CN118205299A

CN118205299A - Printing machine control method, device, equipment and medium for textile fabric processing

Info

Publication number: CN118205299A
Application number: CN202410550242.1A
Authority: CN
Inventors: 李波贤; 彭冠华
Original assignee: Zhongshan Huashali Technology Co ltd
Current assignee: Zhongshan Huashali Technology Co ltd
Priority date: 2024-05-06
Filing date: 2024-05-06
Publication date: 2024-06-18

Abstract

The application relates to a control method, a device, equipment and a medium of a printing machine for textile fabric processing, which comprise the steps of acquiring order information, acquiring printing pattern data from the order information, transmitting the printing pattern data to an electrostatic model for comparison and inquiry to obtain a printing electrostatic mode; acquiring an electrostatic image in real time, acquiring an electrostatic distribution diagram from the electrostatic image, comparing the electrostatic distribution diagram with a printing electrostatic mode to obtain an electrostatic comparison result, and generating an electrostatic abnormal message according to the electrostatic comparison result; acquiring abnormal electrostatic position data and electrostatic abnormal data according to the electrostatic abnormal message, generating an electrostatic regulating message according to the abnormal electrostatic position data and the electrostatic abnormal data, and triggering a dust removal instruction; and acquiring the printing position information, and generating a printing instruction according to the printing position information and the printing pattern data. The application has the effect of improving the precision and accuracy of the printer in operation.

Description

Printing machine control method, device, equipment and medium for textile fabric processing

Technical Field

The invention relates to the technical field of printers, in particular to a control method, a device, equipment and a medium of a printer for textile fabric processing.

Background

At present, a printing machine is used for manufacturing characters and images to be printed into printing plates, the printing plates are arranged on the printing machine, then ink is applied to places with the characters and the images on the printing plates by manpower or the printing machine, and then the printing plates are directly or indirectly transferred onto paper or other printing stock such as textiles, metal plates, plastics, leather, wood plates, glass and ceramics, so that the printing products which are the same as the printing plates are copied. When the existing printer prints textile fabrics, static electricity is easy to occur, after static electricity is generated, the printing quality is easy to be poor, and moreover, due to the fact that flying silk waste velvet and dust are more in a textile environment, the textile fabrics with static electricity are easy to adsorb a large amount of flying silk waste velvet and dust, and further adverse effects are generated on subsequent printing quality.

The prior art solutions described above have the following drawbacks: when printing textile fabrics, the printer is prone to static electricity, and after static electricity is generated, the printing quality is poor, and pattern printing is incomplete, so that there is room for improvement.

Disclosure of Invention

In order to improve the working accuracy and precision of the printer, the application provides a control method, a device, equipment and a medium of the printer for textile fabric processing.

The first object of the present application is achieved by the following technical solutions:

a printer control method for textile processing, the printer control method for textile processing comprising:

Acquiring order information, acquiring printing pattern data from the order information, and transmitting the printing pattern data to an electrostatic model for comparison and inquiry to obtain a printing electrostatic mode;

Acquiring an electrostatic image in real time, acquiring an electrostatic distribution map from the electrostatic image, comparing the electrostatic distribution map with the printing electrostatic mode to obtain an electrostatic comparison result, and generating an electrostatic abnormal message according to the electrostatic comparison result;

Acquiring abnormal electrostatic position data and electrostatic abnormal data according to the electrostatic abnormal message, generating an electrostatic regulating message according to the abnormal electrostatic position data and the electrostatic abnormal data, and triggering a dust removal instruction;

And acquiring printing position information, and generating a printing instruction according to the printing position information and the printing pattern data.

By adopting the technical scheme, when the pattern printing is carried out on the textile fabric, the printed pattern is required to be acquired, the pattern required to be printed is determined, the pattern required to be printed is acquired from the order information by acquiring the order information of the textile fabric, the acquired print pattern data is transmitted to the static model for comparison inquiry, the transmitted static data of the printer is processed, and the printing static pattern matched with the transmitted static data, namely, the static pattern of the surface of the textile fabric when the printer is required to be printed is inquired, so that the pattern required to be printed on the textile fabric is conveniently and rapidly acquired, and the accuracy of the textile fabric when being printed is improved; when the static electricity in the static electricity distribution map is not matched with the static electricity pattern corresponding to the printing pattern, a message that the static electricity in the printing process can influence the printing quality, namely a static electricity abnormal message, is generated, so that the product quality and the working efficiency in the printing process can be improved; according to the obtained electrostatic anomaly information, position coordinate data of the abnormal static electricity and data of the abnormal electrostatic charge quantity outside a printing influence charge quantity threshold value of the textile fabric are obtained, and according to the abnormal electrostatic position data and the electrostatic anomaly data, an electrostatic adjustment information is generated to process the abnormal static electricity on the surface of the textile fabric, so that the accuracy of printing is improved, a dust removal instruction is triggered, dust on the surface of the textile fabric is removed in a cleaning manner, the accuracy of the textile fabric in printing patterns is further improved, abnormal conditions can be accurately processed, and the accuracy and the working efficiency of the textile fabric in the printing process are improved; after the static adjustment of the surface of the textile fabric is finished, the position information to be printed is obtained, and the pattern is printed on the textile fabric according to the position information to be printed and the printing pattern data required by the order, namely, a printing instruction is generated, so that the printer is controlled to print the textile fabric, and the product required by the order is obtained, so that the printing accuracy and the working efficiency are improved.

The present application may be further configured in a preferred example to: before the print pattern data is transmitted to an electrostatic model for comparison and inquiry, the step of training and generating the electrostatic model comprises the following steps:

acquiring historical printing data, acquiring historical pattern data and a corresponding historical printing mode from the historical printing data, and removing impurities from the historical printing data according to the historical pattern data and the corresponding historical printing mode to obtain a training data set;

Training an initial data model according to the training data set and a preset decision tree algorithm, and generating the static model.

By adopting the technical scheme, in order to accurately analyze the acquired printing data, an electrostatic model is required to be trained and generated, the acquired printing data is rapidly analyzed and processed, each historical pattern data and a corresponding historical printing mode are acquired from the historical printing data, the historical printing data is decontaminated according to each historical pattern data and the corresponding historical printing mode, the printing times data and the printing layer number data in the historical printing data are removed, finally, the decontaminated data are integrated to obtain a training data set, the training data set is used for training an initial data model, the accurate printing mode corresponding to the printing data is obtained, and the working efficiency of textile fabric printing is improved; training an initial data model according to the acquired training data set and a preset decision tree algorithm, inputting data in the training data set into the initial data model one by one for simulation training, classifying the data one by one through the preset decision tree algorithm, separating electrostatic modes corresponding to different types of patterns, inputting training set data for multiple times for training to generate the electrostatic model, and thus, accurate training is facilitated to generate the electrostatic model, and the printing patterns are accurately identified to acquire the electrostatic modes of the corresponding printing press printing textile fabrics.

The present application may be further configured in a preferred example to: transmitting the printing pattern data to an electrostatic model for comparison and inquiry, and obtaining a printing electrostatic mode comprises the following steps:

Transmitting the printing pattern data to the electrostatic model for comparison and inquiry, and comparing the printing pattern data with standard printing pattern data in the electrostatic model to obtain a pattern matching result;

and according to the pattern matching result, acquiring a standard printing mode corresponding to the standard printing pattern data as the printing electrostatic mode.

By adopting the technical scheme, the printing pattern data is transmitted to the static model for comparison and inquiry, and the printing pattern data is compared with the standard printing pattern data in the static model to obtain a pattern matching result, so that the static distribution pattern of the textile fabric surface of the printer when the pattern is printed can be accurately obtained; according to the result obtained by comparing the printing pattern data with the standard printing pattern data in the static model, the static distribution mode, namely the standard printing mode, of the printer corresponding to the standard printing pattern data when printing the textile fabric in the history work is obtained as the printing static mode of the pattern data, so that the efficiency of analyzing the obtained printing pattern is improved.

The present application may be further configured in a preferred example to: the step of acquiring the static image in real time, acquiring a static distribution diagram from the static image, comparing the static distribution diagram with the printing static mode to obtain a static comparison result, and generating a static abnormal message according to the static comparison result comprises the following steps:

Acquiring static distribution position data and charge size data from the static image, and performing statistical drawing according to the static distribution position data and the charge size data to obtain the static distribution map;

comparing the electrostatic distribution diagram with the printing electrostatic mode to obtain an electrostatic comparison result, and generating the electrostatic abnormality message when the electrostatic comparison result is that the electrostatic position is abnormal or the charge is abnormal.

By adopting the technical scheme, the static distribution position coordinate data of the textile fabric surface and the static charge data of the textile fabric surface are obtained from the static image, the static distribution position data and the charge data are plotted according to the static distribution position data and the charge data, the static distribution position data and the corresponding charge data are calibrated in the image, and finally, a static distribution map is drawn, so that the static on the textile fabric surface can be processed more accurately, and the printing accuracy is improved; the static distribution diagram is compared with the printing static pattern to obtain a static comparison result, and when the static comparison result is that the static position is abnormal or the charge is abnormal, a static abnormal message is generated, so that the accuracy of printing patterns on the textile fabric is further improved.

The present application may be further configured in a preferred example to: the generating the static electricity adjustment message according to the abnormal static electricity position data and the static electricity abnormal data comprises the following steps:

Comparing and analyzing the abnormal static position data with standard static position data to obtain a position difference value, and generating a position adjustment message according to the position difference value;

And calculating the difference value between the static abnormal data and the standard static data to obtain a charge difference value, and generating a charge adjustment message according to the charge difference value.

By adopting the technical scheme, the position difference value is obtained by comparing and analyzing the abnormal electrostatic position data with the standard electrostatic position data, for example, the edge of the printed pattern is taken as a reference zero point, when the abnormal electrostatic position data is 5, the standard electrostatic position data is 10, the calculated position difference value is 5, when the abnormal electrostatic position data is 7, the standard electrostatic position data is 7, the obtained position difference value is 0, namely, the position adjustment is not needed, a position adjustment message is generated according to the obtained position difference value, so that the electrostatic position on the textile fabric is adjusted, the pattern can be accurately attached when the textile fabric is printed, the abnormal condition occurring during printing can be rapidly processed, and the working efficiency of printing is improved; and (3) carrying out difference calculation on the electrostatic abnormal data and the standard electrostatic data to obtain a charge difference value, if the electrostatic abnormal data is 10 coulombs and the standard electrostatic data is 5 coulombs, obtaining the charge difference value of 5 coulombs, generating a charge reduction message, and regulating and reducing the abnormal electrostatic data so as to ensure that the degree of completion of the textile fabric in pattern printing is not influenced, and improving the accuracy in the printing process.

The present application may be further configured in a preferred example to: the printing machine control method for textile fabric processing further comprises the following steps:

When the static adjustment ending message is acquired, acquiring real-time static data, and comparing the real-time static data with the standard static data to obtain a static data comparison result;

and when the static data comparison result is that the static data is not matched in size, generating an abnormal message of the printing equipment and triggering a maintenance signal of the printing equipment.

By adopting the technical scheme, when the message of the static adjustment of the surface of the textile fabric is obtained, the real-time static data of the surface of the textile fabric is obtained, and the real-time static data is compared with the standard static data to obtain a static data comparison result, so that the static adjustment method is beneficial to checking whether the static adjustment is up to standard or not, and the accuracy of printing is further improved; when the static data comparison result is that the static Huang Sujuan is not matched in size, namely the static adjustment is problematic, the printing of patterns is not affected if the static adjustment does not reach the expected standard value, abnormal information of the printing equipment is generated, a maintenance signal of the printing equipment is triggered, a worker is reminded of maintaining the printing equipment with faults, and the worker is convenient to operate and maintain the printing equipment.

The second object of the present application is achieved by the following technical solutions:

A printer control device for textile processing, the printer control device for textile processing comprising:

The confirmation mode module is used for acquiring order information, acquiring printing pattern data from the order information, transmitting the printing pattern data to the electrostatic model for comparison and inquiry, and obtaining a printing electrostatic mode;

The detection abnormality module is used for acquiring an electrostatic image in real time, acquiring an electrostatic distribution diagram from the electrostatic image, comparing the electrostatic distribution diagram with the printing electrostatic mode to obtain an electrostatic comparison result, and generating an electrostatic abnormality message according to the electrostatic comparison result;

the static adjustment module is used for acquiring abnormal static position data and static abnormal data according to the static abnormal message, generating a static adjustment message according to the abnormal static position data and the static abnormal data and triggering a dust removal instruction;

and the printing module is used for acquiring the printing position information and generating a printing instruction according to the printing position information and the printing pattern data.

The third object of the present application is achieved by the following technical solutions:

A computer device comprising a memory, a processor and a computer program stored in the memory and executable on the processor, the processor implementing the steps of the above-mentioned textile processing printer control method when executing the computer program.

The fourth object of the present application is achieved by the following technical solutions:

A computer-readable storage medium storing a computer program which, when executed by a processor, implements the steps of the above-described textile processing printer control method.

In summary, the present application includes at least one of the following beneficial technical effects:

1. When the pattern printing is carried out on the textile fabric, the printed pattern is required to be acquired, the pattern needing to be printed is determined, the pattern needing to be printed of the order is acquired from the order information by acquiring the order information of the textile fabric needing to be printed, the acquired print pattern data are transmitted to an electrostatic model for comparison inquiry, the transmitted electrostatic data of the printer are processed, and the print electrostatic pattern matched with the transmitted electrostatic data, namely, the electrostatic pattern of the surface of the textile fabric when the printer needs to be printed is inquired, so that the pattern needing to be printed on the textile fabric is conveniently and rapidly acquired, and the accuracy of the textile fabric when being printed is improved; when the static electricity in the static electricity distribution map is not matched with the static electricity pattern corresponding to the printing pattern, a message that the static electricity in the printing process can influence the printing quality, namely a static electricity abnormal message, is generated, so that the product quality and the working efficiency in the printing process can be improved; according to the obtained electrostatic anomaly information, position coordinate data of the abnormal static electricity and data of the abnormal electrostatic charge quantity outside a printing influence charge quantity threshold value of the textile fabric are obtained, and according to the abnormal electrostatic position data and the electrostatic anomaly data, an electrostatic adjustment information is generated to process the abnormal static electricity on the surface of the textile fabric, so that the accuracy of printing is improved, a dust removal instruction is triggered, dust on the surface of the textile fabric is removed in a cleaning manner, the accuracy of the textile fabric in printing patterns is further improved, abnormal conditions can be accurately processed, and the accuracy and the working efficiency of the textile fabric in the printing process are improved; after the static adjustment of the surface of the textile fabric is finished, acquiring position information to be printed, and printing patterns on the textile fabric according to the position information to be printed and print pattern data required by an order, namely generating a print instruction to control a printer to print the textile fabric to obtain a product required by the order, so that the accuracy rate and the working efficiency of printing are improved;

2. In order to accurately analyze the acquired printing data, a static model is required to be trained and generated, the acquired printing data is rapidly analyzed and processed, each historical pattern data and a corresponding historical printing mode are acquired from the historical printing data, the historical printing data is subjected to impurity removal according to each historical pattern data and the corresponding historical printing mode, the printing times data and the printing layer number data in the historical printing data are removed, finally the data after impurity removal are integrated, a training data set is obtained, the training data set is used for training an initial data model, the accurate printing mode corresponding to the printing data is obtained, and the working efficiency of textile fabric printing is improved; training an initial data model according to the acquired training data set and a preset decision tree algorithm, inputting data in the training data set into the initial data model one by one for simulation training, classifying the data one by one through the preset decision tree algorithm, separating electrostatic modes corresponding to different types of patterns, inputting training set data for multiple times for training to generate the electrostatic model, and facilitating accurate training to generate the electrostatic model so as to accurately identify the printing pattern and acquire the electrostatic mode of the corresponding printing textile fabric of the printing machine;

3. Transmitting the printing pattern data to an electrostatic model for comparison and inquiry, and comparing the printing pattern data with standard printing pattern data in the electrostatic model to obtain a pattern matching result, so that the electrostatic distribution mode of the textile fabric surface of the printer when the printing pattern is printed can be accurately obtained; according to the result obtained by comparing the printing pattern data with the standard printing pattern data in the static model, the static distribution mode, namely the standard printing mode, of the printer corresponding to the standard printing pattern data when printing the textile fabric in the history work is obtained as the printing static mode of the pattern data, so that the efficiency of analyzing the obtained printing pattern is improved.

Drawings

FIG. 1 is a flow chart of a method of controlling a printer for processing textile fabric according to an embodiment of the present application;

FIG. 2 is a flowchart showing another implementation of step S10 in a printing press control method for textile processing according to an embodiment of the application;

FIG. 3 is a flowchart showing an implementation of step S10 in a printing press control method for textile processing according to an embodiment of the present application;

FIG. 4 is a flowchart showing the implementation of step S20 in a printing press control method for textile processing according to an embodiment of the application;

FIG. 5 is a flowchart showing an implementation of step S30 in a printing press control method for textile processing according to an embodiment of the application;

FIG. 6 is a flowchart of another implementation of a method of controlling a printer for textile processing in accordance with an embodiment of the present application;

FIG. 7 is a schematic block diagram of a printer control apparatus for textile processing in accordance with an embodiment of the present application;

Fig. 8 is a schematic diagram of an apparatus in an embodiment of the application.

Detailed Description

The present application will be described in further detail with reference to the accompanying drawings.

In one embodiment, as shown in fig. 1, the application discloses a control method of a printing machine for textile fabric processing, which specifically comprises the following steps:

s10: acquiring order information, acquiring printing pattern data from the order information, and transmitting the printing pattern data to an electrostatic model for comparison and inquiry to obtain a printing electrostatic mode.

In the present embodiment, the order information refers to information of an order for which printing is required. The print pattern data is data containing a print pattern to be printed in order. The electrostatic model is a model for processing electrostatic data of a printer. The print electrostatic mode refers to an electrostatic mode of a printer corresponding to a print pattern.

Specifically, when the pattern printing is performed on the textile fabric, the printed pattern is required to be acquired, the pattern to be printed is determined, and the accuracy of the textile fabric during printing is improved, so that the pattern to be printed on the textile fabric is acquired from the order information by acquiring the order information of the textile fabric to be printed, the acquired print pattern data are transmitted to the electrostatic model for comparison and inquiry, the transmitted electrostatic data of the printer are processed, and the print electrostatic pattern matched with the transmitted electrostatic data, namely, the electrostatic pattern of the surface of the textile fabric when the printer is required to print is inquired, so that the pattern to be printed on the textile fabric is acquired quickly, and the printing efficiency is improved.

S20: acquiring an electrostatic image in real time, acquiring an electrostatic distribution diagram from the electrostatic image, comparing the electrostatic distribution diagram with a printing electrostatic mode to obtain an electrostatic comparison result, and generating an electrostatic abnormal message according to the electrostatic comparison result.

In this embodiment, the electrostatic image refers to an electrostatic image on a textile fabric at the time of printing. The electrostatic distribution map refers to a positional image of electrostatic charge distribution on the textile fabric.

Specifically, when the textile fabric is printed, static electricity influencing printing quality is needed to be processed, and product quality and working efficiency in the printing process are improved, so that a static image is obtained in real time, a static distribution diagram is obtained from the static image, namely, a static distribution diagram of the surface of the textile fabric in the printing process is compared with a printing static pattern, whether each charge position and charge size in the static distribution diagram influence printing of the textile fabric or not is compared, a static comparison result is obtained, and when the charge position and charge size in the static distribution diagram are not matched with the static pattern corresponding to the printing pattern, a message that the static electricity influencing the printing quality in the printing process, namely, a static abnormal message is generated.

S30: according to the electrostatic anomaly message, acquiring anomaly electrostatic position data and electrostatic anomaly data, generating an electrostatic adjustment message according to the anomaly electrostatic position data and the electrostatic anomaly data, and triggering a dust removal instruction.

In the present embodiment, the abnormal static electricity position data is position coordinate data indicating static electricity in which abnormality occurs. The electrostatic anomaly data is data indicating that an abnormal electrostatic charge amount is present. The static electricity adjustment message refers to a message for adjusting static electricity. The dust removal instruction is an instruction for removing dust on the surface of the textile fabric.

Specifically, in order to accurately process abnormal conditions, the accuracy and the working efficiency of the textile fabric in the printing process are improved, so that position coordinate data of abnormal static electricity and data of abnormal static electricity charge quantity outside a charge quantity affecting threshold value of the textile fabric are obtained according to the obtained static electricity abnormal information, and static electricity regulating information is generated according to the abnormal static electricity position data and the static electricity abnormal data, so that abnormal static electricity on the surface of the textile fabric is processed, the accuracy in printing is improved, a dust removing instruction is triggered, and dust on the surface of the textile fabric is cleaned and removed, so that the accuracy of the textile fabric in pattern printing is further improved.

S40: and acquiring the printing position information, and generating a printing instruction according to the printing position information and the printing pattern data.

In this embodiment, the printing position information refers to information of a position where the textile fabric needs to be printed. The printing order refers to an order for the printer to print the textile fabric.

Specifically, after static adjustment of the surface of the textile fabric is finished, position information to be printed is obtained, patterns are printed on the textile fabric according to the position information to be printed and print pattern data required by an order, namely, a print instruction is generated, so that a printer is controlled to print the textile fabric, and a product required by the order is obtained, so that the accuracy and the working efficiency of printing are improved.

When the pattern printing is carried out on the textile fabric, the printed pattern is required to be acquired, the pattern needing to be printed is determined, the pattern needing to be printed of the order is acquired from the order information by acquiring the order information of the textile fabric needing to be printed, the acquired print pattern data are transmitted to an electrostatic model for comparison inquiry, the transmitted electrostatic data of the printer are processed, and the print electrostatic pattern matched with the transmitted electrostatic data, namely, the electrostatic pattern of the surface of the textile fabric when the printer needs to be printed is inquired, so that the pattern needing to be printed on the textile fabric is conveniently and rapidly acquired, and the accuracy of the textile fabric when being printed is improved; when the static electricity in the static electricity distribution map is not matched with the static electricity pattern corresponding to the printing pattern, a message that the static electricity in the printing process can influence the printing quality, namely a static electricity abnormal message, is generated, so that the product quality and the working efficiency in the printing process can be improved; according to the obtained electrostatic anomaly information, position coordinate data of the abnormal static electricity and data of the abnormal electrostatic charge quantity outside a printing influence charge quantity threshold value of the textile fabric are obtained, and according to the abnormal electrostatic position data and the electrostatic anomaly data, an electrostatic adjustment information is generated to process the abnormal static electricity on the surface of the textile fabric, so that the accuracy of printing is improved, a dust removal instruction is triggered, dust on the surface of the textile fabric is removed in a cleaning manner, the accuracy of the textile fabric in printing patterns is further improved, abnormal conditions can be accurately processed, and the accuracy and the working efficiency of the textile fabric in the printing process are improved; after the static adjustment of the surface of the textile fabric is finished, the position information to be printed is obtained, and the pattern is printed on the textile fabric according to the position information to be printed and the printing pattern data required by the order, namely, a printing instruction is generated, so that the printer is controlled to print the textile fabric, and the product required by the order is obtained, so that the printing accuracy and the working efficiency are improved.

In one embodiment, as shown in fig. 2, before step S10, order information is acquired, print pattern data is acquired from the order information, and the print pattern data is transmitted to an electrostatic model for comparison and inquiry, and before the print electrostatic pattern is obtained, the electrostatic model is trained and generated, which specifically includes:

S101: the method comprises the steps of obtaining historical printing data, obtaining historical pattern data and corresponding historical printing modes from the historical printing data, and removing impurities from the historical printing data according to the historical pattern data and the corresponding historical printing modes to obtain a training data set.

In this embodiment, the history print data refers to the work data of the printer when printing the textile fabric. The history pattern data refers to data of a pattern of a printer history-printed textile fabric. Training data sets refer to data sets that train an initial data model.

Specifically, in order to accurately analyze the acquired print data, an electrostatic model needs to be trained and generated, the acquired print data is rapidly analyzed and processed to obtain an accurate print mode corresponding to the print data, and the working efficiency of printing textile fabrics is improved.

S102: training the initial data model according to the training data set and a preset decision tree algorithm to generate an electrostatic model.

Specifically, in order to accurately train and generate an electrostatic model, the electrostatic mode of the corresponding printing machine for printing textile fabric is obtained by accurately identifying the printing pattern, so that the initial data model is trained according to the obtained training data set and a preset decision tree algorithm, data in the training data set are input into the initial data model one by one for simulation training, the data are statistically classified one by one through the preset decision tree algorithm, the electrostatic modes corresponding to different types of patterns are separated, and the training set data are input for multiple times for training to generate the electrostatic model.

In one embodiment, as shown in fig. 3, in step S10, order information is acquired, print pattern data is acquired from the order information, and the print pattern data is transmitted to an electrostatic model for comparison and inquiry, so as to obtain a print electrostatic mode, which specifically includes:

S11: and transmitting the printing pattern data to the electrostatic model for comparison and inquiry, and comparing the printing pattern data with standard printing pattern data in the electrostatic model to obtain a pattern matching result.

In the present embodiment, the standard print pattern data refers to data of patterns historically printed by the printer. The pattern matching result is a result obtained by comparing the print pattern data with standard print pattern data in the electrostatic model.

Specifically, in order to accurately obtain the electrostatic distribution pattern of the textile fabric surface of the printer when printing patterns, the printing pattern data is transmitted to the electrostatic model for comparison and inquiry, and the printing pattern data is compared with standard printing pattern data in the electrostatic model to obtain pattern matching results.

S12: and according to the pattern matching result, acquiring a standard printing mode corresponding to the standard printing pattern data as a printing electrostatic mode.

In this embodiment, the standard printing mode refers to an electrostatic distribution mode when the printer prints a textile fabric in a history of operation.

Specifically, in order to improve the efficiency of analysis of the acquired print pattern, the electrostatic distribution pattern, i.e., the standard print pattern, of the printer printing the textile fabric in the history of operation corresponding to the standard print pattern data is acquired as the print electrostatic pattern of the pattern data, based on the result of comparing the print pattern data with the standard print pattern data in the electrostatic model.

In one embodiment, as shown in fig. 4, in step S20, i.e. acquiring an electrostatic image in real time, acquiring an electrostatic distribution map from the electrostatic image, comparing the electrostatic distribution map with a printed electrostatic pattern to obtain an electrostatic comparison result, and generating an electrostatic anomaly message according to the electrostatic comparison result, the method specifically includes:

S21: and acquiring static distribution position data and charge size data from the static image, and performing statistical drawing according to the static distribution position data and the charge size data to obtain a static distribution diagram.

In this embodiment, the electrostatic distribution position data refers to electrostatic distribution position coordinate data of the textile fabric surface. The charge data refers to the data of the electrostatic charge on the surface of the textile fabric.

Specifically, in order to more accurately process static electricity on the surface of the textile fabric, the printing accuracy is improved, so that the static electricity distribution position coordinate data of the surface of the textile fabric and the static electricity charge data of the surface of the textile fabric are obtained from a static image, drawing is carried out according to the static electricity distribution position data and the charge data, calibrating the static electricity distribution position data and the corresponding charge data in the image, and finally drawing into a static electricity distribution diagram.

S22: comparing the electrostatic distribution diagram with a printing electrostatic mode to obtain an electrostatic comparison result, and generating an electrostatic abnormality message when the electrostatic comparison result is that the electrostatic position is abnormal or the charge is abnormal.

Specifically, in order to further improve the accuracy of the textile fabric in printing patterns, therefore, by comparing the electrostatic distribution pattern with the printed electrostatic pattern, an electrostatic comparison result is obtained, and when the electrostatic comparison result is that the electrostatic position is abnormal or the charge is abnormal, an electrostatic abnormality message is generated.

In one embodiment, as shown in fig. 5, in step S30, abnormal electrostatic position data and electrostatic abnormal data are obtained according to the electrostatic abnormal message, and an electrostatic adjustment message is generated according to the abnormal electrostatic position data and the electrostatic abnormal data, which specifically includes:

s31: and comparing and analyzing the abnormal static position data with the standard static position data to obtain a position difference value, and generating a position adjustment message according to the position difference value.

In this embodiment, the standard electrostatic position data refers to data of electrostatic position coordinates of the surface when the textile fabric prints a pattern within a threshold of electrostatic coordinates affecting printing. The position difference value is a value obtained by calculating a difference between the position coordinates of the abnormal electrostatic position data and the standard electrostatic position data.

Specifically, in order to rapidly process abnormal conditions occurring during printing, the printing working efficiency is improved, therefore, position difference values are obtained by comparing and analyzing abnormal static position data with standard static position data, for example, when the edge of a printed pattern is taken as a reference zero point, when the abnormal static position data is 5, the standard static position data is 10, the calculated position difference value is 5, when the abnormal static position data is 7, the standard static position data is 7, the obtained position difference value is 0, namely, position adjustment is not needed, a position adjustment message is generated according to the obtained position difference value, so that the static position on the textile fabric is adjusted, and the pattern can be accurately attached when the textile fabric is printed.

S32: and calculating the difference value between the static abnormal data and the standard static data to obtain a charge difference value, and generating a charge adjustment message according to the charge difference value.

In this embodiment, the standard electrostatic data refers to data in which the electrostatic charge affects the magnitude of the electrostatic charge on the textile fabric surface within the threshold of printing.

Specifically, difference calculation is carried out on the electrostatic abnormal data and the standard electrostatic data to obtain a charge difference value, if the electrostatic abnormal data is 10 coulombs and the standard electrostatic data is 5 coulombs, the obtained charge difference value is 5 coulombs, a charge reduction message is generated, and the abnormal electrostatic data is adjusted and reduced, so that the completion degree of the textile fabric in pattern printing is not affected, and the accuracy in the printing process is improved.

In one embodiment, as shown in fig. 6, the method for controlling a printing press for processing textile fabric further includes:

S51: when the static adjustment ending message is obtained, real-time static data is obtained, and the real-time static data is compared with standard static data to obtain a static data comparison result.

In this embodiment, the electrostatic conditioning end message refers to a message triggered when the electrostatic conditioning of the textile fabric surface ends. The real-time static electricity data refers to static electricity data of the surface of the textile fabric obtained in real time.

Specifically, in order to check whether the static adjustment reaches the standard or not, when a message of the static adjustment of the surface of the textile fabric is obtained, the static data of the surface of the textile fabric in real time is obtained, and the real-time static data is compared with the standard static data to obtain a static data comparison result.

S52: when the static data comparison result is that the static data size is not matched, generating an abnormal message of the printing equipment, and triggering a maintenance signal of the printing equipment.

In the present embodiment, the printing apparatus abnormality message refers to a message that an abnormality of the printing apparatus has occurred. The printing apparatus maintenance signal refers to a signal that the printing apparatus needs maintenance.

Specifically, when the electrostatic data comparison result is that the electrostatic Huang Sujuan is not matched in size, that is, the electrostatic adjustment is problematic, the printing of patterns is not affected if the electrostatic adjustment does not reach the expected standard value, abnormal information of the printing equipment is generated, the printing equipment maintenance signal is triggered, workers are reminded of maintaining the printing equipment with faults, and the workers are convenient to operate and maintain the printing equipment.

It should be understood that the sequence number of each step in the foregoing embodiment does not mean that the execution sequence of each process should be determined by the function and the internal logic, and should not limit the implementation process of the embodiment of the present application.

In one embodiment, a printing machine control device for textile processing is provided, which corresponds to the printing machine control method for textile processing in the above embodiment one by one. As shown in fig. 7, the printing machine control device for textile fabric processing includes a confirmation mode module, a detection abnormality module, an electrostatic adjustment module, and a printing module. The functional modules are described in detail as follows:

the confirmation mode module is used for acquiring order information, acquiring printing pattern data from the order information, transmitting the printing pattern data to the static model for comparison and inquiry, and obtaining a printing static mode;

The detection abnormality module is used for acquiring an electrostatic image in real time, acquiring an electrostatic distribution diagram from the electrostatic image, comparing the electrostatic distribution diagram with a printing electrostatic mode to obtain an electrostatic comparison result, and generating an electrostatic abnormality message according to the electrostatic comparison result;

the electrostatic regulating module is used for acquiring abnormal electrostatic position data and electrostatic abnormal data according to the electrostatic abnormal message, generating an electrostatic regulating message according to the abnormal electrostatic position data and the electrostatic abnormal data and triggering a dust removal instruction;

Optionally, the printing machine control device for textile fabric processing further includes:

the charge comparison module is used for acquiring real-time electrostatic data when the electrostatic adjustment end message is acquired, and comparing the real-time electrostatic data with standard electrostatic data to obtain an electrostatic data comparison result;

And the abnormal maintenance module is used for generating an abnormal message of the printing equipment and triggering a maintenance signal of the printing equipment when the static data comparison result is that the static data is not matched in size.

The training data acquisition module is used for acquiring historical printing data, acquiring historical pattern data and a corresponding historical printing mode from the historical printing data, and removing impurities from the historical printing data according to the historical pattern data and the corresponding historical printing mode to obtain a training data set;

the generating model module is used for training the initial data model according to the training data set and a preset decision tree algorithm to generate an electrostatic model.

Optionally, the confirmation mode module includes:

The pattern matching sub-module is used for transmitting the printing pattern data to the electrostatic model for comparison and inquiry, and comparing the printing pattern data with standard printing pattern data in the electrostatic model to obtain a pattern matching result;

and the electrostatic pattern acquisition sub-module is used for acquiring a standard printing pattern corresponding to the standard printing pattern data according to the pattern matching result to serve as a printing electrostatic pattern.

Optionally, the detecting anomaly module includes:

The distribution map acquisition sub-module is used for acquiring static distribution position data and charge size data from the static image, and carrying out statistical drawing according to the static distribution position data and the charge size data to obtain a static distribution map;

and the electrostatic abnormality sub-module is used for comparing the electrostatic distribution diagram with the printing electrostatic pattern to obtain an electrostatic comparison result, and generating an electrostatic abnormality message when the electrostatic comparison result is that the electrostatic position is abnormal or the charge is abnormal.

Optionally, the electrostatic regulating module includes:

the position adjustment sub-module is used for comparing and analyzing the abnormal electrostatic position data with the standard electrostatic position data to obtain a position difference value, and generating a position adjustment message according to the position difference value;

and the charge adjusting sub-module is used for calculating the difference value between the static abnormal data and the standard static data to obtain a charge difference value, and generating a charge adjusting message according to the charge difference value.

The specific limitation of the printing press control device for textile fabric processing can be found in the above limitation of the printing press control method for textile fabric processing, and the description thereof will not be repeated here. The respective modules in the printing machine control device for textile fabric processing may be realized in whole or in part by software, hardware, and a combination thereof. The above modules may be embedded in hardware or may be independent of a processor in the computer device, or may be stored in software in a memory in the computer device, so that the processor may call and execute operations corresponding to the above modules.

In one embodiment, a computer device is provided, which may be a server, and the internal structure of which may be as shown in fig. 8. The computer device includes a processor, a memory, a network interface, and a database connected by a system bus. Wherein the processor of the computer device is configured to provide computing and control capabilities. The memory of the computer device includes a non-volatile storage medium and an internal memory. The non-volatile storage medium stores an operating system, computer programs, and a database. The internal memory provides an environment for the operation of the operating system and computer programs in the non-volatile storage media. The network interface of the computer device is used for communicating with an external terminal through a network connection. The computer program, when executed by a processor, implements a method of controlling a printing press for textile processing.

In one embodiment, a computer device is provided comprising a memory, a processor, and a computer program stored on the memory and executable on the processor, the processor implementing the steps of when executing the computer program:

Acquiring an electrostatic image in real time, acquiring an electrostatic distribution diagram from the electrostatic image, comparing the electrostatic distribution diagram with a printing electrostatic mode to obtain an electrostatic comparison result, and generating an electrostatic abnormal message according to the electrostatic comparison result;

Acquiring abnormal static position data and static abnormal data according to the static abnormal message, and generating a static adjustment instruction according to the abnormal static position data and the static abnormal data;

and acquiring the printing position information, and generating a printing instruction according to the printing position information and the printing pattern data.

In one embodiment, a computer readable storage medium is provided having a computer program stored thereon, which when executed by a processor, performs the steps of:

Those skilled in the art will appreciate that implementing all or part of the above described methods may be accomplished by way of a computer program stored on a non-transitory computer readable storage medium, which when executed, may comprise the steps of the embodiments of the methods described above. Any reference to memory, storage, database, or other medium used in embodiments provided herein may include non-volatile and/or volatile memory. The nonvolatile memory can include Read Only Memory (ROM), programmable ROM (PROM), electrically Programmable ROM (EPROM), electrically Erasable Programmable ROM (EEPROM), or flash memory. Volatile memory can include Random Access Memory (RAM) or external cache memory. By way of illustration and not limitation, RAM is available in a variety of forms such as Static RAM (SRAM), dynamic RAM (DRAM), synchronous DRAM (SDRAM), double Data Rate SDRAM (DDRSDRAM), enhanced SDRAM (ESDRAM), synchronous link (SYNCHLINK) DRAM (SLDRAM), memory bus (Rambus) direct RAM (RDRAM), direct memory bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM), among others.

It will be apparent to those skilled in the art that, for convenience and brevity of description, only the above-described division of the functional units and modules is illustrated, and in practical application, the above-described functional distribution may be performed by different functional units and modules according to needs, i.e. the internal structure of the apparatus is divided into different functional units or modules to perform all or part of the above-described functions.

The above embodiments are only for illustrating the technical solution of the present application, and not for limiting the same; although the application has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present application, and are intended to be included in the scope of the present application.

Claims

1. A printer control method for textile processing, the printer control method comprising:

2. The method according to claim 1, wherein training to generate the electrostatic model before the transfer of the print pattern data to the electrostatic model for comparison inquiry to obtain the print electrostatic pattern comprises:

3. The method according to claim 2, wherein the transmitting the print pattern data to an electrostatic model for comparison inquiry, and obtaining a print electrostatic pattern comprises:

4. The printer control method for textile fabric processing as claimed in claim 3, wherein said acquiring an electrostatic image in real time, acquiring an electrostatic distribution map from said electrostatic image, comparing said electrostatic distribution map with said printing electrostatic pattern, obtaining an electrostatic comparison result, and generating an electrostatic abnormality message according to said electrostatic comparison result comprises:

5. The method according to claim 1, wherein generating the electrostatic adjustment message based on the abnormal electrostatic position data and the electrostatic abnormal data comprises:

6. The method of controlling a printer for textile processing according to claim 5, further comprising:

7. A printer control device for textile processing, characterized in that the printer control device for textile processing includes:

The static adjustment module is used for acquiring abnormal static position data and static abnormal data according to the static abnormal message and generating a static adjustment instruction according to the abnormal static position data and the static abnormal data;

8. The printer control device for textile processing according to claim 7, further comprising:

The charge comparison module is used for acquiring real-time electrostatic data when the electrostatic adjustment end message is acquired, and comparing the real-time electrostatic data with the standard electrostatic data to obtain an electrostatic data comparison result;

9. A computer device comprising a memory, a processor and a computer program stored in the memory and executable on the processor, characterized in that the processor, when executing the computer program, carries out the steps of the method for controlling a printing press for textile fabric processing according to any one of claims 1 to 6.

10. A computer-readable storage medium storing a computer program, wherein the computer program when executed by a processor implements the steps of the printing press control method for textile fabric processing according to any one of claims 1 to 6.