CN118098405A - Parameter optimization method for rice paper manufacturing process - Google Patents

Parameter optimization method for rice paper manufacturing process Download PDF

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CN118098405A
CN118098405A CN202311154920.4A CN202311154920A CN118098405A CN 118098405 A CN118098405 A CN 118098405A CN 202311154920 A CN202311154920 A CN 202311154920A CN 118098405 A CN118098405 A CN 118098405A
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倪洪杰
刘安东
贾立新
佘贤兵
孙善铭
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Abstract

The invention discloses a parameter optimization method of a rice paper manufacturing process. In order to solve the problem that the prior art can not realize automatic equalization of base material parameters and equipment parameters by too much manpower and then optimize pulp mixing, the method comprises the steps of obtaining basic parameters and equipment parameters temporarily set in the rice paper manufacturing process, presetting ideal quality parameters of paper, relatively providing substitute quality parameters, and establishing a mapping relation of the basic parameters, the equipment parameters and the substitute quality parameters; establishing a first neural network model for training basic parameters and a second neural network for training equipment parameters based on the mapping relation; and adjusting basic parameters and equipment parameters based on the mapping relation and the neural network model until the difference value set balance of the generation quality parameters and the ideal quality parameters is obtained, setting the generation quality parameters at the moment as the optimal quality parameters, outputting the corresponding basic parameters and equipment parameters, and obtaining the optimal parameter set in all parameter constraint conditions to realize slurry distribution optimization.

Description

一种宣纸制作工艺的参数优化方法A parameter optimization method for rice paper making process

技术领域Technical Field

本发明涉及造纸技术与人工智能领域,尤其涉及一种宣纸制作工艺的参数优化方法。The invention relates to the fields of papermaking technology and artificial intelligence, and in particular to a parameter optimization method for a rice paper making process.

背景技术Background technique

现有宣纸或其他类别中国传统书画专用纸的制备过程中,为得到符合使用标准的目标纸张,通常会根据制作经验,调取纸张生产数据的历史数据,进行单独设备调整或基材把控,对纸浆数据进行调整。通过上述方式能够得到符合部分需求的纸张,但在进行人为调试纸浆数据的过程中,消耗的人力过多,方案整体计算量偏大,或无法全方面改进并协调各系数之间的关系,因此亟需基于动态算法预测配浆方法,实现对长短纤维及各类型设备的精准匹配,通过控制基材参数与机器参数,实现对不同配浆进行配方管理。In the process of preparing Xuan paper or other types of Chinese traditional calligraphy and painting papers, in order to obtain target paper that meets the use standards, historical data of paper production data is usually retrieved based on production experience, and individual equipment adjustments or substrate control are performed to adjust the pulp data. The above method can obtain paper that meets some requirements, but in the process of manually debugging pulp data, too much manpower is consumed, the overall calculation amount of the solution is too large, or it is impossible to comprehensively improve and coordinate the relationship between various coefficients. Therefore, it is urgent to predict the pulping method based on dynamic algorithms to achieve accurate matching of long and short fibers and various types of equipment, and to achieve formula management of different pulps by controlling substrate parameters and machine parameters.

例如,一种在中国专利文献上公开的“一种纸浆加工压榨部压力控制优化方法、装置及介质”,其公告号CN114277602B,基于压榨形式和需求,同步采集成纸质量数据;校验所述成纸质量数据的完整性和同步性,将通过校验的合格质量数据打包上传至数据库;校验合格质量数据的正确性和差异性,将通过校验的合格质量数据存储在数据库;基于匹配数据模型确定最佳压榨线压力参数,将所述最佳压榨线压力参数发送至上位机;上位机将调整后的最佳压榨线压力参数发送给DCS控制器,DCS控制器动态调整压榨部动作。其方案将选材和压榨形式分别适配,经过系统不断调参后得到最佳压榨线压力等参数,从而得到合格的纸张。但其仅能够得到合格纸张及相关参数,无法通过不断计算得到最优的纸张参数以及对应的基础参数。此外其文中并不包含计算与控制的具体方法和过程,相关描述较为笼统。For example, a "method, device and medium for optimizing pressure control of the pulp processing press section" disclosed in Chinese patent literature, with announcement number CN114277602B, synchronously collects paper quality data based on the pressing form and demand; verifies the integrity and synchronization of the paper quality data, and packages and uploads the verified qualified quality data to the database; verifies the correctness and difference of the qualified quality data, and stores the verified qualified quality data in the database; determines the optimal pressing line pressure parameters based on the matching data model, and sends the optimal pressing line pressure parameters to the host computer; the host computer sends the adjusted optimal pressing line pressure parameters to the DCS controller, and the DCS controller dynamically adjusts the pressing section action. Its solution adapts the material selection and pressing form respectively, and obtains the optimal pressing line pressure and other parameters after the system continuously adjusts the parameters, thereby obtaining qualified paper. However, it can only obtain qualified paper and related parameters, and cannot obtain the optimal paper parameters and corresponding basic parameters through continuous calculation. In addition, its text does not contain specific methods and processes for calculation and control, and the relevant description is relatively general.

发明内容Summary of the invention

本发明主要解决现有技术过于依赖人力无法实现自动化均衡基材参数与设备参数后最优化配浆的问题;提供一种宣纸制作工艺的参数优化方法,对基材和设备设置基础参数与设备参数,建立二者与宣纸目标参数的映射关系,配合目标参数建立的相关约束,通过双重神经网络对基础参数和设备参数分别训练,直至得到约束条件内最优的参数组,实现配浆最优化。The present invention mainly solves the problem that the prior art is too dependent on manpower and cannot achieve the optimal slurry matching after automatically balancing the substrate parameters and the equipment parameters; a parameter optimization method for the rice paper production process is provided, basic parameters and equipment parameters are set for the substrate and the equipment, a mapping relationship between the two and the target parameters of the rice paper is established, and the basic parameters and the equipment parameters are trained separately through a dual neural network in conjunction with the relevant constraints established by the target parameters until the optimal parameter group within the constraints is obtained, thereby achieving the optimization of slurry matching.

本发明的上述技术问题主要是通过下述技术方案得以解决的:The above technical problems of the present invention are mainly solved by the following technical solutions:

本发明包括:获取宣纸制作过程中暂设的基础参数和设备参数,预设纸张的理想质量参数并相对提出代质量参数,建立基础参数、设备参数与代质量参数的映射关系;基于映射关系建立训练基础参数的第一神经网络模型和训练设备参数的第二神经网络;基于映射关系和神经网络模型调整基础参数、设备参数,直至求得代质量参数与理想质量参数的差值组平衡,设此时的代质量参数为最优质量参数,输出对应的基础参数与设备参数。所提到的基础参数为基材可能影响配浆的有关参数,设备参数为设备可能影响配浆的可调整参数,代质量参数为现实可达到的配浆相关参数,而理想质量参数为目标或者预设的配浆相关参数。此外通过建立神经网络先对基础参数和设备参数分别训练能够确定其有效区间,通过建立映射关系并不断调整训练参数,能够得到符合要求的代质量参数,当代质量参数无限接近于理想质量参数时,得到所需的最优质量参数,实现符合现实调制的最优化配浆。The present invention includes: obtaining the basic parameters and equipment parameters temporarily set in the process of making rice paper, presetting the ideal quality parameters of the paper and relatively proposing the generation quality parameters, establishing the mapping relationship between the basic parameters, the equipment parameters and the generation quality parameters; establishing a first neural network model for training the basic parameters and a second neural network for training the equipment parameters based on the mapping relationship; adjusting the basic parameters and the equipment parameters based on the mapping relationship and the neural network model until the difference group balance between the generation quality parameters and the ideal quality parameters is obtained, setting the generation quality parameters at this time as the optimal quality parameters, and outputting the corresponding basic parameters and equipment parameters. The basic parameters mentioned are the relevant parameters that the substrate may affect the pulping, the equipment parameters are the adjustable parameters that the equipment may affect the pulping, the generation quality parameters are the pulping related parameters that can be achieved in reality, and the ideal quality parameters are the target or preset pulping related parameters. In addition, by establishing a neural network to first train the basic parameters and the equipment parameters separately, their effective ranges can be determined, and by establishing a mapping relationship and continuously adjusting the training parameters, the generation quality parameters that meet the requirements can be obtained. When the contemporary quality parameters are infinitely close to the ideal quality parameters, the required optimal quality parameters are obtained, and the optimal pulping that meets the actual modulation is achieved.

作为优选,所述的基础参数包括但不限于:基材纤维均长l、基材硬度h和/或基材色度系数μc,还包括其他基础参数影响系数kj;所述设备参数包括但不限于:刀叶转速v、压机力度f、打料时长Td和/或压榨时长Ty,还包括打料次数Countd、压榨次数County和其他设备参数影响系数ks。刀叶转速和基材纤维均长能够影响设备对基材切割的效率,压机力度与基材硬度会影响设备对基材的压榨效率,二者加之打料时长、压榨时长、打料次数以及压榨次数等参数,能够对最终配浆的密度产生影响;而压榨和打料过程之间,通常会加入相关试剂,暂设试剂的加入次数与压榨次数相同,其与基材的色度共同影响最终配浆的色度。Preferably, the basic parameters include but are not limited to: average length of substrate fiber l, substrate hardness h and/or substrate chromaticity coefficient μ c , and other basic parameter influencing coefficients k j ; the equipment parameters include but are not limited to: blade speed v, press force f, beating time T d and/or pressing time Ty , and also include beating times Countd, pressing times County and other equipment parameter influencing coefficients k s . Blade speed and average length of substrate fiber can affect the efficiency of substrate cutting by the equipment, press force and substrate hardness can affect the pressing efficiency of the equipment, and the two together with parameters such as beating time, pressing time, beating times and pressing times can affect the density of the final slurry; and between the pressing and beating processes, related reagents are usually added, and it is temporarily assumed that the number of reagent additions is the same as the number of pressing times, and the reagents and the chromaticity of the substrate jointly affect the chromaticity of the final slurry.

作为优选,进一步设置代质量参数表示为[ρ12X],其中ρ1和ρ2分别表示经过打料和压榨后的宣纸第一密度系数和第二密度系数,μX表示宣纸在当前密度系数下的色度;所述基础参数、设备参数与代质量参数的映射关系表示为:其中,f(l,v)对应刀叶转速和基材纤维均长对基材切割效率的影响,f(h,f)对应压机力度与基材硬度对基材的压榨效率的影响。打料时长Td和/或压榨时长Ty,还包括打料次数Countd、压榨次数County作为限制条件对上述函数取值进行限制。/>代表配浆密度系数与基材色度取值对配浆色度的影响。上述映射关系根据基础数据、设备数据和代质量参数的参数类型建立,能够综合考虑基材和设备对配浆相关参数的影响,便于后续获取最优的配浆参数。Preferably, the generation quality parameters are further set to be expressed as [ρ 12X ], wherein ρ 1 and ρ 2 represent the first density coefficient and the second density coefficient of the rice paper after beating and pressing, respectively, and μ X represents the chromaticity of the rice paper at the current density coefficient; the mapping relationship between the basic parameters, the equipment parameters and the generation quality parameters is expressed as: Among them, f(l,v) corresponds to the influence of blade rotation speed and average length of substrate fiber on substrate cutting efficiency, and f(h,f) corresponds to the influence of press force and substrate hardness on substrate pressing efficiency. The material beating time Td and/or pressing time Ty , also include the number of beating times Countd and the number of pressing times County as restriction conditions to limit the value of the above functions. /> The above mapping relationship is established based on the basic data, equipment data and parameter types of the quality parameters, which can comprehensively consider the influence of the base material and equipment on the relevant parameters of the slurry, so as to facilitate the subsequent acquisition of the optimal slurry parameters.

作为优选,所述的第一神经网络建立过程中,提取历史设备参数均值作为训练时的设备参数,以理想质量参数带入[ρ12X],后对在基础参数的预设区间内选取参数值导入映射关系,利用PID控制器训练后得到基础参数的范围约束:l∈[lb,lt],h∈[hb,ht],μc∈[μcb,lct],其中下标包含b和t的参数为分别表示对应参数的底端约束和顶端约束。第一神经网络下以固定且合理的预设设备参数对基础参数进行训练,在规定代质量参数和设备参数的条件下,针对基础参数的三个相关参数进行均衡训练,能够得到各参数对应的合理区间,从而保证在基材选取上的针对性和准确性。Preferably, in the process of establishing the first neural network, the mean of historical equipment parameters is extracted as the equipment parameters for training, and the ideal quality parameters are introduced into [ρ 12X ], and then the mapping relationship is imported for the parameter values selected within the preset interval of the basic parameters, and the range constraints of the basic parameters are obtained after training with the PID controller: l∈[l b ,l t ], h∈[h b ,h t ], μ c ∈[μ cb ,l ct ], wherein the parameters with subscripts b and t represent the bottom constraint and top constraint of the corresponding parameters respectively. The basic parameters are trained with fixed and reasonable preset equipment parameters under the first neural network, and balanced training is performed on the three related parameters of the basic parameters under the conditions of the specified generation quality parameters and equipment parameters, so that the reasonable intervals corresponding to each parameter can be obtained, thereby ensuring the pertinence and accuracy in the selection of the substrate.

作为优选,所述的第二神经网络建立过程中,提取历史基础参数均值作为训练时的基础参数,以理想质量参数带入[ρ12X],后对在设备参数的预设区间内选取参数值导入映射关系,训练后得到设备参数的范围约束:v∈[vb,vt],f∈[fb,ft],Td∈[Tdb,Tdt],Ty∈[Tyb,Tyt];Countd∈[Countdb,Countdt],County∈[Countyb,Countyf];下标包含b和t的参数为分别表示对应参数的底端约束和顶端约束。在预设固定且合理的基础参数条件下,将理想质量参数代入代质量参数中,对设备参数的六项相关参数进行训练,得到各自的范围约束区间,能够缩减对设备的约束条件,针对性得对设备进行调试。As a preferred method, in the process of establishing the second neural network, the mean of historical basic parameters is extracted as the basic parameters for training, and the ideal quality parameters are introduced into [ρ 12X ], and then the parameter values are selected within the preset interval of the device parameters to import the mapping relationship, and the range constraints of the device parameters are obtained after training: v∈[v b ,v t ], f∈[f b ,f t ], T d ∈[T db ,T dt ], Ty ∈[T yb ,T yt ]; Countd∈[Countd b ,Countd t ], County∈[County b ,County f ]; the parameters with subscripts b and t represent the bottom constraint and top constraint of the corresponding parameters respectively. Under the condition of preset fixed and reasonable basic parameters, the ideal quality parameters are substituted into the substitute quality parameters, and the six related parameters of the device parameters are trained to obtain their respective range constraint intervals, which can reduce the constraints on the device and debug the device in a targeted manner.

作为优选,进一步根据神经网络训练结果得到中间函数:将中间函数带入映射关系后得到代质量参数表达式:/>求得代质量参数范围约束。将中间函数用相关的基础参数和设备参数表示,得到具体的关系公式,将关系公式最表示为中间函数带入映射关系即可以得到由基础参数和设备参数表示的代质量参数表达式,从而根据包含范围约束的基础参数和设备参数得到代质量参数的范围约束。上述表达式能够提高后续获取的代质量参数的准确性。As a preference, an intermediate function is further obtained according to the neural network training result: Substituting the intermediate function into the mapping relationship, we get the quality parameter expression:/> Obtain the range constraint of the generation quality parameter. Express the intermediate function with the relevant basic parameters and device parameters to obtain a specific relationship formula. Express the relationship formula as the intermediate function and bring it into the mapping relationship to obtain the generation quality parameter expression represented by the basic parameters and device parameters, thereby obtaining the range constraint of the generation quality parameter based on the basic parameters and device parameters containing the range constraint. The above expression can improve the accuracy of the subsequent generation quality parameters.

作为优选,进一步设置设置理想质量参数并表示为[ρ1020X0],其中ρ10和ρ20分别表示宣纸在理想状态下的第一密度系数和第二密度系数,μX0为理想状态下宣纸的色度系数;根据代质量参数范围约束设置理想质量参数与代质量参数的预估差值范围为:|ρ101|∈[ρξbξt],|ρ202|∈[ρλbλt],|μX0X|∈[μcb,lct]。增设理想质量参数的数组表达形式,通过预设理想质量参数与代质量参数的差值,从而对代质量参数与理想质量参数的差距进行计算,若所述差值在对应的差值范围内,则认为当前代质量参数处于最优质量参数的候选范围,能够有效缩小数据范围,提高最优质量参数的判断范围。Preferably, an ideal quality parameter is further set and expressed as [ρ 1020X0 ], wherein ρ 10 and ρ 20 represent the first density coefficient and the second density coefficient of the rice paper under the ideal state, respectively, and μ X0 is the chromaticity coefficient of the rice paper under the ideal state; according to the range constraint of the generation quality parameter, the estimated difference range between the ideal quality parameter and the generation quality parameter is set as: |ρ 101 |∈[ρ ξbξt ], |ρ 202 |∈[ρ λbλt ], |μ X0X |∈[μ cb ,l ct ]. An array expression form of the ideal quality parameter is added, and the difference between the ideal quality parameter and the generation quality parameter is preset to calculate the gap between the generation quality parameter and the ideal quality parameter. If the difference is within the corresponding difference range, it is considered that the current generation quality parameter is in the candidate range of the optimal quality parameter, which can effectively narrow the data range and improve the judgment range of the optimal quality parameter.

作为优选,进一步根据理想质量参数与代质量参数的预估差值范围持续训练约束范围内基础参数与设备参数,得到若干组符合范围的代质量参数;设η为缩小ρ1和ρ2差距的预设控值系数;选取且与理想质量参数差值最小的代质量参数作为最优质量参数,输出最优质量参数以及对应的基础参数和设备参数。/>不等式的设立,能够满足个别纸浆系数要求,使基础参数与设备参数的各参数之间处于参数均衡的状态,减小参数波动。并且在最优质量参数候选范围内选取与理想参数无限接近的代质量参数,实现在实际条件下最优化配浆,并且可以对部分配浆配方可行性进行验证。As a preferred method, the basic parameters and equipment parameters within the constraint range are further continuously trained according to the estimated difference range between the ideal quality parameters and the generation quality parameters to obtain several groups of generation quality parameters that meet the range; let η be the preset control value coefficient that narrows the gap between ρ 1 and ρ 2 ; select The quality parameter with the smallest difference from the ideal quality parameter is taken as the optimal quality parameter, and the optimal quality parameter and the corresponding basic parameters and equipment parameters are output. /> The establishment of inequalities can meet the requirements of individual pulp coefficients, so that the basic parameters and equipment parameters are in a state of parameter balance, reducing parameter fluctuations. In addition, the alternative quality parameters that are infinitely close to the ideal parameters are selected within the candidate range of the optimal quality parameters to achieve the optimal pulping under actual conditions, and the feasibility of some pulping formulas can be verified.

本发明的有益效果是:The beneficial effects of the present invention are:

1.本发明的一种宣纸制作工艺的参数优化方法,基于神经网络构造书画专用纸工艺流程质量监测模型,利用环境参量与纸张质量的观测数据训练神经网络,从而建立生产过程参量与专用纸质量参数的映射关系,得到配浆参数的准确表达方式,从而实现大范围训练参数得到理想化、最优化配浆参数的效果;1. A parameter optimization method for a rice paper production process of the present invention constructs a process quality monitoring model for special paper for calligraphy and painting based on a neural network, and trains the neural network using environmental parameters and observation data of paper quality, thereby establishing a mapping relationship between production process parameters and special paper quality parameters, and obtaining an accurate expression of pulping parameters, thereby achieving the effect of obtaining idealized and optimized pulping parameters through a large range of training parameters;

2.本发明的一种宣纸制作工艺的参数优化方法,提出易实现的次优控制策略,即阈值控制;通过对预训练的生产过程参量进行范围约束,进而对映射关系下配浆参数进行阈值控制;此外预设定理想地配浆参数,将其与实际可获得的配浆参数进行差值阈值控制,从而得到多种符合要求的优化后参数,并进一步得到规定阈值下的最优配浆参数。2. A parameter optimization method for a rice paper making process of the present invention proposes an easily implementable suboptimal control strategy, namely, threshold control; by performing range constraints on pre-trained production process parameters, threshold control is performed on the slurry mixing parameters under the mapping relationship; in addition, ideal slurry mixing parameters are preset, and difference threshold control is performed between them and the actually available slurry mixing parameters, thereby obtaining a variety of optimized parameters that meet the requirements, and further obtaining the optimal slurry mixing parameters under the specified threshold.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明的一种宣纸制作工艺的参数优化方法示意图;FIG1 is a schematic diagram of a parameter optimization method for a rice paper production process of the present invention;

图2是本发明的一种宣纸制作工艺的参数优化方法流程图。FIG. 2 is a flow chart of a parameter optimization method for a rice paper production process of the present invention.

具体实施方式Detailed ways

下面通过实施例,并结合附图,对本发明的技术方案作进一步具体的说明。The technical solution of the present invention is further specifically described below through embodiments and in conjunction with the accompanying drawings.

实施例:Example:

本实施例的一种宣纸制作工艺的参数优化方法,如图1和图2所示,包括:设置基础参数为基材可能影响配浆的有关参数,设备参数为设备可能影响配浆的可调整参数,代质量参数为现实可达到的配浆相关参数,而理想质量参数为目标或者预设的配浆相关参数。通过建立神经网络先对基础参数和设备参数分别训练能够确定其有效区间,通过建立映射关系并不断调整训练参数,能够得到符合要求的代质量参数,当代质量参数无限接近于理想质量参数时,得到所需的最优质量参数,实现符合现实调制的最优化配浆。A parameter optimization method for a rice paper production process of the present embodiment, as shown in FIG1 and FIG2, includes: setting basic parameters as parameters related to the substrate that may affect the slurry preparation, equipment parameters as adjustable parameters of the equipment that may affect the slurry preparation, substitute quality parameters as parameters related to the slurry preparation that can be achieved in reality, and ideal quality parameters as target or preset parameters related to the slurry preparation. By establishing a neural network to first train the basic parameters and equipment parameters separately, their effective ranges can be determined, and by establishing a mapping relationship and continuously adjusting the training parameters, substitute quality parameters that meet the requirements can be obtained. When the contemporary quality parameters are infinitely close to the ideal quality parameters, the required optimal quality parameters are obtained, and the optimal slurry preparation that meets the actual modulation is achieved.

其中基础参数与设备参数统一设定为生产过程参量,可以在映射关系内增加更多可调节、可变的生产过程参量,使得到的配浆参数更具准确性,此外也可以增加其他影响因素,譬如环境因素、粉尘、温度、湿度、晾晒条件、烘干条件等参数,丰富参数种类,从而更加全面地获取训练并获取最优的配浆参数。Among them, the basic parameters and equipment parameters are uniformly set as production process parameters. More adjustable and variable production process parameters can be added in the mapping relationship to make the obtained slurry preparation parameters more accurate. In addition, other influencing factors can also be added, such as environmental factors, dust, temperature, humidity, drying conditions, drying conditions and other parameters to enrich the types of parameters, so as to obtain more comprehensive training and obtain the optimal slurry preparation parameters.

具体步骤包含:S1.获取宣纸制作过程中暂设的基础参数和设备参数,预设纸张的理想质量参数并相对提出代质量参数,建立基础参数、设备参数与代质量参数的映射关系。The specific steps include: S1. Obtaining the basic parameters and equipment parameters temporarily set in the process of making rice paper, presetting the ideal quality parameters of the paper and relatively proposing alternative quality parameters, and establishing a mapping relationship between the basic parameters, equipment parameters and alternative quality parameters.

设定的基材相关的基础参数包括但不限于:基材纤维均长l、基材硬度h和/或基材色度系数μc,还包括其他基础参数影响系数kj;设定的设备参数包括但不限于:刀叶转速v、压机力度f、打料时长Td和/或压榨时长Ty,还包括打料次数Countd、压榨次数County和其他设备参数影响系数ksThe set basic parameters related to the substrate include but are not limited to: average fiber length l of the substrate, hardness h of the substrate and/or chromaticity coefficient μ c of the substrate, and also include other basic parameter influencing coefficients k j ; the set equipment parameters include but are not limited to: blade speed v, press force f, beating time T d and/or pressing time Ty , and also include beating times Countd, pressing times County and other equipment parameter influencing coefficients k s .

刀叶转速和基材纤维均长能够影响设备对基材切割的效率,压机力度与基材硬度会影响设备对基材的压榨效率,二者加之打料时长、压榨时长、打料次数以及压榨次数等参数,能够对最终配浆的密度产生影响;而压榨和打料过程之间,通常会加入相关试剂,暂设试剂的加入次数与压榨次数相同,其与基材的色度共同影响最终配浆的色度。The blade speed and the length of the substrate fiber can affect the efficiency of the equipment in cutting the substrate, the press force and the substrate hardness can affect the equipment's pressing efficiency of the substrate, and the two together with parameters such as the beating time, pressing time, the number of beatings and the number of pressings can affect the density of the final slurry. Relevant reagents are usually added between the pressing and beating processes. It is temporarily assumed that the number of times the reagents are added is the same as the number of pressings, and the reagents and the color of the substrate together affect the color of the final slurry.

此外,其他基础参数影响系数kj和其他设备参数影响系数ks作为其他的生产过程参量,可以在此增加其他对配浆参数无直接影响或影响较小的参数,譬如材料类别之间存在微小差异时,产生间接影响的相关参数。此外还可以在设备参数中增加助剂类别、助剂量或助剂顺序相关的参数,对配浆参数进行更加准确的调控。In addition, other basic parameter influence coefficients kj and other equipment parameter influence coefficients ks are used as other production process parameters. Other parameters that have no direct effect or little effect on the slurry mixing parameters can be added here, such as related parameters that have indirect effects when there are slight differences between material categories. In addition, parameters related to the type of additives, the amount of additives, or the order of additives can be added to the equipment parameters to more accurately regulate the slurry mixing parameters.

设置代质量参数表示为[ρ12X],其中ρ1和ρ2分别表示经过打料和压榨后的宣纸第一密度系数和第二密度系数,μX表示宣纸在当前密度系数下的色度;所述基础参数、设备参数与代质量参数的映射关系表示为 The generation quality parameters are set to be expressed as [ρ 12X ], where ρ 1 and ρ 2 represent the first density coefficient and the second density coefficient of the rice paper after beating and pressing, respectively, and μ X represents the chromaticity of the rice paper at the current density coefficient; the mapping relationship between the basic parameters, equipment parameters and generation quality parameters is expressed as

其中,f(l,v)对应刀叶转速和基材纤维均长对基材切割效率的影响,f(h,f)对应压机力度与基材硬度对基材的压榨效率的影响。打料时长Td和/或压榨时长Ty,还包括打料次数Countd、压榨次数County作为限制条件对上述函数取值进行限制。代表配浆密度系数与基材色度取值对配浆色度的影响。上述映射关系根据基础数据、设备数据和代质量参数的参数类型建立,能够综合考虑基材和设备对配浆相关参数的影响,便于后续获取最优的配浆参数。Among them, f(l,v) corresponds to the influence of blade rotation speed and average length of substrate fiber on substrate cutting efficiency, and f(h,f) corresponds to the influence of press force and substrate hardness on substrate pressing efficiency. The material beating time Td and/or pressing time Ty also include the number of beating times Countd and the number of pressing times County as restriction conditions to limit the value of the above function. The above mapping relationship is established based on the basic data, equipment data and parameter types of the quality parameters, which can comprehensively consider the influence of the base material and equipment on the relevant parameters of the slurry, so as to facilitate the subsequent acquisition of the optimal slurry parameters.

针对配浆过程中影响因素多且复杂、难以建立精确数学模型等难点,引入动态预测的控制算法进行控制,配合上述映射关系,能够通过动态改变参数实现对不同配浆配方的开发与可行性验证。此外,通过配合一致化转移技术和随机动态规划方法,给出分配的最优反馈调制策略。In view of the difficulties such as the many and complex influencing factors in the slurry mixing process and the difficulty in establishing an accurate mathematical model, a dynamic prediction control algorithm is introduced for control. In combination with the above mapping relationship, the development and feasibility verification of different slurry mixing formulas can be realized by dynamically changing parameters. In addition, by combining the uniform transfer technology and the random dynamic programming method, the optimal feedback modulation strategy for allocation is given.

S2.基于映射关系建立训练基础参数的第一神经网络模型和训练设备参数的第二神经网络。S2. Establishing a first neural network model for training basic parameters and a second neural network model for training device parameters based on the mapping relationship.

第一神经网络建立过程中,提取历史设备参数均值作为训练时的设备参数,以理想质量参数带入[ρ12X],后对在基础参数的预设区间内选取参数值导入映射关系,利用PID控制器训练后得到基础参数的范围约束:l∈[lb,lt],h∈[hb,ht],μc∈[μcb,lct],其中下标包含b和t的参数为分别表示对应参数的底端约束和顶端约束。During the establishment of the first neural network, the mean value of historical equipment parameters is extracted as the equipment parameters during training, and the ideal quality parameters are substituted into [ρ 12X ], and then the mapping relationship is imported for the parameter values selected within the preset interval of the basic parameters. After training with the PID controller, the range constraints of the basic parameters are obtained: l∈[l b ,l t ], h∈[h b ,h t ], μ c ∈[μ cb ,l ct ], where the parameters with subscripts b and t represent the bottom constraint and top constraint of the corresponding parameters, respectively.

第一神经网络下以固定且合理的预设设备参数对基础参数进行训练,在规定代质量参数和设备参数的条件下,针对基础参数的三个相关参数进行均衡训练,能够得到各参数对应的合理区间,从而保证在基材选取上的针对性和准确性。In the first neural network, the basic parameters are trained with fixed and reasonable preset equipment parameters. Under the conditions of specified generation quality parameters and equipment parameters, balanced training is carried out on the three related parameters of the basic parameters to obtain the reasonable range corresponding to each parameter, thereby ensuring the pertinence and accuracy in substrate selection.

第二神经网络建立过程中,提取历史基础参数均值作为训练时的基础参数,以理想质量参数带入[ρ12X],后对在设备参数的预设区间内选取参数值导入映射关系,训练后得到设备参数的范围约束:v∈[vb,vt],f∈[fb,ft],Td∈[Tdb,Tdt],Ty∈[Tyb,Tyt];Countd∈[Countdb,Countdt],County∈[Countyb,Countyt];下标包含b和t的参数为分别表示对应参数的底端约束和顶端约束。During the establishment of the second neural network, the mean of historical basic parameters is extracted as the basic parameters for training, and the ideal quality parameters are substituted into [ρ 12X ], and then the mapping relationship is imported for the parameter values selected within the preset range of the equipment parameters. After training, the range constraints of the equipment parameters are obtained: v∈[v b ,v t ], f∈[f b ,f t ], T d ∈[T db ,T dt ], Ty ∈[T yb ,T yt ]; Countd∈[Countd b ,Countd t ], County∈[County b ,County t ]; the parameters with subscripts b and t represent the bottom constraints and top constraints of the corresponding parameters respectively.

在预设固定且合理的基础参数条件下,将理想质量参数代入代质量参数中,对设备参数的六项相关参数进行训练,得到各自的范围约束区间,能够缩减对设备的约束条件,针对性得对设备进行调试。Under the preset fixed and reasonable basic parameter conditions, the ideal quality parameters are substituted into the substitute quality parameters, and the six related parameters of the equipment parameters are trained to obtain their respective range constraint intervals, which can reduce the constraints on the equipment and debug the equipment in a targeted manner.

通过配合研制复杂浆料和助剂精准配浆专用装备,基于流量计、在线密度计等传感器部件给出的流量、密度等关键过程状态参数,通过控制减速电机、隔膜泵等执行机构调节各配料管道流量,实现长短纤维及各种助剂的精准匹配。通过改变设备的参数结构或参数数据,实现对设备参数的有效阈值控制。By cooperating with the development of special equipment for precise slurry mixing of complex slurries and additives, based on the key process state parameters such as flow rate and density given by sensor components such as flow meters and online densitometers, the flow of each batching pipeline is adjusted by controlling actuators such as reduction motors and diaphragm pumps to achieve precise matching of long and short fibers and various additives. By changing the parameter structure or parameter data of the equipment, effective threshold control of equipment parameters can be achieved.

根据神经网络训练结果得到中间函数将中间函数带入映射关系后得到代质量参数表达式:/>求得代质量参数范围约束。Get the intermediate function based on the neural network training results Substituting the intermediate function into the mapping relationship, we get the quality parameter expression:/> Obtain the range constraints of the quality parameters.

将中间函数用相关的基础参数和设备参数表示,得到具体的关系公式,将关系公式最表示为中间函数带入映射关系即可以得到由基础参数和设备参数表示的代质量参数表达式,从而根据包含范围约束的基础参数和设备参数得到代质量参数的范围约束。上述表达式能够提高后续获取的代质量参数的准确性。The intermediate function is expressed by related basic parameters and device parameters to obtain a specific relationship formula. The relationship formula is expressed as an intermediate function and brought into the mapping relationship to obtain the generation quality parameter expression represented by the basic parameters and device parameters, thereby obtaining the range constraint of the generation quality parameter according to the basic parameters and device parameters containing the range constraint. The above expression can improve the accuracy of the subsequent generation quality parameters.

S3.基于映射关系和神经网络模型调整基础参数、设备参数,直至求得代质量参数与理想质量参数的差值组平衡,设此时的代质量参数为最优质量参数,输出对应的基础参数与设备参数。S3. Adjust the basic parameters and equipment parameters based on the mapping relationship and the neural network model until the difference group balance between the substitute quality parameters and the ideal quality parameters is obtained. Set the substitute quality parameters at this time as the optimal quality parameters, and output the corresponding basic parameters and equipment parameters.

设置理想质量参数并表示为[ρ1020X0],其中ρ10和ρ20分别表示宣纸在理想状态下的第一密度系数和第二密度系数,μX0为理想状态下宣纸的色度系数;根据代质量参数范围约束设置理想质量参数与代质量参数的预估差值范围为:|ρ101|∈[ρξbξt],|ρ202|∈[ρλbλt],|μX0X|∈[μcb,lct]。The ideal quality parameters are set and expressed as [ρ 1020X0 ], where ρ 10 and ρ 20 represent the first density coefficient and the second density coefficient of Xuan paper under the ideal state, respectively, and μ X0 is the chromaticity coefficient of Xuan paper under the ideal state; according to the range constraint of the generation quality parameter, the estimated difference range between the ideal quality parameter and the generation quality parameter is set as: |ρ 101 |∈[ρ ξbξt ], |ρ 202 |∈[ρ λbλt ], |μ X0X |∈[μ cb ,l ct ].

预设预估的差值范围,便于在未达到范围时对基础参数和设备参数进行持续的反馈调节;直至达到阈值范围后,形成反馈信号,表示当前的代质量参数合格,从而进行下一个阶段地参数调节;直至代质量参数在若干次调节后不发生变化,则说明此时的代质量参数已无限接近理想的质量参数,从而得到最优质量参数的候选范围,和最优质量参数对应的基础参数、设备参数等。The preset estimated difference range is convenient for continuous feedback adjustment of basic parameters and equipment parameters when the range is not reached; after reaching the threshold range, a feedback signal is formed, indicating that the current generation quality parameters are qualified, so as to carry out parameter adjustment in the next stage; until the generation quality parameters do not change after several adjustments, it means that the generation quality parameters at this time are infinitely close to the ideal quality parameters, so as to obtain the candidate range of the optimal quality parameters, and the basic parameters and equipment parameters corresponding to the optimal quality parameters.

增设理想质量参数的数组表达形式,通过预设理想质量参数与代质量参数的差值,从而对代质量参数与理想质量参数的差距进行计算,若所述差值在对应的差值范围内,则认为当前代质量参数处于最优质量参数的候选范围,能够有效缩小数据范围,提高最优质量参数的判断范围。An array expression of the ideal quality parameter is added, and the difference between the ideal quality parameter and the generation quality parameter is preset to calculate the difference between the generation quality parameter and the ideal quality parameter. If the difference is within the corresponding difference range, it is considered that the current generation quality parameter is in the candidate range of the optimal quality parameter, which can effectively narrow the data range and improve the judgment range of the optimal quality parameter.

根据理想质量参数与代质量参数的预估差值范围持续训练约束范围内基础参数与设备参数,得到若干组符合范围的代质量参数;设η为缩小ρ1和ρ2差距的预设控值系数;选取 且与理想质量参数差值最小的代质量参数作为最优质量参数,输出最优质量参数以及对应的基础参数和设备参数。According to the estimated difference range between the ideal quality parameter and the generation quality parameter, the basic parameters and equipment parameters within the constraint range are continuously trained to obtain several groups of generation quality parameters that meet the range; let η be the preset control coefficient that narrows the gap between ρ 1 and ρ 2 ; select The substitute quality parameter with the smallest difference from the ideal quality parameter is taken as the optimal quality parameter, and the optimal quality parameter and the corresponding basic parameters and equipment parameters are output.

不等式的设立,能够满足个别纸浆系数要求,使基础参数与设备参数的各参数之间处于参数均衡的状态,减小参数波动。并且在最优质量参数候选范围内选取与理想参数无限接近的代质量参数,实现在实际条件下最优化配浆,并且可以对部分配浆配方可行性进行验证。 The establishment of inequalities can meet the requirements of individual pulp coefficients, so that the basic parameters and equipment parameters are in a state of parameter balance, reducing parameter fluctuations. In addition, the alternative quality parameters that are infinitely close to the ideal parameters are selected within the candidate range of the optimal quality parameters to achieve the optimal pulping under actual conditions, and the feasibility of some pulping formulas can be verified.

综上所述,本实施例中的方法基于神经网络构造书画专用纸工艺流程质量监测模型,利用环境参量与纸张质量的观测数据训练神经网络,从而建立生产过程参量与专用纸质量参数的映射关系,得到配浆参数的准确表达方式,从而实现大范围训练参数得到理想化、最优化配浆参数的效果。此外,通过对预训练的生产过程参量进行范围约束,进而对映射关系下配浆参数进行阈值控制;此外预设定理想地配浆参数,将其与实际可获得的配浆参数进行差值阈值控制,从而得到多种符合要求的优化后参数,并进一步得到规定阈值下的最优配浆参数。In summary, the method in this embodiment constructs a quality monitoring model for the process flow of special paper for calligraphy and painting based on a neural network, and uses environmental parameters and observation data of paper quality to train the neural network, thereby establishing a mapping relationship between production process parameters and special paper quality parameters, and obtaining an accurate expression of the pulping parameters, thereby achieving the effect of obtaining idealized and optimized pulping parameters by training parameters over a large range. In addition, by subjecting the pre-trained production process parameters to range constraints, the pulping parameters under the mapping relationship are threshold-controlled; in addition, the ideal pulping parameters are preset, and the difference thresholds are controlled between them and the actually obtainable pulping parameters, thereby obtaining a variety of optimized parameters that meet the requirements, and further obtaining the optimal pulping parameters under the specified thresholds.

应理解,实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。It should be understood that the embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope limited by the appended claims of the application.

Claims (8)

1. The parameter optimization method of the rice paper manufacturing process is characterized by comprising the following steps of:
Acquiring temporary basic parameters and equipment parameters in the rice paper manufacturing process, presetting ideal quality parameters of paper, relatively providing substitute quality parameters, and establishing a mapping relation of the basic parameters, the equipment parameters and the substitute quality parameters;
establishing a first neural network model for training basic parameters and a second neural network for training equipment parameters based on the mapping relation;
And adjusting basic parameters and equipment parameters based on the mapping relation and the neural network model until the difference value group balance between the generation quality parameters and the ideal quality parameters is obtained, setting the generation quality parameters at the moment as the optimal quality parameters, and outputting the corresponding basic parameters and equipment parameters.
2. The method for optimizing parameters of a rice paper making process according to claim 1, wherein the basic parameters include, but are not limited to: the average length of the substrate fiber l, the substrate hardness h and/or the substrate chromaticity coefficient mu c, and also comprises other basic parameter influence coefficients k j; the device parameters include, but are not limited to: knife She Zhuaisu v, press force f, length of time of beating T d and/or length of time of pressing T y, and also include beating time Countd, pressing time count and other equipment parameter influence coefficient k s.
3. The parameter optimization method of a rice paper making process according to claim 2, further comprising: setting a generation quality parameter as [ rho 12X ], wherein rho 1 and rho 2 respectively represent a first density coefficient and a second density coefficient of the rice paper after being subjected to material beating and pressing, and mu X represents chromaticity of the rice paper under the current density coefficient; the mapping relation of the basic parameters, the equipment parameters and the generation quality parameters is expressed as
4. A method for optimizing parameters of a rice paper making process according to claim 2 or 3, further comprising: in the first neural network building process, extracting a historical equipment parameter mean value as an equipment parameter during training, taking an ideal quality parameter into [ rho 12X ], then importing a mapping relation to a selected parameter value in a preset interval of a basic parameter, and obtaining a range constraint of the basic parameter after training by using a PID controller: l e [ l b,lt],h∈[hb,ht],μc∈[μcb,lct ], wherein the parameters of the subscripts comprising b and t are the bottom constraint and the top constraint representing the corresponding parameters, respectively.
5. The method for optimizing parameters of a rice paper making process according to claim 4, further comprising: in the second neural network building process, the historical basic parameter mean value is extracted to serve as a basic parameter in training, ideal quality parameters are brought into [ rho 12X ], then parameter values selected in a preset interval of equipment parameters are imported into a mapping relation, and parameters of which the range constraint :v∈[vb,vt],f∈[fb,ft],Td∈[Tdb,Tdt],Ty∈[Tyb,Tyt];Countd∈[Countdb,Countdt],County∈[Countyb,Countyt]; subscripts of the acquired equipment parameters comprise b and t are respectively representing bottom constraint and top constraint of corresponding parameters after training.
6. The parameter optimization method of a rice paper making process according to claim 2 or 5, further comprising: obtaining an intermediate function according to the training result of the neural networkAnd carrying out the intermediate function into the mapping relation to obtain a generation quality parameter expression: /(I)And obtaining the range constraint of the substitution quality parameter.
7. The method for optimizing parameters of a rice paper making process according to claim 6, further comprising: setting ideal quality parameters and expressing as [ rho 1020X0 ], wherein rho 10 and rho 20 respectively represent a first density coefficient and a second density coefficient of the rice paper in an ideal state, and mu X0 is a chromaticity coefficient of the rice paper in the ideal state; setting the estimated difference range of the ideal quality parameter and the generation quality parameter as follows according to the generation quality parameter range constraint :|ρ101|∈[ρξbξt],|ρ202|∈[ρλbλt],|μX0X|∈[μcb,lct].
8. The method for optimizing parameters of a rice paper making process according to claim 7, further comprising: continuously training basic parameters and equipment parameters in a constraint range according to the estimated difference value range of the ideal quality parameters and the generation quality parameters to obtain a plurality of groups of generation quality parameters conforming to the range; let eta be the preset control value coefficient for narrowing the gap between rho 1 and rho 2; selectingAnd the generation quality parameter with the smallest difference value with the ideal quality parameter is used as the optimal quality parameter, and the optimal quality parameter, the corresponding basic parameter and the corresponding equipment parameter are output.
CN202311154920.4A 2023-09-08 2023-09-08 Parameter optimization method for rice paper manufacturing process Pending CN118098405A (en)

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