CN118224376B - Valve gear box capable of being opened and closed rapidly and mounting method thereof - Google Patents
Valve gear box capable of being opened and closed rapidly and mounting method thereof Download PDFInfo
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- CN118224376B CN118224376B CN202410657197.XA CN202410657197A CN118224376B CN 118224376 B CN118224376 B CN 118224376B CN 202410657197 A CN202410657197 A CN 202410657197A CN 118224376 B CN118224376 B CN 118224376B
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- 238000000034 method Methods 0.000 title abstract description 14
- 230000005540 biological transmission Effects 0.000 claims abstract description 117
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 238000007789 sealing Methods 0.000 claims description 16
- 239000010687 lubricating oil Substances 0.000 claims description 14
- 230000001681 protective effect Effects 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 210000001503 joint Anatomy 0.000 claims 2
- 238000009434 installation Methods 0.000 abstract description 17
- 230000006835 compression Effects 0.000 description 5
- 238000007906 compression Methods 0.000 description 5
- 238000002955 isolation Methods 0.000 description 4
- 125000006850 spacer group Chemical group 0.000 description 4
- 239000012530 fluid Substances 0.000 description 3
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/44—Mechanical actuating means
- F16K31/53—Mechanical actuating means with toothed gearing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/045—Lubricant storage reservoirs, e.g. reservoirs in addition to a gear sump for collecting lubricant in the upper part of a gear case
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0467—Elements of gearings to be lubricated, cooled or heated
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/048—Type of gearings to be lubricated, cooled or heated
- F16H57/0482—Gearings with gears having orbital motion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/08—General details of gearing of gearings with members having orbital motion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H2057/02039—Gearboxes for particular applications
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mechanically-Actuated Valves (AREA)
Abstract
The invention relates to a valve gear box capable of being opened and closed quickly and an installation method thereof, and relates to the technical field of valves, wherein the valve gear box comprises a bracket, a valve body mechanism and a driving mechanism, the valve body mechanism and the driving mechanism are arranged on the bracket, and the driving mechanism is used for driving the valve body mechanism to be opened and closed; the installation method of the valve gear box comprises the steps of valve body installation, bracket installation, adjusting component installation, transmission component installation, integral installation and the like. The invention can adjust the quick or slow lifting of the lifting rod, and further can adjust the opening and closing of the valve quickly or slowly, so that the valve can be applied to different working conditions.
Description
Technical Field
The invention relates to the technical field of valves, in particular to a valve gear box capable of being opened and closed quickly and an installation method thereof.
Background
The valve is a control component in the fluid conveying system and has the functions of stopping, adjusting, guiding, preventing backflow, stabilizing pressure, splitting flow or overflow pressure relief and the like.
At present, the publication day is 2021, 01 and 12, and the Chinese patent application with publication number CN112212062B proposes a multi-rotary valve gear box, which comprises a gear box body, wherein a rotating shaft is inserted at the top end of a gear box body, a positioning block is sleeved at one end of the outer wall of the rotating shaft, an oil injection tank is fixedly arranged at one side of the positioning block, a top ring is fixedly arranged at the top end of the oil injection tank, a through groove is formed at one side of the outer wall of the top ring, and a baffle ring is inserted in the through groove.
However, the valve is a necessary device for controlling the flow of fluid in the fluid transportation operation, and when emergency situations are encountered in industrial production, the valve needs to be rapidly opened or closed, and when the valve cannot be rapidly opened or closed, significant economic loss may be caused.
Therefore, there is an urgent need for a gearbox capable of controlling the opening and closing speed of a valve.
Disclosure of Invention
The invention aims to overcome the defects and the shortcomings of the prior art and provides a valve gear box capable of being opened and closed quickly and an installation method thereof.
In a first aspect, the invention provides a valve gear box capable of being rapidly opened and closed, which comprises a support, a valve body mechanism and a driving mechanism, wherein the valve body mechanism comprises a shell, a ball body and a lifting rod, the shell is arranged on the support, the ball body is movably connected in the shell, one end of the lifting rod is slidably connected on the support, the other end of the lifting rod is connected with the ball body, the driving mechanism comprises a box body, a transmission assembly and an adjusting assembly, the adjusting assembly comprises a sun gear, a plurality of planet gears, a gear ring, a connecting frame, a rotating frame, a roller, a transmission shaft, a first gear wheel and a second gear wheel, the box body is arranged on the support, the roller is rotatably connected in the box body, the rotating frame is arranged on the roller, the gear ring is arranged on the first end of the rotating frame far away from the roller, the connecting frame is arranged in the box body, the planet gears are rotatably connected on the connecting frame, the sun gear is in the box body, the sun gear is meshed with the gear ring gear, the sun gear is meshed with the planet gear, the adjusting assembly is meshed with the planet gear, the first gear wheel is meshed with the inner wall of the roller, the first gear wheel is meshed with the first gear, the second gear is meshed with the first gear is meshed with the lifting assembly, the first gear is meshed with the first gear, the first gear is meshed with the lifting gear is meshed with the second gear, and the second gear is meshed with the first gear.
By adopting the technical scheme, when the valve is opened and closed, a worker pushes the transmission shaft to enable the transmission shaft and the roller to slide relatively, when the transmission shaft is pushed forwards, the second gear is meshed with the second tooth, at the moment, the first gear is separated from the first tooth, when the transmission shaft is rotated, the transmission shaft drives the sun gear to rotate, the sun gear drives the lifting rod to lift through the transmission assembly, and then the ball is driven to lift, so that the opening and closing of the pipeline are controlled;
When the transmission shaft is pulled backwards, the second gear is separated from the second tooth, at the moment, the first gear is meshed with the first tooth, when the transmission shaft is rotated, the transmission shaft drives the rotating frame to rotate, the gear ring is driven to rotate, the planetary gear is driven to rotate, and the planetary gear is driven to rotate, so that the sun gear is driven to rotate, and when the sun gear drives the lifting rod to lift through the transmission assembly, the ball is driven to lift, and the control of the opening and closing of the pipeline is realized;
because the second gear and the second tooth are engaged, the lifting rod can be directly and slowly adjusted to lift, when the first gear and the first tooth are engaged, the rotation angular velocity of the transmission shaft is the same as that of the gear ring, and then the rotation angular velocity of the planet wheel and the sun wheel can be improved, and then the lifting of the lifting rod can be quickly adjusted.
Optionally, the adjusting part still includes compression spring, ball and adjusting bolt, the screw hole has been seted up on the box, first recess and second recess have been seted up on the transmission shaft, the ball is placed in the screw hole, adjusting bolt pass through the screw hole with box threaded connection, compression spring sets up in the screw hole, just compression spring's one end and ball butt, the other end and adjusting bolt butt.
Through adopting above-mentioned technical scheme, put into the screw hole with ball, compression spring in proper order, afterwards with adjusting bolt threaded connection in the screw hole, at this moment, compression spring exerts pressure to the ball, make the ball all the time with the transmission shaft butt, when promoting the transmission shaft, when first gear and first tooth meshing, at this moment, half of ball falls in first recess, when second gear and second tooth meshing, half of ball falls in the second recess, owing to the setting of ball, with seted up first recess and second recess on the transmission shaft, and then can make the transmission shaft fix a position in axial direction, and then reduce the probability that first gear breaks away from first tooth or second gear breaks away from the second tooth.
Optionally, the adjusting assembly further comprises a rotary handle coaxially connected to an end of the drive shaft remote from the first gear.
By adopting the technical scheme, when the transmission shaft is rotated, the transmission shaft of the rotary handle belt can be rotated by rotating.
Optionally, the drive assembly includes output shaft, third gear and driving disc, the one end of output shaft with sun gear coaxial coupling, the coaxial setting of third gear is on the one end that the sun gear was kept away from to the output shaft, the driving disc rotates to be connected in the box, be provided with tooth on the driving disc, third gear and driving disc meshing transmission, the internal thread has been seted up on the inner peripheral surface of driving disc, the lifter includes screw thread portion and guiding portion, screw thread portion and driving disc threaded connection, be provided with the slider on the support, the spout has been seted up on the guiding portion, guiding portion with support sliding connection, the spheroid sets up on the guiding portion.
Through adopting above-mentioned technical scheme, output shaft and sun gear logical axle fixed connection, when the sun gear rotated, drive the third gear and rotate, and then make the driving disk rotate, because the screw thread portion and the driving disk threaded connection of lifter, when the driving disk rotates, and then make the lifter do the lift removal, and then drive the spheroid and go up and down, and then realize the switch of valve.
Optionally, the inside first bearing housing and the second bearing housing that still are provided with of box, first bearing housing and second bearing housing all set up in the box, just first bearing housing cover is established on the transmission shaft, and the second bearing housing cover is established on the output shaft.
Through adopting above-mentioned technical scheme, the setting of first bearing housing and second bearing housing for transmission shaft and output shaft are more quick when rotating, and reduce the probability to the box wearing and tearing.
Optionally, a protective shell is further arranged on the box body, and the protective shell is covered on the threaded portion of the lifting rod.
Optionally, the bracket is connected with the shell through a flange, and the box body is connected with the bracket through the flange.
Optionally, be provided with lubricating oil in the box, be provided with the spacer disc on the rotating turret, the spacer disc is including first opening and second opening, the spacer disc contracts gradually along first opening to second opening direction, the open-ended internal diameter of second is not less than the root circle diameter of second tooth, and the open-ended external diameter of second is not greater than the root circle diameter of sun gear, the ring gear is kept away from one side of first gear and is provided with the extension rod, the rotating turret including the horizontal pole portion that sets up with the extension rod coaxial line, the rhombus is personally submitted with the transversal of horizontal pole portion to the extension rod.
Optionally, the ring gear is provided with the closing plate away from one side of rotating turret, form rotary seal cooperation between closing plate and the ring gear, closing plate, ring gear and rotating turret constitute a sealed cavity, there is lubricating oil in the sealed cavity, the volume of first gear is greater than the volume of second gear.
In a second aspect, the present invention provides a method of installing a valve gear box, the method comprising the steps of;
s-1: and (3) valve body installation: the ball body is arranged in the shell, and the lifting rod is connected with the ball body;
s-2: and (3) bracket installation: connecting the bracket with the shell so as to enable the guide part of the lifting rod to be in sliding connection with the bracket;
s-3: and (3) box body installation: comprises the following steps of S-31: adjustment assembly installation and S-32: the transmission component is installed;
S-31: and (3) mounting an adjusting assembly: the method comprises the steps of installing a roller in a box, installing a first bearing sleeve and a second bearing sleeve in the box, installing a connecting frame in the box, enabling a transmission shaft to penetrate through the first bearing sleeve and the roller, fixedly installing a first gear and a second gear on the transmission shaft, installing a rotating frame on the roller, installing a gear ring on the rotating frame, fixedly installing a connecting frame in the box, and installing a planet wheel on the connecting frame;
s-32: and (3) mounting a transmission assembly: the output shaft passes through the second bearing sleeve and the rotating frame, the sun wheel is arranged on a section of the output shaft, which is close to the transmission shaft, and the sun wheel is meshed with the planet wheel for transmission, the third gear is arranged on the other end of the output shaft, the transmission disc is rotationally connected in the box body, the threaded part of the lifting rod is in threaded connection with the transmission disc, and then the transmission disc is meshed with the third gear for transmission;
s-4: and (3) integral installation: the box body is connected with the bracket through the flange plate in a mounting way, and the shell is connected with the bracket through the flange plate in a mounting way.
In summary, the present invention includes at least one of the following beneficial technical effects:
1. Because the second gear and the second tooth are engaged, the lifting rod can be directly and slowly adjusted to lift, when the first gear and the first tooth are engaged, the rotation angular velocity of the transmission shaft is the same as that of the gear ring, and then the rotation angular velocity of the planet wheel and the sun wheel can be improved, and then the lifting of the lifting rod can be quickly adjusted.
2. Because the ball sets up, with set up first recess and second recess on the transmission shaft, and then can make the transmission shaft fix a position in axial direction, and then reduce the probability that first gear breaks away from first tooth or second gear breaks away from the second tooth.
3. The output shaft and the sun gear logical axle fixed connection, when the sun gear rotates, drive the third gear and rotate, and then make the driving disk rotate, because the screw portion and the driving disk threaded connection of lifter, when the driving disk rotates, and then make the lifter do the lift and remove, and then drive the spheroid and go up and down, and then realize the switch of valve, the setting of first bearing housing and second bearing housing for transmission shaft and output shaft are more quick when rotating, and reduce the probability to the box wearing and tearing.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are required in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that it is within the scope of the invention to one skilled in the art to obtain other drawings from these drawings without inventive faculty.
FIG. 1 is a schematic overall structure of embodiment 1;
FIG. 2 is a cross-sectional view of the valve body mechanism of FIG. 1 taken along the direction A-A;
FIG. 3 is a schematic view showing the internal structure of the case of embodiment 1;
FIG. 4 is a schematic view of the adjusting assembly of embodiment 1;
FIG. 5 is an enlarged view of portion B of FIG. 3;
FIG. 6 is a schematic view showing the internal structure of the case of embodiment 3;
fig. 7 is a schematic view of the internal structure of the case of embodiment 4.
Detailed Description
The invention will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic representations which merely illustrate the basic structure of the invention and therefore show only the structures which are relevant to the invention.
In the description of the present application, it should be understood that the terms "longitudinal," "radial," "length," "width," "thickness," "upper," "lower," "left," "right," "front," "rear," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, are merely for convenience in describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application. In the description of the present application, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present application, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present application will be understood in specific cases by those of ordinary skill in the art.
In the description of the present application, it should be noted that, in the embodiments of the present application, all the expressions "first" and "second" are used for distinguishing two entities with the same name and non-same parameters, and it is noted that the "first" and "second" are merely for convenience of description, and should not be construed as limiting the embodiments of the present application, and the following embodiments are not described in any way.
Example 1
The embodiment discloses a valve gear box that can fast switch: referring to fig. 1-5, a valve gear box capable of being opened and closed quickly comprises a bracket 1, a valve body mechanism and a driving mechanism, wherein the valve body mechanism and the driving mechanism are arranged on the bracket 1, and the driving mechanism is used for driving the valve body mechanism to open and close.
Referring to fig. 1 to 5, the valve body mechanism includes a housing 2, a ball 3, and a lifter 4, the driving mechanism includes a case 5, a transmission assembly including a sun gear 71, a plurality of planetary gears 72, a ring gear 73, a connection frame 74, a rotating frame 75, a drum 76, a transmission shaft 77, a first gear 78, a second gear 79, a pressure spring 701, balls 702, an adjusting bolt 703, and a rotation handle 704, and an adjustment assembly including an output shaft 61, a third gear 62, and a transmission disc 63;
The support 1, the shell 2 and the box 5 are welded with flange plates, the flange plates are connected through bolts, the roller 76 is rotationally connected in the box 5, the rotating frame 75 is fixedly connected on the roller 76, the gear ring 73 is fixedly connected on one end of the rotating frame 75 far away from the roller 76, the connecting frame 74 is fixedly arranged in the box 5, the planet gears 72 are rotationally connected on the connecting frame 74, in the embodiment, three planet gears 72 and three corresponding connecting frames 74 are arranged, the three planet gears 72 are rotationally arranged relative to the corresponding connecting frames 74, the sun gear 71 is rotationally connected in the box 5, the sun gear 71 is meshed with the gear ring 73 for transmission, the sun gear 71 is meshed with the planet gears 72 for transmission, a first tooth is arranged on the inner wall of the roller 76, a second tooth is arranged on the inner wall of the sun gear 71, the transmission shaft 77 is slidably connected with the drum 76, the first gear 78 and the second gear 79 are both fixed on the transmission shaft 77, the first gear 78 can be meshed with the first gear, the second gear 79 can be meshed with the second gear, a threaded hole is formed in the box 5, a first groove and a second groove are formed in the transmission shaft 77, the ball 702 is placed in the threaded hole, the adjusting bolt 703 is in threaded connection with the box 5 through the threaded hole, the pressure spring 701 is arranged in the threaded hole, one end of the pressure spring 701 is abutted with the ball 702, the other end is abutted with the adjusting bolt 703, one end of the output shaft 61 is coaxially connected with the sun gear 71, the third gear 62 is coaxially arranged at one end of the output shaft 61 far from the sun gear 71, the transmission disc 63 is rotatably connected in the box 5, the gear teeth are arranged on the transmission disc 63, the third gear 62 is in meshed transmission with the transmission disc 63, an internal thread is formed in the inner peripheral surface of the transmission disc 63, the lifting rod 4 comprises a thread part and a guide part, the thread part is in threaded connection with the transmission disc 63, a slide block is arranged on the support 1, a slide groove is formed in the guide part, the guide part is in sliding connection with the support 1, the ball body 3 is arranged on the guide part, the ball body 3 is positioned in the shell 2, and the rotary handle 704 is coaxially connected to one end of the transmission shaft 77, which is far away from the first gear 78.
When the valve is opened and closed, a worker pushes the transmission shaft 77 to enable the transmission shaft 77 and the roller 76 to slide relatively, when the transmission shaft 77 is pushed forwards, the second gear 79 is meshed with the second tooth, at the moment, the first gear 78 is separated from the first tooth, when the transmission shaft 77 is rotated, the transmission shaft 77 drives the sun gear 71 to rotate, and the sun gear 71 drives the lifting rod 4 to lift through the transmission assembly, so that the ball body 3 is driven to lift, and further the opening and closing of the pipeline are controlled;
When the transmission shaft 77 is pulled backwards, the second gear 79 is separated from the second teeth, at this time, the first gear 78 is meshed with the first teeth, when the transmission shaft 77 is rotated, the transmission shaft 77 drives the rotating frame 75 to rotate, the gear ring 73 is driven to rotate, the planet gears 72 are meshed with the sun gear 71 to drive the sun gear 71 to rotate, and when the sun gear 71 drives the lifting rod 4 to lift through the transmission assembly, the ball body 3 is driven to lift, and then the switching of a pipeline is controlled;
Because the second gear 79 and the second tooth are engaged, can directly carry out the slow adjustment lift to lifter 4, when first gear 78 and first tooth are engaged, the rotation angular velocity of transmission shaft 77 is the same with the rotation angular velocity of ring gear 73, and then can improve the rotation angular velocity of planet wheel 72 and sun gear 71, and then can adjust the lift of lifter 4 fast, because adjusting part's setting, can adjust the fast or slow lift of lifter 4, and then can adjust the switch of valve fast or slow, and then make the valve can use in different operating modes, pressure spring 701 exerts pressure to ball 702, make ball 702 all the time with transmission shaft 77 butt, when pushing transmission shaft 77, when first gear 78 and first tooth are engaged, at this moment, half of ball 702 falls in first recess, when second gear 79 and second tooth are engaged, half of ball 702 falls in the second recess, because of setting up of ball 702, and set up first recess and second recess on transmission shaft 77, and then can make the first tooth 79 and second tooth 79 of second tooth on the axial direction of second gear 78 break away from, and then can make the probability of first tooth 79 and second tooth position on the axial direction of first gear 78 break away from.
The rotary handle 704 is coaxially connected to one end of the transmission shaft 77 far away from the first gear 78, a first bearing sleeve 81 and a second bearing sleeve 82 are further arranged inside the box 5, the first bearing sleeve 81 and the second bearing sleeve 82 are both arranged inside the box 5, the first bearing sleeve 81 is sleeved on the transmission shaft 77, the second bearing sleeve 82 is sleeved on the output shaft 61, a protective shell is further connected to the box 5 through a bolt, and the protective shell is arranged on a threaded portion of the lifting rod 4.
In this embodiment 1, a valve gear case capable of being opened and closed rapidly is implemented according to the following principle:
When the valve is opened and closed, a worker holds the rotary handle 704 in a hand, when the valve needs to be opened and closed quickly, the transmission shaft 77 is pulled backwards, the second gear 79 is separated from the second tooth, at the moment, the first gear 78 is meshed with the first tooth, when the transmission shaft 77 is rotated, the transmission shaft 77 drives the rotating frame 75 to rotate, the gear ring 73 is driven to rotate, the planet wheel 72 and the sun wheel 71 are meshed to drive, the planet wheel 72 can only rotate, the gear ring 73 rotates, the sun wheel 71 is driven to rotate at a rising speed, the sun wheel 71 drives the lifting rod 4 to lift through the transmission assembly, the ball 3 is driven to lift, and the valve is further opened and closed quickly.
When the valve needs to be opened and closed slowly, a worker pushes the rotary handle 704 to enable the transmission shaft 77 and the roller 76 to slide relatively, when the transmission shaft 77 is pushed forwards, the second gear 79 is meshed with the second gear, at the moment, the first gear 78 is separated from the first gear, when the transmission shaft 77 is rotated, the transmission shaft 77 drives the sun gear 71 to rotate, the sun gear 71 drives the lifting rod 4 to lift through the transmission assembly, the ball 3 is driven to lift, and then the opening and closing of the pipeline are controlled.
Example 2
The embodiment discloses a method for installing a valve gear box based on embodiment 1, wherein the method for installing the valve gear box comprises the following steps of;
s-1: and (3) valve body installation: the ball 3 is arranged inside the shell 2, and the lifting rod 4 is connected with the ball 3;
S-2: and (3) mounting a bracket 1: connecting the bracket 1 with the housing 2 such that the guide part of the lifting rod 4 is slidably connected with the bracket 1;
S-3: and (3) installing a box body 5: comprises the following steps of S-31: adjustment assembly installation and S-32: the transmission component is installed;
S-31: and (3) mounting an adjusting assembly: the method comprises the steps of installing a roller 76 in a box body 5, installing a first bearing sleeve 81 and a second bearing sleeve in the box body 5, installing a connecting frame 74 in the box body 5, penetrating a transmission shaft 77 through the first bearing sleeve 81 and the roller 76, fixedly installing a first gear 78 and a second gear 79 on the transmission shaft 77, installing a rotating frame 75 on the roller 76, installing a gear ring 73 on the rotating frame 75, fixedly installing the connecting frame 74 in the box body 5, and installing a planet wheel 72 on the connecting frame 74;
S-32: and (3) mounting a transmission assembly: the output shaft 61 is passed through the second bearing bush 82 and through the rotating frame 75, the sun gear 71 is mounted on a section of the output shaft 61 near the transmission shaft 77, and the sun gear 71 is meshed with the planetary gear 72 for transmission, the third gear 62 is mounted on the other end of the output shaft 61, the transmission disc 63 is rotatably connected in the case 5, and the threaded portion of the lifting lever 4 is screwed with the transmission disc 63, and then the transmission disc 63 is meshed with the third gear 62 for transmission;
S-4: and (3) integral installation: the box body 5 is connected with the bracket 1 through a flange plate in a mounting way, and the shell 2 is connected with the bracket 1 through the flange plate in a mounting way.
In this embodiment 2, a method for installing a valve gear case is implemented according to the following principle:
The ball 3 is arranged inside the shell 2, and the lifting rod 4 is connected with the ball 3; connecting the bracket 1 with the housing 2 such that the guide part of the lifting rod 4 is slidably connected with the bracket 1; the method comprises the steps of installing a roller 76 in a box body 5, installing a first bearing sleeve 81 and a second bearing sleeve in the box body 5, installing a connecting frame 74 in the box body 5, penetrating a transmission shaft 77 through the first bearing sleeve 81 and the roller 76, fixedly installing a first gear 78 and a second gear 79 on the transmission shaft 77, installing a rotating frame 75 on the roller 76, installing a gear ring 73 on the rotating frame 75, fixedly installing the connecting frame 74 in the box body 5, and installing a planet wheel 72 on the connecting frame 74; the output shaft 61 is passed through the second bearing bush 82 and through the rotating frame 75, the sun gear 71 is mounted on a section of the output shaft 61 near the transmission shaft 77, and the sun gear 71 is meshed with the planetary gear 72 for transmission, the third gear 62 is mounted on the other end of the output shaft 61, the transmission disc 63 is rotatably connected in the case 5, and the threaded portion of the lifting lever 4 is screwed with the transmission disc 63, and then the transmission disc 63 is meshed with the third gear 62 for transmission; the box body 5 is connected with the bracket 1 through a flange plate in a mounting way, and the shell 2 is connected with the bracket 1 through the flange plate in a mounting way.
Example 3
This embodiment is based on the improvement of embodiment 1, referring to fig. 6, in order to smooth and extend the service life of the gear box, it is necessary to add lubricating oil into the box during use, the rotating frame 75 is provided with the isolation disc 9, the isolation disc 9 includes a first opening and a second opening, the isolation disc 9 gradually contracts along the direction from the first opening to the second opening, that is, a conical surface or an arc surface is formed on the outer surface from the first opening to the second opening, so that lubricating oil can flow to the sun gear 71, the planet gear 72 and the gear ring 73 along the surface for full lubrication, the outer edge of the first opening is connected with the rotating frame 75, so that the isolation disc 9 synchronously rotates along with the rotating frame 75, and the inner diameter of the second opening is not smaller than the root circle diameter of the second tooth, thereby not only preventing lubricating oil from entering the second tooth, but also preventing the second gear 79 from moving.
Second, the outer diameter of the second opening is not larger than the root diameter of the sun gear 71, ensuring that the lubricating oil can flow into the meshing of the sun gear 71 and the planet gears 72 for sufficient lubrication.
Further, the spacer 9 is provided with a limiting plane 91 towards the first gear 78, when the end surface of the first gear 78 near one side of the second gear 79 is abutted against the limiting plane 91, the first gear 78 is just inserted into the first tooth to form engagement, and the limiting plane 91 is matched with the upper pressure spring 701, the ball 702 and the adjusting bolt 703 to realize double positioning, so that the moving accuracy of the transmission shaft 77 is ensured.
Further, an extension rod 10 is disposed on a side, far away from the first gear 78, of the gear ring 73, the rotating frame 75 is L-shaped, and includes a cross rod portion coaxially disposed with the extension rod 10, and the cross sections of the extension rod 10 and the cross rod portion are diamond-shaped, so that when the extension rod and the cross rod portion follow the gear ring 73 to rotate, lubricating oil in the tank body can be stirred, and solidification of the lubricating oil is avoided. In addition, the extension rod 10 and the cross rod part can be in contact with the inner wall of the box body, so that lubricating oil is prevented from accumulating on the inner wall of the box body.
Example 4
This embodiment is a modification based on embodiment 1, referring to fig. 7, the rotating frame 75 is not in a rod shape in embodiment 1, but is changed into a shell shape, meanwhile, a sealing plate 11 is arranged on one side of the gear ring 73 far away from the rotating frame 75, the sealing plate 11 can be fixed relative to the connecting frame 74 or fixed relative to the box body 5, and a rotary sealing fit is formed between the sealing plate 11 and the gear ring 73, meanwhile, the sealing plate 11, the gear ring 73 and the rotating frame 75 form a sealing cavity 12, lubricating oil is contained in the sealing cavity 12, and when the gear ring 73 rotates, the sealing cavity 12 rotates correspondingly to follow the rotating of the sealing cavity, so that the lubricating oil in the sealing cavity can sufficiently lubricate the gear fit positions.
Secondly, because the volume of first gear 78 is greater than the volume of second gear 79, when carrying out quick switch to the valve, first gear 78 and first tooth meshing, the lubricating oil level in the sealed cavity 12 rises for each gear cooperation department fully lubricates, can make the quick switch of valve more smooth and easy, otherwise, when carrying out slow switch to the valve, second gear 79 and second tooth meshing, the lubricating oil level in the sealed cavity 12 descends.
The foregoing disclosure is illustrative of the present invention and is not to be construed as limiting the scope of the invention, which is defined by the appended claims.
Claims (4)
1. A valve gear box capable of being opened and closed rapidly, which is characterized in that: the valve body mechanism comprises a shell (2), a ball body (3) and a lifting rod (4), wherein the shell (2) is arranged on the shell (1), the ball body (3) is movably connected to the shell (2), one end of the lifting rod (4) is slidably connected to the support (1), the other end of the lifting rod (4) is connected with the ball body (3), the driving mechanism comprises a box body (5), a transmission assembly and an adjusting assembly, the adjusting assembly comprises a sun wheel (71), a plurality of planet wheels (72), a gear ring (73), a connecting frame (74), a rotating frame (75), a roller (76), a transmission shaft (77), a first gear (78) wheel and a second gear (79) wheel, the box body (5) is arranged on the support (1), the roller (76) is rotatably connected to the box body (5), the rotating frame (75) is arranged on the roller (76), the gear ring (73) is arranged on one end of the rotating frame (75) far away from the roller body (76), the planet wheel (74) is arranged on the connecting frame (72) in the box body (5), the sun gear (71) is in meshed transmission with the gear ring (73), the sun gear (71) is in meshed transmission with the planet gear (72), a first tooth is arranged on the inner wall of the roller (76), a second tooth is arranged on the inner wall of the sun gear (71), the transmission shaft (77) is in sliding connection with the roller (76), the first gear (78) and the second gear (79) are both arranged on the transmission shaft (77), the first gear (78) can be meshed with the first tooth, the second gear (79) can be meshed with the second tooth, and the transmission assembly is in transmission connection with the sun gear (71) and used for driving the lifting rod (4) to lift;
A sealing plate (11) is arranged on one side, far away from the rotating frame (75), of the gear ring (73), a rotary sealing fit is formed between the sealing plate (11) and the gear ring (73), the sealing plate (11), the gear ring (73) and the rotating frame (75) form a sealing cavity (12), lubricating oil is arranged in the sealing cavity (12), and the volume of the first gear (78) is larger than that of the second gear (79);
The adjusting assembly further comprises a pressure spring (701), balls (702) and an adjusting bolt (703), wherein a threaded hole is formed in the box body (5), a first groove and a second groove are formed in the transmission shaft (77), the balls (702) are placed in the threaded hole, the adjusting bolt (703) is in threaded connection with the box body (5) through the threaded hole, the pressure spring (701) is arranged in the threaded hole, one end of the pressure spring (701) is in butt joint with the balls (702), and the other end of the pressure spring is in butt joint with the adjusting bolt (703);
the adjusting assembly further comprises a rotary handle (704), wherein the rotary handle (704) is coaxially connected to one end of the transmission shaft (77) far away from the first gear (78);
The transmission assembly comprises an output shaft (61), a third gear (62) and a transmission disc (63), one end of the output shaft (61) is coaxially connected with the sun gear (71), the third gear (62) is coaxially arranged at one end, far away from the sun gear (71), of the output shaft (61), the transmission disc (63) is rotationally connected in the box body (5), teeth are arranged on the transmission disc (63), the third gear (62) is in meshed transmission with the transmission disc (63), internal threads are formed in the inner peripheral surface of the transmission disc (63), the lifting rod (4) comprises threaded portions and guide portions, the threaded portions are in threaded connection with the transmission disc (63), a sliding block is arranged on the support (1), sliding grooves are formed in the guide portions, the guide portions are in sliding connection with the support (1), and the ball body (3) is arranged on the guide portions.
2. A quick-opening and closing valve gear box as claimed in claim 1, wherein: the novel transmission device is characterized in that a first bearing sleeve (81) and a second bearing sleeve (82) are further arranged inside the box body (5), the first bearing sleeve (81) and the second bearing sleeve (82) are arranged inside the box body (5), the first bearing sleeve (81) is sleeved on the transmission shaft (77), and the second bearing sleeve (82) is sleeved on the output shaft (61).
3. A quick-opening and closing valve gear box as claimed in claim 1, wherein: the box body (5) is also provided with a protective shell, and the protective shell is covered on the threaded part of the lifting rod (4).
4. A quick-opening and closing valve gear box as claimed in claim 1, wherein: the support (1) is connected with the shell (2) through a flange, and the box body (5) is connected with the support (1) through a flange.
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CN202410657197.XA CN118224376B (en) | 2024-05-25 | 2024-05-25 | Valve gear box capable of being opened and closed rapidly and mounting method thereof |
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JP3463363B2 (en) * | 1994-07-30 | 2003-11-05 | スズキ株式会社 | Switching mechanism of auxiliary transmission |
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JP6758212B2 (en) * | 2017-02-03 | 2020-09-23 | アズビル株式会社 | Manipulator |
CN207814393U (en) * | 2017-12-29 | 2018-09-04 | 李醇泽 | A kind of planet gear transmission device |
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CN219221271U (en) * | 2022-11-02 | 2023-06-20 | 浙江海洋大学 | Stop valve with faster manual opening and closing speed |
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CN118009088A (en) * | 2024-03-11 | 2024-05-10 | 浙江西博思测控技术有限公司 | Valve gear box capable of positioning valve to rotate at any angle and method |
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CN203082134U (en) * | 2012-12-25 | 2013-07-24 | 张家港市九鼎机械有限公司 | Speed change mechanism |
CN219221331U (en) * | 2023-02-09 | 2023-06-20 | 四川家诚阀门机械有限公司 | Top-mounted ball valve |
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