CN118272588A - Dye-free wet dyeing and finishing method for leather - Google Patents
Dye-free wet dyeing and finishing method for leather Download PDFInfo
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- CN118272588A CN118272588A CN202410681019.0A CN202410681019A CN118272588A CN 118272588 A CN118272588 A CN 118272588A CN 202410681019 A CN202410681019 A CN 202410681019A CN 118272588 A CN118272588 A CN 118272588A
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- Treatment And Processing Of Natural Fur Or Leather (AREA)
Abstract
The invention relates to the technical field of leather production, and provides a dye-free wet dyeing and finishing method for leather. The method sequentially comprises the following steps: squeezing, shaving, weighing, drum casting, degreasing, washing 1, retanning, neutralizing, filling, fatting and washing 2, and filling and dyeing by using plant tannin extracts such as catechin tannin extract, polygonum cuspidatum tannin extract, huang Tanguo tannin extract, chinese gall tannin extract and the like. The method does not use dye to carry out wet dyeing and finishing, is safe and environment-friendly, and the obtained leather has high color fastness.
Description
Technical Field
The invention relates to the technical field of leather production, in particular to a dye-free wet dyeing and finishing method for leather.
Background
Dyes commonly used in tanning are mainly acid dyes and direct dyes. The acid dye is mainly distinguished from an aromatic methane dye, an imino dye, a cymbidium dye, an azo dye, a nitrodye and the like in terms of chemical structure, and the direct dye is mainly distinguished from an azo dye, a stilbene dye and the like in terms of chemical structure. Many intermediates and components of dyes contain sensitized and cancerogenic chemical substances, which have great harm to human bodies. Many synthetic dyes in the market today are based on azo structures. Under the general condition, azo dye can not have harmful effect on human body, but partial azo dye synthesized by using cancerogenic aromatic amine intermediates can be combined with substances released in the normal metabolism process of human body after contacting with human skin for a long time, and generate a reduction reaction to break azo groups, regenerate cancerogenic aromatic compounds and endanger human health. In addition, the dyes can also have the problems that the heavy metals such as lead, antimony, chromium, cobalt, copper, nickel, mercury and the like exceed limit indexes and formaldehyde exceeds standards, so that the human health is influenced.
With the existing detection means, leather enterprises cannot detect all harmful substances in limited quantity for each batch of purchased dye, so that the condition that the limited substances of leather products exceed the standard due to the fact that the limited substances of the dye exceed the standard is likely to occur.
On the other hand, the dyeing wastewater has complex components and large variation, may contain cancerogenic and teratogenic organic compounds, toxic heavy metals and the like, is difficult to treat and has high treatment cost.
Disclosure of Invention
Therefore, in order to solve the above-mentioned problems, the present invention provides a dye-free wet dyeing and finishing method for leather. According to the dye-free wet dyeing and finishing method, the tannin extract is used for dyeing the leather under the condition that the dye is not used, so that the influence of harmful substances in the dye on a human body can be avoided, and the treatment cost of wet dyeing and finishing wastewater of the leather can be reduced.
The invention realizes the above purpose through the following technical scheme:
a dye-free wet dyeing and finishing method for leather comprises the following steps:
and (3) squeezing, shaving, weighing, drum throwing, degreasing, washing 1, retanning, neutralizing, filling, fatting and washing 2 the tanned crust leather, wherein the filling is carried out without using dye, and filling dyeing is carried out by using one or more of catechu tannin extract, giant knotweed tannin extract, huang Tanguo tannin extract and Chinese gall tannin extract.
By using specific tannin extracts to carry out filling dyeing, dyes are not used, the ecological environment friendliness of the product is improved, and the environmental pollution is reduced.
Preferably, the filling process uses one or more of the pterocarpus santalinus extract and the gallnut extract for filling and dyeing, and uses the iron-containing metal tanning agent for fixation.
Huang Tanguo tannin extract and Chinese gall tannin extract can react with leather collagen fiber under a certain temperature and aerobic environment to dye leather into black, and meanwhile, the fixation of anion retanning filling materials can be improved by fixing the cation iron-containing metal tanning agent, and meanwhile, tannin in the tannin extract can react with iron ions to generate black substances.
Preferably, the filling process uses catechin extract and polygonum cuspidatum extract for filling and dyeing.
The catechin and polygonum cuspidatum extracts contain rich pigments, so that the leather can be dyed brown, and the color of the leather can be adjusted by changing the proportion of the catechin extract and the polygonum cuspidatum extract. The extract contains flavonoid substances, anthraquinone substances and other antibacterial components, and can endow leather with good antibacterial property.
Preferably, the specific steps of the filling procedure are as follows: adding water with the weight of 30-100% into a rotary drum, controlling the temperature in the drum to be 25-40 ℃, adding 2-8% of acrylic resin retanning agent, rotating for 20-90min, adding 3-10% of amino resin retanning agent, rotating for 20-60min, adding 0.5-3% of synthetic tanning agent, 2-10% of Huang Tanguo tannin extract, 1-5% of Chinese gall tannin extract, rotating for 20-90min, adding 0.5-3% of synthetic tanning agent, 2-10% of Huang Tanguo tannin extract, 1-5% of Chinese gall tannin extract, rotating for 30-120min, adding 100-300 water, controlling the temperature to be 45-55 ℃, adding 1-3% of formic acid, adding into the rotary drum for 1-3 times, rotating for 10-40min each time, adding 1-5% of iron metal tanning agent, rotating for 20-60min, and draining.
Preferably, the specific steps of the filling procedure are as follows: adding water with the weight of 30-100% into a rotary drum, controlling the temperature in the drum to be 25-40 ℃, adding 2-8% of acrylic resin retanning agent, rotating for 20-90min, adding 3-10% of amino resin retanning agent, rotating for 20-60min, adding 0.5-3% of synthetic tanning agent, 1-6% of catechin extract, 1-6% of polygonum cuspidatum extract, rotating for 20-90min, adding 0.5-3% of synthetic tanning agent, 1-6% of catechin extract, 1-6% of polygonum cuspidatum extract, rotating for 30-120min, adding 100-300 of water, controlling the temperature to be 45-55 ℃, adding 1-3% of formic acid, adding into the rotary drum for 1-3 times, rotating for 10-40min each time, and draining water.
By adopting the technical scheme, the dye-free wet dyeing and finishing method for the leather has the following advantages compared with the prior art:
1. Huang Tanguo tannin extract and Chinese gall tannin extract can react with leather collagen fibers to dye leather into black, and the tannin extract can be tightly combined with the leather fibers to improve the dyeing fastness of the leather. The tannin in the tannin extract can react with iron ions to generate black substances, and the tannin extract and the iron-containing metal tanning agent are used for retanning and filling together, so that the binding rate and binding fastness of anionic materials such as the tannin extract, acrylic resin, amino resin and the like can be improved, color reaction can be generated, and the blackness of leather can be improved.
2. The catechin and polygonum cuspidatum extracts are matched for filling and dyeing, and rich pigments are contained in the catechin and polygonum cuspidatum extracts, so that leather can be dyed brown, and the color of the leather can be adjusted through the ratio change of the catechin and polygonum cuspidatum extracts. Meanwhile, the giant knotweed tannin extract contains a plurality of antibacterial components, so that the antibacterial property of leather can be improved.
3. The leather prepared by the invention is dyed without dye, and the tannin extract extracted from natural plants is dyed, so that the leather has a dyeing effect, can play a role in tanning, is safe and environment-friendly, and has high binding fastness of the tannin extract, the tannin extract and leather fibers, so that the leather has high color fastness.
Detailed Description
The following describes embodiments of the present invention in detail with reference to specific examples, so as to solve the technical problem by applying the technical means to the present invention, and the implementation process for achieving the technical effect can be fully understood and implemented accordingly. Unless otherwise indicated, the technical means employed in the examples are conventional means well known to those skilled in the art, and the reagents and products employed are also commercially available. Various processes and methods not described in detail are conventional methods well known in the art.
The following examples of the present invention are provided to aid in a further understanding of the present invention, but the scope of the present invention is not limited to these examples.
Example 1
A dye-free wet dyeing and finishing method for black leather comprises the following steps:
step one, taking tanned crust leather, squeezing water, shaving, weighing, drum throwing, degreasing and washing 1.
Adding water with the weight of 100% into the rotary drum, controlling the temperature in the drum to be 25 ℃, adding 3% of chrome tanning agent, rotating for 30min, adding 1% of sodium formate, 0.5% of baking soda, rotating for 180min, adding 2% of acrylic resin retanning agent, rotating for 20min, standing for 2h, rotating for 10min, and draining.
Thirdly, adding 150% of water with the weight of the leather into a rotary drum, controlling the temperature in the drum to be 30 ℃, adding 1.5% of neutralized tannin, 2% of sodium formate, rotating for 30min, adding 0.5% of baking soda, rotating for 60min, and draining.
Adding 50% of water by weight into a rotary drum, controlling the temperature in the drum to be 30 ℃, adding 6% of acrylic resin retanning agent, rotating for 40min, adding 6% of amino resin retanning agent, rotating for 40min, adding 2% of synthetic tanning agent, 6% Huang Tanguo of tannin extract, 1% of Chinese gall tannin extract, rotating for 60min, adding 1% of synthetic tanning agent, 6% Huang Tanguo of tannin extract, 1% of Chinese gall tannin extract, rotating for 90min, adding 200% of water, controlling the temperature to be 50 ℃, adding 0.8% of formic acid, rotating for 20min, adding 3% of iron-containing metal tanning agent, rotating for 40min, and draining.
Fifthly, adding 250% of water with the weight of the leather into a rotary drum, controlling the temperature in the drum to be 50 ℃, adding 5% of phospholipid fatliquor, adding 2% of synthetic fatliquor, 0.5% of surfactant, rotating for 60min, adding 1% of formic acid, rotating for 20min, and draining.
Step six, washing 2, discharging, lapping and standing.
Example 2
A dye-free wet dyeing and finishing method for brown leather comprises the following steps:
step one, taking tanned crust leather, squeezing water, shaving, weighing, drum throwing, degreasing and washing 1.
Adding 200% of water by weight into a rotary drum, controlling the temperature in the drum to be 40 ℃, adding 1.5% of sodium formate, 0.5% of baking soda, rotating for 60min, adding 4% of amphoteric acrylic resin retanning agent, rotating for 40min, adding 3% of synthetic tanning agent, rotating for 30min, adding 0.3% of formic acid, rotating for 20min, adding 1% of formic acid, rotating for 20min, adding 5% of chrome tanning agent, rotating for 60min, adding 2% of sodium formate, 0.8% of baking soda, rotating for 120min, adding 2% of acrylic resin retanning agent, rotating for 60min, standing for 12h, rotating for 30min, and draining.
Adding 200% of water with the weight of the leather into the rotary drum, controlling the temperature in the drum to be 35 ℃, adding 2.5% of neutralized tannin, 1% of sodium formate, rotating for 60min, adding 0.5% of baking soda, rotating for 30min, adding 0.5% of baking soda, rotating for 60min, and draining.
Adding 50% of water by weight into a rotary drum, controlling the temperature in the drum to be 30 ℃, adding 6% of acrylic resin retanning agent, rotating for 40min, adding 5% of amino resin retanning agent, rotating for 30min, adding 1% of synthetic tanning agent, 1% of catechin extract, 5% of polygonum cuspidatum extract, rotating for 60min, adding 2% of synthetic tanning agent, 1% of catechin extract, 5% of polygonum cuspidatum extract, rotating for 60min, adding 200% of water, controlling the temperature to be 50 ℃, adding 1% of formic acid, rotating for 20min, and draining.
Fifthly, adding 300% of water with the weight of the leather into a rotary drum, controlling the temperature in the drum to be 55 ℃, adding 3% of protein filler, rotating for 30min, adding 2% of phospholipid fatliquor, adding 4% of synthetic fatliquor, 3% of vegetable oil fatliquor, 0.2% of surfactant, rotating for 60min, adding 1% of formic acid, rotating for 20min, and draining.
Step six, washing 2, discharging, lapping and standing.
In conclusion, the dye-free wet dyeing and finishing method for the leather is free of dyeing, the leather is dyed black by using the pterocarpus santalinus extract, the gallnut extract and the iron-containing metal tanning agent in combination, the leather is dyed brown by using the catechin extract and the polygonum cuspidatum extract, and the obtained leather is safer and more environment-friendly. The tearing force of the leather is more than 40N, the friction color fastness/dry rubbing (2000 times) is more than 4/5 grade, the friction color fastness/wet (500 times) is more than 4/5 grade, the artificial light color fastness is more than 4 grade, the content of lead, mercury and cadmium is not detected (the detection limit is 2 mg/kg), and the content of polybrominated diphenyl and polybrominated diphenyl ether is not detected (the detection limit is 5 mg/kg).
The above description is illustrative of the embodiments using the present teachings, and is not intended to limit the scope of the present teachings to any particular modification or variation of the present teachings by those skilled in the art.
Claims (5)
1. The dye-free wet dyeing and finishing method for the leather is characterized by comprising the following steps of:
And (3) squeezing, shaving, weighing, drum throwing, degreasing, washing 1, retanning, neutralizing, filling, fatting and washing 2 the tanned crust leather, wherein the filling process does not use dye, and one or more of catechu tannin extract, polygonum cuspidatum tannin extract, huang Tanguo tannin extract and Chinese gall tannin extract are used for filling and dyeing.
2. The wet dyeing and finishing method according to claim 1, wherein the filling process uses one or more of a pterocarpus santalinus extract and a gallnut extract for filling dyeing and a ferrous metal tanning agent for fixing.
3. The wet dyeing and finishing method according to claim 1, wherein the filling process uses catechu extract and giant knotweed extract for filling dyeing.
4. The wet dyeing and finishing method according to claim 1, wherein the filling process comprises the following specific steps: adding water with the weight of 30-100% into a rotary drum, controlling the temperature in the drum to be 25-40 ℃, adding 2-8% of acrylic resin retanning agent, rotating for 20-90min, adding 3-10% of amino resin retanning agent, rotating for 20-60min, adding 0.5-3% of synthetic tanning agent, 2-10% of Huang Tanguo tannin extract, 1-5% of Chinese gall tannin extract, rotating for 20-90min, adding 0.5-3% of synthetic tanning agent, 2-10% of Huang Tanguo tannin extract, 1-5% of Chinese gall tannin extract, rotating for 30-120min, adding 100-300 water, controlling the temperature to be 45-55 ℃, adding 1-3% of formic acid, adding into the rotary drum for 1-3 times, rotating for 10-40min each time, adding 1-5% of iron metal tanning agent, rotating for 20-60min, and draining.
5. The wet dyeing and finishing method according to claim 1, wherein the filling process comprises the following specific steps: adding water with the weight of 30-100% into a rotary drum, controlling the temperature in the drum to be 25-40 ℃, adding 2-8% of acrylic resin retanning agent, rotating for 20-90min, adding 3-10% of amino resin retanning agent, rotating for 20-60min, adding 0.5-3% of synthetic tanning agent, 1-6% of catechin extract, 1-6% of polygonum cuspidatum extract, rotating for 20-90min, adding 0.5-3% of synthetic tanning agent, 1-6% of catechin extract, 1-6% of polygonum cuspidatum extract, rotating for 30-120min, adding 100-300 of water, controlling the temperature to be 45-55 ℃, adding 1-3% of formic acid, adding into the rotary drum for 1-3 times, rotating for 10-40min each time, rotating for 20-60min, and draining water.
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