CN118237617B - Wind-powered electricity generation ring flange turning equipment - Google Patents
Wind-powered electricity generation ring flange turning equipment Download PDFInfo
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- CN118237617B CN118237617B CN202410675418.6A CN202410675418A CN118237617B CN 118237617 B CN118237617 B CN 118237617B CN 202410675418 A CN202410675418 A CN 202410675418A CN 118237617 B CN118237617 B CN 118237617B
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- 230000005611 electricity Effects 0.000 title claims description 5
- 230000007246 mechanism Effects 0.000 claims abstract description 54
- 238000006073 displacement reaction Methods 0.000 claims abstract description 28
- 238000005520 cutting process Methods 0.000 claims abstract description 23
- 238000000605 extraction Methods 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 2
- 238000003754 machining Methods 0.000 abstract description 40
- 230000000694 effects Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 13
- 238000009434 installation Methods 0.000 description 3
- 230000002349 favourable effect Effects 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 238000000137 annealing Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B5/00—Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Machine Tool Units (AREA)
Abstract
The application relates to wind power flange turning equipment, which relates to the technical field of flange machining and comprises a lathe main body, wherein the lathe main body is provided with at least three clamping mechanisms and alignment mechanisms, the at least three clamping mechanisms are connected with the alignment mechanisms, the clamping mechanisms are used for clamping workpieces, the alignment mechanisms are used for aligning the workpieces, and the lathe main body comprises: a base; the electric turntable is annular and is rotatably arranged on the base; the controller is fixedly arranged on the base and is electrically connected with the electric turntable; the displacement system is connected with the base; one end of the displacement system, which is far away from the base, is connected with the tool holder, the displacement system is used for driving the tool holder to move, and a cutting mechanism is arranged on the tool holder and is used for processing a workpiece. The application has the effect of improving the processing efficiency of the wind power flange plate.
Description
Technical Field
The application relates to the technical field of flange machining, in particular to wind power flange turning equipment.
Background
In recent years, new energy gradually replaces traditional fossil energy, wind energy is regarded as clean and pollution-free renewable energy and is valued by various countries, wind power is an important field for the development of renewable energy, important force for promoting technical progress and industrial upgrading, and important measures for promoting energy structure adjustment.
The wind power flange is a structural member for connecting each section of the tower barrel or between the tower barrel and the hub and between the hub and the blades, is generally connected by bolts, is a part specially used for wind power generation, is used for connection between the tower barrels, is generally unequal from 2 meters to 5 meters, is generally heated and forged to form a circular ring, is rolled by a ring rolling machine, is subjected to normalizing annealing heat treatment, and is finally subjected to rough machining and finish machining.
In the turning process of the existing part of wind power flange plates, the operation is complex, the large-sized workpiece needs to be turned in a dangerous mode, turning is time-consuming and labor-consuming, and the machining efficiency is extremely low.
Disclosure of Invention
The application provides wind power flange turning equipment for improving the processing efficiency of a wind power flange.
The application provides wind power flange turning equipment, which adopts the following technical scheme:
The utility model provides a wind-powered electricity generation ring flange turning equipment, includes the lathe main part, be provided with fixture and the alignment mechanism of quantity not less than three on the lathe main part, the quantity is not less than three fixture all with the alignment mechanism is connected, fixture is used for pressing from both sides tightly the work piece, the alignment mechanism is used for aligning the work piece, the lathe main part includes:
A base;
the electric turntable is annular and is rotatably arranged on the base;
The controller is fixedly arranged on the base and is electrically connected with the electric turntable;
The displacement system is connected with the base;
the tool holder is characterized in that one end, far away from the base, of the displacement system is connected with the tool holder, the displacement system is used for driving the tool holder to move, a cutting mechanism is arranged on the tool holder, and the cutting mechanism is used for machining a workpiece.
Through adopting above-mentioned technical scheme, in processing, use alignment mechanism to the quick alignment of work piece, fixture presss from both sides tight work piece, displacement system removes the dress knife rest for cutting mechanism and work piece surface butt, the electronic revolving stage of controller start, make cutting mechanism process the work piece, change fixture and press from both sides the position of work piece, avoided turning over the work piece in processing, improved machining efficiency.
Optionally, the clamping mechanism includes:
the first clamping assembly is arranged on the electric turntable and is used for clamping the outer wall of the workpiece;
the second clamping assembly is connected with the first clamping assembly and is used for clamping the top wall of the workpiece;
and the third clamping assembly is connected with the first clamping assembly and used for clamping the bottom wall of the workpiece.
Through adopting above-mentioned technical scheme, can process roof and the inner wall of work piece after first clamping assembly presss from both sides tight work piece, can process the diapire of work piece after the second clamping assembly presss from both sides tight work piece, can process the outer wall of work piece after the third clamping assembly presss from both sides tight work piece, avoided turning over the work piece in processing, improved machining efficiency.
Optionally, the first clamping assembly includes:
the first sliding groove is formed in one end, far away from the base, of the electric turntable, and the length direction of the first sliding groove is along the diameter direction of the electric turntable;
the clamping block is slidably arranged in the first sliding groove;
The stud is in threaded connection with the clamping block, is arranged along the diameter direction of the electric turntable, penetrates through the electric turntable and is rotatably installed on the electric turntable;
the guide rail is fixedly arranged in the first sliding groove, penetrates through the clamping block and is slidably arranged on the clamping block, and the guide rail is arranged in parallel with the stud.
Through adopting above-mentioned technical scheme, rotate the double-screw bolt and make the fixture block fixed the work piece, be convenient for cutting mechanism processes roof and inner wall of work piece, avoided turning over the work piece in processing, improved machining efficiency.
Optionally, the second clamping assembly includes:
the mounting shaft is rotatably mounted at one end of the clamping block away from the base;
the air pump is fixedly arranged on the electric turntable and is electrically connected with the controller;
the first sucker is in threaded connection with the mounting shaft, and the first sucker extraction opening is communicated with the air pump air inlet;
the first chain wheels are in one-to-one correspondence with the studs and are coaxially and fixedly connected;
the second sliding groove is formed in one end, away from the base, of the electric turntable;
the sliding block is slidably arranged in the second sliding groove;
the mounting rod is rotatably mounted on the sliding block;
The second chain wheel is coaxially and fixedly arranged on the mounting rod;
And the chain is meshed with the first sprocket and the second sprocket.
Through adopting above-mentioned technical scheme, use first sucking disc and air pump to press from both sides tightly the work piece roof, rotate the installation pole and make the work piece can rise, be convenient for cutting mechanism processes the diapire of work piece, avoided turning over the work piece in processing, improved machining efficiency.
Optionally, the third clamping assembly includes:
The jacking block is slidably arranged in the first sliding groove, is positioned at one end of the clamping block, which is close to the axis of the electric turntable, and is slidably connected with the stud, and is slidably connected with the guide rail;
The second sucking disc is embedded and shot at one end of the ejector block, which is far away from the electric turntable, the second sucking disc is flush with the electric turntable, and an extraction opening of the second sucking disc is communicated with an air inlet of the air pump.
Through adopting above-mentioned technical scheme, use second sucking disc and air pump to press from both sides tightly the work piece diapire, be convenient for cutting mechanism processes the outer wall of work piece, avoided turning over the work piece in processing, improved machining efficiency.
Optionally, the slider fixedly connected with spring, the spring keep away from the one end of slider with second spout lateral wall fixed connection.
Through adopting above-mentioned technical scheme, the spring makes chain length can adapt to automatically, and with first sprocket and second sprocket meshing all the time, the chain drops and causes the interference to the removal of fixture block when having avoided the fixture block to remove, is favorable to improving machining efficiency.
Optionally, the alignment mechanism includes:
The first bevel gears are in one-to-one correspondence with the studs, and are coaxially and fixedly connected with one end of the stud, which is close to the axis of the electric turntable;
the second bevel gear is coaxially arranged with the electric turntable, the second bevel gear is rotationally connected with the base, and the second bevel gear is meshed with a plurality of first bevel gears.
Through adopting above-mentioned technical scheme for all fixture blocks can be synchronous to the direction that is close to the work piece and remove, when all fixture blocks all with work piece outer wall butt, the work piece is fixed, has realized the quick alignment to the work piece, is favorable to improving machining efficiency.
Optionally, the cutting mechanism includes:
the first turning tool is fixedly arranged on the tool holder;
the second turning tool is fixedly arranged on the tool holding frame, and the first turning tool and the second turning tool are vertically arranged;
The motor is fixedly arranged at one end, far away from the base, of the displacement system, the tool loading frame is rotationally connected with the displacement system, the output end of the motor is fixedly connected with the rotation axis of the tool loading frame, and the motor is electrically connected with the controller.
By adopting the technical scheme, the first turning tool and the second turning tool are used for machining the four walls of the workpiece, so that the replacement of the tools in machining is avoided, and the machining efficiency is improved.
In summary, the present application includes at least one of the following beneficial technical effects:
The first sucking disc and the air pump are used for clamping the top wall of the workpiece, the mounting rod is rotated to enable the workpiece to ascend, the bottom wall of the workpiece is convenient to process by the cutting mechanism, the workpiece is prevented from being turned over during processing, and the processing efficiency is improved;
the second bevel gear is rotated, so that all clamping blocks synchronously move towards the direction close to the workpiece, and when all clamping blocks are abutted against the outer wall of the workpiece, the workpiece is fixed, the workpiece is quickly aligned, and the machining efficiency is improved;
The first turning tool and the second turning tool are used for machining the four walls of the workpiece, so that the replacement of the tools in machining is avoided, and the machining efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present application;
FIG. 2 is a cross-sectional view of the structure of the clamping mechanism according to the embodiment of the present application;
fig. 3 is an enlarged view at a of fig. 2 according to an embodiment of the present application.
Reference numerals illustrate:
1. A lathe body; 11. a base; 12. an electric turntable; 13. a controller; 14. a displacement system; 15. a tool rest is arranged;
2. A clamping mechanism; 21. a first clamping assembly; 211. a first chute; 212. a clamping block; 213. a stud; 214. a guide rail; 22. a second clamping assembly; 221. a mounting shaft; 222. an air pump; 223. a first suction cup; 224. a first sprocket; 225. a second chute; 226. a slide block; 227. a mounting rod; 228. a second sprocket; 229. a chain; 23. a third clamping assembly; 231. a top block; 232. a second suction cup;
3. a spring;
4. an alignment mechanism; 41. a first bevel gear; 42. a second bevel gear;
5. A cutting mechanism; 51. a first turning tool; 52. a second turning tool; 53. and a motor.
Detailed Description
The application is described in further detail below with reference to fig. 1-3.
The embodiment of the application discloses turning equipment for a wind power flange plate.
Referring to fig. 1, the turning device for the wind power flange comprises a lathe body 1, wherein four clamping mechanisms 2 and a centering mechanism 4 are arranged on the lathe body 1, the four clamping mechanisms 2 are connected with the centering mechanism 4, the clamping mechanisms 2 are used for clamping workpieces, and the centering mechanism 4 is used for centering the workpieces.
Referring to fig. 1, a lathe body 1 comprises a base 11, an electric turntable 12 is rotatably mounted on the base 11, the electric turntable 12 is annular, and four clamping mechanisms 2 are uniformly distributed on the electric turntable 12; a controller 13 is fixedly arranged on the base 11, and the controller 13 is electrically connected with the electric turntable 12; the base 11 is provided with a displacement system 14, one end of the displacement system 14 far away from the base 11 is connected with a tool holder 15, and the displacement system 14 is used for driving the tool holder 15 to move.
When the workpiece centering device is used, a workpiece is firstly placed on the electric turntable 12, then the workpiece is centered by using the centering mechanism 4, then the workpiece is clamped by using the clamping mechanism 2, then the tool holder 15 is moved by the displacement system 14, the cutting mechanism 5 is abutted against the surface of the workpiece, and the electric turntable 12 is started by the controller 13, so that the cutting mechanism 5 processes the workpiece. In the machining, the workpiece can be machined on a plurality of surfaces by changing the position where the clamping mechanism 2 clamps the workpiece, so that the workpiece is prevented from being turned over in the machining, and the machining efficiency is improved.
Referring to fig. 2, the clamping mechanism 2 includes a first clamping assembly 21, the first clamping assembly 21 being provided on the electric turntable 12, the first clamping assembly 21 being for clamping an outer wall of a workpiece; the first clamping assembly 21 is connected with a second clamping assembly 22, and the second clamping assembly 22 is used for clamping the top wall of the workpiece; the first clamping assembly 21 is connected with a third clamping assembly 23, and the third clamping assembly 23 is used for clamping the bottom wall of the workpiece.
During machining, the first clamping assembly 21 is used for clamping the outer wall of the workpiece, and the cutting mechanism 5 is used for machining the top wall and the inner wall of the workpiece; after the machining is finished, the second clamping assembly 22 is used for clamping the top wall of the workpiece and lifting the height of the workpiece, and the cutting mechanism 5 is used for machining the bottom wall of the workpiece; after the machining is finished, the workpiece is restored to the original position, and after the first clamping assembly 21 is moved in the direction away from the workpiece, the bottom wall of the workpiece is clamped by the third clamping assembly 23, the outer wall of the workpiece is machined by the cutting mechanism 5, the workpiece is prevented from being turned over during machining, and the machining efficiency is improved.
Referring to fig. 2 and 3, the first clamping assembly 21 includes a first sliding groove 211, the first sliding groove 211 is formed on one end of the electric turntable 12 far from the base 11, and a length direction of the first sliding groove 211 is along a diameter direction of the electric turntable 12; a clamping block 212 is slidably mounted in the first sliding groove 211; the clamping block 212 is in threaded connection with a stud 213, the stud 213 penetrates through and is rotatably installed on the electric turntable 12, and the stud 213 is arranged along the diameter direction of the electric turntable 12; a guide rail 214 is fixedly installed in the first sliding groove 211, the guide rail 214 penetrates through and is slidably installed on the clamping block 212, and the guide rail 214 and the stud 213 are arranged in parallel.
In use, the stud 213 is rotated such that the clamp block 212 moves along the guide rail 214 in the first slide groove 211 in a direction approaching the axis of the electric turntable 12. When all the clamping blocks 212 are abutted against the outer wall of the workpiece, the workpiece is fixed, so that the cutting mechanism 5 is convenient for machining the top wall and the inner wall of the workpiece, the workpiece is prevented from being turned over during machining, and the machining efficiency is improved.
Referring to fig. 1 and 3, the second clamping assembly 22 includes a mounting shaft 221, the mounting shaft 221 being rotatably mounted on an end of the cartridge 212 remote from the base 11; the mounting shaft 221 is screwed with a first sucking disc 223; the first sucking disc 223 is arranged in parallel with one end of the electric turntable 12 away from the base 11; an air pump 222 is fixedly arranged on the electric turntable 12, and the air pump 222 is electrically connected with the controller 13; the air suction opening of the first sucker 223 is communicated with the air inlet of the air pump 222.
Referring to fig. 3, the studs 213 are fixedly connected with first sprockets 224 in a one-to-one correspondence and coaxial; a second chute 225 is formed at one end of the electric turntable 12 far away from the base 11, and the second chute 225 is formed along the diameter direction of the electric turntable 12; a sliding block 226 is slidably arranged in the second sliding groove 225, and a mounting rod 227 is rotatably arranged on the sliding block 226; a second sprocket 228 is coaxially and fixedly mounted on the mounting bar 227; first sprocket 224 and second sprocket 228 are cooperatively engaged with chain 229; the sliding block 226 is fixedly connected with a spring 3, and the axis of the spring 3 is arranged along the length direction of the second sliding groove 225; one end of the spring 3 far away from the mounting rod 227 is fixedly connected with the side wall of one end of the second chute 225 far away from the axis of the electric turntable 12.
When in use, the first sucking disc 223 is rotated, so that the first sucking disc 223 moves downwards to a position abutting against the top wall of the workpiece along the screw, and then the air pump 222 is started, so that the first sucking disc 223 and the workpiece are mutually adsorbed; the installation rod 227 is rotated, the installation rod 227 rotates to drive the second chain wheel 228 to rotate, the second chain wheel 228 rotates to drive the first chain wheel 224 to rotate through the chain 229, the first chain wheel 224 rotates to drive the stud 213 to rotate, the stud 213 rotates to enable the first sucker 223 and the workpiece to move in the direction away from the electric turntable 12, the workpiece is lifted, the cutting mechanism 5 is convenient to process the bottom wall of the workpiece, the workpiece is prevented from being turned over in the process, and the processing efficiency is improved.
Referring to fig. 1 and 3, the third clamping assembly 23 includes a top block 231, the top block 231 is slidably mounted in the first sliding groove 211, the top block 231 is located at one end of the clamping block 212 near the axis of the electric turntable 12, the top block 231 is slidably connected with the stud 213, and the top block 231 is slidably connected with the guide rail 214; the ejector block 231 is embedded to be equipped with the second sucking disc 232 on keeping away from the one end of electronic revolving stage 12, and second sucking disc 232 and electronic revolving stage 12 parallel and level, the extraction opening of second sucking disc 232 communicates with the air inlet of air pump 222.
After the bottom wall processing of the workpiece is finished, the height of the workpiece is restored to the original position and placed on the top block 231, the air pump 222 is started, the second sucking disc 232 and the bottom wall of the workpiece are mutually adsorbed, then the top block 231 is moved to a direction away from the electric turntable 12, the outer wall of the workpiece is processed by the cutting mechanism 5, the workpiece is prevented from being turned over in the processing process, and the processing efficiency is improved.
Referring to fig. 3, the slider 226 is fixedly connected with a spring 3, and one end of the spring 3 away from the slider 226 is fixedly connected with the side wall of the second chute 225.
The spring 3 enables the length of the chain 229 to be automatically adapted and is always meshed with the first sprocket 224 and the second sprocket 228, so that the falling of the chain 229 and the interference to the movement of the clamping block 212 when the clamping block 212 moves are avoided, and the machining efficiency is improved.
Referring to fig. 2, the alignment mechanism 4 includes a plurality of first bevel gears 41, the first bevel gears 41 are in one-to-one correspondence with the studs 213, and the first bevel gears 41 are fixedly connected with one end of the studs 213 close to the axis of the electric turntable 12 in a coaxial manner; the first bevel gear 41 is engaged with a second bevel gear 42, the second bevel gear 42 is coaxially arranged with the electric turntable 12, and the second bevel gear 42 is rotatably connected with the base 11.
When the workpiece alignment device is used, the second bevel gear 42 is rotated, the second bevel gear 42 rotates to drive all the first bevel gears 41 to rotate, and the first bevel gears 41 rotate to drive the studs 213 to rotate, so that all the clamping blocks 212 synchronously move towards the direction close to the workpiece, and when all the clamping blocks 212 are abutted to the outer wall of the workpiece, the workpiece is fixed, the workpiece is aligned rapidly, and the processing efficiency is improved.
Referring to fig. 1, the cutting mechanism 5 includes a first turning tool 51 and a second turning tool 52, the first turning tool 51 is disposed in parallel with the end face of the workpiece, and the length of the first turning tool 51 is not less than the wall thickness of the workpiece; the second turning tool 52 is arranged in parallel with the axis of the workpiece, and the length of the second turning tool 52 is not less than the height of the workpiece; the automatic tool setting device further comprises a motor 53, wherein the motor 53 is fixedly connected with one end, far away from the base 11, of the displacement system 14, the tool setting frame 15 is rotationally connected with the displacement system 14, the output end of the motor 53 is fixedly connected with the rotation axis of the tool setting frame 15, and the motor 53 is electrically connected with the controller 13.
When the tool is used, the first turning tool 51 is used for machining the top wall of the workpiece, and the second turning tool 52 is used for machining the inner wall of the workpiece; then the controller 13 controls the motor 53 to rotate 180 degrees, the motor 53 rotates to drive the tool holder 15 to rotate, the tool holder 15 is moved to a position below the height of the workpiece through the displacement system 14, and the bottom wall of the workpiece is machined by the first turning tool 51; the tool holding frame 15 is moved to the outer wall position of the workpiece through the displacement system 14, and the outer wall of the workpiece is machined through the second turning tool 52, so that the replacement of tools in machining is avoided, and the machining efficiency is improved.
The implementation principle of the turning equipment for the wind power flange plate provided by the embodiment of the application is as follows: firstly, a workpiece is placed on the electric turntable 12, the second bevel gear 42 is rotated, the second bevel gear 42 rotates to drive all the first bevel gears 41 to rotate, the first bevel gears 41 rotate to drive the studs 213 to rotate, so that all the clamping blocks 212 synchronously move towards the direction close to the workpiece, and when all the clamping blocks 212 are abutted against the outer wall of the workpiece, the workpiece is fixed, and the rapid alignment of the workpiece is realized. Firstly, the displacement system 14 is controlled by the controller 13, so that the first turning tool 51 is abutted against the top wall of the workpiece, and the electric turntable 12 is started, so that the top wall of the workpiece is machined; then the displacement system 14 is controlled by the controller 13, so that the second turning tool 52 is abutted against the inner wall of the workpiece, and the electric turntable 12 is started, so that the inner wall of the workpiece is machined. Then the first sucking disc 223 is rotated, so that the first sucking disc 223 moves downwards to a position abutting against the top wall of the workpiece along the screw, and then the air pump 222 is started, so that the first sucking disc 223 and the workpiece are mutually adsorbed; the mounting rod 227 is rotated, the second sprocket 228 is driven to rotate by rotation of the mounting rod 227, the first sprocket 224 is driven to rotate by rotation of the second sprocket 228 through the chain 229, the stud 213 is driven to rotate by rotation of the first sprocket 224, and the stud 213 rotates to enable the first sucking disc 223 and the workpiece to move in a direction away from the electric turntable 12, so that the workpiece is lifted. After the workpiece is lifted, the motor 53 rotates to drive the tool holder 15 to rotate, and the tool holder 15 is moved to a position below the height of the workpiece by the displacement system 14, so that the bottom wall of the workpiece is machined by the first turning tool 51. After the bottom wall of the workpiece is machined, the workpiece is placed on the electric rotary table 12 and is located on the top block 231, the air pump 222 is started, the second sucking disc 232 and the bottom wall of the workpiece are enabled to be mutually adsorbed, then the top block 231 is moved to a direction away from the electric rotary table 12, the tool holder 15 is moved to the position of the outer wall of the workpiece through the displacement system 14, the outer wall of the workpiece is machined by the second turning tool 52, the workpiece is prevented from being turned over in machining, and machining efficiency is improved.
The above embodiments are not intended to limit the scope of the present application, so: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.
Claims (3)
1. Wind-powered electricity generation ring flange turning equipment, its characterized in that: including lathe main part (1), be provided with fixture (2) and alignment mechanism (4) that are not less than three in quantity on lathe main part (1), the quantity is not less than three fixture (2) all with alignment mechanism (4) are connected, fixture (2) are used for pressing from both sides tightly the work piece, alignment mechanism (4) are used for aligning the work piece, lathe main part (1) include:
a base (11);
The electric turntable (12), the electric turntable (12) is annular, and the electric turntable (12) is rotatably arranged on the base (11);
the controller (13), the said controller (13) is fixedly mounted on said base (11), the said controller (13) is connected with said electric turntable (12) electrically;
-a displacement system (14), the displacement system (14) being connected to the base (11);
The tool loading frame (15), one end of the displacement system (14) far away from the base (11) is connected with the tool loading frame (15), the displacement system (14) is used for driving the tool loading frame (15) to move, the tool loading frame (15) is provided with a cutting mechanism (5), and the cutting mechanism (5) is used for processing a workpiece;
the clamping mechanism (2) comprises:
a first clamping assembly (21), wherein the first clamping assembly (21) is arranged on the electric turntable (12), and the first clamping assembly (21) is used for clamping the outer wall of a workpiece;
A second clamping assembly (22), wherein the second clamping assembly (22) is connected with the first clamping assembly (21), and the second clamping assembly (22) is used for clamping the top wall of the workpiece;
the third clamping assembly (23), the third clamping assembly (23) is connected with the first clamping assembly (21), and the third clamping assembly (23) is used for clamping the bottom wall of the workpiece;
The first clamping assembly (21) comprises:
the first sliding groove (211) is formed in one end, far away from the base (11), of the electric turntable (12), and the length direction of the first sliding groove (211) is along the diameter direction of the electric turntable (12);
A clamping block (212), wherein the clamping block (212) is slidably installed in the first sliding groove (211);
The stud (213) is in threaded connection with the clamping block (212), the stud (213) is arranged along the diameter direction of the electric turntable (12), and the stud (213) penetrates through and is rotatably installed on the electric turntable (12);
The guide rail (214) is fixedly arranged in the first sliding groove (211), the guide rail (214) penetrates through the clamping block (212) and is slidably arranged on the clamping block, and the guide rail (214) and the stud (213) are arranged in parallel;
The second clamping assembly (22) comprises:
a mounting shaft (221), wherein the mounting shaft (221) is rotatably mounted on one end of the clamping block (212) far away from the base (11);
the air pump (222), the said air pump (222) is fixedly mounted on said electric rotary table (12), the said air pump (222) is connected with said controller (13) electrically;
The first sucking disc (223) is in threaded connection with the mounting shaft (221), and an extraction opening of the first sucking disc (223) is communicated with an air inlet of the air pump (222);
The first chain wheels (224) are in one-to-one correspondence with the studs (213) and are coaxially and fixedly connected;
the second sliding groove (225) is formed in one end, far away from the base (11), of the electric turntable (12);
-a slider (226), said slider (226) being slidably mounted within said second chute (225);
a mounting lever (227), the mounting lever (227) being rotatably mounted on the slider (226);
a second sprocket (228), the second sprocket (228) being fixedly mounted coaxially on the mounting bar (227);
-a chain (229), said chain (229) being in engagement with both said first sprocket (224) and said second sprocket (228);
The third clamping assembly (23) comprises:
the jacking block (231) is slidably mounted in the first sliding groove (211), the jacking block (231) is located at one end, close to the axis of the electric turntable (12), of the clamping block (212), the jacking block (231) is slidably connected with the stud (213), and the jacking block (231) is slidably connected with the guide rail (214);
The second sucker (232) is embedded and shot on one end, far away from the electric turntable (12), of the top block (231), the second sucker (232) is flush with the electric turntable (12), and an air extraction opening of the second sucker (232) is communicated with an air inlet of the air pump (222);
the sliding block (226) is fixedly connected with a spring (3), and one end, away from the sliding block (226), of the spring (3) is fixedly connected with the side wall of the second sliding groove (225).
2. Wind power flange turning device according to claim 1, characterized in that the alignment mechanism (4) comprises:
The first bevel gears (41) are in one-to-one correspondence with the studs (213), and the first bevel gears (41) are fixedly connected with one end, close to the axis of the electric turntable (12), of the studs (213) in a coaxial manner;
the second bevel gear (42), second bevel gear (42) with electronic revolving stage (12) coaxial arrangement, second bevel gear (42) with base (11) rotate and be connected, second bevel gear (42) with a plurality of first bevel gear (41) all mesh.
3. Wind power flange turning device according to claim 1, characterized in that the cutting means (5) comprise:
the first turning tool (51) is fixedly arranged on the tool holding frame (15);
The second turning tool (52) is fixedly arranged on the tool holding frame (15), and the first turning tool (51) and the second turning tool (52) are vertically arranged;
The motor (53), motor (53) fixed mounting is in displacement system (14) are kept away from on the one end of base (11), dress knife rest (15) with displacement system (14) rotate and are connected, motor (53) output with the rotation axle center fixed connection of dress knife rest (15), motor (53) with controller (13) electricity is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410675418.6A CN118237617B (en) | 2024-05-29 | 2024-05-29 | Wind-powered electricity generation ring flange turning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410675418.6A CN118237617B (en) | 2024-05-29 | 2024-05-29 | Wind-powered electricity generation ring flange turning equipment |
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| CN118237617B true CN118237617B (en) | 2024-07-30 |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1280897A (en) * | 1999-07-14 | 2001-01-24 | 厄罗瓦公司 | Device for clamping workpiece |
| CN107282943A (en) * | 2016-03-31 | 2017-10-24 | 昆山赫途机电工业有限公司 | A kind of portable end face of flange processing machine |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5954346A (en) * | 1997-09-29 | 1999-09-21 | Boart Longyear Inc. | Hydraulic chuck |
| DE102006033396A1 (en) * | 2006-07-13 | 2008-01-17 | Hainbuch Gmbh Spannende Technik | Chuck and method of making a chuck |
| CN112372006B (en) * | 2020-11-17 | 2022-06-21 | 三门核电有限公司 | Shielding main pump body internal stay outward clamping type flange face machining device |
| CN113182535B (en) * | 2021-04-21 | 2023-04-07 | 南京工业职业技术大学 | Precision turning equipment for optical element |
| CN113814765B (en) * | 2021-08-18 | 2023-04-14 | 江苏永基智能科技有限公司 | High-precision pneumatic clamping locking device mechanism |
| CN218964044U (en) * | 2023-03-29 | 2023-05-05 | 山西富兴通重型环锻件有限公司 | Wind-powered electricity generation ring flange turning equipment |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1280897A (en) * | 1999-07-14 | 2001-01-24 | 厄罗瓦公司 | Device for clamping workpiece |
| CN107282943A (en) * | 2016-03-31 | 2017-10-24 | 昆山赫途机电工业有限公司 | A kind of portable end face of flange processing machine |
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| CN118237617A (en) | 2024-06-25 |
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