion part 322 connected to the top end of the translation box 321, and a slag discharging part 323 arranged at the bottom end of the extrusion part 322;

it should be noted that, in this embodiment, 3 converts the rotary motion of the screw rod 312 into the self linear motion, so as to drive the power box 311 connected with the block body to move, so as to adjust the position of the power box 311;

Further, the sliding of the slider 313 is guided by the guide long hole 314 to displace the slider 313 along a straight line;

Further, when the power box 311 moves to the end close to the deviation rectifying block 33, the extrusion part 322 slightly fixes the joint, and when the power box 311 moves away from the end of the deviation rectifying block 33, the extrusion part 322 further clamps the joint, and scraps generated by processing the joint are automatically discharged through the slag discharging part 323.

Specifically, referring to fig. 2-5, the extruding unit 322 includes a driving shaft 3221 rotatably connected to two ends of the top of the inside of the power box 311, driving rods 3222 connected to two outer surfaces of the driving shaft 3221, and a first extruding roller 3223 rotatably connected between the driving rods 3222 at opposite ends through a rotating shaft 3224;

the pressing part 322 further includes a first link 3225 connected to outer surfaces of both ends of the rotation shaft 3224, and a second pressing roller 3226 rotatably connected between the two first links 3225 at opposite ends, and two adjacent second pressing rollers 3226 are connected through a second link 3229;

the extrusion part 322 further comprises an electric push rod 3224 rotatably connected with the driving rod 3222 through a rotating shaft, and one end of the electric push rod 3224 far away from the driving rod 3222 is rotatably connected with the power box 311;

A first gear 3227 coaxially arranged is arranged at one side of the first squeeze roller 3223, a second gear 3228 is connected at one end of the first squeeze roller 3223 close to the other first squeeze roller 3223 in a meshed manner, and the second gear 3228 is coaxially arranged with the adjacent second squeeze roller 3226;

It should be noted that, in this embodiment, the driving rod 3222 connected to the driving rod is pushed by the electric push rod 3224, the driving rod 3222 drives the first squeeze roller 3223 to move, so that the first squeeze roller 3223 performs angular displacement around the rotation axis 3224, in this process, since the first squeeze roller 3223 is connected to the adjacent second squeeze roller 3226 through the first link 3225, the adjacent second squeeze roller 3226 is connected through the second link 3229, so that the second squeeze roller 3226 moves down through the linkage of the rod body, the two first squeeze rollers 3223 approach each other, so that the joint is provided by the second squeeze roller 3226, and the joint is clamped by the second squeeze roller 3226;

Further, by the engagement of the first gear 3227 and the second gear 3228, when the second gear 3228 rotates, the first gear 3227 of the second gear 3228 engaged with the first gear 3228 runs in opposite directions, and the first squeeze roller 3223 and the second squeeze roller 3226 are coaxially arranged with the adjacent gears, in this way, the first squeeze roller 3223 runs in opposite directions with the second squeeze roller 3226, so that waste residues generated during joint processing are pushed to be rapidly discharged, and the two first squeeze rollers 3223 run in opposite directions, so that the joint is pushed to be downward, so that the joint is fixed.

Specifically, referring to fig. 4 and 5, first sprockets 3235 are coaxially disposed on two sides of the second squeeze roller 3226;

The slag discharging part 323 comprises two rotating rollers 3231 connected to the inside of the translation box 321, the two rotating rollers 3231 are connected through a conveying belt 3232, second chain wheels 3233 coaxially arranged are arranged on two sides of the rotating rollers 3231, the two second chain wheels 3233 on the same side are connected through a chain 3234, and the chain 3234 is abutted against the first chain wheel 3235 on the same side;

A partition plate 315 is connected inside the power box 311, the partition plate 315 is connected with two ends of the screw rod 312 through bearing blocks, a slag conveying belt 316 is arranged at the bottom end of the partition plate 315, and a slag discharging hole 317 is arranged on the shell of the partition plate 315;

In the present embodiment, the first sprocket 3235 is disposed so that the first sprocket 3235 contacts the chain 3234, and when the first sprocket 3235 is driven to move, the second squeeze roller 3226 moves along with the first sprocket 3235 coaxially disposed therewith;

Further, the rotating roller 3231 connected with the output shaft thereof is driven by a motor, the conveyor belt 3232 is driven to operate by the operation of the rotating roller 3231, scraps generated during the processing of the condenser joint are conveyed by the conveyor belt 3232, when the rotating roller 3231 rotates, the first chain wheel 3235 coaxially arranged with the rotating roller 3231 operates, the two first chain wheels 3235 are connected through the chain 3234, thereby driving the chain 3234 to operate, and in this way, the chain 3234 is caused;

further, the screw rod 312 is supported by the partition 315, the falling of the joint scraps is guided by the slag discharging holes 317 on the partition 315, and the falling scraps are discharged by the operation of the slag conveying belt 316.

The specific operation mode of the invention is as follows:

The joint to be machined is clamped through the clamping assembly 32, the clamping assembly 32 moves to enable the joint to be in contact with the deviation rectifying block 33 on one side of the power box 311 so as to adjust the position of the joint, the clamping assembly 32 further clamps the joint to reduce joint movement, tapping of the joint surface is completed through cooperation of the tapping device 20 and the clamping assembly 32, and after the clamping assembly 32 loosens the joint, the machined joint is taken down.

While the invention has been described above with reference to the accompanying drawings, it will be apparent that the invention is not limited to the embodiments described above, but is intended to be within the scope of the invention, as long as such insubstantial modifications are made by the method concepts and technical solutions of the invention, or the concepts and technical solutions of the invention are applied directly to other occasions without any modifications.

Claims

1. The processing technology of the air conditioner condenser pipeline joint is characterized by comprising the following steps of:

Step two, clamping the joint to be processed through a clamping assembly (32);

Step three, the clamping assembly (32) moves to enable the joint to be in contact with a deviation rectifying block (33) on one side of the power box (311) so as to adjust the position of the joint;

step four, the clamping assembly (32) further clamps the joint, so that joint movement is reduced;

And fifthly, the tapping operation on the joint surface is completed through the cooperation of the tapping device (20) and the clamping assembly (32), and after the clamping assembly (32) loosens the joint, the machined joint is taken down.

2. The air conditioner condenser pipeline joint processing technology according to claim 1, comprising a frame (10), wherein one end of the upper surface of the frame (10) is connected with a tapping device (20), and the other end of the upper surface of the tapping device (20) is connected with a fixing mechanism (30);

the fixing mechanism (30) comprises a translation power assembly (31) connected to the upper surface of the frame (10), and a clamping assembly (32) arranged at the top end of the translation power assembly (31) and connected with the execution end of the translation power assembly (31).

3. An air conditioner condenser pipe joint processing process according to claim 2, wherein the translation power assembly (31) comprises a power box (311) connected to the upper surface of the frame (10), a screw (312) connected to the inner top end of the power box (311), and a slider (313) connected to the outer surface of the screw (312) through a screw.

4. An air conditioner condenser pipe joint processing process according to claim 3, wherein a guiding long hole (314) is arranged at the top end of the power box (311), and the guiding long hole (314) is used for sliding a sliding block (313).

5. The process for manufacturing the condenser tube fitting of the air conditioner according to claim 4, wherein the clamping assembly (32) comprises a translation box (321) connected to the upper surface of the slider (313), a pressing member (322) connected to the top end of the translation box (321), and a slag discharging member (323) provided at the bottom end of the pressing member (322).

6. An air conditioner condenser pipe joint processing process according to claim 5, wherein the pressing member (322) comprises a driving shaft (3221) rotatably connected to both ends of the inner top of the power box (311), driving rods (3222) connected to both outer surfaces of the driving shaft (3221), and a first pressing roller (3223) rotatably connected between the driving rods (3222) at opposite ends through a rotation shaft (3224);

The extrusion part (322) further comprises a first connecting rod (3225) connected to the outer surfaces of two ends of the rotating shaft (3224), and a second extrusion roller (3226) rotatably connected between the two first connecting rods (3225) at the opposite ends, wherein two adjacent second extrusion rollers (3226) are connected through a second connecting rod (3229);

the extrusion part (322) further comprises an electric push rod (3224) rotationally connected with the driving rod (3222) through a rotating shaft, and one end, far away from the driving rod (3222), of the electric push rod (3224) is rotationally connected with the power box (311).

7. The process for processing the air conditioner condenser pipeline joint according to claim 6, wherein a first gear (3227) coaxially arranged is arranged on one side of the first squeeze roller (3223), a second gear (3228) is connected to one end of the first squeeze roller (3223) close to the other first squeeze roller (3223) in a meshed manner, and the second gear (3228) is coaxially arranged with the adjacent second squeeze roller (3226).

8. The process for manufacturing the condenser tube fitting of the air conditioner according to claim 6, wherein the first sprocket (3235) is coaxially disposed at both sides of the second squeeze roller (3226).

9. The air conditioner condenser pipe joint processing process according to claim 8, wherein the slag discharging component (323) comprises two rotating rollers (3231) connected to the inside of the translation box (321), the two rotating rollers (3231) are connected through a conveying belt (3232), two sides of the rotating rollers (3231) are provided with second chain wheels (3233) coaxially arranged, the two second chain wheels (3233) on the same side are connected through a chain (3234), and the chain (3234) is abutted against the first chain wheels (3235) on the same side.

10. The air conditioner condenser pipeline joint processing technology according to claim 3, wherein a partition plate (315) is connected in the box body of the power box (311), the partition plate (315) is connected with two ends of the screw rod (312) through bearing blocks, a slag conveying belt (316) is arranged at the bottom end of the partition plate (315), and a slag discharging hole (317) is formed in the shell of the partition plate (315).