CN118066184A - Modular fluid circulation test system - Google Patents
Modular fluid circulation test system Download PDFInfo
- Publication number
- CN118066184A CN118066184A CN202410472193.4A CN202410472193A CN118066184A CN 118066184 A CN118066184 A CN 118066184A CN 202410472193 A CN202410472193 A CN 202410472193A CN 118066184 A CN118066184 A CN 118066184A
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- China
- Prior art keywords
- circulation
- pipeline
- modular
- coiled tubing
- circulating
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000012530 fluid Substances 0.000 title claims abstract description 61
- 238000012360 testing method Methods 0.000 title claims abstract description 39
- 238000005086 pumping Methods 0.000 claims abstract description 21
- 238000005259 measurement Methods 0.000 claims abstract description 18
- 230000010412 perfusion Effects 0.000 claims description 12
- 239000002002 slurry Substances 0.000 description 6
- 238000010276 construction Methods 0.000 description 3
- 238000004364 calculation method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B19/00—Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for
- F15B19/007—Simulation or modelling
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D1/00—Pipe-line systems
- F17D1/08—Pipe-line systems for liquids or viscous products
- F17D1/14—Conveying liquids or viscous products by pumping
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D3/00—Arrangements for supervising or controlling working operations
- F17D3/01—Arrangements for supervising or controlling working operations for controlling, signalling, or supervising the conveyance of a product
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/005—Testing of complete machines, e.g. washing-machines or mobile phones
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Public Health (AREA)
- Water Supply & Treatment (AREA)
- Fluid Mechanics (AREA)
- Pipeline Systems (AREA)
Abstract
The invention belongs to the technical field of sea oil exploitation test instruments, and discloses a modular fluid circulation test system. Comprising the following steps: the system comprises a circulating tank, a pumping device, an instruction downloading device, a circulating pipeline, an instrument to be tested and a measurement and control system which is electrically connected with the instruction downloading device and the pumping device respectively, wherein the measurement and control system controls the pumping device to pump fluid in the circulating tank to the instruction downloading device and controls the instruction downloading device to split the fluid so that part of the fluid flows back to the circulating tank through the circulating pipeline and the instrument to be tested in sequence, and the other part of the fluid directly flows to the circulating tank, the circulating pipeline comprises a basic pipeline and a modular pipeline connected with the basic pipeline in series, the modular pipeline comprises at least one continuous oil pipe module, and the continuous oil pipe module comprises continuous oil pipes which have specific lengths and are arranged in a coiling mode. The modular fluid circulation testing system provided by the invention can reduce the occupied area and is convenient for subsequent expansion.
Description
Technical Field
The invention relates to the technical field of sea oil exploitation test instruments, in particular to a modular fluid circulation test system.
Background
In the process of research and instrument development of the technology, the flow field characteristics of the drilling fluid need to be deeply researched, and the research on the operation site is difficult to realize. Therefore, the current mature practice is to construct a set of fluid circulation test system simulating the on-site circulation working condition of drilling fluid in a laboratory so as to simulate the well depth, the displacement and the pressure environment of an operation site.
In order to simulate the well depth of field operation, the existing fluid circulation test system is mostly distributed on the ground in a straight pipe connection mode, the occupied area of the mode is large, the construction difficulty and the cost are high, large-scale popularization and use are difficult, and once the fluid circulation test system is built, the later capacity expansion difficulty is extremely high, and deeper well hole environments cannot be simulated. In addition, the existing fluid circulation test system cannot realize one-key switching of circulation length, and related valves are required to be manually adjusted one by one to realize switching of different circulation lengths. In addition, the existing fluid circulation test system does not have a remote control function.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a modular fluid circulation testing system which can reduce the occupied area and is convenient for subsequent expansion.
The modular fluid circulation test system according to the invention comprises: the system comprises a circulating tank, a pumping device, an instruction downloading device, a circulating pipeline, an instrument to be tested and a measurement and control system which is electrically connected with the instruction downloading device and the pumping device respectively, wherein the measurement and control system controls the pumping device to pump fluid in the circulating tank to the instruction downloading device and controls the instruction downloading device to split the fluid so that part of the fluid flows back to the circulating tank through the circulating pipeline and the instrument to be tested in sequence, and the other part of the fluid directly flows to the circulating tank, the circulating pipeline comprises a basic pipeline and a modular pipeline connected with the basic pipeline in series, the modular pipeline comprises at least one continuous oil pipe module, and the continuous oil pipe module comprises continuous oil pipes which have specific lengths and are arranged in a coiling mode.
Further, the coiled tubing module further comprises a coiled carrier on which the coiled tubing is coiled.
Further, the modular pipeline comprises a plurality of serially connected coiled tubing modules, and coiled tubing of adjacent coiled tubing modules is connected end to end.
Further, each coiled tubing module is arranged transversely or longitudinally.
Further, the basic pipeline comprises a plurality of basic circulation lengths, the modular pipeline comprises at least one specific circulation length, each basic circulation length and/or each specific circulation length is overlapped through the opening and closing of the corresponding electric valve combination on the basic circulation length and/or each specific circulation length, so that the required circulation length is selected, and each electric valve is electrically connected with the measurement and control system.
Further, the circulation pipeline comprises a main pipeline, one end of the main pipeline is connected with the instruction downloading device, the other end of the main pipeline is communicated with the instrument to be tested, and the inlet and the outlet of the pipeline corresponding to each basic circulation length and each specific circulation length are selectively communicated with the main pipeline.
Further, the modular fluid circulation testing system further comprises a sensor device, the sensor device comprises a first sensor group located between the pumping device and the instruction downloading device, a second sensor group located between the instruction downloading device and the circulating pool, a third sensor group located between the to-be-tested instrument and the circulating pool, and a fourth sensor group located between the circulating pipeline and the to-be-tested instrument, and the first sensor group, the second sensor group, the third sensor group and the fourth sensor group are respectively electrically connected with the measurement and control system.
Further, each sensor group includes a pressure sensor and a flow sensor.
Further, the sensor device also comprises a liquid level sensor positioned in the circulation tank.
Further, the pumping device comprises a perfusion pump and a slurry pump which are connected in series, the slurry pump is connected with the instruction downloading device, and the perfusion pump is connected with the circulating pool; or the pumping device comprises a perfusion pump and a firewood-driven pump which are connected in series, the firewood-driven pump is connected with the instruction downloading device, and the perfusion pump is connected with the circulating pool.
Compared with the prior art, the modular fluid circulation testing system has the following advantages:
1) By adding a modular pipeline connected in series with the basic pipeline on the basis of the basic pipeline, the modular pipeline can be used for realizing the capacity expansion effect on the basic pipeline, so that the circulating pipeline has more selectable circulating lengths, and the working performance of the instrument to be tested can be measured under more different circulating lengths.
2) The coiled arrangement mode of the coiled tubing in the coiled tubing module of the modular pipeline is completely different from the arrangement mode of adopting straight pipes to connect and be laid on the ground in the prior art, so that the occupied area of the modular pipeline can be effectively reduced, and the circulating pipeline of the circulating test system can occupy the minimum wiring space on the basis of capacity expansion.
3) By carrying out standard modular design on the coiled tubing modules of the modular pipeline, even if each coiled tubing module comprises coiled tubing with a specific length, the specific length can be freely configured according to actual needs, so that the superposition calculation and selection of the circulation length are simpler and more convenient, and the manufacture and connection of the coiled tubing modules are facilitated, thereby facilitating the subsequent further expansion.
4) Through remote control, the measurement and control system can monitor the state of the electric valve in real time so as to rapidly and accurately select different circulation lengths, and compared with a manual control mode, the electric valve is safer and more efficient.
Drawings
FIG. 1 is a schematic diagram of a modular fluid circulation testing system according to an embodiment of the present invention;
FIG. 2 is a schematic view showing the internal structure of the circulation pipe shown in FIG. 1;
FIG. 3 is a schematic view showing the external structure of the circulation pipe shown in FIG. 1;
FIG. 4 is a schematic diagram of data acquisition of a modular fluid circulation test system according to an embodiment of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings for a better understanding of the objects, structures and functions of the present invention.
Fig. 1 shows the structure of a modular fluid circulation test system 100 according to an embodiment of the present invention. As shown in fig. 1, the modular fluid circulation test system 100 may include: the device comprises a circulating tank 1, a pumping device 2, an instruction downloading device 3, a circulating pipeline 4, an instrument to be tested 5 and a measurement and control system 6 which is electrically connected with the instruction downloading device 3 and the pumping device 2 respectively, wherein the measurement and control system 6 controls the pumping device 2 to pump fluid in the circulating tank 1 to the instruction downloading device 3 and controls the instruction downloading device 3 to split the fluid so that one part of the fluid flows back to the circulating tank 1 through the circulating pipeline 4 and the instrument to be tested 5 in sequence, and the other part of the fluid directly flows to the circulating tank 1. Wherein, as shown in fig. 2, the circulation pipe 4 includes a base pipe 41 and a modular pipe 42 connected in series with the base pipe 41, and as shown in fig. 3, the modular pipe 42 may include at least one coiled tubing module 421, and the coiled tubing module 421 includes a coiled tubing having a specific length.
When the modular fluid circulation testing system 100 of the embodiment of the present invention is in operation, as shown in fig. 1, under the control of the measurement and control system 6, the command downloading device 3 may utilize the first branch line 81 and the second branch line 82 to split the fluid, and the flow and the pressure of the fluid entering the to-be-tested instrument 5 through the circulation pipeline 4 are changed by splitting the fluid, so as to test the working performance of the to-be-tested instrument 5. In the modular fluid circulation test system 100 according to the embodiment of the present invention, by adding the modular pipeline 42 in series with the basic pipeline 41, the modular pipeline 42 is not only configured to realize the capacity expansion effect on the basic pipeline 41, so that the circulation pipeline 4 has more selectable circulation lengths, and thus the working performance of the instrument 5 to be tested can be measured under different circulation lengths. Meanwhile, the coiled arrangement mode of the coiled tubing inside the coiled tubing module 421 of the modular pipeline 42 is completely different from the arrangement mode of adopting straight pipes to connect and be laid on the ground in the prior art, so that the occupied area of the modular pipeline 42 can be effectively reduced, and the circulation pipeline of the modular fluid circulation test system 100 can occupy the minimum wiring space on the basis of capacity expansion. Furthermore, by modularly designing the coiled tubing modules 421 of the modular pipeline 42, even if each of the coiled tubing modules 421 comprises coiled tubing having a specific length, which may be, for example, 1500 meters as shown in fig. 2, on the one hand, calculation and selection of the circulation length may be made easier and, on the other hand, the manufacture and connection of the coiled tubing modules 421 may be facilitated.
The modular fluid circulation testing system 100 of the embodiment of the invention has smaller occupied area after capacity expansion, lower construction difficulty and cost, simpler and more convenient capacity expansion in the later period after construction, and can simulate deeper well hole environment and be popularized and used in a large scale.
In the embodiment shown in fig. 3, the coiled tubing module 421 may further comprise a coiled tubing 422, and the coiled tubing may be coiled on the coiled tubing 422. The coiled tubing 422 can be coiled for support of coiled tubing on the one hand and can also provide protection for coiled tubing on the other hand.
Preferably, as shown in FIG. 3, modular pipeline 42 may include a plurality of serially connected coiled tubing modules 421, with the coiled tubing of adjacent coiled tubing modules 421 connected end-to-end. The cycle length of the desired expansion is specifically selected by setting the number of coiled tubing modules 421 in the modular pipeline 42.
According to the present invention, the floor space of the modular pipeline 42 can be further reduced by rationally arranging the locations of the respective coiled tubing modules 421. Preferably, in the embodiment shown in fig. 3, each of the coiled tubing modules 421 may be laterally arranged and fixed to the support plate 423 at intervals. In another preferred embodiment, each of the coiled tubing modules 421 may be arranged longitudinally, and each of the coiled tubing modules 421 may be fixed at longitudinally spaced intervals by brackets to further reduce the footprint of the modular pipeline 42.
According to the present invention, in the embodiment shown in fig. 2, the basic pipeline 41 may include a plurality of basic circulation lengths 44, the modular pipeline 42 may include at least one specific circulation length 45, and each basic circulation length 44 and/or each specific circulation length 45 may be overlapped by opening and closing corresponding electric valve combinations thereon, so as to achieve the required circulation length selection, and each electric valve is electrically connected with the measurement and control system 6 respectively, so as to control the opening and closing of each electric valve. In this embodiment, multiple circulation length accessible electric valve freely switches, and accessible remote control and manual control two kinds of modes control electric valve, through carrying out real-time supervision to electric valve's state, safer high efficiency than manual control mode.
In the embodiment shown in fig. 2, the circulation pipe 4 includes a main pipe 43, one end of the main pipe 43 is connected to the instruction down-comer device 3, the other end is connected to the instrument 5 to be tested, and the inlet and outlet of each basic circulation length 44 and the pipe corresponding to each specific circulation length 45 are selectively connected to the main pipe 43.
As shown in fig. 2, taking the longest length of the basic pipeline 41 as 3122 meters and the longest length of the modular pipeline 42 as 3000 meters, wherein the modular pipeline 42 comprises two coiled tubing modules 421, and the coiled tubing length of each coiled tubing module 421 is 1500 meters, and the maximum circulation length is 6122 meters, which is the longest circulation length in the current world, and can simulate 14 circulation lengths in total, which is the most current. Table 1 below shows the control logic of each electrically operated valve (16 electrically operated valves F1 to F16 in total) under different cycle lengths, i.e. the on-off state of each electrically operated valve on the pipeline corresponding to each basic cycle length 44 and/or each specific cycle length 45 when selected.
The required cycle length may be zero meters, or may be a superposition between at least two basic cycle lengths 44, or may be a superposition of at least one basic cycle length 44 and at least one specific cycle length 45, or may be a multiple N (N. Gtoreq.1) of the specific cycle length 45, as shown in Table 1 below.
In the embodiment shown in fig. 2, the modular pipeline 42 has a maximum length of 3000 meters and a footprint of only about 18% of a straight pipe compared to a coiled tubing of the same length, greatly reducing the footprint of the modular pipeline 42.
According to the present invention, as in the preferred embodiment shown in fig. 1 and 4, the modular fluid circulation test system 100 may further comprise a sensor device 7, the sensor device 7 may comprise a first sensor group 71 located between the pumping device 2 and the command down-comer device 3, a second sensor group 72 located between the command down-comer device 3 and the circulation tank 1, a third sensor group 73 located between the instrument 5 to be tested and the circulation tank 1, and a fourth sensor group 74 located between the circulation pipe 4 and the instrument 5 to be tested, the first sensor group 71, the second sensor group 72, the third sensor group 73 and the fourth sensor group 74 being electrically connected with the measurement and control system 6, respectively. The sensor means 7 are used to enable the acquisition of fluid pressure and flow signals and to transmit the acquired signals to the measurement and control system 6.
In this embodiment, by providing the first sensor group 71 and the second sensor group 72, the variation of the fluid pressure and flow rate on the first branch line 81 can be monitored, so that the measurement and control system can control the command downloading device 3 to split the fluid by using the first branch line 81 and the second branch line 82 according to the variation; by providing the third sensor group 73 and the fourth sensor group 74, changes in fluid pressure and flow rate at the inlet and outlet of the instrument 5 to be tested can be monitored for testing the operational performance of the instrument to be tested.
TABLE 1 valve control logic for different cycle lengths
Preferably, as shown in FIG. 4, each sensor group includes a pressure sensor 711 and a flow sensor 712 to enable signal acquisition of the pressure and flow of the fluid.
Furthermore, as shown in fig. 4, the sensor device 7 may also comprise a level sensor 75 located in the circulation tank 1 for monitoring the level of the fluid in the circulation tank 1.
According to the invention, in the embodiment shown in fig. 1, the pumping means 2 may comprise a perfusion pump 22 and a mud pump 21 in series, the mud pump 21 being connected to the command-down means 3, the perfusion pump 22 being connected to the circulation tank 1; alternatively, the pumping device 2 may comprise a perfusion pump 22 and a diesel-driven pump (not shown in the figures) connected in series, the diesel-driven pump being connected to the command-down device 3, the perfusion pump 22 being connected to the circulation tank 1. That is, the modular fluid circulation test system 100 according to the embodiment of the present invention may use the slurry pump 21 or the diesel-driven pump as the circulation power, and the specific mode may be determined according to the actual situation. The slurry pump is generally driven by a motor, has larger requirements on electric power and has more abundant units on power supply capacity, and the mode is suitable; the diesel drive pump is driven by the diesel generator, does not depend on external power, can be freely hoisted and transported, and has great convenience and flexibility. The combination of the slurry pump 21 and the filling pump 22 and the combination of the diesel drive pump and the filling pump 22 can improve the displacement and the flushing speed of the slurry pump and avoid the occurrence of the air lock phenomenon.
It is noted that unless otherwise indicated, technical or scientific terms used herein should be given the ordinary meaning as understood by one of ordinary skill in the art to which this application belongs.
In the description of the present application, it should be understood that the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or number of technical features indicated.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present application, and not for limiting the same; although the application has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the application, and they should be construed as falling within the scope of the present application. In particular, the technical features mentioned in the respective embodiments may be combined in any manner as long as there is no structural conflict. The present application is not limited to the specific embodiments disclosed herein, but encompasses all technical solutions falling within the scope of the present application.
Claims (10)
1. A modular fluid circulation testing system, comprising: the system comprises a circulating tank, a pumping device, an instruction downloading device, a circulating pipeline, an instrument to be tested and a measurement and control system which is respectively and electrically connected with the instruction downloading device and the pumping device, wherein the measurement and control system controls the pumping device to pump fluid in the circulating tank to the instruction downloading device, and controls the instruction downloading device to split the fluid so that part of the fluid flows back to the circulating tank through the circulating pipeline and the instrument to be tested in sequence, and the other part of the fluid directly flows to the circulating tank, the circulating pipeline comprises a basic pipeline and a modular pipeline connected with the basic pipeline in series, and the modular pipeline comprises at least one coiled tubing module which comprises coiled tubing with a specific length.
2. The modular fluid circulation testing system of claim 1, wherein the coiled tubing module further comprises a coiled tubing coil on which the coiled tubing is coiled.
3. The modular fluid circulation testing system of claim 1 or 2, wherein the modular pipeline comprises a plurality of the coiled tubing modules in series, the coiled tubing modules adjacent to the coiled tubing modules being connected end to end.
4. A modular fluid circulation testing system as claimed in claim 3, wherein each of the coiled tubing modules is arranged laterally or longitudinally.
5. The modular fluid circulation test system of claim 1 or 2, wherein the base line comprises a plurality of base circulation lengths, the modular line comprises at least one specific circulation length, each base circulation length and/or each specific circulation length is superimposed by opening and closing a corresponding electrically operated valve assembly thereon to achieve a desired selection of circulation lengths, each electrically operated valve being electrically connected to the measurement and control system, respectively.
6. The modular fluid circulation testing system of claim 5, wherein said circulation conduit comprises a main line having one end connected to said instruction downloading means and the other end in communication with said instrument to be tested, and wherein the inlet and outlet of each of said lines corresponding to each of said basic circulation lengths and each of said specific circulation lengths are selectively in communication with said main line.
7. The modular fluid circulation testing system of claim 5, further comprising a sensor arrangement comprising a first sensor set between the pumping arrangement and the instruction downloading arrangement, a second sensor set between the instruction downloading arrangement and the circulation tank, a third sensor set between the instrument to be tested and the circulation tank, and a fourth sensor set between the circulation pipe and the instrument to be tested, the first sensor set, the second sensor set, the third sensor set, and the fourth sensor set being electrically connected to the measurement and control system, respectively.
8. The modular fluid circulation testing system of claim 7, wherein each sensor set includes a pressure sensor and a flow sensor.
9. The modular fluid circulation testing system of claim 7, wherein said sensor means further comprises a level sensor located within said circulation tank.
10. The modular fluid circulation testing system of claim 1 or 2, wherein the pumping means comprises a perfusion pump and a mud pump in series, the mud pump being connected to the instruction down-comer means, the perfusion pump being connected to the circulation tank; or the pumping device comprises a perfusion pump and a diesel drive pump which are connected in series, the diesel drive pump is connected with the instruction downloading device, and the perfusion pump is connected with the circulating pool.
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CN202410472193.4A CN118066184A (en) | 2024-04-19 | 2024-04-19 | Modular fluid circulation test system |
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CN202410472193.4A CN118066184A (en) | 2024-04-19 | 2024-04-19 | Modular fluid circulation test system |
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CN209539342U (en) * | 2018-10-13 | 2019-10-25 | 中石化石油工程技术服务有限公司 | Coiled tubing pump light cable device |
CN115522917A (en) * | 2022-09-19 | 2022-12-27 | 长江大学 | CO (carbon monoxide) 2 Injection well cement sheath integrity evaluation device and method |
CN115753038A (en) * | 2022-09-17 | 2023-03-07 | 中国石油天然气集团有限公司 | Downhole instrument and tool multi-working-condition simulation test system and test method |
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US20050248334A1 (en) * | 2004-05-07 | 2005-11-10 | Dagenais Pete C | System and method for monitoring erosion |
CN102507242A (en) * | 2011-10-31 | 2012-06-20 | 中国海洋石油总公司 | Testing system of circulation test |
WO2018236390A1 (en) * | 2017-06-23 | 2018-12-27 | Halliburton Energy Services, Inc. | Detection of inorganic gases |
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