CN118146557A - PU leather wet DMF rapid replacement cell regulator and preparation and application thereof - Google Patents

PU leather wet DMF rapid replacement cell regulator and preparation and application thereof Download PDF

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Publication number
CN118146557A
CN118146557A CN202410568790.7A CN202410568790A CN118146557A CN 118146557 A CN118146557 A CN 118146557A CN 202410568790 A CN202410568790 A CN 202410568790A CN 118146557 A CN118146557 A CN 118146557A
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China
Prior art keywords
silicone oil
leather
span
regulator
tween
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Pending
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CN202410568790.7A
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Chinese (zh)
Inventor
卢立成
汪瑜华
张彭
张霄
饶芳
江小牛
何佳美
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Hangzhou Top Win Technology Development Co ltd
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Hangzhou Top Win Technology Development Co ltd
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Priority to CN202410568790.7A priority Critical patent/CN118146557A/en
Publication of CN118146557A publication Critical patent/CN118146557A/en
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Abstract

The invention discloses a PU leather wet DMF rapid replacement cell regulator and preparation and application thereof. The foam regulator only contains polyether silicone oil, span or tween, contains few raw material components, has simple preparation process, and does not need to add an emulsifying agent or raise temperature for emulsification. The foam regulator is added into the PU leather wet slurry, so that the replacement speed of DMF can be obviously improved, and the PU leather bass is endowed with excellent skin fine touch feeling. The method can reduce the process flow, improve the working efficiency and the stability of the auxiliary agent product, and improve the service performance of the product.

Description

PU leather wet DMF rapid replacement cell regulator and preparation and application thereof
Technical Field
The invention belongs to the field of artificial leather manufacturing, and relates to a foam regulator, in particular to a PU leather wet DMF quick replacement foam regulator, and preparation and application thereof.
Background
In the PU leather wet coating process, a certain amount of cell regulator (also called micropore regulating auxiliary agent) is needed to be added into the polyurethane solution, and the main purpose is to regulate the hydrophilicity and hydrophobicity of the coating solution through the auxiliary agent so as to control the gelation process and the solidification speed, thereby controlling the micropore structure of a final product and obtaining wet base with different softness and elasticity, so that the internal structure of the PU leather is gradually close to that of natural leather, and other physical properties are close to indexes of the natural leather. General wet micropore adjusting aids fall into two categories: one is an anionic surfactant; one is a nonionic surfactant.
The foam regulator which adopts anionic surfactant (sulfonate and the like) and water to emulsify nonionic surfactant (methyl silicone oil, hydroxy silicone oil and the like) has slow overall solidification speed, and the prepared PU leather finished product has the disadvantages of insufficient fine skin touch and soft overall hand feeling and has obvious difference from natural leather. Because silicone oil such as methyl silicone oil and hydroxyl silicone oil is adopted as a water emulsifying nonionic surfactant, the water emulsifying nonionic surfactant is relatively oleophylic, has no hydrophilic chain segment, has poor compatibility with other nonionic surfactants, and can be emulsified only by adopting a mechanical emulsifying mode. The anionic surfactant (main components are generally octadecanol, sulfonic acid and the like) has good effect on promoting the diffusion of water into the coating, and can improve the gelation rate of the coating liquid and the formation rate of the surface layer of the coating in the solidification process. However, the anionic surfactant is not beneficial to the overall solidification speed of the film, so that a large number of PU macromolecules in the coating move to the epidermis layer along with the diffusion of DMF, and finally the difference of the micropore structures of the inner layer and the outer layer of the PU bass is increased, and the micropores of the inner layer are uneven.
The current experiment shows that the pure polyether silicone oil used as the wet auxiliary agent has the advantages of higher solidification speed, less DMF residue and higher factory efficiency, but the skin has stronger plastic feel and is not fine enough. The wet process auxiliary agent of the sorbitan fatty acid ester and the polyoxyethylene sorbitan fatty acid ester has the advantages of slow solidification speed, fine and tender surface, slow DMF replacement speed, slow factory speed and low production efficiency.
Disclosure of Invention
The invention aims to solve the problem in the prior art and provides a foam cell regulator suitable for quick replacement of PU leather wet DMF. The foam regulator has the advantages of few raw material components, simple preparation process, no need of emulsifying by an emulsifying agent, good compatibility and better stability. The method can reduce the process flow, improve the working efficiency and the stability of the auxiliary agent product, and improve the service performance of the product.
In one aspect, the invention provides a method for preparing a cell regulator, comprising the steps of:
weighing polyether silicone oil and nonionic surfactant, mixing and stirring, and dispersing on a high-speed stirrer to obtain the foam regulator;
Wherein, the polyether silicone oil accounts for 70-90% of the weight of the raw materials, and the rest is nonionic surfactant;
The nonionic surfactant is selected from one of span 20, span 40, tween 20 and Tween 40.
Preferably, the polyether silicone oil accounts for 70% of the weight of the raw material.
Preferably, the nonionic surfactant is span 20.
Preferably, the stirring speed of the high-speed stirrer is 300-700 revolutions/min.
Further preferably, the stirring speed of the high-speed stirrer is 500 rpm.
Preferably, the time for the dispersion on the high-speed mixer is 5-30min.
Further preferably, the time of the dispersion on the high-speed mixer is 5 to 30 minutes.
The invention also provides a cell regulator, which comprises polyether silicone oil and nonionic surfactant; wherein the polyether silicone oil accounts for 70-90% of the weight of the composition, and the rest is nonionic surfactant;
The nonionic surfactant is selected from one of span 20, span 40, tween 20 and Tween 40.
Wherein span 20 and span 40 are sorbitan fatty acid esters; tween 20 and tween 40 are polyoxyethylene sorbitan fatty acid esters.
The invention also provides an application of the foam regulator in preparing PU leather, wherein the PU leather is obtained by quick replacement of wet DMF.
Preferably, the cell regulator is added in an amount of 0.5 to 2% by weight.
The invention has the advantages and beneficial effects as follows:
The foam regulator disclosed by the invention can reduce the cohesive force among PU molecules to a certain extent, so that the forming speed of the outermost surface layer in the solidification process is reduced, the resistance of DMF (dimethyl formamide) in the coating to outwards diffuse is reduced, the integral solidification speed of a film is improved, the DMF replacement speed is faster, the micropore structure of the obtained PU bass becomes uniform and regular, the touch feeling of a surface is better, and the thickness of the film and the air permeability and moisture permeability are improved.
The polyether silicone oil contains a polyether structure, has good compatibility with sorbitan fatty acid ester and polyoxyethylene sorbitan fatty acid ester, has good compatibility after physical mixing, and is not easy to delaminate. The mixing process of the foam regulator is simpler, and mechanical emulsification is not needed. The foam regulator disclosed by the invention can be added into slurry after being prepared into a wet auxiliary agent, so that the replacement speed of DMF can be obviously improved, and excellent fine and smooth touch feeling is given to the surface. The uniformity of the wet auxiliary cells formed by the anionic surfactant and the water-emulsified nonionic surfactant is slightly poor, the wet auxiliary cells prepared by compounding span or tween with the polyether silicone oil are better in uniformity, the peel strength of a wet layer is better, and the peel strength is not influenced.
Detailed Description
In order to further understand the present invention, a technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. Unless otherwise specified, all reagents involved in the examples of the present invention are commercially available products and are commercially available. The chemicals and consumables used in the experiments meet the industrial production standards.
The main raw materials related to the application comprise: carboxyl modified silicone oil, polyether modified silicone oil, ternary polymerization silicone oil, linear polysiloxane, span 20, span 40, tween 20, tween 40 and the like.
The main experimental facilities are a high-speed dispersing machine, an analytical balance, an electric stirrer, a viscosity tester, a leather softness tester, an oven, a wear-resisting instrument, a breaking strength tester, a peeling strength tester, an elasticity tester and the like.
Example 1
The weighed polyether silicone oil and span 20 were added to the stirring cup, wherein the polyether silicone oil was 70 parts by weight and span 20 was 30 parts by weight. And (3) placing the stirring cup in a high-speed stirrer, and stirring and dispersing for 10min at a rotating speed of 500 revolutions per minute to obtain the foam pore regulator.
Example 2
The weighed polyether silicone oil and span 40 were added to the stirring cup, wherein the polyether silicone oil was 90 parts by weight and span 40 was 10 parts by weight. And (3) placing the stirring cup in a high-speed stirrer, and stirring and dispersing for 30min at a rotating speed of 300 revolutions per minute to obtain the foam pore regulator.
Example 3
The weighed polyether silicone oil and tween 20 were added to the stirring cup, wherein the polyether silicone oil was 80 parts by weight and the tween 20 was 20 parts by weight. And (3) placing the stirring cup in a high-speed stirrer, and stirring and dispersing for 5min at the rotating speed of 700 revolutions per minute to obtain the foam hole regulator.
Example 4
The weighed polyether silicone oil and tween 40 were added to the stirring cup, wherein the polyether silicone oil was 70 parts by weight and the tween 40 was 10 parts by weight. And (3) placing the stirring cup in a high-speed stirrer, and stirring and dispersing for 20min at a rotating speed of 500 revolutions per minute to obtain the foam pore regulator.
Example 5: wet process for preparing PU leather
1) Adding a foam regulator into the PU leather wet slurry according to the mass ratio of 0.5%, and fully stirring;
2) And coating, solidifying, washing and drying the slurry by a PU leather wet process to obtain the PU leather bass, and detecting the performance. The softness, the peel strength, the rebound coefficient and other application mechanics test methods of the PU leather base are carried out according to relevant national industry standards.
Softness: the softness performance of the PU leather bass prepared by adding the foam regulator is tested and judged by adopting a leather softness tester according to the ISO-17235 method.
Peel strength: the peel strength performance of the PU leather bass prepared by adding the foam cell regulator is tested and judged by adopting a peel strength tester according to the GB 8808 method.
Surface gloss test: the surface glossiness test angle of the PU leather bass prepared after the addition of the foam regulator is 60 degrees, and the test judgment is carried out by adopting a 60 ℃ glossmeter.
Comparative example 1
Referring to the preparation method of example 1, span 20 was replaced with equal parts by weight of other nonionic surfactants including span 40, span 60, span 80, tween 20, tween 40, tween 60, tween 80, to obtain various cell regulators. And testing the compounding stability of each cell regulator. And referring to the method of example 5, the application performance grades of PU leather base prepared with different cell regulators were prepared and compared.
The test results are shown in table 1, and the nonionic surfactants of various types have good stability after being compounded with polyether silicone oil. The PU leather bass prepared from span 20 (S20), span 40 (S40), tween 20 (T20) and Tween 40 (T40) has the highest application performance grade.
The effect of different types of span on the performance of PU leather bass is shown in table 1.
TABLE 1
Comparative example 2
Referring to the preparation method of example 1, polyether silicone oil was replaced with other different types of silicone oils of equal weight parts, including dimethyl silicone oil, hydroxyl silicone oil, branched carboxyl modified silicone oil, ternary copolymer silicone oil of various viscosities, to obtain various cell regulators. Each cell regulator was tested for appearance and stability. And referring to the method of example 5, the application performance grades of PU leather base prepared with different cell regulators were prepared and compared. The test results are shown in Table 2, and besides the simethicone, the silicone oil of each type has good stability at normal temperature after being compounded with span 20. However, only polyether silicone oil does not have layering phenomenon during heat storage. The heat storage conditions used for the test were 50 ℃ oven storage for half a month.
The test data for the preparation of cell regulators from different types of silicone oils are shown in table 2.
TABLE 2
Comparative example 3
With reference to the preparation method of example 5, the effect of adding the cell regulator prepared in example 1 in different proportions on the properties of PU leather base was tested. The comparison shows that the performance of the blank PU leather base is obviously improved by adding 0.5 percent. After the addition amount is more than 0.5%, the performance of the PU leather bass is improved, but the improvement range is smaller.
The effect of the cell regulator prepared in example 1 in different proportions on the properties of PU leather base is shown in Table 3.
TABLE 3 Table 3
Comparative example 4
With reference to the preparation method of example 5, the addition of different cell regulators was tested for their effect on the properties of PU leather bass. The single-component anion has low peel strength, poor softness, myogenic property and glossiness and high solidification speed; the single-component nonionic softness is good, but the solidification speed is slow; the softness of the single-component polyether silicone oil is obviously different from that of the nonionic polyether silicone oil, but the solidification speed is high. In comparison, the cell regulator of example 1 (see Table 3) prepared by the present application not only has a high setting rate, but also has a better softness.
The effect of different cell regulators on the PU leather base properties is shown in Table 4.
TABLE 4 Table 4
The above description is only a preferred example of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. A method of preparing a cell regulator comprising the steps of:
weighing polyether silicone oil and nonionic surfactant, mixing and stirring, and dispersing on a high-speed stirrer to obtain the foam regulator;
Wherein, the polyether silicone oil accounts for 70-90% of the weight of the raw materials, and the rest is nonionic surfactant;
The nonionic surfactant is selected from one of span 20, span 40, tween 20 and Tween 40.
2. The preparation method according to claim 1, wherein the polyether silicone oil accounts for 70% of the weight of the raw material.
3. The method of claim 1, wherein the nonionic surfactant is span 20.
4. The method according to claim 1, wherein the stirring speed of the high-speed stirrer is 300 to 700 rpm.
5. The method according to claim 4, wherein the stirring speed of the high-speed stirrer is 500 rpm.
6. The method of claim 1, wherein the time of dispersing on the high speed mixer is 5-30min.
7. The method of claim 6, wherein the dispersing time is 10 minutes.
8. A cell regulator, characterized by comprising polyether silicone oil and nonionic surfactant; wherein the polyether silicone oil accounts for 70-90% of the weight of the composition, and the rest is nonionic surfactant;
The nonionic surfactant is selected from one of span 20, span 40, tween 20 and Tween 40.
9. Use of a cell regulator according to claim 8 for the preparation of PU leather, characterized in that PU leather is obtained by rapid replacement of DMF by wet process.
10. The use according to claim 9, wherein the cell regulator is added in a proportion of 0.5 to 2% by weight.
CN202410568790.7A 2024-05-09 2024-05-09 PU leather wet DMF rapid replacement cell regulator and preparation and application thereof Pending CN118146557A (en)

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CN202410568790.7A CN118146557A (en) 2024-05-09 2024-05-09 PU leather wet DMF rapid replacement cell regulator and preparation and application thereof

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Application Number Priority Date Filing Date Title
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Publication Number Publication Date
CN118146557A true CN118146557A (en) 2024-06-07

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101284916A (en) * 2008-05-19 2008-10-15 苏州宝泽高分子材料有限公司 Antisticking smoothing agent for PU leather
US20090012197A1 (en) * 2006-08-18 2009-01-08 Goldschmidt Gmbh Use of low-viscosity aqueous hot-cure flexible polyurethane foam stabilizer solutions containing polyethersiloxanes in the production of hot-cure flexible polyurethane foams
CN104667585A (en) * 2013-12-02 2015-06-03 青岛惠城石化科技有限公司 Research of polyester modified polysiloxane compound type de-foaming agent
CN104972582A (en) * 2015-07-23 2015-10-14 南雄鼎成化工有限公司 Organic silicon release agent for polyurethane shoe soles
CN110452359A (en) * 2019-08-15 2019-11-15 台州禾欣高分子新材料有限公司 A kind of preparation and application of PU mirror surface leather polyurethane wet resin
CN117440990A (en) * 2021-06-17 2024-01-23 Kcc有机硅株式会社 Organosilicon emulsion for additive

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090012197A1 (en) * 2006-08-18 2009-01-08 Goldschmidt Gmbh Use of low-viscosity aqueous hot-cure flexible polyurethane foam stabilizer solutions containing polyethersiloxanes in the production of hot-cure flexible polyurethane foams
CN101284916A (en) * 2008-05-19 2008-10-15 苏州宝泽高分子材料有限公司 Antisticking smoothing agent for PU leather
CN104667585A (en) * 2013-12-02 2015-06-03 青岛惠城石化科技有限公司 Research of polyester modified polysiloxane compound type de-foaming agent
CN104972582A (en) * 2015-07-23 2015-10-14 南雄鼎成化工有限公司 Organic silicon release agent for polyurethane shoe soles
CN110452359A (en) * 2019-08-15 2019-11-15 台州禾欣高分子新材料有限公司 A kind of preparation and application of PU mirror surface leather polyurethane wet resin
CN117440990A (en) * 2021-06-17 2024-01-23 Kcc有机硅株式会社 Organosilicon emulsion for additive

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