CN1181601A - Automatic assembling mfg. method and appts. for ballast - Google Patents
Automatic assembling mfg. method and appts. for ballast Download PDFInfo
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- CN1181601A CN1181601A CN 96116566 CN96116566A CN1181601A CN 1181601 A CN1181601 A CN 1181601A CN 96116566 CN96116566 CN 96116566 CN 96116566 A CN96116566 A CN 96116566A CN 1181601 A CN1181601 A CN 1181601A
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- iron core
- moving device
- shape iron
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Abstract
A method for automatic assembly of ballast includes punching E-shaped and I-shaped silicon sheets, tabling E-shaped and I-shaped cores ,putting coil in E-shaped core, pouring insulating colloid, stitching I-shaped core to E-shaped core and stitching fixing seat to I-shaped core, and features high productivity.
Description
The present invention provides a kind of automatic assembly method and device relevant for ballast, be meant especially and a kind ofly be combined into iron core from E, I shape silicon steel sheet, the work of the examination and test of products after finishing to E, I shape iron core and coil combination utilizes the flow process of automated production and is fit to the device of this kind production procedure.
At present, general common lamp ballasts assembling mode, more manually assembling, as E, I iron core and coil combination, injecting glue is fixed, and work such as Quality Detection are all by manually finishing.Therefore, no matter be production procedure management, half-finishedly the aspect such as deposit, transport, all be difficult to automation, thereby production cost significantly increased.
Also there is employing several production procedures to be combined into the mode of an automated production in recent years, as Taiwan patent announcement number 185621 " transformer IE sheet automatic insertion machines " is the design of relevant ballast (transformer) IE sheet automatic insertion machine, and replacing on the traditional fabrication is with the pure manual filling IE sheet that inserts.It is to carry out whole procedure by a control unit to control, the transformer that picks up the material district by manipulator gripping that can parallel fixed point slippage is carried out the work that the IE sheet inserts filling to loading the unit again, fold up the work that transformer is carried out I sheet warpage and inserted the filling elastic space in the warpage unit by manipulator again, place on the feeding belt of side by the manipulator gripping afterwards, be delivered to next production procedure.Though this patent design has solved the manual backward situation of inserting filling process of transformer IE sheet, its processing request height, complex structure, cost are not low yet.Simultaneously transformer IE sheet be seated in the whole transformer assembling technological process just sub-fraction, fix for E, I iron core and coil combination, injecting glue, the production automation problem of the isallobaric device packaging technology of Quality Detection does not all have solution.
The present invention aims to provide a kind of automatic assembly method and device, it mainly is that ballast with light fixture is from E shape, the chimeric one-tenth of I shape silicon steel sheet E shape and I shape iron core, coil is inserted E shape iron core, injecting glue, I shape iron core is placed E shape iron core and pressing, place on the I shape iron core holder and pressing, also interspersed therebetween repeated detection flow process, do a reasonable and efficient combination, and install this flow process of cooperation with one and implemented, save trouble and the ballast automatic assembling structure of tool efficient to reach to save time, this is a main purpose of the present invention.
Below just in conjunction with accompanying drawing of the present invention, detailed construction of the present invention, application principle, effect and effect are described further:
Fig. 1 is assembling flow path figure of the present invention;
Fig. 2 is an overall structure schematic diagram of the present invention;
Fig. 3 is a silicon steel sheet laminating mechanism structural representation of the present invention;
Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8 are silicon steel sheet laminating mechanism action schematic diagrames of the present invention;
Fig. 9, Figure 10 are the structure and the action schematic diagrames of E shape iron core combined mechanism of the present invention;
Figure 11, Figure 12 are the structure and the action schematic diagrames of coil combination of the present invention mechanism;
Figure 13, Figure 18 are structure and the action schematic diagrames that the bad product examine of the present invention removes mechanism;
Figure 14 is the structure and the action schematic diagram of gum-filling mechanism of the present invention;
Figure 15, Figure 16, Figure 17 are the structure and the action schematic diagrames of I shape iron core combined mechanism of the present invention;
Figure 19, Figure 20, Figure 21 are the structure and the action schematic diagrames of holder combined mechanism of the present invention.
Fig. 1 is assembling flow path figure of the present invention, by diagram as can be known: at first [E shape silicon steel sheet is gone out] and [I shape silicon steel sheet is gone out] promptly represents E, after I shape silicon steel sheet is gone out by punch press, again respectively via [being pressed into E shape iron core], pressing steps such as [being pressed into I shape iron core], the silicon steel sheet embedding of each sheet is pressed into required iron core, make E shape iron core [inserting combination transfer mechanism], [coil is inserted E shape iron core] again, coil is inserted by the opening of E shape iron core, with testing agency [magnetic test coil insert position whether correct], if it is incorrect to detect the coil implantation site, then with [defective products detects], if confirm that the coil implantation site is correct, then on E shape iron core and coil [injecting glue], be filled in therebetween space with the injection ring epoxy resins, then [I shape iron core is placed on the E shape iron core, and pressing], again via once [whether detect the position that I shape iron core inserts correct], if it is incorrect to predict I shape iron core implantation site, also with [defective products detects], if confirm that I shape iron core implantation site is correct, again [holder is placed on the I shape iron core, and pressing], make holder and E, the combination of I iron core promptly is assembled into one [finished product].
Fig. 2 is an overall structure schematic diagram of the present invention, shown in this figure, can find out clearly that the present invention mainly comprises: board 1, conveying mechanism, silicon steel sheet laminating mechanism, E shape iron core combined mechanism, coil combination mechanism, gum-filling mechanism, I shape iron core combined mechanism, holder combined mechanism and bad product examine remove parts such as mechanism; Wherein board 1 is a platform, can supply ccontaining each bilge construction, be provided with the silicon steel sheet laminating mechanism on it in regular turn, the first cramping seat 11, the second cramping seat 12, the 3rd cramping seat 13, the 4th cramping seat 14, the 5th cramping seat 15, the 6th cramping seat 16, the 7th a cramping seat 17 and an injecting glue seat 18 etc., each presses holder to be provided with detent mechanism 111 according to need, conveying mechanism is by combination transfer mechanism 21, E shape iron core conveying mechanism, coil conveying mechanism 23, I shape iron core conveying mechanism, the holder conveying mechanism, compositions such as E shape silicon steel sheet conveying mechanism 26 and I shape silicon steel sheet conveying mechanism 27, E shape silicon steel sheet conveying mechanism 26 and I shape silicon steel sheet conveying mechanism 27 are distolateral extending internally that are set in parallel in board 1, E shape silicon steel sheet conveying mechanism 26 ends are then with a horizontal guide groove, E shape iron core guide groove 261 is attached to E shape iron core conveying mechanism, and I shape silicon steel sheet conveying mechanism 27 ends are with a horizontal guide groove, I shape iron core guide groove 271 is attached to I shape iron core conveying mechanism, combination transfer mechanism 21 extends through the first cramping seat 11 in regular turn, the second cramping seat 12, the 3rd cramping seat 13, the 4th cramping seat 14, the 5th cramping seat 15, the 6th cramping seat 16, the 7th cramping seat 17 and an injecting glue seat 18 belows, on it and be provided with equally spaced holder, and E shape iron core conveying mechanism carries E shape iron core to extend to the first cramping seat, 11 sides, coil conveyer structure 23 carries coil to extend to the 3rd cramping seat 13 other surveys, I shape iron core conveying mechanism carries I shape iron core to extend to the 4th cramping seat 14 sides, and the holder conveying mechanism carries holder to extend to the 6th cramping seat 16 sides.
See also Fig. 3, by diagram as can be known: silicon steel sheet pressing machine structure is to comprise that one is arranged at the horizontal passing moving device 31 of E shape silicon steel sheet conveying mechanism 26 ends, one is arranged at the horizontal passing moving device 32 of I shape silicon steel sheet conveying mechanism 27 ends, one is located at the pressing moving device 33 in horizontal guide groove stage casing, be located at horizontal guide groove stage casing and orthogonal pressing moving device 34, pinching moving device 35, one is arranged at vertical passing moving device 36 of E shape iron core guide groove 261 front ends, an and vertical passing moving equipment 37 that is arranged at I shape iron core guide groove 271 front ends, simultaneously with reference to Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, E when the punch ram moulding, I shape silicon steel sheet is respectively by E shape silicon steel sheet conveying mechanism 26, I shape silicon steel sheet conveying mechanism 27 is pushed backward and is delivered to horizontal guide groove 262,272 ends, by horizontal passing moving device 31,32 respectively with E, I shape silicon steel sheet is laterally passed to horizontal guide groove 262, in 272, by horizontal guide groove 262, the width of 272 groove faces, can limit E, the sheet number of I shape silicon steel sheet, make and enter horizontal guide groove 262,272 E, I shape silicon steel sheet has identical sheet number and gross thickness, when the E of required number shape silicon steel sheet slides onto horizontal guide groove 262 stage casing pressing moving devices 33 the place aheads, 33 actions of pressing moving device, make these a plurality of E shape silicon steel sheets be subjected to punching press and chimeric one-tenth one E shape iron core, when a plurality of I shape silicon steel sheets slide onto horizontal guide groove 272 stage casings, 35 actions of pinching moving device, flatten the avris of I shape silicon steel sheet in advance, again with 34 punching presses of pressing moving device, make the chimeric one-tenth one I shape iron core of a plurality of I shape silicon steel sheets, the E shape iron core of chimeric moulding and I shape iron core continue the E of propelling via rear side, I shape silicon steel sheet is pushed, promptly slip into E shape iron core guide groove 261 respectively, I shape iron core guide groove 271, again by vertical passing moving device 36 and 37 respectively with E shape iron core, I shape iron core pushes E shape iron core conveying mechanism, in the I shape iron core conveying mechanism.
See also Fig. 9, Figure 10, by diagram as can be known: E shape iron core combined mechanism is mainly by the horizontal moving device of being located on the first cramping seat 11 41, slide 42, vertical moving device 43, chuck 44 and the pressing moving device of being located on the second cramping seat, 12 front sides 46 are formed, on the first cramping seat 11, slide 42 is driven by horizontal moving device 41 and can be in combination transfer mechanism 21 and 22 horizontal slippages of E shape iron core conveying mechanism, vertical moving device 43 then can drive and make on the chuck 44, move down, clamping folding and unfolding by chuck 44, can be one by one with E shape iron core 45 dislocations on the E shape iron core conveying mechanism 22 in fastened in the holder 211 of location by detent mechanism 111, when chuck 44 actions finish, holder 211 promptly slides onto the second cramping seat, 12 belows forward, detent mechanism 121 actions, holder 211 is fastened in the location, pressing moving device 46 promotes a pressing plate 461 and presses down, make after E shape iron core 45 firmly is clamped on the holder 211 holder 211 slippage backward.
See also Figure 11, Figure 12, by diagram as can be known: coil combination mechanism is by the horizontal moving device 51 that is arranged at the second cramping seat, 12 rear sides, slide 52, vertical moving device 53, chuck 54 and the pressing moving device of being located on the 3rd cramping seat 13 front sides 56 are formed, on the second cramping seat 12, slide 52 is driven by horizontal moving device 51 and can be in combination transfer mechanism 21 and 23 slippages of coil conveying mechanism, vertical moving device 53 then can drive and make on the chuck 54, move down, the clamping folding and unfolding of mat chuck 54, can be one by one with coil 55 dislocations on the coil conveying mechanism 23 in fastened in the holder 211 of location by detent mechanism 122, when chuck 54 actions finish, holder 211 promptly slides onto the 3rd cramping seat 13 belows forward, detent mechanism 131 actions, holder 211 is fastened in the location, pressing moving device 56 promotes a pressing plate 561 and presses down, after coil 55 and E shape iron core are suitably combined closely, holder 211 slippage backward.
Figure 13 is structure and the action schematic diagram that mechanism is done in a bad product examine, bad product examine removes the horizontal moving device 911 of mechanism 9, slide 912, vertical moving device 913, chuck 914 is arranged on the rear side of the 3rd cramping seat 13, slide 912 is driven and laterally slippage by horizontal moving device 911, vertical moving device 913 then can drive and make on the chuck 914, move down, when aforementioned pressing moving device does not press to bottom dead centre (can be detected by sensitive switch or photoelectric sensor), represent aforementioned coil not with complete combination of E shape silicon steel sheet, at this moment, the clamping folding and unfolding of mat chuck 914, can with this not fully the defective products dislocation of combination in a defective products bearing case 915, to reach the QC function that defective products detects.
See also Figure 14, by diagram as can be known: the glue-injection machine 61 of gum-filling mechanism is to be arranged on the injecting glue seat 18, coil on holder combines and slides onto injecting glue seat 18 belows fully with E shape iron core, detent mechanism 181 action makes the holder location, and glue-injection machine 61 is promptly to the combination injection ring epoxy resins 62 of this coil and E shape iron core.
See also Figure 15, Figure 16, Figure 17, by diagram as can be known: I shape silicon steel sheet combined mechanism is by the horizontal moving device 71 that is arranged on the 4th cramping seat 14 front sides, slide 72, vertical moving device 73, chuck 74 and the pressing moving device of being located on the 5th cramping seat 15 front sides 76 are formed, on the 4th cramping seat 14, slide 72 is driven by horizontal moving device 71 and can be in combination transfer mechanism 21 and 24 slippages of I shape iron core conveying mechanism, vertical moving device 73 then can drive and make on the chuck 74, move down, clamping folding and unfolding by chuck 74, can in the defeated mechanism 21 then of combination, be subjected to detent mechanism 141 to fasten E shape iron core and coil combination top in the holder 211 of location I shape iron core 75 dislocations on the I shape iron core conveying mechanism 24 one by one, when chuck 74 actions finish, holder 211 promptly slides onto the 5th cramping seat 15 belows forward, detent mechanism 151 actions, holder 211 is fastened in the location, pressing moving device 76 promotes a pressing plate 761 and presses down, make I shape iron core 75 and E shape iron core, after coil is suitably combined closely, holder 211 slippage backward.
Figure 18 is structure and the action schematic diagram that another bad product examine removes mechanism, bad product examine removes the horizontal moving device 921 of mechanism, slide 922, straight vertical moving device 923, chuck 924 is the rear sides that are arranged at the 5th cramping seat 15, slide 922 is driven and laterally slippage by horizontal moving device 921, vertical moving device 923 then can drive and make on the chuck 924, move down, when aforementioned pressing moving device does not press to bottom dead centre, represent aforementioned I shape iron core not with E shape iron core, the complete combination of coil, at this moment, clamping folding and unfolding by chuck 924, can with this not fully the defective products dislocation of combination in defective products bearing case 925, further to reach the function that defective products detects.
See also Figure 19, Figure 20, Figure 21, by diagram as can be known: the holder combined mechanism is by the horizontal moving device 81 that is arranged at the 6th cramping seat 16 front sides, vertical moving device 83, chuck 84 and be located at pressing moving device 86 on the 7th cramping seat 17 and the side pressure moving device of the 7th cramping seat 17 2 sides 87 is formed, on the 6th cramping seat 16, can make chuck 84 in combination transfer mechanism 21 and 25 slippages of holder conveying mechanism by horizontal moving device 81 drives, vertical moving device 83 then can drive and make on the chuck 84, move down, clamping folding and unfolding by chuck 84, can be one by one with 85 dislocations of the holder on the holder conveying mechanism 25 in being subjected to detent mechanism 161 to fasten E shape iron core in the holder of location in the combination transfer mechanism 21, coil, I shape iron core combination top, when chuck 84 actions finish, holder promptly slides onto the 7th cramping seat 17 belows forward, pressing moving device 86 promotes a pressing plate 861 and presses down, make holder 85 pressurizeds be placed on E shape iron core, coil, I shape iron core combination top, the device of side pressure moving then 87 promotes side guide 871 and is closed the flanging of holder 85 2 sides by two side pressures, it is bent in the recessed edge of E shape iron core two sides, holder 85 is able to and E shape iron core, coil, the combination of I shape iron core is suitably combined closely, thereafter holder slippage backward, combination transfer mechanism 21 forms a turnover, and the finished product that the combination on the holder is finished promptly falls in the device for storing of combination transfer mechanism 21 rear sides.
From the above mentioned as can be known, ballast of the present invention automatic assembly method and device having really save time save trouble, high-efficiency characteristics, reached the purpose of invention.
Claims (2)
1. the automatic assembly method of ballast, by go out, pressing, insert, step such as detection, injecting glue forms, it is characterized in that: after E, I shape silicon steel sheet are gone out by punch press, more respectively through being pressed into E shape iron core, being pressed into pressing step embeddings such as I shape iron core and being pressed into required iron core; E shape iron core is inserted combination transfer mechanism, coil is inserted E shape iron core again; Whether the position that elder generation's magnetic test coil is inserted is correct, incorrect as if detecting the coil implantation site, then defective products detected; If confirm that the coil implantation site is correct, then injecting glue on E shape iron core and coil; Then I shape iron core is placed on the E shape iron core, and pressing; Whether correct through the position that one-time detection I shape iron core is inserted again, if it is incorrect to predict I shape iron core implantation site, also defective products is detected; If confirm that I shape iron core implantation site is correct, holder placed on the I shape iron core again, and be pressed into finished product.
2. the device of the automatic assembly method of a kind of ballast as claimed in claim 1, by board (1), conveying mechanism, the silicon steel sheet laminating mechanism, E shape iron core combined mechanism, coil combination mechanism, gum-filling mechanism, I shape iron core combined mechanism, holder combined mechanism and bad product examine remove compositions such as mechanism, and it is characterized in that: its conveying mechanism is by combination transfer mechanism (21), E shape iron core conveying mechanism, coil conveying mechanism (23), I shape iron core conveying mechanism, the holder conveying mechanism, E shape silicon steel sheet conveying mechanism (26) and I shape silicon steel sheet conveying mechanism compositions such as (27); Its silicon steel sheet laminating mechanism comprises that one is arranged at the terminal horizontal passing moving device (31) of E shape silicon steel sheet conveying mechanism (26), one is arranged at the terminal horizontal passing moving device (32) of I shape silicon steel sheet conveying mechanism (27), one is located at the pressing moving device (33) in horizontal guide groove stage casing, be located at horizontal guide groove stage casing and orthogonal pressing moving device (34), pinching moving device (35), one is arranged at vertical passing moving device (36) of E shape iron core guide groove (261) front end, and a vertical passing moving device (37) that is arranged at I shape iron core guide groove (271) front end, its E shape iron core combined mechanism is mainly by the horizontal moving device of being located on the first cramping seat (11) (41), slide (42), vertical moving device (43), chuck (44) and the pressing moving device of being located on second cramping seat (12) front side (46) are formed; Its coil combination mechanism is made up of the horizontal moving device (51) that is arranged at second cramping seat (12) rear side, slide (52), vertical moving device (53), chuck (54) and the pressing moving device (56) be located on the 3rd cramping seat (13) front side; The glue-injection machine of its gum-filling mechanism (61) is arranged on the injecting glue seat (18); Its I shape silicon steel sheet combined mechanism is made up of the horizontal moving device (71) that is arranged on the 4th cramping seat (14) front side, slide (72) vertical moving device (73), chuck (74) and the pressing moving device (76) be located on the 5th cramping seat (15) front side; Its holder combined mechanism is by the horizontal moving device (81) that is arranged at the 6th cramping seat (16) front side, vertical moving device (83), chuck (84) and be located at pressing moving device (86) on the 7th cramping seat (17) and the side pressure moving device (87) of the 7th cramping seat (17) two sides is formed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 96116566 CN1181601A (en) | 1996-11-06 | 1996-11-06 | Automatic assembling mfg. method and appts. for ballast |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 96116566 CN1181601A (en) | 1996-11-06 | 1996-11-06 | Automatic assembling mfg. method and appts. for ballast |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1181601A true CN1181601A (en) | 1998-05-13 |
Family
ID=5123663
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 96116566 Pending CN1181601A (en) | 1996-11-06 | 1996-11-06 | Automatic assembling mfg. method and appts. for ballast |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1181601A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102623165A (en) * | 2012-03-29 | 2012-08-01 | 腾普(常州)精机有限公司 | Automatic pressing and detecting machine for iron cores |
-
1996
- 1996-11-06 CN CN 96116566 patent/CN1181601A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102623165A (en) * | 2012-03-29 | 2012-08-01 | 腾普(常州)精机有限公司 | Automatic pressing and detecting machine for iron cores |
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |