CN118241497A - Dyeing method of blended fabric - Google Patents

Dyeing method of blended fabric Download PDF

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Publication number
CN118241497A
CN118241497A CN202410413899.3A CN202410413899A CN118241497A CN 118241497 A CN118241497 A CN 118241497A CN 202410413899 A CN202410413899 A CN 202410413899A CN 118241497 A CN118241497 A CN 118241497A
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Prior art keywords
dyeing
water
blended fabric
dye
liquid wax
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CN202410413899.3A
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Inventor
林丽娜
蔡映杰
林经伟
熊斌
周橙
高秀红
石勇
吴济宏
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Taiju Textile Shanghai Co ltd
Wuhan Textile University
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Taiju Textile Shanghai Co ltd
Wuhan Textile University
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Priority to CN202410413899.3A priority Critical patent/CN118241497A/en
Publication of CN118241497A publication Critical patent/CN118241497A/en
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Abstract

The invention relates to the technical field of textile dyeing, and discloses a dyeing method of a blended fabric. The method comprises the following steps: (1) First mixing the blended fabric, water, liquid wax, disperse dye, reactive dye and stabilizer; (2) Taking out the blended fabric subjected to the first mixing in the step (1), and then, soaping and drying; wherein the blended fabric is a blended fabric of acetate fibers and cotton fibers. The dyeing method disclosed by the invention has good dyeing effect on the blended fabric of the acetate fiber and the cotton fiber, and can obtain good dye-uptake, leveling property, washing fastness and dry rubbing fastness.

Description

Dyeing method of blended fabric
Technical Field
The invention relates to the field of textile dyeing, in particular to a dyeing method of a blended fabric.
Background
The acetate fiber is an artificial fiber formed by condensation polymerization of cellulose fiber through acetic acid, and has the characteristics of high brightness, good strength, easy dyeing and good luster. The acetate fiber fabric has good hygroscopicity and air permeability, is comfortable to wear, is not easy to generate static electricity and pilling, has glossiness similar to mulberry silk, soft and smooth hand feeling, good hanging feel, stable size and easy dyeing and finishing, is suitable for various occasions, including formal occasions such as making dress and scarves, and is also suitable for daily wearing. Poor wear resistance, poor alkali resistance, poor heat resistance, easy damage due to daily wear, weak ultraviolet protection capability, easy shrinkage, poor durability, and easy wear or damage due to improper washing or long-time wear.
The fabric is made by blending acetate fiber and cotton fiber, and has soft hand feeling, good air permeability and bright color. The acetate fiber and cotton blended fabric has the brightness, strength and softness of acetate fiber, and simultaneously has the hygroscopicity and air permeability of cotton fiber, and is suitable for manufacturing summer clothing, skin-friendly underwear and the like.
The acetate cotton knitted fabric is generally dyed by a two-step method, namely, cotton fibers are dyed by direct or reactive dyes and then washed, and then the acetate fibers are dyed by disperse dyes and then soaped. When direct and disperse dyes are adopted to dye medium and dark colors, the fastness is poor; with reactive and disperse dyes, acetate fibers will saponify. Although the production quality of the two-step dyeing process is stable, the problems of long production flow, large water consumption, high energy consumption and the like exist, and the clean production of dyeing is not facilitated.
Disclosure of Invention
The invention aims to overcome the problems in the prior art and provides a dyeing method of a blended fabric, which can realize one-bath one-step dyeing of the blended fabric of acetate fibers and cotton fibers, and simultaneously can reduce saponification of the acetate fibers, so that the whole process is environment-friendly and energy-saving.
In order to achieve the above object, the present invention provides a method for dyeing a blended fabric, comprising the steps of:
(1) First mixing the blended fabric, water, liquid wax, disperse dye, reactive dye and stabilizer;
(2) Taking out the blended fabric subjected to the first mixing in the step (1), and then, soaping and drying;
wherein the blended fabric is a blended fabric of acetate fibers and cotton fibers.
Preferably, in step (1), water and liquid wax are mixed, then a disperse dye, a reactive dye and a stabilizer are added to form a mixed dye liquor, and finally a blended fabric is added to perform a first mixing.
Preferably, in step (1), the conditions of the first mixing include: the temperature is 60-140 deg.C, and the time is 10-90min.
Preferably, in the step (1), the volume content of water is 9-12% based on the sum of the volumes of water and liquid wax.
Preferably, in the step (1), the solid-to-liquid ratio of the stabilizer to the sum of the volumes of water and liquid wax is 2-6g/L based on the sum of the volumes of water and liquid wax.
Preferably, in the step (1), the solid-to-liquid ratio of the disperse dye to the sum of the volumes of water and liquid wax is 0.1-7g/L based on the sum of the volumes of water and liquid wax.
Preferably, in the step (1), the solid-to-liquid ratio of the reactive dye to the sum of the volumes of water and liquid wax is 0.1-7g/L based on the sum of the volumes of water and liquid wax.
Preferably, in the step (1), the solid-to-liquid ratio of the blended fabric to the sum of the volumes of water and liquid wax is 1:10-40g/mL.
Preferably, the reactive dye is a high temperature-resistant nicotinic acid type reactive dye, and the high temperature-resistant nicotinic acid type reactive dye is selected from a reactive orange TCR-D, a reactive navy TCR-D or a reactive red jade TCR-D.
Preferably, the disperse dye is selected from disperse blue 56, disperse orange S-4RL, disperse red 60 or disperse yellow 23.
Preferably, the stabilizer is selected from stabilizer WT, stabilizer HT or stabilizer WH.
Preferably, in step (2), the conditions of the soaping include: the temperature is 60-95deg.C, and the time is 5-30min.
Compared with the prior art, the invention has the following advantages:
(1) The dyeing method of the blended fabric can realize one-bath one-step dyeing of the blended fabric of the acetate fiber and the cotton fiber, and has good dyeing fastness and dyeing property;
(2) The dyeing method of the blended fabric has no addition of salt and alkali, reduces the hydrolysis of the reactive dye, improves the utilization rate of the dye, and can solve the saponification problem of acetate fibers;
(3) The main body of the dyeing method of the blended fabric adopts liquid wax as a dyeing medium, so that the water consumption is reduced, the dyeing water consumption is reduced, and the method is environment-friendly and energy-saving.
Detailed Description
The following describes specific embodiments of the present invention in detail. It should be understood that the detailed description and specific examples, while indicating and illustrating the invention, are not intended to limit the invention.
The endpoints and any values of the ranges disclosed herein are not limited to the precise range or value, and are understood to encompass values approaching those ranges or values. For numerical ranges, one or more new numerical ranges may be found between the endpoints of each range, between the endpoint of each range and the individual point value, and between the individual point value, in combination with each other, and are to be considered as specifically disclosed herein.
In one aspect, the present invention provides a method of dyeing a blend fabric, comprising the steps of:
(1) First mixing the blended fabric, water, liquid wax, disperse dye, reactive dye and stabilizer;
(2) Taking out the blended fabric subjected to the first mixing in the step (1), and then, soaping and drying;
wherein the blended fabric is a blended fabric of acetate fibers and cotton fibers.
In the present invention, there is no particular requirement on the weaving mode of the blend fabric of the acetate fiber and the cotton fiber, and the conventional weaving mode in the field can be, for example, a nonwoven fabric, a woven fabric or a knitted fabric.
In a preferred embodiment, in order to further increase the dye uptake and the color fastness of the blended fabric, in step (1), water and liquid wax are mixed, then a disperse dye, a reactive dye and a stabilizer are added to form a mixed dye liquor, and finally the blended fabric is added to carry out a first mixing.
In a specific embodiment, the dyeing method of the blended fabric specifically comprises the following steps:
(1) Mixing water and liquid wax, then adding disperse dye, reactive dye and stabilizer to form mixed dye liquor, and finally adding the blended fabric to carry out first mixing;
(2) Taking out the blended fabric subjected to the first mixing in the step (1), and then, soaping and drying;
wherein the blended fabric is a blended fabric of acetate fibers and cotton fibers.
In a preferred embodiment, in order to improve the dye uptake and the color fastness of the blended fabric, in step (1), the first mixing conditions include: the temperature is 60-130 ℃ and the time is 10-90min; specifically, the temperature may be 60 ℃, 70 ℃, 80 ℃, 90 ℃,100 ℃, 110 ℃, 120 ℃ or 130 ℃; the time may be 10min, 20min, 30min, 40min, 50min, 60min, 70min, 80min or 90min.
In a preferred embodiment, in order to improve the dyeing effect of the blended fabric and reduce the dyeing water consumption, in the step (1), the volume content of water is 9-12% based on the sum of the volumes of water and liquid wax; in particular, the water content may be 9%, 10%, 11% or 12% by volume.
In a preferred embodiment, in order to improve the leveling property and the dye uptake of the blended fabric, in the step (1), the solid-to-liquid ratio of the stabilizing agent to the sum of the volumes of water and liquid wax is 2-6g/L based on the sum of the volumes of water and liquid wax; specifically, the concentration of the catalyst may be 2g/L, 3g/L, 4g/L, 5g/L or 6g/L.
In a preferred embodiment, in order to further improve the leveling property and the color fastness of the blended fabric, in the step (1), the solid-to-liquid ratio of the disperse dye to the sum of the volumes of water and liquid wax is 0.1-7g/L based on the sum of the volumes of water and liquid wax; specifically, it may be 0.1g/L, 1g/L, 2g/L, 3g/L, 4g/L, 5g/L, 6g/L or 7g/L.
In a preferred embodiment, in order to further improve the leveling property and the dyeing fastness of the blended fabric, in the step (1), the solid-to-liquid ratio of the reactive dye to the sum of the volumes of water and liquid wax is 0.1-7g/L based on the sum of the volumes of water and liquid wax; specifically, it may be 0.1g/L, 1g/L, 2g/L, 3g/L, 4g/L, 5g/L, 6g/L or 7g/L.
In a preferred embodiment, in order to further improve the leveling property of the blended fabric, in the step (1), the solid-to-liquid ratio of the blended fabric to the sum of the volumes of water and liquid wax is 1:10-40g/mL; specifically, it may be 1:10g/mL, 1:20g/mL, 1:30g/mL or 1:40g/mL.
In the present invention, "the sum of the volumes of water and liquid wax" means the sum of the values of the volumes of water and liquid wax, for example, 9mL of water, 91mL of liquid wax, and 100mL of water and liquid wax.
In a preferred embodiment, the acetate fiber content in the blend fabric is 5-95wt%; specifically, the acetate fiber content in the blended fabric may be 5wt%, 15wt%, 25wt%, 50wt%, 60wt%, 80wt% or 95wt%.
In a more preferred embodiment, to further increase the dye uptake and leveling of the blend, the weight ratio of disperse dye to acetate in the blend is 1:10-70 parts; specifically, it may be 1: 10. 1: 20. 1: 33. 1: 40. 1: 50. 1:60 or 1:70.
In a more preferred embodiment, to further increase the dye uptake and leveling of the blend, the ratio by weight of reactive dye to cotton fiber in the blend is 1:10-70 parts; specifically, it may be 1: 10. 1: 20. 1: 33. 1: 40. 1: 50. 1:60 or 1:70.
In a preferred embodiment, in order to increase the utilization rate of the reactive dye, the reactive dye is a high temperature niacin-resistant reactive dye; specifically, the high-temperature-resistant nicotinic acid-type reactive dye is selected from reactive orange TCR-D, reactive navy TCR-D or reactive red jade TCR-D.
In a preferred embodiment, the disperse dye is selected from disperse blue 56, disperse orange S-4RL, disperse red 60 or disperse yellow 23.
In a preferred embodiment, the stabilizer is selected from the group consisting of stabilizer WT, stabilizer HT or stabilizer WH in order to further improve the leveling properties of the fabric.
In a preferred embodiment, in order to improve the washing fastness of the blended fabric, in the step (2), the conditions of the soaping include: the temperature is 60-95deg.C, and the time is 5-30min; specifically, the temperature may be 60 ℃, 70 ℃, 80 ℃, 90 ℃ or 95 ℃; the time may be 5min, 10min, 20min or 30min.
In the present invention, there is no particular requirement for the soaping agent to be used in the step (2), and the soaping agent may be any conventionally used in the art, and for example, the soaping agent may be a nonionic soaping agent.
In the present invention, there is no particular requirement for the drying conditions in step (2), and the drying mode, temperature and time conventionally used in the art may be used.
The dyeing method of the blended fabric can be used for dyeing the blended fabric of the acetate fiber and the cotton fiber to obtain good dyeing fastness, leveling property and dyeing rate, and meanwhile, as the dyeing formula does not contain salt or alkali, the hydrolysis of the reactive dye can be reduced, the utilization rate of the dye can be improved, the saponification problem of the acetate fiber can be solved, and the liquid wax is used as a main dyeing medium, so that the dyeing water consumption can be reduced, and the method is environment-friendly and energy-saving.
The dyeing method of the blended fabric according to the present invention is further described below by way of examples. The embodiment is implemented on the premise of the technical scheme of the invention, and detailed implementation modes and specific operation processes are given, but the protection scope of the invention is not limited to the following embodiment.
The experimental methods in the following examples, unless otherwise specified, are all conventional in the art. The experimental materials used in the examples described below are commercially available unless otherwise specified.
Example 1
(1) 9ML of water and 91mL of liquid wax are mixed, then 0.06g of disperse orange S-4RL, 0.06g of active orange TCR-D and 0.3g of stabilizer WT are added to form mixed dye liquor, and finally 4g of acetate fiber and cotton fiber knitted fabric (the content of acetate fiber is 50 wt%) are added for first mixing, the first mixing temperature is 100 ℃ and the time is 60min;
(2) Taking out the acetate fiber and cotton fiber knitted fabric after the first mixing in the step (1), then soaping for 15min at 90 ℃, and then drying at 60 ℃ for 30min.
Example 2
(1) 9ML of water and 91mL of liquid wax are mixed, then 0.06g of disperse orange S-4RL, 0.06g of active orange TCR-D and 0.4g of stabilizer WT are added to form mixed dye liquor, and finally 4g of acetate fiber and cotton fiber knitted fabric (the content of acetate fiber is 50 wt%) are added for first mixing, the first mixing temperature is 100 ℃ and the time is 60min;
(2) Taking out the acetate fiber and cotton fiber knitted fabric after the first mixing in the step (1), then soaping for 15min at 90 ℃, and then drying at 60 ℃ for 30min.
Example 3
(1) 9ML of water and 91mL of liquid wax are mixed, then 0.06g of disperse orange S-4RL, 0.06g of active orange TCR-D and 0.3g of stabilizer WT are added to form mixed dye liquor, and finally 4g of acetate fiber and cotton fiber knitted fabric (the content of acetate fiber is 50 wt%) are added for first mixing, the first mixing temperature is 130 ℃, and the time is 60min;
(2) Taking out the acetate fiber and cotton fiber knitted fabric after the first mixing in the step (1), then soaping for 15min at 90 ℃, and then drying at 60 ℃ for 30min.
Example 4
(1) 9ML of water and 91mL of liquid wax are mixed, then 0.06g of disperse orange S-4RL, 0.06g of active orange TCR-D and 0.4g of stabilizer WT are added to form mixed dye liquor, and finally 4g of acetate fiber and cotton fiber knitted fabric (the content of acetate fiber is 40 wt%) are added for first mixing, the first mixing temperature is 100 ℃ and the time is 60min;
(2) Taking out the acetate fiber and cotton fiber knitted fabric after the first mixing in the step (1), then soaping for 15min at 90 ℃, and then drying at 60 ℃ for 30min.
Example 5
The procedure was carried out as in example 1, except that in step (1), the amount of water used was 5mL and the amount of liquid wax used was 95mL.
Example 6
The procedure is as in example 1, except that in step (1), the stabilizer is used in an amount of 0.2g.
Comparative example 1
The procedure of example 1 was followed, except that in step (1), the same weight of dispersed orange S-4RL was used instead of active orange TCR-D.
Comparative example 2
The procedure of example 1 was followed, except that in step (1), the same weight of active orange TCR-D was used instead of disperse orange S-4RL.
Comparative example 3
The procedure of example 1 was followed, except that in step (1), the same volume of liquid wax was used instead of water.
Comparative example 4
The traditional two-step method is adopted for dyeing, namely, 4g of acetate fibers and cotton fiber knitted fabric (the content of cotton fibers is 50 wt%) are firstly dyed, 0.06g of active orange TCR-D and 70g of sodium chloride are added into 50mL of water, then 4g of acetate fibers and cotton fiber knitted fabric (the content of cotton fibers is 50 wt%) are added, after heating to 100 ℃, 5g of sodium carbonate is added, the temperature is kept for 60 minutes, the temperature is reduced to 60 ℃, then the acetate fibers and the cotton fiber knitted fabric are taken out for washing, then 0.06g of dispersed orange S-4RL is adopted for dyeing the acetate fibers in the dyed cotton fibers and cotton fiber knitted fabric (the content of acetate fibers is 50 wt%) in a water bath, the water consumption is 50mL, the temperature is kept for 30 minutes at 100 ℃, then the acetate fibers and the cotton fiber knitted fabric are taken out for washing, finally the soap washing is carried out at 90 ℃ for 15 minutes, and then the drying temperature is 60 ℃ for 30 minutes.
Test case
The samples prepared in the above examples and comparative examples were subjected to performance testing:
(1) The K/S value of the sample is tested by a color measuring and matching instrument, and the test result is shown in table 1;
(2) The samples were tested for wash fastness to ISO 105-C06:2010 and the test results are shown in Table 1;
(3) The samples were tested for dry/wet crocking color fastness according to GB/T3920-1997 and the test results are shown in Table 1;
(4) The leveling property of the sample is tested by adopting a color measuring and matching instrument, 11 positions are randomly measured on the sample, 10 color difference values delta E are calculated by software, and the average value of the 10 color difference values delta E is calculated To characterize, the test results are shown in table 1;
(5) The breaking strength of the sample is tested according to GB/T3923.1-2013, and the test result is shown in Table 1;
TABLE 1
In the above table, in comparative example 1, since only disperse orange S-4RL is present in the dye liquor, the disperse dye cannot dye cotton fiber during dyeing, and thus, the dyed acetate fiber and cotton fiber in the cotton fiber knitted fabric are not dyed, and the K/S value thereof cannot be measured; similarly, in comparative example 2, since only the reactive orange TCR-D is contained in the dye liquor, the reactive dye is difficult to dye the acetate fiber in the dyeing process, and thus the acetate fiber in the dyed acetate fiber and cotton fiber knitted fabric is not dyed and the K/S value thereof cannot be measured; in comparative example 3, although the dispersion orange S-4RL and the reactive orange TCR-D were contained, the dyeing medium did not contain water, and the reactive dye could not be dissolved in the liquid wax, so that the dyed acetate fiber and the cotton fiber in the cotton fiber knitted fabric could not be measured for K/S value, and since one of the dyed samples in comparative examples 1,2 and 3 had one fiber undyed, the leveling property could not be measured.
As can be seen from the results in Table 1, the dyeing method of the invention has good dyeing effect on the blended fabric of the acetate fiber and the cotton fiber, can obtain good dye-uptake, leveling property, washing fastness and dry rubbing fastness, and has the advantages of short and efficient process flow, reduced consumption of dyeing medium water, environmental protection and energy saving.
The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited thereto. Within the scope of the technical idea of the invention, a number of simple variants of the technical solution of the invention are possible, including combinations of the individual technical features in any other suitable way, which simple variants and combinations should likewise be regarded as being disclosed by the invention, all falling within the scope of protection of the invention.

Claims (10)

1. A method of dyeing a blend fabric, the method comprising the steps of:
(1) First mixing the blended fabric, water, liquid wax, disperse dye, reactive dye and stabilizer;
(2) Taking out the blended fabric subjected to the first mixing in the step (1), and then, soaping and drying;
wherein the blended fabric is a blended fabric of acetate fibers and cotton fibers.
2. The method of dyeing a blend fabric according to claim 1, wherein in step (1), water and liquid wax are mixed, then a disperse dye, a reactive dye and a stabilizer are added to form a mixed dye solution, and finally the blend fabric is added to perform the first mixing.
3. The method of dyeing a blend fabric according to claim 1 or 2, wherein in step (1), the first mixing conditions include: the temperature is 60-140 deg.C, and the time is 10-90min.
4. A method of dyeing a blend fabric according to any one of claims 1 to 3, characterized in that in step (1) the water content is 9 to 12% by volume, based on the sum of the volumes of water and liquid wax.
5. The method of dyeing a blended fabric according to claim 4, wherein in the step (1), the solid-to-liquid ratio of the stabilizer to the sum of the volumes of water and liquid wax is 2 to 6g/L based on the sum of the volumes of water and liquid wax.
6. The method of dyeing a blended fabric according to claim 5, wherein in the step (1), the solid-to-liquid ratio of the disperse dye to the sum of the volumes of water and liquid wax is 0.1 to 7g/L based on the sum of the volumes of water and liquid wax.
7. The method of dyeing a blended fabric according to claim 6, wherein in the step (1), the solid-to-liquid ratio of the reactive dye to the sum of the volumes of water and liquid wax is 0.1 to 7g/L based on the sum of the volumes of water and liquid wax.
8. The method of dyeing a blended fabric according to claim 7, wherein in the step (1), the solid-to-liquid ratio of the blended fabric to the sum of the volumes of water and liquid wax is 1:10-40g/mL.
9. The method of dyeing a blend fabric according to claim 7, wherein the reactive dye is a high temperature niacin reactive dye selected from the group consisting of reactive orange TCR-D, reactive navy TCR-D and reactive red jade TCR-D;
preferably, the disperse dye is selected from disperse blue 56, disperse orange S-4RL, disperse red 60 or disperse yellow 23;
Preferably, the stabilizer is selected from stabilizer WT, stabilizer HT or stabilizer WH.
10. The method of dyeing a blend fabric according to claim 1, wherein in the step (2), the condition of the soaping includes: the temperature is 60-95deg.C, and the time is 5-30min.
CN202410413899.3A 2024-04-08 2024-04-08 Dyeing method of blended fabric Pending CN118241497A (en)

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CN202410413899.3A CN118241497A (en) 2024-04-08 2024-04-08 Dyeing method of blended fabric

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Application Number Priority Date Filing Date Title
CN202410413899.3A CN118241497A (en) 2024-04-08 2024-04-08 Dyeing method of blended fabric

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