CN118237119B - Vertical modularized crushing station - Google Patents
Vertical modularized crushing station Download PDFInfo
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- CN118237119B CN118237119B CN202410667270.1A CN202410667270A CN118237119B CN 118237119 B CN118237119 B CN 118237119B CN 202410667270 A CN202410667270 A CN 202410667270A CN 118237119 B CN118237119 B CN 118237119B
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- 230000007246 mechanism Effects 0.000 claims abstract description 20
- 230000005540 biological transmission Effects 0.000 claims description 42
- 238000001514 detection method Methods 0.000 claims description 37
- 230000003014 reinforcing effect Effects 0.000 claims description 9
- 230000009467 reduction Effects 0.000 claims description 4
- 238000003466 welding Methods 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 13
- 230000009471 action Effects 0.000 description 6
- 238000010276 construction Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 239000011449 brick Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000013072 incoming material Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/02—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft
- B02C13/06—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft with beaters rigidly connected to the rotor
- B02C13/09—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft with beaters rigidly connected to the rotor and throwing the material against an anvil or impact plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/28—Shape or construction of beater elements
- B02C13/2804—Shape or construction of beater elements the beater elements being rigidly connected to the rotor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/286—Feeding or discharge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/286—Feeding or discharge
- B02C2013/28618—Feeding means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention discloses a vertical modularized crushing station, which particularly relates to the technical field of crushing, and mainly comprises a crushing box body, wherein the inner wall of the crushing box body is rotationally connected with a guide rotating shaft, and the outer wall of the guide rotating shaft is embedded and provided with a plurality of linkage replacement mechanisms; the linkage replacement mechanism comprises a plurality of groove strips which are embedded and slidably mounted on the outer wall of the guide rotating shaft. According to the invention, the linkage replacement mechanism is adopted, the plurality of groove strips respectively carry the plurality of hinge rods to synchronously move left, the hinge blocks carry the sleeve blocks to move upwards, the push rods drive the crushing cutter strips to extend outwards on the inner wall of the positioning sleeve blocks, the plurality of crushing cutter strips are synchronously moved away from the circle center point of the guide rotating shaft, the crushing distance between the crushing cutter strips and the crushing toothed plate can be within the set range of the controller, the synchronous replacement of the plurality of crushing cutter strips in the same batch can be realized, the crushing interval of the replacement crushing cutter strips is within the numerical value of the set range, and the crushing efficiency of the crushing station is greatly improved.
Description
Technical Field
The invention relates to the technical field of crushing, in particular to a vertical modularized crushing station.
Background
The vertical modularized crushing station has wide application in various fields, and is mainly used for treating construction waste, and the vertical modularized crushing station can efficiently crush the construction waste, such as concrete blocks and bricks and tiles, so that the construction waste is turned into wealth and is reused in road construction and foundation filling engineering.
Among the prior art documents, the patent of China patent publication No. CN217615213U discloses a modularized mobile crushing station, which is characterized in that the crushing station is detachably installed, the installation and debugging period is short relative to a fixed crusher, the applicability of a working place is strong, and the transition is convenient; the crushing system is carried with high efficiency and stability, and secondary reworking is not needed; the screening device has the screening function, is provided with a split-type discharging hopper, divides incoming materials into oversize materials and undersize materials, and improves the working efficiency of the crushing station. The crushing station has the following drawbacks.
When the crushing station realizes crushing of materials by vertical modularization, the cutter head is required to be in contact with the materials to collide, so that crushing of the materials is realized, but crushing gaps are reserved in the crushing process, the cutter head is easy to wear and lose due to long-term collision with the materials, the crushing gaps are larger due to continuous crushing after the loss, the crushing size of the materials is difficult to reach the standard, the whole crushing station box body is required to be disassembled, the cutter heads in the same batch are maintained and replaced one by one, the shutdown maintenance time of the crushing station is long, the crushing efficiency of the crushing station is greatly reduced, and the vertical modularized crushing station is required.
Disclosure of Invention
In order to overcome the above-mentioned drawbacks of the prior art, the present invention provides a vertical modular crushing station.
In order to achieve the above purpose, the present invention provides the following technical solutions: the vertical modularized crushing station comprises a crushing box body, wherein the inner wall of the crushing box body is rotationally connected with a guide rotating shaft, and a plurality of linkage replacement mechanisms are embedded and installed on the outer wall of the guide rotating shaft; the linkage replacement mechanism comprises a plurality of groove strips embedded and slidably mounted on the outer wall of the guide rotating shaft, one end part of each groove strip is embedded and fixedly connected with a hinge rod, and the outer wall of each hinge rod is rotatably connected with a loop rod; the inner wall of the loop bar is connected with a push rod in a rotating way near the top end of the loop bar, a hinging block is fixedly arranged at one end part of the push rod, and a crushing cutter bar is fixedly arranged at the top end of the hinging block; the bottom end of the hinging block is welded with a sleeving block, and the inner wall of the sleeving block is connected with a sliding column in a sliding way; a linkage mechanism is arranged at the other end part of the groove strip; one side of the crushing box body is fixedly provided with a controller, a supporting frame fixedly connected with the crushing box body is arranged below the controller, and the inner wall of the supporting frame is provided with a linkage detection assembly.
Preferably, the hinging block and the groove strip are both in rotary connection with the loop bar, the vertical section shapes of the hinging bar and the push rod are round, the top end of the sliding column is welded with a sliding frame, and one side of the sliding frame is fixedly provided with a positioning loop block; the inner wall of the positioning sleeve block is fixedly connected with the outer wall of the guide rotating shaft; the crushing cutter bars are all in sliding connection with the positioning sleeve blocks, the top end of the crushing box body is welded and communicated with a crushing station bucket, the top end of the crushing station bucket is welded with a feeding station box for feeding, and the other side of the crushing box body is provided with a belt pulley fixedly connected with the outer wall of the guide rotating shaft; a belt shaft is arranged on one side of the belt pulley, a plurality of transmission belts are connected to the outer wall of the belt shaft in a transmission manner, and the belt shaft is connected with the belt pulley in a transmission manner through the transmission belts; a driving motor is coaxially connected to one end of the belt shaft in a transmission manner, a crushing toothed plate is arranged above the crushing cutter bar, and a reinforcing toothed plate is arranged on one side of the crushing toothed plate; the crushing toothed plate and the reinforcing toothed plate are fixedly connected with the crushing box body.
According to the technical scheme, when the vertical modularized crushing is carried out, the plurality of groove strips respectively carry a plurality of hinging rods to synchronously move left, the sleeve rod drives the push rod to move upwards, the push rod drives the hinging block to move upwards, the sleeving block moves upwards along the outer wall of the sliding column, meanwhile, the sliding frame supports the sliding column, and the sleeving block moves upwards along the inner wall of the sliding frame. The push rod drives the crushing cutter bars to extend outwards on the inner wall of the positioning sleeve block, and the crushing cutter bars are synchronously moved away from the center point of the guide rotating shaft. The crushing cutter bars can extend outwards on the inner wall of the positioning sleeve block, the sensed numerical values are within the replacement distance range set by the controller, and the first speed reduction motor is turned off by the controller.
Preferably, the linkage mechanism comprises a sliding block fixedly arranged at the other end part of the groove strip, and a plurality of sliding blocks are in sliding connection with the guide rotating shaft; one side of each sliding block is welded with a connecting shaft, one end part of each connecting shaft is fixedly connected with a rotating column, and the outer wall of each rotating column is connected with a circular ring rail in a sliding manner; the inner wall of the circular ring rail is provided with a circular ring groove, the outer wall of the circular ring rail is welded with a connecting block, and the top end of the connecting block is fixedly provided with a threaded sleeve block; the inner wall of the threaded sleeve block is in threaded connection with a screw rod, the outer wall of the threaded sleeve block is in sliding connection with a sliding frame, and the sliding frame is fixedly connected with the crushing box body; one side of the sliding frame is fixedly provided with a first gear motor for driving the screw to rotate, the center point of the rotary column and the center point of the connecting shaft are positioned on the same horizontal line, and a plurality of rotary columns are distributed and arranged in an equidistant mode in a circular ring.
According to the technical scheme, when the vertical modularized crushing is performed, the first gear motor drives the screw rod to rotate inside the sliding frame. The screw rod carries the thread bush piece and moves left under the effect of screw thread transmission force, and the thread bush piece drives the connecting block and makes the ring rail move left, and the ring rail drives a plurality of revolving posts simultaneously and moves left, and the connecting axle carries the slider and moves left along the guiding rotating shaft inner wall and slide, and the slider drives the recess strip and moves left along the guiding rotating shaft inner wall and slide.
Preferably, the linkage detection assembly comprises a transmission screw rod rotatably arranged on the inner wall of the support frame;
a second speed reducing motor for driving the transmission screw to rotate is fixedly arranged on one side of the inner wall of the support frame, the outer wall of the transmission screw is in threaded connection with a sleeving sliding block, and the top end of the sleeving sliding block is welded with a linkage block; the top end of the linkage block is fixedly connected with a linkage ring, the vertical section of the linkage ring is circular, one side of the linkage ring is fixedly provided with a plurality of detection frame strips, the detection frame strips are distributed and arranged at equal intervals in a circular ring, and the inner wall of each detection frame strip is fixedly connected with a distance sensor; the detection frame strips are all in sliding connection with the crushing box body, the sleeving sliding blocks are in sliding connection with the supporting frames, and the output end of the second speed reducing motor is in coaxial transmission connection with one end of the transmission screw.
According to the technical scheme, when the vertical modularized crushing is performed, the second gear motor drives the transmission screw to rotate positively, and the transmission screw carries the sleeved sliding block to move leftwards under the action of the screw transmission force. The linkage block carries a linkage ring to move, and the linkage ring drives a plurality of detection frame strips to move simultaneously, and the detection frame strips move away from the sensor. The plurality of detection frame strips move left along the inner wall of the crushing box body simultaneously, and the plurality of distance sensors respectively detect the distance on the plurality of crushing cutter strips, so that the plurality of crushing cutter strips in the same batch are seriously worn, and the extending lengths of the plurality of crushing cutter strips are required to be replaced and adjusted.
The invention has the technical effects and advantages that:
1. According to the invention, the linkage replacement mechanism is adopted, the plurality of groove strips respectively carry the plurality of hinge rods to synchronously move left, the push rod drives the hinge blocks to move upwards, the hinge blocks carry the sleeve blocks to move upwards, the push rod drives the crushing cutter strips to extend outwards on the inner wall of the positioning sleeve blocks, the plurality of crushing cutter strips synchronously move away from the center point of the guide rotating shaft, the plurality of crushing cutter strips are worn and then replaced to a specified outwards extending distance, the crushing distance between the crushing cutter strips and the crushing toothed plate can be within a set range of the controller, the crushing box body does not need to be disassembled and washed, the plurality of crushing cutter strips do not need to be maintained, the synchronous replacement of the plurality of crushing cutter strips in the same batch can be realized, the crushing interval of the replacement crushing cutter strips is within a numerical value of the specified range, the shutdown maintenance time of the crushing station is shortened, and the crushing efficiency of the crushing station is greatly improved.
2. According to the invention, the screw is driven to rotate in the sliding frame by the first gear motor by utilizing the linkage mechanism, and the screw carries the threaded sleeve block to move left under the action of the threaded transmission force, so that the threaded sleeve block moves left along the inner wall of the sliding frame. The screw thread cover piece drives the connecting block and makes the ring rail move left, and the swivel post drives the connecting axle to move left, and the connecting axle carries the slider to move left along the guiding rotation axis inner wall and slides, can realize simultaneously moving left to a plurality of recess strips, realizes that a plurality of recess strips move to appointed replacement position in step, carries out the linkage fast and mends.
3. According to the invention, the linkage detection assembly is adopted, the second gear motor drives the transmission screw to rotate positively, the transmission screw carries the sleeve joint sliding block to move leftwards under the action of the screw thread transmission force, the sleeve joint sliding block drives the linkage block to move leftwards, the linkage block carries the linkage ring to move, the linkage ring simultaneously drives the plurality of detection frame strips to move, the detection frame strips move away from the sensor to move, when a plurality of detection frame strips exceed the abrasion value set by the controller, the plurality of crushing cutter strips in the same batch are known to be severely abraded, the extension length of the plurality of crushing cutter strips is required to be subjected to replacement adjustment, the plurality of crushing cutter strips can be detected simultaneously, the abrasion value of the plurality of crushing cutter strips is known, the crushing interval of the plurality of crushing cutter strips can be rapidly moved to the value within the designated range, and the crushing efficiency of the crushing station is greatly improved.
Through the mutual influence of above-mentioned a plurality of effects, firstly carry out face wearing and tearing to a plurality of broken sword strips simultaneously and detect, secondly realize moving to the left to a plurality of recess strips simultaneously, can realize synchronous replacement to a plurality of broken sword strips of same batch at last, the broken interval of many times broken sword strips is adjusted to in the appointed scope numerical value, can realize detection module, replacement module, linkage module forms the integration and is broken, the broken effect of modularization is better, need not to dismantle whole broken station box in total, also need not to maintain one by one to the broken sword strip of same batch and change, realize automatic replacement to a plurality of broken sword strips, shorten broken station shut down maintenance time, improve broken efficiency of broken station by a wide margin.
Drawings
Fig. 1 is a schematic view of a front view structure of a vertical modular crushing station according to the present invention.
Fig. 2 is a schematic vertical sectional view of the vertical modular crushing station of the present invention.
Fig. 3 is an enlarged schematic view of the structure of fig. 2a according to the present invention.
Fig. 4 is a schematic view of the bottom view of the vertical modular crushing station of the present invention.
Fig. 5 is a schematic rear view of the vertical modular crushing station of the present invention.
Fig. 6 is a schematic view of a partial structure of a vertical section of a joint of a crushing box body and a crushing toothed plate according to the present invention.
Fig. 7 is a schematic view of a vertical section cut-off partial structure of a connection part of a guide rotating shaft and a crushing box body.
FIG. 8 is a schematic view of a cut-away partial structure of a slider and groove strip junction in accordance with the present invention.
Fig. 9 is a schematic bottom partial structure view of a connection part between a sliding frame and a first gear motor according to the present invention.
Fig. 10 is a schematic view showing a bottom partial structure of the linkage detection assembly according to the present invention.
Fig. 11 is a schematic view showing a bottom partial structure of a joint between a belt shaft and a driving motor according to the present invention.
The reference numerals are: 1. crushing a box body; 2. a guide rotating shaft; 3. a groove strip; 4. a hinge rod; 5. a loop bar; 6. a push rod; 7. a hinge block; 8. crushing the knife bar; 9. a sleeve joint block; 10. a spool; 11. a sliding frame; 12. positioning sleeve blocks; 13. crushing station hoppers; 14. a feed station box; 15. a controller; 16. a belt pulley; 17. a drive belt; 18. a belt shaft; 19. a driving motor; 20. crushing toothed plates; 21. reinforcing the toothed plate; 22. a slide block; 23. a connecting shaft; 24. a rotating column; 25. a circular ring rail; 26. circular ring grooves; 27. a connecting block; 28. a threaded sleeve block; 29. a sliding frame; 30. a first gear motor; 31. a screw; 32. a frame is supported; 33. a drive screw; 34. a second gear motor; 35. sleeving a sliding block; 36. a linkage block; 37. a linkage ring; 38. detecting a frame strip; 39. a distance sensor.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The vertical modularized crushing station as shown in the attached drawings 1-11 is provided with a linkage replacement mechanism, a linkage mechanism and a linkage detection assembly, the whole crushing station box body can be not required to be disassembled by the arrangement of the mechanisms and the assemblies, the crushing cutter bars 8 in the same batch are not required to be maintained and replaced one by one, automatic replacement of the crushing cutter bars 8 is realized, the shutdown maintenance time of the crushing station is shortened, the crushing efficiency of the crushing station is greatly improved, and the specific structures of the mechanisms and the assemblies are as follows.
When the embodiment is used, as shown in the accompanying drawings 1-3, the linkage replacement mechanism comprises a plurality of groove strips 3 which are embedded and slidably arranged on the outer wall of the guide rotating shaft 2, one end part of each groove strip 3 is embedded and fixedly connected with a hinging rod 4, and the outer wall of the hinging rod 4 is rotatably connected with a loop bar 5; the inner wall of the loop bar 5 is connected with a push bar 6 in a rotating way near the top end of the loop bar 5, a hinging block 7 is fixedly arranged at one end part of the push bar 6, and a crushing cutter bar 8 is fixedly arranged at the top end of the hinging block 7; the bottom end of the hinging block 7 is welded with a sleeving block 9, and the inner wall of the sleeving block 9 is connected with a sliding column 10 in a sliding way; the other end of the groove strip 3 is provided with a linkage mechanism; one side of the crushing box body 1 is fixedly provided with a controller 15, a support frame 32 fixedly connected with the crushing box body 1 is arranged below the controller 15, and the inner wall of the support frame 32 is provided with a linkage detection assembly.
When the embodiment is used, as shown in fig. 1-5, a sliding frame 11 is welded at the top end of a sliding column 10, and a positioning sleeve block 12 is fixedly arranged at one side of the sliding frame 11; the inner wall of the positioning sleeve block 12 is fixedly connected with the outer wall of the guide rotating shaft 2; the plurality of crushing cutter bars 8 are all in sliding connection with the positioning sleeve block 12. So that the sleeving block 9 moves upwards along the outer wall of the sliding column 10, meanwhile, the sliding frame 11 supports the sliding column 10, the sleeving block 9 moves upwards along the inner wall of the sliding frame 11, the sleeving block 9 is convenient to stably realize guiding movement, the top end of the crushing box body 1 is communicated with the crushing station hopper 13 in a welding manner, and the top end of the crushing station hopper 13 is welded with the feeding station box 14 for feeding. So that crushed materials are conveniently poured into the feeding station box 14, enter the crushing station hopper 13 from the feeding station box 14, enter the crushing box body 1 through the crushing station hopper 13, and realize material guiding operation.
When the embodiment is used, as shown in figures 2-6, the other side of the crushing box body 1 is provided with a belt pulley 16 fixedly connected with the outer wall of the guide rotating shaft 2; a belt shaft 18 is arranged on one side of the belt pulley 16, a plurality of transmission belts 17 are connected to the outer wall of the belt shaft 18 in a transmission way, and the belt shaft 18 is connected with the belt pulley 16 in a transmission way through the transmission belts 17; a driving motor 19 is coaxially connected to one end of the belt shaft 18. So that the driving motor 19 drives the belt shaft 18 to rotate, the belt shaft 18 carries a plurality of driving belts 17 to drive, the plurality of driving belts 17 simultaneously drive the belt pulley 16, the belt pulley 16 drives the guide rotating shaft 2 to rotate, the guide rotating shaft 2 carries the positioning sleeve block 12 to rotate at a high speed, the positioning sleeve block 12 drives the plurality of crushing cutter bars 8 to rotate and crush, the crushing toothed plate 20 is arranged above the crushing cutter bars 8, and one side of the crushing toothed plate 20 is provided with the reinforcing toothed plate 21; the crushing toothed plate 20 and the reinforcing toothed plate 21 are fixedly connected with the crushing box body 1. So that the material is crushed between the crushing blade 8 and the crushing toothed plate 20 and between the crushing blade 8 and the reinforcing toothed plate 21.
When the embodiment is used, as shown in fig. 7-9, the linkage mechanism comprises a sliding block 22 fixedly arranged at the other end part of the groove strip 3, and a plurality of sliding blocks 22 are in sliding connection with the guide rotating shaft 2; a connecting shaft 23 is welded to one side of each slider 22, a rotary column 24 is fixedly connected to one end of the connecting shaft 23, sliding on the outer wall of the rotary column 24 a circular ring rail 25 is connected;
The inner wall of the circular ring rail 25 is provided with a circular ring groove 26, the outer wall of the circular ring rail 25 is welded with a connecting block 27, and the top end of the connecting block 27 is fixedly provided with a thread sleeve block 28;
The inner wall of the threaded sleeve block 28 is in threaded connection with a screw rod 31, the outer wall of the threaded sleeve block 28 is in sliding connection with a sliding frame 29, and the sliding frame 29 is fixedly connected with the crushing box body 1; a first gear motor 30 for driving a screw 31 to rotate is fixedly arranged on one side of the sliding frame 29, the center point of the rotary column 24 and the center point of the connecting shaft 23 are positioned on the same horizontal line, and a plurality of rotary columns 24 are distributed and arranged in an equidistant mode in a circular ring.
When the embodiment is used, as shown in fig. 1-10, the linkage detection assembly comprises a transmission screw 33 rotatably arranged on the inner wall of the support frame 32; a second speed reduction motor 34 for driving the transmission screw 33 to rotate is fixedly arranged on one side of the inner wall of the support frame 32, the outer wall of the transmission screw 33 is in threaded connection with a sleeving sliding block 35, and the top end of the sleeving sliding block 35 is welded with a linkage block 36; the top end of the linkage block 36 is fixedly connected with a linkage ring 37, the vertical section of the linkage ring 37 is circular, one side of the linkage ring 37 is fixedly provided with a plurality of detection frame strips 38, the plurality of detection frame strips 38 are distributed and arranged in a circular equidistant manner, and the inner wall of each detection frame strip 38 is fixedly connected with a distance sensor 39; the plurality of detection frame strips 38 are all in sliding connection with the crushing box body 1. The sleeve joint sliding block 35 is in sliding connection with the support frame 32, and the output end of the second gear motor 34 is in coaxial transmission connection with one end of the transmission screw 33.
The working principle of the vertical modularized crushing station is as follows:
In the first step, during linkage detection, the controller 15 starts the second gear motor 34, the second gear motor 34 drives the transmission screw 33 to rotate forward, and the transmission screw 33 carries the sleeve-joint sliding block 35 to move leftwards under the action of the screw transmission force. The sleeving sliding block 35 drives the linkage block 36 to move leftwards, the linkage block 36 carries the linkage ring 37 to move, the linkage ring 37 simultaneously drives the plurality of detection frame strips 38 to move, and the detection frame strips 38 drive the distance sensor 39 to move. The plurality of detection frame strips 38 move leftwards along the inner wall of the crushing box body 1 at the same time, the plurality of distance sensors 39 respectively detect the distance on the plurality of crushing cutter strips 8, and the distance values sensed by the plurality of distance sensors 39 can be displayed on the display screen of the controller 15. When the wear values set by the controller 15 are exceeded, it is known that the plurality of crushing blades 8 of the same batch are severely worn, it is necessary to make a replacement adjustment for the extension lengths of the plurality of crushing blades 8, and the distance value sensed by the maximum distance sensor 39 is selected as the replacement value.
In the second step, during linkage, the controller 15 starts the first gear motor 30, and the first gear motor 30 drives the screw 31 to rotate inside the sliding frame 29. The screw 31 carries the thread bush 28 to move left by the action of the thread drive force, so that the thread bush 28 moves left along the inner wall of the slide frame 29. The threaded sleeve block 28 drives the connecting block 27 to enable the circular ring rail 25 to move left, the circular ring rail 25 simultaneously drives the rotary columns 24 to move left, the rotary columns 24 drive the connecting shaft 23 to move left, the connecting shaft 23 carries the sliding block 22 to slide along the inner wall of the guide rotating shaft 2 in a left moving mode, the sliding block 22 drives the groove strips 3 to slide along the inner wall of the guide rotating shaft 2 in a left moving mode, and the groove strips 3 can be simultaneously moved left.
And step three, during linkage replacement, the plurality of groove strips 3 synchronously move left, the plurality of groove strips 3 respectively carry a plurality of hinging rods 4 to synchronously move left, and the hinging rods 4 drive the loop bars 5 to move left. The loop bar 5 drives the push rod 6 to move upwards, the push rod 6 drives the hinge block 7 to move upwards, the hinge block 7 carries the loop block 9 to move upwards, the loop block 9 moves upwards along the outer wall of the sliding column 10, meanwhile, the sliding frame 11 supports the sliding column 10, and the loop block 9 moves upwards along the inner wall of the sliding frame 11. The push rod 6 drives the crushing cutter bars 8 to extend outwards on the inner wall of the positioning sleeve block 12, and the crushing cutter bars 8 are synchronously moved away from the center point of the guide rotating shaft 2. The crushing cutter bars 8 can extend outwards on the inner wall of the positioning sleeve block 12, the distance sensor 39 is used for continuously sensing the replacement distance value of the crushing cutter bars 8, and when the sensed values are within the replacement distance range set by the controller 15, the first gear motor 30 is turned off by the controller 15. The plurality of crushing blades 8 are worn out and replaced by a specified outward extending distance, and the crushing distance between the crushing blades 8 and the crushing tooth plate 20 can be within the setting range of the controller 15.
Fourth, during resetting, the second gear motor 34 drives the driving screw 33 to reversely rotate, and the driving screw 33 carries the sleeving sliding block 35 to move right under the action of the thread driving force. The sleeving sliding block 35 drives the linkage block 36 to move rightwards, the linkage block 36 carries the linkage ring 37 to move, the linkage ring 37 simultaneously drives the plurality of detection frame strips 38 to move rightwards, and the detection frame strips 38 drive the distance sensor 39 to move rightwards. The plurality of detection frame strips 38 simultaneously move to the right along the inner wall of the crushing box body 1, and the plurality of detection frame strips 38 are no longer positioned on the outer parts of the plurality of crushing cutter strips 8, so that the plurality of detection frame strips 38 are reset.
Step five, during crushing, the crushed materials are poured into the feeding station box 14, the feeding station box 14 enters the crushing station hopper 13, the crushing station hopper 13 enters the crushing box body 1, the controller 15 starts the driving motor 19, the driving motor 19 is fixed on the base through bolts, the driving motor 19 drives the belt shaft 18 to rotate, the belt shaft 18 carries a plurality of transmission belts 17 to drive, a plurality of transmission belts 17 simultaneously drive the belt pulley 16, the belt pulley 16 drives the guide rotating shaft 2 to rotate, the guide rotating shaft 2 carries the positioning sleeve block 12 to rotate at a high speed, the positioning sleeve block 12 drives the plurality of crushing cutter bars 8 to rotate, the plurality of crushing cutter bars 8 are in contact with the materials, the crushing spacing between the crushing cutter bars 8 and the crushing toothed plates 20 is restored to a specified distance, the materials are between the crushing cutter bars 8 and the crushing toothed plates 20, the crushing cutter bars 8 and the reinforcing toothed plates 21 are subjected to crushing treatment, the guide rotating shaft 2 drives the plurality of groove bars 3 to rotate, the plurality of sliding blocks 3 respectively carry the sliding blocks 22 to rotate, the connecting shafts 23 are driven by the sliding blocks 22 to rotate, and the cylindrical inner wall 23 can be rotatably connected with the cylindrical inner walls of the cylindrical rotating shafts 23, and the cylindrical inner walls of the cylindrical rotating shafts can be rotatably connected with the cylindrical rotating shafts 23.
The details not described in detail in the specification belong to the prior art known to those skilled in the art, and model parameters of each electric appliance are not specifically limited, and conventional equipment is used.
The foregoing is only illustrative of the preferred embodiments of the present invention and is not to be construed as limiting the invention, but rather as various modifications, equivalent arrangements, improvements, etc., within the spirit and principles of the present invention.
Claims (5)
1. Vertical modular crushing station, comprising a crushing tank (1), characterized in that: the inner wall of the crushing box body (1) is rotationally connected with a guide rotating shaft (2), and a plurality of linkage replacement mechanisms are embedded and installed on the outer wall of the guide rotating shaft (2);
The linkage replacement mechanism comprises a plurality of groove strips (3) which are embedded and slidably arranged on the outer wall of the guide rotating shaft (2), one end part of each groove strip (3) is embedded and fixedly connected with a hinging rod (4), and the outer wall of the hinging rod (4) is rotatably connected with a loop bar (5);
the inner wall of the loop bar (5) is connected with a push bar (6) in a rotating way near the top end of the loop bar, a hinge block (7) is fixedly arranged at one end part of the push bar (6), and a crushing cutter bar (8) is fixedly arranged at the top end of the hinge block (7);
A sleeving block (9) is welded at the bottom end of the hinging block (7), and a sliding column (10) is connected to the inner wall of the sleeving block (9) in a sliding manner;
A linkage mechanism is arranged at the other end part of the groove strip (3);
A controller (15) is fixedly arranged on one side of the crushing box body (1), a support frame (32) fixedly connected with the crushing box body (1) is arranged below the controller (15), a linkage detection assembly is arranged on the inner wall of the support frame (32), the hinge block (7) and the groove strip (3) are rotationally connected with the sleeve rod (5), the vertical section shapes of the hinge rod (4) and the push rod (6) are circular, a sliding frame (11) is welded at the top end of the sliding column (10), and a positioning sleeve block (12) is fixedly arranged on one side of the sliding frame (11);
the inner wall of the positioning sleeve block (12) is fixedly connected with the outer wall of the guide rotating shaft (2);
The crushing cutter bars (8) are in sliding connection with the positioning sleeve blocks (12), the linkage mechanism comprises a sliding block (22) fixedly arranged at the other end part of the groove bar (3), and the sliding blocks (22) are in sliding connection with the guide rotating shaft (2);
One side of each sliding block (22) is welded with a connecting shaft (23), one end part of each connecting shaft (23) is fixedly connected with a rotating column (24), and the outer wall of each rotating column (24) is slidably connected with a circular ring rail (25);
The inner wall of the circular ring rail (25) is provided with a circular ring groove (26), the outer wall of the circular ring rail (25) is welded with a connecting block (27), and the top end of the connecting block (27) is fixedly provided with a threaded sleeve block (28);
the inner wall of the thread sleeve block (28) is in threaded connection with a screw rod (31), the outer wall of the thread sleeve block (28) is in sliding connection with a sliding frame (29), and the sliding frame (29) is fixedly connected with the crushing box body (1);
A first speed reduction motor (30) for driving the screw rods (31) to rotate is fixedly arranged on one side of the sliding frame (29), the center point of the rotary column (24) and the center point of the connecting shaft (23) are positioned on the same horizontal line, a plurality of rotary columns (24) are distributed and arranged in a circular ring at equal intervals, and the linkage detection assembly comprises transmission screw rods (33) rotatably arranged on the inner wall of the supporting frame (32);
A second gear motor (34) for driving the transmission screw (33) to rotate is fixedly arranged on one side of the inner wall of the support frame (32), a sleeved sliding block (35) is connected with the outer wall of the transmission screw (33) in a threaded manner, and a linkage block (36) is welded at the top end of the sleeved sliding block (35);
A linkage ring (37) is fixedly connected to the top end of the linkage block (36), the vertical section of the linkage ring (37) is circular, one side of the linkage ring (37) is fixedly provided with a plurality of detection frame strips (38), the detection frame strips (38) are distributed and arranged in an equidistant mode in a circular ring, and the inner wall of each detection frame strip (38) is fixedly connected with a distance sensor (39);
and a plurality of detection frame strips (38) are in sliding connection with the crushing box body (1).
2. The vertical modular crushing station of claim 1, wherein: the top welding of broken box (1) is linked together has broken station fill (13) the top welding of broken station fill (13) has feeding station case (14) that are used for the feeding.
3. The vertical modular crushing station of claim 1, wherein: the other side of the crushing box body (1) is provided with a belt pulley (16) fixedly connected with the outer wall of the guide rotating shaft (2);
A belt shaft (18) is arranged on one side of the belt pulley (16), a plurality of transmission belts (17) are connected to the outer wall of the belt shaft (18) in a transmission manner, and the belt shaft (18) is connected with the belt pulley (16) in a transmission manner through the transmission belts (17);
one end of the belt shaft (18) is coaxially connected with a driving motor (19) in a transmission way.
4. The vertical modular crushing station of claim 1, wherein: a crushing toothed plate (20) is arranged above the crushing cutter bar (8), and a reinforcing toothed plate (21) is arranged on one side of the crushing toothed plate (20);
the crushing toothed plate (20) and the reinforcing toothed plate (21) are fixedly connected with the crushing box body (1).
5. The vertical modular crushing station of claim 1, wherein: the sleeve joint sliding block (35) is in sliding connection with the supporting frame (32), and the output end of the second speed reduction motor (34) is in coaxial transmission connection with one end of the transmission screw (33).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410667270.1A CN118237119B (en) | 2024-05-28 | 2024-05-28 | Vertical modularized crushing station |
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| CN202410667270.1A CN118237119B (en) | 2024-05-28 | 2024-05-28 | Vertical modularized crushing station |
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| CA2717479C (en) * | 2010-07-26 | 2014-01-07 | Laurent Denis | Brush cutter |
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| CN106217129B (en) * | 2016-07-29 | 2018-03-27 | 芜湖瑞精机床有限责任公司 | A kind of plate wear automatic-compensation method of forging a knife of contact Tool Broken Detect system |
| DE102017103537A1 (en) * | 2017-02-21 | 2018-08-23 | Claas Selbstfahrende Erntemaschinen Gmbh | Detection arrangement for detecting a state of wear of a chaff |
| KR20190055500A (en) * | 2017-11-15 | 2019-05-23 | 최동민 | Household trash cutting crusher |
| WO2019168487A2 (en) * | 2018-02-28 | 2019-09-06 | Akdeniz Universitesi | A self-propelled pruning residue shredding machine |
| CN111570034A (en) * | 2020-05-08 | 2020-08-25 | 中国重型机械研究院股份公司 | Acid continuous rolling edge-crushing scissor head assembly, edge-crushing scissors and method |
| CN215087717U (en) * | 2021-06-10 | 2021-12-10 | 嘉兴市海诺科贸有限公司 | Edge crusher |
| CN114888869B (en) * | 2022-03-22 | 2023-10-13 | 湖南省农业装备研究所 | Automatic watermelon seed tester |
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| US4084752A (en) * | 1975-12-11 | 1978-04-18 | Kawasaki Jukogyo Kabushiki Kaisha | Gap adjusting system for crusher and method |
| CN208146150U (en) * | 2018-03-21 | 2018-11-27 | 广西理工职业技术学院 | A kind of discarded concrete grinding device |
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| CN118237119A (en) | 2024-06-25 |
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