CN118292307A - Rail fastener and railway rail fastener system - Google Patents
Rail fastener and railway rail fastener system Download PDFInfo
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- CN118292307A CN118292307A CN202410286077.3A CN202410286077A CN118292307A CN 118292307 A CN118292307 A CN 118292307A CN 202410286077 A CN202410286077 A CN 202410286077A CN 118292307 A CN118292307 A CN 118292307A
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- rail
- elastic arm
- sleeper
- rail fastener
- gauge
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- 241001669679 Eleotris Species 0.000 claims abstract description 62
- 238000009434 installation Methods 0.000 claims description 44
- 230000003014 reinforcing effect Effects 0.000 claims description 20
- 230000000694 effects Effects 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 8
- 230000009471 action Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 230000005489 elastic deformation Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B9/00—Fastening rails on sleepers, or the like
- E01B9/02—Fastening rails, tie-plates, or chairs directly on sleepers or foundations; Means therefor
- E01B9/28—Fastening on wooden or concrete sleepers or on masonry with clamp members
- E01B9/30—Fastening on wooden or concrete sleepers or on masonry with clamp members by resilient steel clips
- E01B9/303—Fastening on wooden or concrete sleepers or on masonry with clamp members by resilient steel clips the clip being a shaped bar
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B9/00—Fastening rails on sleepers, or the like
- E01B9/02—Fastening rails, tie-plates, or chairs directly on sleepers or foundations; Means therefor
- E01B9/04—Fastening on wooden or concrete sleepers or on masonry without clamp members
- E01B9/06—Railways spikes
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B9/00—Fastening rails on sleepers, or the like
- E01B9/02—Fastening rails, tie-plates, or chairs directly on sleepers or foundations; Means therefor
- E01B9/36—Metal sole-plates for rails which rails are directly fastened to sleepers
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B9/00—Fastening rails on sleepers, or the like
- E01B9/66—Rail fastenings allowing the adjustment of the position of the rails, so far as not included in the preceding groups
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B9/00—Fastening rails on sleepers, or the like
- E01B9/68—Pads or the like, e.g. of wood, rubber, placed under the rail, tie-plate, or chair
- E01B9/685—Pads or the like, e.g. of wood, rubber, placed under the rail, tie-plate, or chair characterised by their shape
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Railway Tracks (AREA)
Abstract
本发明涉及运输装备技术领域,尤其涉及一种钢轨扣件及铁路钢轨扣件系统,钢轨扣件包括第一螺旋道钉、第二螺旋道钉、弹条和轨距挡板,弹条围设出第一安装通道和第二安装通道,轨距挡板设有第一安装孔和第二安装孔,第一螺旋道钉依次穿设于第一安装通道和第一安装孔,并与轨枕连接,第二螺旋道钉依次穿设于第二安装通道和第二安装孔,并与轨枕连接,弹条包括两个前端部和两个后端部,两个前端部用于压置于钢轨的侧沿,两个后端部压置于轨距挡板。在应对轴重增加的列车对于轨道结构和扣件的冲击效应明显增大时,可有效使冲击力释放,避免弹条断裂或扣件损坏,或者是由于纵向阻力不足发生钢轨爬行问题,保障列车的运行安全。
The present invention relates to the technical field of transportation equipment, and in particular to a rail fastener and a railway rail fastener system, wherein the rail fastener comprises a first spiral spike, a second spiral spike, a spring bar and a gauge baffle, wherein the spring bar surrounds a first mounting channel and a second mounting channel, and the gauge baffle is provided with a first mounting hole and a second mounting hole, wherein the first spiral spike is sequentially passed through the first mounting channel and the first mounting hole and connected to the sleeper, wherein the second spiral spike is sequentially passed through the second mounting channel and the second mounting hole and connected to the sleeper, and the spring bar comprises two front ends and two rear ends, wherein the two front ends are used to be pressed against the side edges of the rails, and the two rear ends are pressed against the gauge baffle. When the impact effect of a train with increased axle weight on the track structure and the fasteners is significantly increased, the impact force can be effectively released to avoid the breakage of the spring bar or damage to the fasteners, or the rail creeping problem due to insufficient longitudinal resistance, thereby ensuring the operation safety of the train.
Description
技术领域Technical Field
本发明涉及运输装备技术领域,尤其涉及一种钢轨扣件及铁路钢轨扣件系统。The present invention relates to the technical field of transportation equipment, and in particular to a rail fastener and a railway rail fastener system.
背景技术Background technique
作为铁路轨道的重要组成部分之一,扣件系统将钢轨固定在轨枕上,保持轨距和阻止钢轨相对于轨枕的纵横向移动。扣件应能长期、有效地保持钢轨与轨枕的可靠联结,并能在动力作用下充分发挥其缓冲减震性能,延缓轨道残余变形积累。因此要求其应具有足够的强度、耐久性和一定的弹性。此外,对于重载铁路钢轨扣件系统还应具有更大的扣压力、纵向阻力与稳定性。As one of the important components of railway tracks, the fastener system fixes the rails on the sleepers, maintains the track gauge and prevents the rails from moving longitudinally and transversely relative to the sleepers. The fasteners should be able to maintain a reliable connection between the rails and the sleepers for a long time and effectively, and give full play to their buffering and shock-absorbing performance under dynamic action to delay the accumulation of residual deformation of the track. Therefore, it is required to have sufficient strength, durability and certain elasticity. In addition, the fastener system for heavy-duty railway rails should also have greater buckling pressure, longitudinal resistance and stability.
目前,扣件系统一般采用单个锚固螺栓与螺母配合或者单个螺旋道钉与预埋螺管配合实现弹条扣压钢轨,缓冲轨道应力,实现对轨道纵向的限位。对于重载铁路,由于轴重的增加,特别是30t、40t轴重列车的出现,其列车对于轨道结构,特别是扣件系统的冲击效应明显增大。由于无法得到有效的释放,部分地段会出现弹条断裂,或者扣件系统部件损坏,或者是由于纵向阻力不足发生钢轨爬行,对于列车的运行造成了极大的安全隐患。At present, the fastener system generally uses a single anchor bolt and nut or a single spiral spike and embedded spiral tube to realize the spring clip buckling rail, buffering the track stress and realizing the longitudinal position limit of the track. For heavy-duty railways, due to the increase in axle weight, especially the emergence of 30t and 40t axle weight trains, the impact effect of the train on the track structure, especially the fastener system, has increased significantly. Due to the inability to effectively release, the spring clip will break in some sections, or the fastener system components will be damaged, or the rail will creep due to insufficient longitudinal resistance, which poses a great safety hazard to the operation of the train.
发明内容Summary of the invention
本发明提供一种钢轨扣件及铁路钢轨扣件系统,用以解决现有技术中的缺陷之一,在应对轴重增加的列车对于轨道结构和扣件的冲击效应明显增大时,可有效使冲击力释放,避免弹条断裂或扣件损坏,或者是由于纵向阻力不足发生钢轨爬行问题,保障列车的运行安全。The present invention provides a rail fastener and a railway rail fastener system to solve one of the defects in the prior art. When the impact effect of a train with increased axle weight on the track structure and fasteners is significantly increased, the impact force can be effectively released to avoid spring bar breakage or fastener damage, or rail creep due to insufficient longitudinal resistance, thereby ensuring the safe operation of the train.
本发明提供一种钢轨扣件,包括第一螺旋道钉、第二螺旋道钉、弹条和轨距挡板,所述弹条围设出第一安装通道和第二安装通道,所述轨距挡板设有第一安装孔和第二安装孔,所述第一螺旋道钉依次穿设于所述第一安装通道和所述第一安装孔,并与轨枕连接,所述第二螺旋道钉依次穿设于所述第二安装通道和所述第二安装孔,并与所述轨枕连接,所述弹条包括两个前端部和两个后端部,两个所述前端部用于压置于钢轨的侧沿,两个所述后端部压置于所述轨距挡板。The present invention provides a rail fastener, comprising a first spiral spike, a second spiral spike, an elastic bar and a gauge baffle, wherein the elastic bar encloses a first mounting channel and a second mounting channel, the gauge baffle is provided with a first mounting hole and a second mounting hole, the first spiral spike is sequentially penetrated through the first mounting channel and the first mounting hole, and is connected to a sleeper, the second spiral spike is sequentially penetrated through the second mounting channel and the second mounting hole, and is connected to the sleeper, the elastic bar comprises two front end portions and two rear end portions, the two front end portions are used to be pressed onto the side edges of the rail, and the two rear end portions are pressed onto the gauge baffle.
根据本发明提供的一种钢轨扣件,所述弹条还包括第一弹臂、第二弹臂和第三弹臂,所述第二弹臂位于所述第一弹臂与所述第三弹臂之间,所述第一弹臂通过一个所述后端部与所述第二弹臂连接并限制出所述第一安装通道,所述第二弹臂通过另一个所述后端部与所述第三弹臂连接并限制出所述第二安装通道,所述第一弹臂与一个所述前端部连接,所述第三弹臂与另一个所述前端部连接。According to a rail fastener provided by the present invention, the elastic bar also includes a first elastic arm, a second elastic arm and a third elastic arm, the second elastic arm is located between the first elastic arm and the third elastic arm, the first elastic arm is connected to the second elastic arm through one of the rear ends and limits the first installation channel, the second elastic arm is connected to the third elastic arm through the other of the rear ends and limits the second installation channel, the first elastic arm is connected to one of the front ends, and the third elastic arm is connected to the other of the front ends.
根据本发明提供的一种钢轨扣件,所述弹条还包括与所述前端部同侧设置的第一中间端部和第二中间端部,所述第一中间端部与所述第二中间端部对称设置于所述第二弹臂两侧且均与所述第二弹臂连接,所述第一中间端部向一个所述前端部延伸,所述第二中间端部向另一个所述前端部延伸。According to a rail fastener provided by the present invention, the elastic bar also includes a first middle end and a second middle end arranged on the same side as the front end, the first middle end and the second middle end are symmetrically arranged on both sides of the second elastic arm and are both connected to the second elastic arm, the first middle end extends toward one of the front ends, and the second middle end extends toward the other of the front ends.
根据本发明提供的一种钢轨扣件,还包括轨距块,所述轨距块夹设于所述钢轨与所述轨距挡板之间,所述轨距块的上表面设有凹槽,所述第一中间端部与所述第二中间端部均嵌入所述凹槽。A rail fastener provided according to the present invention also includes a gauge block, which is clamped between the rail and the gauge baffle. The upper surface of the gauge block is provided with a groove, and the first middle end and the second middle end are both embedded in the groove.
根据本发明提供的一种钢轨扣件,所述轨距块在与所述轨距挡板抵接的一侧设有两个凸部,两个所述凸部之间的垂直距离为所述轨距挡板沿所述钢轨延伸方向的长度。According to a rail fastener provided by the present invention, the gauge block is provided with two protrusions on one side abutting against the gauge baffle, and the vertical distance between the two protrusions is the length of the gauge baffle along the extending direction of the rail.
根据本发明提供的一种钢轨扣件,还包括轨下垫板,所述轨下垫板设有第一凸起,所述第一凸起用于嵌入所述轨枕的限位槽内。A rail fastener provided according to the present invention further includes a rail pad, the rail pad is provided with a first protrusion, and the first protrusion is used to be embedded in the limiting groove of the sleeper.
根据本发明提供的一种钢轨扣件,所述轨下垫板还设有两个第二凸起,两个所述第二凸起分别设置于所述第一凸起的两侧,两个所述第二凸起之间的垂直距离为所述轨枕沿所述钢轨延伸方向的长度。According to a rail fastener provided by the present invention, the rail pad is further provided with two second protrusions, the two second protrusions are respectively arranged on both sides of the first protrusion, and the vertical distance between the two second protrusions is the length of the sleeper along the extension direction of the rail.
根据本发明提供的一种钢轨扣件,所述轨距挡板包括底板以及设置于所述底板上表面的第一侧板、第二侧板和两个加强肋,所述第一侧板与所述第二侧板相对设置,所述第一侧板与所述轨距块抵接,所述第二侧板用于与所述轨枕抵接,两个所述加强肋设置于所述第一侧板与所述第二侧板之间,所述第一安装孔与所述第二安装孔均设置于所述底板,且位于两个所述加强肋之间,两个所述加强肋靠近所述第二侧板的端部分别构造凹陷,两个所述后端部分别压置于两个所述凹陷。According to a rail fastener provided by the present invention, the gauge baffle includes a bottom plate and a first side plate, a second side plate and two reinforcing ribs arranged on the upper surface of the bottom plate, the first side plate and the second side plate are arranged opposite to each other, the first side plate abuts against the gauge block, the second side plate is used to abut against the sleeper, the two reinforcing ribs are arranged between the first side plate and the second side plate, the first mounting hole and the second mounting hole are both arranged in the bottom plate and located between the two reinforcing ribs, the ends of the two reinforcing ribs close to the second side plate are respectively constructed with recesses, and the two rear ends are respectively pressed into the two recesses.
根据本发明提供的一种钢轨扣件,还包括盖板,所述盖板设有第一通孔和第二通孔,所述第一螺旋道钉穿设于所述第一通孔进入所述第一安装通道,所述第二螺旋道钉穿设于所述第二通孔进入所述第二安装通道。A rail fastener provided according to the present invention also includes a cover plate, the cover plate is provided with a first through hole and a second through hole, the first spiral spike is penetrated through the first through hole and enters the first installation channel, and the second spiral spike is penetrated through the second through hole and enters the second installation channel.
本发明还提供一种铁路钢轨扣件系统,包括轨枕和如上所述的钢轨扣件,所述轨枕设有安装槽,所述轨枕的内部设有第一预埋螺管和第二预埋螺管,所述钢轨扣件设置于所述安装槽,所述安装槽的底部设有限位槽,所述第一螺旋道钉旋入所述第一预埋螺管,所述第二螺旋道钉旋入所述第二预埋螺管。The present invention also provides a railway rail fastener system, comprising a sleeper and the rail fastener as described above, the sleeper being provided with an installation groove, the interior of the sleeper being provided with a first embedded screw tube and a second embedded screw tube, the rail fastener being arranged in the installation groove, the bottom of the installation groove being provided with a limiting groove, the first spiral spike being screwed into the first embedded screw tube, and the second spiral spike being screwed into the second embedded screw tube.
本发明提供的钢轨扣件,设置于轨枕上且位于钢轨的宽度方向上,实现将钢轨扣压固定在轨枕上。弹条通过自身弯曲围设出两个相对独立的安装通道,即第一安装通道和第二安装通道,轨距挡板相对应的设置第一安装孔和第二安装孔,第一螺栓道钉自上而下依次穿过第一安装通道和第一安装孔,再与轨枕连接,第二螺栓道钉自上而下依次穿过第二安装通道和第二安装孔,再与轨枕连接。The rail fastener provided by the present invention is arranged on the sleeper and located in the width direction of the rail, so as to realize the buckling and fixing of the rail on the sleeper. The spring bar is bent by itself to form two relatively independent installation channels, namely the first installation channel and the second installation channel, and the gauge baffle is provided with the first installation hole and the second installation hole correspondingly, the first bolt spike passes through the first installation channel and the first installation hole in sequence from top to bottom, and then is connected to the sleeper, and the second bolt spike passes through the second installation channel and the second installation hole in sequence from top to bottom, and then is connected to the sleeper.
在横向方向上,弹条靠近钢轨的一端构造为前端部,弹条远离钢轨的一端构造为后端部,第一螺栓道钉与第二螺栓道钉旋紧后,可将直接压置在弹条上,前端部压紧位于钢轨宽度上的侧沿上表面,后端部压紧在轨距挡板上,从而实现弹条对钢轨在轨枕上的扣压固定,弹条可产生弹性形变,缓冲轨道应力,实现对钢轨在轨枕上的纵向位置固定。轨距挡块在横向方向上的两侧分别抵接钢轨和轨枕,进而实现对钢轨在轨枕上的横向位置固定。In the transverse direction, the end of the spring bar close to the rail is configured as the front end, and the end of the spring bar away from the rail is configured as the rear end. After the first bolt spike and the second bolt spike are tightened, they can be directly pressed on the spring bar, with the front end pressing the upper surface of the side edge located on the width of the rail, and the rear end pressing on the gauge baffle, so that the spring bar can buckle and fix the rail on the sleeper. The spring bar can produce elastic deformation, buffer the track stress, and fix the longitudinal position of the rail on the sleeper. The two sides of the gauge block in the transverse direction respectively abut the rail and the sleeper, thereby fixing the transverse position of the rail on the sleeper.
通过第一螺栓道钉和第二螺旋道钉组成双螺旋道钉,先将弹条固定在轨距挡板上,再将弹条与轨距挡板整体固定在轨枕上,增加了轨道结构的纵向阻力,确保轨道结构的稳定性,而且由于弹条作用长度相较于传统弹条更长,因此,其在钢轨长度方向上更长,进一步增加了扣件作用于钢轨的纵向阻力。相较于现有技术的采用单个锚固螺栓与螺母配合或者单个螺旋道钉与预埋螺管配合实现弹条扣压钢轨,本发明实施例在应对轴重增加的列车对于轨道结构和扣件的冲击效应明显增大时,可有效使冲击力释放,避免弹条断裂或扣件损坏,或者是由于纵向阻力不足发生钢轨爬行问题,保障列车的运行安全。The double spiral spike is formed by the first bolt spike and the second spiral spike, and the spring bar is first fixed on the gauge baffle, and then the spring bar and the gauge baffle are fixed on the sleeper as a whole, which increases the longitudinal resistance of the track structure and ensures the stability of the track structure. Moreover, since the action length of the spring bar is longer than that of the traditional spring bar, it is longer in the length direction of the rail, further increasing the longitudinal resistance of the fastener on the rail. Compared with the prior art of using a single anchor bolt and nut or a single spiral spike and embedded solenoid to realize the spring bar clamping rail, the embodiment of the present invention can effectively release the impact force when the impact effect of the train with increased axle weight on the track structure and fasteners is significantly increased, avoiding the breakage of the spring bar or the damage of the fastener, or the rail creeping problem due to insufficient longitudinal resistance, thereby ensuring the safe operation of the train.
除了上面所描述的本发明解决的技术问题、构成的技术方案的技术特征以及有这些技术方案的技术特征所带来的优点之外,本发明的其他技术特征及这些技术特征带来的优点,将结合附图作出进一步说明,或通过本发明的实践了解到。In addition to the technical problems solved by the present invention, the technical features of the technical solutions constituted, and the advantages brought about by the technical features of these technical solutions described above, other technical features of the present invention and the advantages brought about by these technical features will be further explained in conjunction with the accompanying drawings or will be understood through the practice of the present invention.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1是本发明实施例提供的铁路钢轨扣件系统的结构示意图之一;FIG1 is a schematic diagram of the structure of a railway rail fastener system according to an embodiment of the present invention;
图2是本发明实施例提供的铁路钢轨扣件系统的结构示意图之二;FIG2 is a second schematic diagram of the structure of the railway rail fastener system provided by an embodiment of the present invention;
图3是本发明实施例提供的钢轨扣件的弹条的结构示意图;FIG3 is a schematic structural diagram of a spring bar of a rail fastener provided in an embodiment of the present invention;
图4是本发明实施例提供的钢轨扣件的轨距块的结构示意图;4 is a schematic structural diagram of a gauge block of a rail fastener provided in an embodiment of the present invention;
图5是本发明实施例提供的钢轨扣件的轨下垫板的结构示意图;5 is a schematic structural diagram of a rail pad of a rail fastener provided in an embodiment of the present invention;
图6是本发明实施例提供的钢轨扣件的轨距挡板的结构示意图;6 is a schematic structural diagram of a gauge baffle of a rail fastener provided in an embodiment of the present invention;
图7是本发明实施例提供的钢轨扣件的盖板的结构示意图;7 is a schematic structural diagram of a cover plate of a rail fastener provided in an embodiment of the present invention;
图8是本发明实施例提供的铁路钢轨扣件系统的轨枕的结构示意图。FIG8 is a schematic structural diagram of a sleeper of a railway rail fastener system provided in an embodiment of the present invention.
附图标记:Reference numerals:
100、第一螺旋道钉;200、第二螺旋道钉;100, first spiral spike; 200, second spiral spike;
300、弹条;310、第一安装通道;320、第二安装通道;331、第一前端部;332、第二前端部;341、第一后端部;342、第二后端部;350、第一弹臂;360、第二弹臂;370、第三弹臂;381、第一中间端部;382、第二中间端部;300, elastic bar; 310, first mounting channel; 320, second mounting channel; 331, first front end; 332, second front end; 341, first rear end; 342, second rear end; 350, first elastic arm; 360, second elastic arm; 370, third elastic arm; 381, first middle end; 382, second middle end;
400、轨距挡板;410、第一安装孔;420、第二安装孔;430、底板;440、第一侧板;441、开口;450、第二侧板;461、第一加强肋;462、第二加强肋;463、第一凹陷;464、第二凹陷;400, track gauge baffle; 410, first mounting hole; 420, second mounting hole; 430, bottom plate; 440, first side plate; 441, opening; 450, second side plate; 461, first reinforcing rib; 462, second reinforcing rib; 463, first recess; 464, second recess;
500、轨距块;510、凹槽;521、第一凸部;522、第二凸部;530、卡口;500, gauge block; 510, groove; 521, first convex portion; 522, second convex portion; 530, bayonet;
600、轨下垫板;610、第一凸起;620、第二凸起;600, rail bottom pad; 610, first protrusion; 620, second protrusion;
700、盖板;710、第一通孔;720、第二通孔;700, cover plate; 710, first through hole; 720, second through hole;
800、轨枕;810、安装槽;820、第一预埋螺管;830、第二预埋螺管;840、限位槽;850、枕肩;800, rail sleeper; 810, mounting groove; 820, first embedded screw tube; 830, second embedded screw tube; 840, limiting groove; 850, pillow shoulder;
900、钢轨。900. Rails.
具体实施方式Detailed ways
下面结合附图和实施例对本发明的实施方式作进一步详细描述。以下实施例用于说明本发明,但不能用来限制本发明的范围。The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
在本发明实施例的描述中,需要说明的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明实施例的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the embodiments of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limitations on the embodiments of the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
在本发明实施例的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明实施例中的具体含义。In the description of the embodiments of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.
在本发明实施例中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the embodiments of the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
此外,在本发明实施例的描述中,除非另有说明,“多个”、“多根”、“多组”的含义是两个或两个以上,“若干个”、“若干根”、“若干组”的含义是一个或一个以上。In addition, in the description of the embodiments of the present invention, unless otherwise specified, "multiple", "multiple roots", and "multiple groups" mean two or more, and "several", "several roots", and "several groups" mean one or more.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明实施例的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the embodiments of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
钢轨的延伸方向为其长度方向,定义为纵向,与钢轨延伸方向垂直的水平方向为钢轨的宽度方向,定义为横向。The extending direction of the rail is its length direction, which is defined as the longitudinal direction, and the horizontal direction perpendicular to the extending direction of the rail is the width direction of the rail, which is defined as the transverse direction.
如图1、图2、图3和图6所示,本发明实施例提供的钢轨扣件,包括第一螺旋道钉100、第二螺旋道钉200、弹条300和轨距挡板400,弹条300围设出第一安装通道310和第二安装通道320,轨距挡板400设有第一安装孔410和第二安装孔420,第一螺旋道钉100依次穿设于第一安装通道310和第一安装孔410,并与轨枕800连接,第二螺旋道钉200依次穿设于第二安装通道320和第二安装孔420,并与轨枕800连接,弹条300包括两个前端部和两个后端部,两个前端部用于压置于钢轨900的侧沿,两个后端部压置于轨距挡板400。As shown in FIGS. 1 , 2 , 3 and 6 , a rail fastener provided in an embodiment of the present invention includes a first spiral spike 100, a second spiral spike 200, a spring bar 300 and a gauge baffle 400. The spring bar 300 encloses a first mounting channel 310 and a second mounting channel 320. The gauge baffle 400 is provided with a first mounting hole 410 and a second mounting hole 420. The first spiral spike 100 is sequentially penetrated through the first mounting channel 310 and the first mounting hole 410 and connected to a sleeper 800. The second spiral spike 200 is sequentially penetrated through the second mounting channel 320 and the second mounting hole 420 and connected to the sleeper 800. The spring bar 300 includes two front end portions and two rear end portions. The two front end portions are used to be pressed on the side edges of the rail 900, and the two rear end portions are pressed on the gauge baffle 400.
本发明实施例的钢轨扣件,设置于轨枕800上且位于钢轨900的宽度方向上,实现将钢轨900扣压固定在轨枕800上。弹条300通过自身弯曲围设出两个相对独立的安装通道,即第一安装通道310和第二安装通道320,轨距挡板400相对应的设置第一安装孔410和第二安装孔420,第一螺栓道钉自上而下依次穿过第一安装通道310和第一安装孔410,再与轨枕800连接,第二螺栓道钉自上而下依次穿过第二安装通道320和第二安装孔420,再与轨枕800连接。The rail fastener of the embodiment of the present invention is arranged on the sleeper 800 and located in the width direction of the rail 900, so as to realize the fastening and fixing of the rail 900 on the sleeper 800. The spring bar 300 is bent to form two relatively independent installation channels, namely the first installation channel 310 and the second installation channel 320, and the gauge baffle 400 is provided with a first installation hole 410 and a second installation hole 420 correspondingly. The first bolt spike passes through the first installation channel 310 and the first installation hole 410 from top to bottom in sequence, and then is connected to the sleeper 800. The second bolt spike passes through the second installation channel 320 and the second installation hole 420 in sequence from top to bottom, and then is connected to the sleeper 800.
在横向方向上,弹条300靠近钢轨900的一端构造为前端部,弹条300远离钢轨900的一端构造为后端部,第一螺栓道钉与第二螺栓道钉旋紧后,可将直接压置在弹条300上,前端部压紧位于钢轨900宽度上的侧沿上表面,后端部压紧在轨距挡板400上,从而实现弹条300对钢轨900在轨枕800上的扣压固定,弹条300可产生弹性形变,缓冲轨道应力,实现对钢轨900在轨枕800上的纵向位置固定。轨距挡块在横向方向上的两侧分别抵接钢轨900和轨枕800,进而实现对钢轨900在轨枕800上的横向位置固定。In the transverse direction, the end of the spring bar 300 close to the rail 900 is configured as the front end, and the end of the spring bar 300 away from the rail 900 is configured as the rear end. After the first bolt spike and the second bolt spike are tightened, they can be directly pressed on the spring bar 300, with the front end pressing the upper surface of the side edge located on the width of the rail 900, and the rear end pressing the gauge baffle 400, so as to realize the buckling and fixing of the rail 900 on the sleeper 800 by the spring bar 300. The spring bar 300 can produce elastic deformation, buffer the track stress, and realize the longitudinal position fixation of the rail 900 on the sleeper 800. The two sides of the gauge block in the transverse direction respectively abut the rail 900 and the sleeper 800, thereby realizing the transverse position fixation of the rail 900 on the sleeper 800.
通过第一螺栓道钉和第二螺旋道钉200组成双螺旋道钉,先将弹条300固定在轨距挡板400上,再将弹条300与轨距挡板400整体固定在轨枕800上,增加了轨道结构的纵向阻力,确保轨道结构的稳定性,而且由于弹条300作用长度相较于传统弹条300更长,因此,其在钢轨900长度方向上更长,进一步增加了扣件作用于钢轨900的纵向阻力。相较于现有技术的采用单个锚固螺栓与螺母配合或者单个螺旋道钉与预埋螺管配合实现弹条300扣压钢轨900,本发明实施例在应对轴重增加的列车对于轨道结构和扣件的冲击效应明显增大时,可有效使冲击力释放,避免弹条300断裂或扣件损坏,或者是由于纵向阻力不足发生钢轨900爬行问题,保障列车的运行安全。The double spiral spike is formed by the first bolt spike and the second spiral spike 200, and the spring bar 300 is first fixed on the gauge baffle 400, and then the spring bar 300 and the gauge baffle 400 are fixed on the sleeper 800 as a whole, thereby increasing the longitudinal resistance of the track structure and ensuring the stability of the track structure. Moreover, since the action length of the spring bar 300 is longer than that of the traditional spring bar 300, it is longer in the length direction of the rail 900, further increasing the longitudinal resistance of the fastener on the rail 900. Compared with the prior art of using a single anchor bolt and a nut or a single spiral spike and a pre-embedded solenoid to realize the spring bar 300 buckling the rail 900, the embodiment of the present invention can effectively release the impact force when dealing with the significantly increased impact effect of the train with increased axle weight on the track structure and the fastener, avoiding the breakage of the spring bar 300 or the damage of the fastener, or the creeping problem of the rail 900 due to insufficient longitudinal resistance, thereby ensuring the running safety of the train.
根据本发明提供的一个实施例,弹条300还包括第一弹臂350、第二弹臂360和第三弹臂370,第二弹臂360位于第一弹臂350与第三弹臂370之间,第一弹臂350通过一个后端部与第二弹臂360连接并限制出第一安装通道310,第二弹臂360通过另一个后端部与第三弹臂370连接并限制出第二安装通道320,第一弹臂350与一个前端部连接,第三弹臂370与另一个前端部连接。According to an embodiment provided by the present invention, the elastic bar 300 also includes a first elastic arm 350, a second elastic arm 360 and a third elastic arm 370, the second elastic arm 360 is located between the first elastic arm 350 and the third elastic arm 370, the first elastic arm 350 is connected to the second elastic arm 360 through a rear end and limits the first installation channel 310, the second elastic arm 360 is connected to the third elastic arm 370 through another rear end and limits the second installation channel 320, the first elastic arm 350 is connected to a front end, and the third elastic arm 370 is connected to the other front end.
本实施例中,弹条300外形呈类似“m”形状,前端部与后端部的延伸方向均为纵向延伸,增加了弹条300对钢轨900的纵向扣压长度范围。第一弹臂350与第三弹臂370起到将前端部与后端部连接的作用。两个前端部为第一前端部331和第二前端部332,两个后端部为第一后端部341和第二后端部342,第一弹臂350的左端与第一前端部331连接,第一弹臂350的右端与第二前端部332连接,第三弹臂370的左端与第二前端部332连接,第三弹臂370的右端与第二后端部342连接。第二弹臂360将第一安装通道310与第二安装通道320分隔,第一后端部341与第二后端部342汇合连接在第二弹臂360的右端。In this embodiment, the elastic bar 300 has an appearance similar to an "m" shape, and the extension direction of the front end and the rear end are both longitudinally extended, which increases the longitudinal buckling length range of the elastic bar 300 on the rail 900. The first elastic arm 350 and the third elastic arm 370 play the role of connecting the front end and the rear end. The two front ends are the first front end 331 and the second front end 332, and the two rear ends are the first rear end 341 and the second rear end 342. The left end of the first elastic arm 350 is connected to the first front end 331, the right end of the first elastic arm 350 is connected to the second front end 332, the left end of the third elastic arm 370 is connected to the second front end 332, and the right end of the third elastic arm 370 is connected to the second rear end 342. The second elastic arm 360 separates the first installation channel 310 from the second installation channel 320, and the first rear end 341 and the second rear end 342 are connected to the right end of the second elastic arm 360.
第一螺旋道钉100与第二螺旋道钉200在穿过第一安装通道310和第二安装通道320后,向第一弹臂350、第二弹臂360和第三弹臂370施加向下的压力,以压紧第一弹臂350、第二弹臂360和第三弹臂370,进而传递作用力使前端部作用于钢轨900,后端部作用于轨距挡块。After passing through the first installation channel 310 and the second installation channel 320, the first spiral spike 100 and the second spiral spike 200 apply downward pressure to the first elastic arm 350, the second elastic arm 360 and the third elastic arm 370 to compress the first elastic arm 350, the second elastic arm 360 and the third elastic arm 370, thereby transmitting the force so that the front end acts on the rail 900 and the rear end acts on the gauge stopper.
根据本发明提供的一个实施例,弹条300还包括与前端部同侧设置的第一中间端部381和第二中间端部382,第一中间端部381与第二中间端部382对称设置于第二弹臂360两侧且均与第二弹臂360连接,第一中间端部381向一个前端部延伸,第二中间端部382向另一个前端部延伸。According to an embodiment provided by the present invention, the elastic bar 300 also includes a first intermediate end 381 and a second intermediate end 382 arranged on the same side as the front end, the first intermediate end 381 and the second intermediate end 382 are symmetrically arranged on both sides of the second elastic arm 360 and are both connected to the second elastic arm 360, the first intermediate end 381 extends toward one front end, and the second intermediate end 382 extends toward the other front end.
本实施例中,第一中间端部381与第二中间端部382均设置在第二弹臂360的左端,即第二弹臂360靠近钢轨900的端部分叉形成第一中间端部381和第二中间端部382,第一前端部331与第二前端部332的延伸方向相背,第一中间端部381与第二中间端部382设置于第一前端部331与第二前端部332之间,且二者的延伸方向也与第一前端部331和第二前端部332对应一致。两个前端部、第一中间端部381和第二中间端部382的设置,能够进一步增加弹条300对钢轨900沿纵向的扣压作用范围,进而增加弹条300对钢轨900的压力。In this embodiment, the first middle end 381 and the second middle end 382 are both arranged at the left end of the second elastic arm 360, that is, the end portion of the second elastic arm 360 close to the rail 900 is bifurcated to form the first middle end 381 and the second middle end 382, the first front end 331 and the second front end 332 extend in opposite directions, the first middle end 381 and the second middle end 382 are arranged between the first front end 331 and the second front end 332, and the extension directions of the two are also consistent with the first front end 331 and the second front end 332. The arrangement of the two front ends, the first middle end 381 and the second middle end 382 can further increase the buckling range of the spring bar 300 on the rail 900 in the longitudinal direction, thereby increasing the pressure of the spring bar 300 on the rail 900.
本实施例中,第一前端部331、第一弹臂350和第一后端部341为一整体弯折弹条300部分,第二前端部332、第三弹臂370和第二后端部342为一整体弯折弹条300部分,两个部分相对于第二弹臂360对称设置,第一中间端部381与第二中间端部382也呈分叉形式对称设置在第二弹臂360两侧。以此保证三条弹臂均能够对钢轨900施力。In this embodiment, the first front end portion 331, the first elastic arm 350 and the first rear end portion 341 are an integral part of the bent elastic strip 300, the second front end portion 332, the third elastic arm 370 and the second rear end portion 342 are an integral part of the bent elastic strip 300, the two parts are symmetrically arranged relative to the second elastic arm 360, and the first middle end portion 381 and the second middle end portion 382 are also symmetrically arranged on both sides of the second elastic arm 360 in a forked form. In this way, it is ensured that the three elastic arms can all exert force on the rail 900.
如图4所示,根据本发明提供的一个实施例,钢轨扣件还包括轨距块500,轨距块500夹设于钢轨900与轨距挡板400之间,轨距块500的上表面设有凹槽510,第一中间端部381与第二中间端部382均嵌入凹槽510。本实施例中,轨距块500一侧抵接钢轨900的侧沿,另一侧抵接轨距挡板400,即轨距块500与轨距挡板400配合对钢轨900在轨枕800上的横向位置进行限制。轨距块500的上表面设置凹槽510,第一中间端部381与第二中间端部382整体嵌入至凹槽510内,即凹槽510对第一中间端部381与第二中间端部382的纵向位置进行限制。As shown in FIG4 , according to an embodiment provided by the present invention, the rail fastener further includes a gauge block 500, the gauge block 500 is sandwiched between the rail 900 and the gauge baffle 400, the upper surface of the gauge block 500 is provided with a groove 510, and the first middle end 381 and the second middle end 382 are both embedded in the groove 510. In this embodiment, one side of the gauge block 500 abuts against the side edge of the rail 900, and the other side abuts against the gauge baffle 400, that is, the gauge block 500 cooperates with the gauge baffle 400 to limit the lateral position of the rail 900 on the sleeper 800. The upper surface of the gauge block 500 is provided with a groove 510, and the first middle end 381 and the second middle end 382 are integrally embedded in the groove 510, that is, the groove 510 limits the longitudinal position of the first middle end 381 and the second middle end 382.
本实施例中,第一前端部331与第二前端部332也落在轨距块500上,凹槽510位于轨距块500上表面的中间位置,第一前端部331与第二前端部332落在凹槽510的前后两侧,即弹条300通过压置于轨距块500的上表面,进而通过轨距块500对钢轨900施加压力,凹槽510限定中间端部的位置,避免弹条300在轨距块500表面的纵向和横向的窜动位移,更好的将弹条300固定于轨距块500上,以保证对钢轨900纵向阻力增大的同时实现对弹条300安装的定位,提高了其安装时的定位精度的同时,更好的增加了其纵向阻力与稳定性。In this embodiment, the first front end portion 331 and the second front end portion 332 also fall on the gauge block 500, and the groove 510 is located in the middle position of the upper surface of the gauge block 500. The first front end portion 331 and the second front end portion 332 fall on the front and rear sides of the groove 510, that is, the spring bar 300 is pressed on the upper surface of the gauge block 500, and then the gauge block 500 applies pressure to the rail 900. The groove 510 limits the position of the middle end to avoid the longitudinal and lateral movement of the spring bar 300 on the surface of the gauge block 500, and better fixes the spring bar 300 on the gauge block 500 to ensure that the longitudinal resistance to the rail 900 is increased while achieving the positioning of the installation of the spring bar 300, thereby improving its positioning accuracy during installation and better increasing its longitudinal resistance and stability.
本实施例中,轨距块500的下表面在靠近钢轨900的一侧设置卡口530,钢轨900的侧沿卡入卡口530中,由此卡口530的上部轨距块500部分可搭在钢轨900的侧沿上表面,以对钢轨900进行扣压。In this embodiment, a bayonet 530 is provided on the lower surface of the gauge block 500 on the side close to the rail 900, and the side edge of the rail 900 is inserted into the bayonet 530, so that the upper portion of the gauge block 500 of the bayonet 530 can be placed on the upper surface of the side edge of the rail 900 to buckle the rail 900.
根据本发明提供的一个实施例,轨距块500在与轨距挡板400抵接的一侧设有两个凸部,两个凸部之间的垂直距离为轨距挡板400沿钢轨900延伸方向的长度。本实施例中,轨距块500上沿纵向依次设置两个凸部,在与轨距挡板400抵接的过程中,轨距挡板400嵌入至两个凸部之间,两个凸部之间的距离与轨距挡板400的纵向长度匹配,以此通过两个凸部实现轨距挡板400在轨枕800上的纵向定位。According to an embodiment provided by the present invention, the gauge block 500 is provided with two protrusions on one side abutting against the gauge baffle 400, and the vertical distance between the two protrusions is the length of the gauge baffle 400 along the extending direction of the rail 900. In this embodiment, the gauge block 500 is sequentially provided with two protrusions along the longitudinal direction, and in the process of abutting against the gauge baffle 400, the gauge baffle 400 is embedded between the two protrusions, and the distance between the two protrusions matches the longitudinal length of the gauge baffle 400, so that the longitudinal positioning of the gauge baffle 400 on the sleeper 800 is achieved through the two protrusions.
本实施例中,两个凸部为第一凸部521和第二凸部522,第一凸部521与第二凸部522在纵向方向上夹住轨距挡板400,第一凸部521与第二凸部522之间的轨距块500侧面与轨距挡板400紧贴,从而实现对轨距挡板400在轨枕800上横向与纵向的限位。In this embodiment, the two protrusions are the first protrusion 521 and the second protrusion 522. The first protrusion 521 and the second protrusion 522 clamp the gauge baffle 400 in the longitudinal direction. The side of the gauge block 500 between the first protrusion 521 and the second protrusion 522 is tightly attached to the gauge baffle 400, thereby realizing the lateral and longitudinal limitation of the gauge baffle 400 on the sleeper 800.
如图5所示,根据本发明提供的一个实施例,钢轨扣件还包括轨下垫板600,轨下垫板600设有第一凸起610,第一凸起610用于嵌入轨枕800的限位槽840内。本实施例中,轨下垫板600位于轨枕800的上表面与钢轨900的下表面之间,轨下垫板600的下表面设置第一凸起610,轨枕800的上表面设置限位槽840,限位槽840与第一凸起610对应,轨下垫板600放置在轨枕800上时,第一凸起610嵌入限位槽840中。As shown in FIG5 , according to an embodiment provided by the present invention, the rail fastener further comprises a rail pad 600, and the rail pad 600 is provided with a first protrusion 610, and the first protrusion 610 is used to be embedded in the limiting groove 840 of the sleeper 800. In this embodiment, the rail pad 600 is located between the upper surface of the sleeper 800 and the lower surface of the rail 900, the lower surface of the rail pad 600 is provided with the first protrusion 610, and the upper surface of the sleeper 800 is provided with the limiting groove 840, and the limiting groove 840 corresponds to the first protrusion 610. When the rail pad 600 is placed on the sleeper 800, the first protrusion 610 is embedded in the limiting groove 840.
本实施例中,第一凸起610位于轨下垫板600的下表面的中间位置,限位槽840也为于轨枕800的中间位置,且限位槽840与轨枕800的前后左右边缘均有一定距离,在第一凸起610嵌入限位槽840中后,可以实现轨下垫板600在轨枕800上横向和纵向的位置固定。In this embodiment, the first protrusion 610 is located in the middle position of the lower surface of the rail pad 600, the limiting groove 840 is also located in the middle position of the sleeper 800, and the limiting groove 840 is at a certain distance from the front, rear, left and right edges of the sleeper 800. After the first protrusion 610 is embedded in the limiting groove 840, the horizontal and vertical position of the rail pad 600 on the sleeper 800 can be fixed.
根据本发明提供的一个实施例,轨下垫板600还设有两个第二凸起620,两个第二凸起620分别设置于第一凸起610的两侧,两个第二凸起620之间的垂直距离为轨枕800沿钢轨900延伸方向的长度。本实施例中,轨下垫板600的下表面还设置两个第二凸起620,两个第二凸起620分别为轨下垫板600纵向方向上两端边缘的延伸,两个第二凸起620之间的距离与轨枕800的纵向长度匹配,在轨下垫板600放置于轨枕800上时,第一凸起610嵌入限位槽840,两个第二凸起620将轨枕800夹住,以将扣件完全定位在轨枕800上,由于其与轨枕800之间的相互作用进一步增加了扣件的整体纵向阻力的同时,提高了其安装精度与稳定性。According to an embodiment provided by the present invention, the rail pad 600 is further provided with two second protrusions 620, which are respectively arranged on both sides of the first protrusion 610, and the vertical distance between the two second protrusions 620 is the length of the sleeper 800 along the extension direction of the rail 900. In this embodiment, two second protrusions 620 are further arranged on the lower surface of the rail pad 600, and the two second protrusions 620 are respectively the extensions of the two end edges of the rail pad 600 in the longitudinal direction, and the distance between the two second protrusions 620 matches the longitudinal length of the sleeper 800. When the rail pad 600 is placed on the sleeper 800, the first protrusion 610 is embedded in the limiting groove 840, and the two second protrusions 620 clamp the sleeper 800 to completely position the fastener on the sleeper 800. Due to the interaction between the fastener and the sleeper 800, the overall longitudinal resistance of the fastener is further increased, and its installation accuracy and stability are improved.
根据本发明提供的一个实施例,轨距挡板400包括底板430以及设置于底板430上表面的第一侧板440、第二侧板450和两个加强肋,第一侧板440与第二侧板450相对设置,第一侧板440与轨距块500抵接,第二侧板450用于与轨枕800抵接,两个加强肋设置于第一侧板440与第二侧板450之间,第一安装孔410与第二安装孔420均设置于底板430,且位于两个加强肋之间,两个加强肋靠近第二侧板450的端部分别构造凹陷,两个后端部分别压置于两个凹陷。According to an embodiment provided by the present invention, the gauge baffle 400 includes a bottom plate 430 and a first side plate 440, a second side plate 450 and two reinforcing ribs arranged on the upper surface of the bottom plate 430, the first side plate 440 and the second side plate 450 are arranged opposite to each other, the first side plate 440 abuts against the gauge block 500, the second side plate 450 is used to abut against the sleeper 800, the two reinforcing ribs are arranged between the first side plate 440 and the second side plate 450, the first mounting hole 410 and the second mounting hole 420 are both arranged on the bottom plate 430 and are located between the two reinforcing ribs, the two reinforcing ribs are respectively constructed with recesses at the ends close to the second side plate 450, and the two rear ends are respectively pressed into the two recesses.
本实施例中,轨距挡板400的第一侧板440位于底板430的左侧,第二侧板450位于底板430的右侧,两个加强肋为第一加强肋461和第二加强肋462,第一加强肋461与第二加强肋462在底板430上的沿纵向方向依次设置。加强肋的上表面为倾斜面,自第一侧板440向第二侧板450逐渐向下倾斜,并且在靠近第二侧板450的末端形成第一凹陷463和第二凹陷464,凹陷与第二侧板450的侧面配合,弹条300的第一后端部341嵌入第一凹陷463,第二后端部342嵌入第二凹陷464,由此,通过凹陷为弹条300的后端部提供限位固定,提高弹条300的安装稳定性。In this embodiment, the first side plate 440 of the gauge baffle 400 is located on the left side of the bottom plate 430, and the second side plate 450 is located on the right side of the bottom plate 430. The two reinforcing ribs are the first reinforcing rib 461 and the second reinforcing rib 462. The first reinforcing rib 461 and the second reinforcing rib 462 are sequentially arranged along the longitudinal direction on the bottom plate 430. The upper surface of the reinforcing rib is an inclined surface, which gradually inclines downward from the first side plate 440 to the second side plate 450, and forms a first recess 463 and a second recess 464 at the end near the second side plate 450. The recess cooperates with the side surface of the second side plate 450, and the first rear end 341 of the spring bar 300 is embedded in the first recess 463, and the second rear end 342 is embedded in the second recess 464. Therefore, the recess provides a limit fixation for the rear end of the spring bar 300, thereby improving the installation stability of the spring bar 300.
本实施例中,第一侧板440自上而下设有开口441,第二弹臂360可由开口441伸出到达轨距块500,进而使第一中间端部381和第二中间端部382压置在轨距块500上,实现轨距块500和轨距挡板400之间的安装固定。In this embodiment, the first side plate 440 is provided with an opening 441 from top to bottom, and the second elastic arm 360 can extend from the opening 441 to reach the gauge block 500, thereby pressing the first middle end 381 and the second middle end 382 onto the gauge block 500, thereby realizing the installation and fixation between the gauge block 500 and the gauge baffle 400.
如图7所示,根据本发明提供的一个实施例,钢轨扣件还包括盖板700,盖板700设有第一通孔710和第二通孔720,第一螺旋道钉100穿设于第一通孔710进入第一安装通道310,第二螺旋道钉200穿设于第二通孔720进入第二安装通道320。As shown in FIG. 7 , according to an embodiment provided by the present invention, the rail fastener further includes a cover plate 700 , the cover plate 700 is provided with a first through hole 710 and a second through hole 720 , the first spiral spike 100 is passed through the first through hole 710 to enter the first installation channel 310 , and the second spiral spike 200 is passed through the second through hole 720 to enter the second installation channel 320 .
本实施例中,盖板700将第一螺旋道钉100和第二螺旋道钉200的两个螺旋道钉连为一体,两个螺旋道钉通过盖板700对弹条300整体施压,保证螺旋道钉对弹条300的压力均衡。盖板700采用钢制平板中间设置通孔,以穿过两个螺旋道钉同时扣压弹条300。In this embodiment, the cover plate 700 connects the two spiral spikes of the first spiral spike 100 and the second spiral spike 200 into one body, and the two spiral spikes apply pressure to the spring bar 300 as a whole through the cover plate 700, ensuring that the pressure of the spiral spikes on the spring bar 300 is balanced. The cover plate 700 is a steel flat plate with a through hole in the middle, so that the two spiral spikes can pass through and buckle the spring bar 300 at the same time.
如图1、图2和图8所示,本发明实施例还提供一种铁路钢轨扣件系统,包括轨枕800和如上述实施例的钢轨扣件,轨枕800设有安装槽810,轨枕800的内部设有第一预埋螺管820和第二预埋螺管830,钢轨扣件设置于安装槽810,安装槽810的底部设有限位槽840,第一螺旋道钉100旋入第一预埋螺管820,第二螺旋道钉200旋入第二预埋螺管830。As shown in Figures 1, 2 and 8, an embodiment of the present invention further provides a railway rail fastener system, including a sleeper 800 and a rail fastener as in the above embodiment, the sleeper 800 is provided with a mounting groove 810, the interior of the sleeper 800 is provided with a first embedded screw tube 820 and a second embedded screw tube 830, the rail fastener is arranged in the mounting groove 810, the bottom of the mounting groove 810 is provided with a limiting groove 840, the first spiral spike 100 is screwed into the first embedded screw tube 820, and the second spiral spike 200 is screwed into the second embedded screw tube 830.
本发明实施例的铁路钢轨扣件系统,提供一种重载铁路专用扣件系统,轨枕800的内部设置第一预埋螺管820和第二预埋螺管830,采用的第一螺旋道钉100与第二螺旋道钉200分别与第一预埋螺管820和第二预埋螺管830匹配,轨枕800的上表面向下形成安装槽810,安装槽810在横向方向的两侧为两个枕肩850,钢轨扣件中轨距挡板400的第二侧板450抵接在枕肩850上,安装槽810的中部设置限位槽840,适于配合轨下垫板600的第一凸起610,在限位槽840与枕肩850之间设置预埋螺管。The railway rail fastener system of the embodiment of the present invention provides a special fastener system for heavy-duty railways, wherein a first embedded screw tube 820 and a second embedded screw tube 830 are arranged inside a sleeper 800, and the first spiral spike 100 and the second spiral spike 200 used are matched with the first embedded screw tube 820 and the second embedded screw tube 830 respectively, and a mounting groove 810 is formed downward on the upper surface of the sleeper 800, and two pillow shoulders 850 are formed on both sides of the mounting groove 810 in the transverse direction, and the second side plate 450 of the gauge baffle 400 in the rail fastener abuts against the pillow shoulder 850, and a limiting groove 840 is arranged in the middle of the mounting groove 810, which is suitable for cooperating with the first protrusion 610 of the rail bottom pad 600, and the embedded screw tube is arranged between the limiting groove 840 and the pillow shoulder 850.
本实施例中,钢轨900沿纵向设置在安装槽810内,且其横向的两侧对称安装扣件,保证扣件对钢轨900的扣压平衡稳定。螺旋道钉与预埋螺管的安装方式较之常规扣件也相对简单,拧紧便利,养护维修方便。In this embodiment, the rail 900 is longitudinally arranged in the installation groove 810, and the fasteners are symmetrically installed on both sides of the rail 900 to ensure that the fasteners are balanced and stable in pressing the rail 900. The installation method of the spiral spike and the embedded spiral tube is relatively simple compared to conventional fasteners, and is convenient for tightening and maintenance.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
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