CN118304023B - A personalized customized planting base and a manufacturing method thereof - Google Patents
A personalized customized planting base and a manufacturing method thereof Download PDFInfo
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- CN118304023B CN118304023B CN202410496715.4A CN202410496715A CN118304023B CN 118304023 B CN118304023 B CN 118304023B CN 202410496715 A CN202410496715 A CN 202410496715A CN 118304023 B CN118304023 B CN 118304023B
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- 238000004519 manufacturing process Methods 0.000 title claims description 19
- 238000005507 spraying Methods 0.000 claims abstract description 192
- 238000000034 method Methods 0.000 claims abstract description 38
- 239000007943 implant Substances 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 10
- 238000013461 design Methods 0.000 claims abstract description 9
- 238000007689 inspection Methods 0.000 claims abstract description 8
- 238000004381 surface treatment Methods 0.000 claims abstract description 7
- 238000012360 testing method Methods 0.000 claims abstract description 7
- 238000002844 melting Methods 0.000 claims abstract description 6
- 230000008018 melting Effects 0.000 claims abstract description 6
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 6
- 238000005520 cutting process Methods 0.000 claims abstract description 5
- 238000000227 grinding Methods 0.000 claims abstract description 5
- 230000003647 oxidation Effects 0.000 claims abstract description 5
- 238000005498 polishing Methods 0.000 claims abstract description 5
- 238000000576 coating method Methods 0.000 claims description 34
- 239000011248 coating agent Substances 0.000 claims description 33
- 239000007921 spray Substances 0.000 claims description 10
- 238000012937 correction Methods 0.000 claims description 7
- 238000004364 calculation method Methods 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 5
- 238000011282 treatment Methods 0.000 claims description 4
- 239000000126 substance Substances 0.000 claims description 3
- 238000002513 implantation Methods 0.000 abstract 1
- 238000011056 performance test Methods 0.000 description 3
- 230000001502 supplementing effect Effects 0.000 description 3
- 230000001055 chewing effect Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000000214 mouth Anatomy 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
- A61C8/00—Means to be fixed to the jaw-bone for consolidating natural teeth or for fixing dental prostheses thereon; Dental implants; Implanting tools
- A61C8/0012—Means to be fixed to the jaw-bone for consolidating natural teeth or for fixing dental prostheses thereon; Dental implants; Implanting tools characterised by the material or composition, e.g. ceramics, surface layer, metal alloy
- A61C8/0013—Means to be fixed to the jaw-bone for consolidating natural teeth or for fixing dental prostheses thereon; Dental implants; Implanting tools characterised by the material or composition, e.g. ceramics, surface layer, metal alloy with a surface layer, coating
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
- A61C8/00—Means to be fixed to the jaw-bone for consolidating natural teeth or for fixing dental prostheses thereon; Dental implants; Implanting tools
- A61C8/0048—Connecting the upper structure to the implant, e.g. bridging bars
- A61C8/005—Connecting devices for joining an upper structure with an implant member, e.g. spacers
Landscapes
- Health & Medical Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Orthopedic Medicine & Surgery (AREA)
- Dentistry (AREA)
- Epidemiology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
本发明公开了一种个性定制式种植基台的制作方法，包括：确定基台材料，根据种植方案和牙齿模型，设计基台尺寸；将基台材料进行切割、研磨、抛光加工；对基台表面进行喷涂处理；喷涂过程中，对喷涂的数据进行获取，并进行喷涂结果的检测，提高后续喷涂时间；以满足喷涂的设计需求；对表面进行氧化、熔融等表面处理，以提高其生物相容性和耐磨性；检验与测试：对基台进行质量检验和性能测试，确保其符合设计要求和使用安全，根据已完成的种植基台的表面喷涂数据，可以对初次喷涂不符合标准的表面喷涂数据进行更新，即对系统中的预设喷涂时间进行更新，以保证在后续的种植基台的表面喷涂过程中可以快速有效的获得表面喷涂合格的种植基台。
The present invention discloses a method for making a personalized customized implant abutment, comprising: determining the material of the abutment, and designing the size of the abutment according to an implantation plan and a tooth model; cutting, grinding, and polishing the abutment material; spraying the surface of the abutment; during the spraying process, acquiring the spraying data and detecting the spraying results to improve the subsequent spraying time to meet the design requirements of the spraying; performing surface treatments such as oxidation and melting on the surface to improve its biocompatibility and wear resistance; inspection and testing: performing quality inspection and performance testing on the abutment to ensure that it meets the design requirements and is safe to use. According to the surface spraying data of the completed implant abutment, the surface spraying data that does not meet the standards for the initial spraying can be updated, that is, the preset spraying time in the system is updated to ensure that in the subsequent surface spraying process of the implant abutment, a qualified implant abutment with surface spraying can be quickly and effectively obtained.
Description
Technical Field
The invention relates to the technical field of manufacturing of planting bases, in particular to a personalized customized planting base and a manufacturing method thereof.
Background
The implant abutment is a basic structure connecting the external dental crown and the implant, and has the functions of retention and stabilization. The tooth implant is an important part in the tooth implant system, can provide stability and support for the tooth implant, improves the chewing function and can also increase the aesthetic property of the oral cavity;
The dental restoration requirements of the teeth-deficient patient are not only limited to functional restoration, but also have the characteristics of attractive appearance and convenience. The planting repair is a common repair mode for the teeth-deficient patient due to good retention, high chewing efficiency, beautiful appearance and comfort. The abutment is an important component of the implant restoration system and plays a role in connecting the implant and the upper restoration;
In the manufacturing process of the planting base station, the stability and the safety of the planting base station in the use process are required to be ensured, so that the surface of the planting base station is required to be coated in the manufacturing process, the service life and the safety stability of the planting base station in the subsequent use process are ensured, and the uniformity and the qualification rate of the spraying thickness cannot be ensured in the spraying process of the coating.
Disclosure of Invention
The invention aims to provide a manufacturing method of a personalized customized planting base station, which aims to solve the problems in the background.
The aim of the invention can be achieved by the following technical scheme:
A manufacturing method of a personalized customized planting base station comprises the following steps:
Step one: designing a base station: determining a base material, and designing the size of the base according to the planting scheme and the tooth model;
step two: processing base station: cutting, grinding and polishing the base material;
step three: surface treatment: spraying the surface of the base;
Comprising the following steps: s1: acquiring data of a state value of the surface of the base station to obtain a surface humidity value Sd and a surface temperature value Wd of the surface of the base station;
s2: comparing the surface humidity value Sd with a humidity threshold Sdy;
and judging whether the surface temperature value Wd is in a temperature value range [ Wdx, wdy ];
Obtaining a base with a surface state value conforming to a spraying standard, and spraying a coating by using surface spraying equipment;
s3: obtaining a spraying thickness value Hp of the surface of the base; and judging;
If Hp is less than Hpx; then the spraying is not up to standard;
if Hpy is smaller than Hp; then it indicates overspray;
if the spraying thickness value Hp is in the preset spraying thickness value range [ Hpx, hpy ], the spraying is qualified;
S4: if the spraying is not up to the standard; then carrying out supplementary spraying on the surface of the base station; obtaining a base station with qualified surface spraying; storing and adjusting the spraying data;
If the spraying is excessive; prompting that the base station is unqualified;
Step four: chemical treatment: surface treatment such as oxidation and melting is carried out on the surface so as to improve the biocompatibility and wear resistance of the surface;
step five: and (3) checking and testing: and (3) performing quality inspection and performance test on the base station to ensure that the base station meets design requirements and is safe to use.
As a further scheme of the invention: in S2;
If the surface humidity value Sd is greater than or equal to the humidity threshold Sdy; the surface humidity is too high, and humidity intervention adjustment is needed;
if the surface humidity value Sd is less than the humidity threshold Sdy; it indicates that the surface humidity meets the criteria; and determines whether the surface temperature value Wd is within the temperature range Wdx, wdy.
As a further scheme of the invention: in the step S2:
if the surface temperature Wd is not in the temperature value range [ Wdx, wdy ], the surface temperature is unqualified, and temperature intervention adjustment is needed;
If the surface temperature value Wd is within the temperature range Wdx, wdy, it indicates that the temperature meets the criteria.
As a further scheme of the invention: in the step S4, the step of performing the repair spraying on the surface of the base station includes:
V1: calculating to obtain a base surface spraying thickness difference Hpc;
V2: acquiring a spraying time value Tp of the surface of the base station; calculating the spraying supplementing time Tbp based on the surface spraying thickness difference value of the base station;
V3: performing supplementary spraying on the surface of the base station based on the supplementary spraying time Tbp; after finishing the supplementary spraying, obtaining a spraying thickness supplementary spraying value Hbp of the surface of the base station; and then S3 is performed.
As a further scheme of the invention: in the V1, the calculation mode of the base station surface spraying thickness difference Hpc is as follows: hpc=hpx-Hp.
As a further scheme of the invention: in the V2, the calculation mode of the surface spraying time Tbp of the base station is as follows:
As a further scheme of the invention: in the step S4, the step of adjusting the spraying data includes:
W1: obtaining a surface spraying thickness final value Hzp and a surface spraying time final value Tzp;
W2: based on the spray rate value Ls and the spray temperature value Wd; the final value Hzp of the surface spraying thickness and the final value Tzp of the surface spraying time are fitted into k= Hzp-ls× Tzp, and a correction coefficient k is calculated and obtained;
W3: calculating to obtain a relation between a surface spraying thickness value Hp and a spraying time value Tp under the state of a spraying temperature value Wd;
Hp=ls×tp+k; where k is a correction coefficient.
As a further scheme of the invention: and in the step S4, if the base station is not qualified, removing the sprayed coating on the surface for re-spraying.
As a further scheme of the invention: the personalized customized planting base is prepared by the manufacturing method.
The invention has the beneficial effects that:
In the invention, in the process of spraying the surface of the planting base station, the spraying time of the coating is obtained based on the preset thickness of the sprayed coating, then spraying is carried out, after the spraying is finished, the thickness of the sprayed coating is detected, the thickness value of the surface coating is obtained, whether the thickness value of the surface coating is within the range of the thickness value of the surface spraying is judged, if the condition that the thickness of the surface spraying is unqualified occurs, the surface of the planting base station is reprocessed, so that the surface thickness of the planting base station meets the spraying standard thickness is ensured, in addition, in the working process, the surface spraying data which does not meet the standard for the primary spraying can be updated according to the surface spraying data of the finished planting base station, namely, the preset spraying time in the system is updated, so that the planting base station with qualified surface spraying can be rapidly and effectively obtained in the surface spraying process of the following planting base station.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic flow chart of the method of the present invention;
fig. 2 is a system block diagram of a surface spray system in accordance with the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, the present invention is a method for manufacturing a personalized customized planting base, comprising:
Step one: designing a base station: determining a base material, and designing the size of the base according to the planting scheme and the tooth model;
step two: processing base station: cutting, grinding and polishing the base material;
step three: surface treatment: spraying the surface of the base; in the spraying process, the surface of the base station is required to be cleaned and degreased, the surface is kept dry and free of foreign matters, then the surface of the base station is required to be sprayed, the thickness of the coating is required to be ensured in the spraying process, as the thickness of the coating has important influence on the performance and the service life of the base station, the too thick coating can cause the problems of cracking, falling and the like, and the too thin coating can not achieve the required protection effect, so that the thickness of the coating is controlled well, and the uniformity and consistency in the spraying process are very important;
in addition, in the spraying process, the spraying temperature, the spraying humidity and the spraying speed in the spraying process can have certain influence on the spraying effect;
in the spraying process, the sprayed data are obtained, the spraying result is detected, and the subsequent spraying time is improved; to meet the design requirement of spraying;
Step four: chemical treatment: surface treatment such as oxidation and melting is carried out on the surface so as to improve the biocompatibility and wear resistance of the surface;
step five: and (3) checking and testing: and (3) performing quality inspection and performance test on the base station to ensure that the base station meets design requirements and is safe to use.
In the manufacturing process of the customized planting base, firstly, the planting base is designed, then the planting base is processed by a machining process to obtain a planting base member with qualified structure, then the surface spraying process is used for improving the surface characteristics and performances of the planting base, further improving the mechanical performances and stability of the planting base, then the sprayed coating is subjected to oxidation, melting and other processes to better ensure the stability between a soil layer and the planting base, and finally the inspection and the test are carried out;
the planting base prepared by the method has good surface stability and better adaptability, improves the safety of the preparation process, and ensures the quality and stability of the product;
Example two
Based on the embodiment, the embodiment provides a surface spraying method based on the spraying process of the surface of the planting base, solves the qualification rate of the surface coating in the coating process, and further ensures the stability of the surface coating of the planting base;
The graph is as follows:
S1: acquiring data of a state value of the surface of the base station to obtain a surface humidity value Sd and a surface temperature value Wd of the surface of the base station;
s2: comparing the surface humidity value Sd with a humidity threshold Sdy;
If the surface humidity value Sd is greater than or equal to the humidity threshold Sdy; the surface humidity is too high, and humidity intervention adjustment is needed;
The humidity of the surface of the planting base table has a certain influence on the adhesive force of the coating, so that in the spraying process of the coating, if the humidity of the surface of the planting base table is too high, the situation that the spraying coating flows to cause uneven spraying easily occurs, and the quality of the planting base table is influenced to a certain extent;
The humidity of the surface of the planting base table is adjusted in an interference way, and the humidity of the surface of the planting base table can be reduced in a drying or air-drying mode, so that the surface humidity meets the spraying standard;
If the surface humidity value Sd is less than the humidity threshold Sdy; it indicates that the surface humidity meets the criteria; and determining whether the surface temperature value Wd is within the temperature range [ Wdx, wdy ]
If the surface temperature Wd is not in the temperature value range [ Wdx, wdy ], the surface temperature is unqualified, and temperature intervention adjustment is needed;
the surface temperature value has a certain influence on the curing speed of the sprayed coating, so that the coating efficiency of the surface sprayed coating and the manufacturing time of the whole process are influenced, and therefore, the surface temperature of the base table is necessary to be ensured in the process of spraying the surface coating;
If the surface temperature value Wd is in the temperature value range [ Wdx, wdy ], then the temperature is in accordance with the standard;
S3: obtaining a base with a surface state value conforming to a spraying standard, and spraying a coating by using surface spraying equipment;
When in spraying, the spraying speed of a spraying system at a preset temperature is obtained, and then spraying is carried out through spraying equipment; after the spraying is completed, S4 is executed;
S4: obtaining a spraying thickness value Hp of the surface of the base; and judging;
S41: if Hp is less than Hpx; then the spraying is not up to standard; then carrying out supplementary spraying on the surface of the base station; obtaining a base station with qualified surface spraying; storing and adjusting the spraying data;
and (3) carrying out supplementary spraying on the surface of the base station, wherein the supplementary spraying comprises the following steps:
S: calculating to obtain a base surface spraying thickness difference Hpc; the calculation mode of the base station surface spraying thickness difference Hpc is as follows: hpc=hpx-Hp;
s412: acquiring a spraying time value Tp of the surface of the base station; calculating the spraying supplementing time Tbp based on the surface spraying thickness difference value of the base station; the calculation mode of the base station surface spraying supplementing time Tbp is as follows:
s413: performing supplementary spraying on the surface of the base station based on the supplementary spraying time Tbp; after finishing the supplementary spraying, obtaining a spraying thickness supplementary spraying value Hbp of the surface of the base station; then executing S4;
S414: obtaining a surface spraying thickness final value Hzp and a surface spraying time final value Tzp;
S415: based on the spray rate value Ls and the spray temperature value Wd; the final value Hzp of the surface spraying thickness and the final value Tzp of the surface spraying time are fitted into k= Hzp-ls× Tzp, and a correction coefficient k is calculated and obtained;
s416: calculating to obtain a relation between a surface spraying thickness value Hp and a spraying time value Tp under the state of a spraying temperature value Wd;
Hp=ls×tp+k; where k is a correction coefficient.
S42: if Hpy is smaller than Hp; then it indicates overspray; prompting that the base station is unqualified; calculating to obtain a relation between a surface spraying thickness value Hp and a spraying time value Tp under the state of a spraying temperature value Wd;
Hp=ls×tp+k; where k is a correction coefficient.
S43: if the spraying thickness value Hp is in the preset spraying thickness value range [ Hpx, hpy ], the spraying is qualified;
In the process of spraying the surface of the planting base station, the spraying time of the coating is obtained based on the preset thickness of the spraying coating, then spraying is carried out, after the spraying is finished, the thickness of the spraying coating is detected, the surface coating thickness value is obtained, whether the surface coating thickness value is within the surface spraying thickness value range is judged, if the surface spraying thickness is unqualified, the surface of the planting base station is reprocessed to ensure that the surface thickness of the planting base station meets the spraying standard thickness, in addition, in the working process, according to the finished surface spraying data of the planting base station, the surface spraying data which does not meet the standard for the first spraying can be updated, namely, the preset spraying time in the system is updated, so that the planting base station with qualified surface spraying can be obtained quickly and effectively in the surface spraying process of the subsequent planting base station.
Example III
Based on the above embodiments, the present embodiment provides a personalized customized planting base, which is prepared by the above manufacturing method.
Example IV
As shown in fig. 2, a surface spraying system for a method of manufacturing a personalized planting base station:
Comprising the following steps: and a data acquisition module: the method comprises the steps of acquiring data of a state value of a surface of a base station to obtain a surface humidity value Sd and a surface temperature value Wd of the surface of the base station;
and a data judging module: for comparing the surface humidity value Sd with a humidity threshold Sdy;
and judging whether the surface temperature value Wd is in a temperature value range [ Wdx, wdy ];
and a data processing module: the method comprises the steps of obtaining a spraying thickness value Hp of the surface of a base station and judging;
If Hp is less than Hpx; then the spraying is not up to standard;
if Hpy is smaller than Hp; then it indicates overspray;
if the spraying thickness value Hp is in the preset spraying thickness value range [ Hpx, hpy ], the spraying is qualified;
And the control module is used for: the device is used for carrying out repair spraying on the surface of the base station; obtaining a base station with qualified surface spraying; storing and adjusting the spraying data; for removing the sprayed coating from the surface for respraying.
The working principle of the invention is as follows:
Determining a base material, and designing the size of the base according to the planting scheme and the tooth model; processing base station: cutting, grinding and polishing the base material;
Spraying treatment is carried out on the surface of the base, and specifically, the surface humidity value Sd is compared with a humidity threshold Sdy; and judging whether the surface temperature value Wd is in a temperature value range [ Wdx, wdy ]; obtaining a base with a surface state value conforming to a spraying standard, and spraying a coating by using surface spraying equipment; obtaining a spraying thickness value Hp of the surface of the base; and judging; if Hp is less than Hpx; then the spraying is not up to standard; if Hpy is smaller than Hp; then it indicates overspray; if the spraying thickness value Hp is in the preset spraying thickness value range [ Hpx, hpy ], the spraying is qualified; if the spraying is not up to the standard; then carrying out supplementary spraying on the surface of the base station; obtaining a base station with qualified surface spraying; storing and adjusting the spraying data; if the spraying is excessive; prompting that the base station is unqualified;
Then, the surface is subjected to surface treatments such as oxidization and melting so as to improve the biocompatibility and the wear resistance of the surface, and the quality inspection and the performance test are carried out on the base station, so that the base station meets the design requirements and is safe to use.
The foregoing describes one embodiment of the present invention in detail, but the description is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the invention. All equivalent changes and modifications within the scope of the present invention are intended to be covered by the present invention.
Claims (8)
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| CN202410496715.4A CN118304023B (en) | 2024-04-24 | 2024-04-24 | A personalized customized planting base and a manufacturing method thereof |
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| CN202410496715.4A CN118304023B (en) | 2024-04-24 | 2024-04-24 | A personalized customized planting base and a manufacturing method thereof |
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| CN118304023B true CN118304023B (en) | 2024-11-26 |
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Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1825829B1 (en) * | 2006-02-28 | 2011-08-03 | Straumann Holding AG | Abutment with a hydroxylated surface |
| WO2009111041A1 (en) * | 2008-03-05 | 2009-09-11 | New York University | Metallic dental implants and prosthetic appliances having colored ceramic surfaces |
| EP2611382A1 (en) * | 2010-08-30 | 2013-07-10 | 3M Innovative Properties Company | Coated dental articles and related methods of manufacture |
| CN104042350A (en) * | 2014-06-25 | 2014-09-17 | 山东大学 | Implant with plasma coated nano-zirconium oxide coating and preparation method thereof |
| DE102015101626B4 (en) * | 2015-02-04 | 2019-06-27 | Kulzer Gmbh | Coating of dental prosthetic surfaces with a distinct layer of a synthetic hydroxyapatite |
| CN111616821B (en) * | 2020-05-20 | 2021-08-17 | 北京联袂义齿技术有限公司 | Digital three-dimensional construction and manufacturing method of personalized planting base station |
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