CN118061786A - High-voltage pre-charging module, high-voltage distribution box and vehicle - Google Patents

High-voltage pre-charging module, high-voltage distribution box and vehicle Download PDF

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Publication number
CN118061786A
CN118061786A CN202410172137.9A CN202410172137A CN118061786A CN 118061786 A CN118061786 A CN 118061786A CN 202410172137 A CN202410172137 A CN 202410172137A CN 118061786 A CN118061786 A CN 118061786A
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CN
China
Prior art keywords
voltage
low
contactor
charging
housing
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Pending
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CN202410172137.9A
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Chinese (zh)
Inventor
王强
刘光生
叶盛杰
徐海清
仲亮
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Guangzhou Xiaopeng Motors Technology Co Ltd
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Guangzhou Xiaopeng Motors Technology Co Ltd
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Priority to CN202410172137.9A priority Critical patent/CN118061786A/en
Publication of CN118061786A publication Critical patent/CN118061786A/en
Pending legal-status Critical Current

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Abstract

The application relates to the technical field of electrical elements, in particular to a high-voltage pre-charging module, a high-voltage distribution box and a vehicle. The high-voltage pre-charging module comprises a packaging shell, a pre-charging resistor and a pre-charging contactor; the precharge resistor is arranged in the packaging shell and is provided with a first high-voltage connecting contact which extends to the outside of the packaging shell and is used for being electrically connected with other electrical elements; the pre-charging contactor is arranged in the packaging shell and is electrically connected with the pre-charging resistor, the pre-charging contactor is provided with a second high-voltage connecting contact, a first low-voltage connecting contact and a second low-voltage connecting contact, and the second high-voltage connecting contact, the first low-voltage connecting contact and the second low-voltage connecting contact extend to the outside of the packaging shell and are used for being electrically connected with other corresponding electric elements. The high-pressure pre-charging module is packaged and arranged through the packaging shell, is convenient to position and move, can be assembled and connected by utilizing automatic equipment, and improves production and assembly efficiency.

Description

High-voltage pre-charging module, high-voltage distribution box and vehicle
Technical Field
The application relates to the technical field of electrical elements, in particular to a high-voltage pre-charging module, a high-voltage distribution box and a vehicle.
Background
At present, a new energy automobile is provided with a load capacitor device, so that a precharge circuit is required to be designed in a high-voltage circuit, and the aim of preventing large current generated by the capacitor circuit from impacting and damaging devices in the whole automobile circuit when the whole automobile is electrified at high voltage is achieved. Typically, the precharge circuit mainly comprises: pre-charging contactor, pre-charging resistor, connecting copper bar, wire harness, etc. The pre-charging contactor and the pre-charging resistor are independently arranged and electrically connected through the wire harness, and the pre-charging contactor and the pre-charging resistor are electrically connected with other electrical elements through the wire harness matched plug connector, so that the pre-charging module is electrically connected with the other electrical elements. Among the above-mentioned connected mode, because the pencil overall arrangement degree of difficulty is great be difficult to realize through automated process, after prefill module, prefill contactor need manual operation, realize the electricity through manual operation with other electrical components and be connected, for example need the manual layout behind the wiring of pencil utilize manpower grafting connector, consequently production assembly efficiency is low.
Disclosure of Invention
The application provides a high-voltage pre-charging module, a high-voltage distribution box and a vehicle.
In a first aspect, the present application provides a high voltage pre-charge module, a high voltage distribution box and a vehicle. The high-voltage pre-charging module comprises a packaging shell, a pre-charging resistor and a pre-charging contactor; the pre-charging resistor is arranged in the packaging shell and is provided with a first high-voltage connecting contact, and the first high-voltage connecting contact extends to the outside of the packaging shell and is used for being welded and connected with other electrical elements; the pre-charging contactor is arranged in the packaging shell and is electrically connected with the pre-charging resistor, the pre-charging contactor is provided with a second high-voltage connecting contact, a first low-voltage connecting contact and a second low-voltage connecting contact, and the second high-voltage connecting contact, the first low-voltage connecting contact and the second low-voltage connecting contact extend to the outside of the packaging shell and are used for being welded and connected with other corresponding electric elements.
In a second aspect, the application further provides a high-voltage distribution box, which comprises a box body, a main positive contactor, a main negative contactor and the high-voltage pre-charging module, wherein the main positive contactor, the main negative contactor and the high-voltage pre-charging module are all arranged in the box body, the main positive contactor is connected with the main negative contactor in series, and the high-voltage pre-charging module is connected with the main positive contactor in parallel.
In a third aspect, the present application further provides a vehicle, which includes a body and the above-mentioned high-voltage distribution box, where the high-voltage distribution box is disposed inside the body.
In the high-voltage pre-charging module provided by the application, the pre-charging resistor and the pre-charging contactor are arranged in the packaging shell and are electrically connected, the pre-charging resistor is provided with the first high-voltage connecting contact, the first high-voltage connecting contact extends to the outside of the packaging shell and is used for being electrically connected with other electric elements, the pre-charging contactor is provided with the second high-voltage connecting contact, the first low-voltage connecting contact and the second low-voltage connecting contact, and the second high-voltage connecting contact, the first low-voltage connecting contact and the second low-voltage connecting contact extend to the outside of the packaging shell and are used for being electrically connected with other corresponding electric elements, so that the whole high-voltage pre-charging module formed by packaging the pre-charging resistor and the pre-charging contactor in the packaging shell is convenient to operate in positioning and conveying, positioning and assembling of automatic equipment are easy to realize, and mechanical automatic production is facilitated. In addition, in the whole high-voltage pre-charging module formed by packaging, a high-voltage connecting contact and a low-voltage connecting contact are reserved outside the packaging shell so as to facilitate the high-voltage pre-charging module to be electrically connected with other electrical elements, for example, the high-voltage connecting contact and the low-voltage connecting contact can be welded and connected with corresponding electrical elements by utilizing automatic welding equipment so as to realize the electrical connection between the high-voltage pre-charging module and other electrical elements. The connecting operation can be automatically performed by utilizing automatic welding equipment, so that the labor cost can be reduced, and the production and assembly efficiency can be improved. Furthermore, the electric connection mode of the welding connection not only can play a role in electric connection, but also can realize the fixed connection of the high-voltage pre-charging module and other electric elements from the mechanical structure, so that the fixed structure of the high-voltage pre-charging module is not required to be independently arranged, the mechanical structure of the high-voltage pre-charging module can be further simplified, the volume of the high-voltage pre-charging module is reduced, and the production assembly efficiency of the high-voltage pre-charging module is improved.
Drawings
In order to more clearly illustrate the technical solutions of the present application, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic diagram of a high voltage pre-charge module according to some embodiments of the application.
Fig. 2 is a schematic view of the high-voltage pre-charge module of fig. 1 from another perspective.
Fig. 3 is a schematic view of the internal structure of the high-pressure pre-charge module of fig. 1.
Fig. 4 is a schematic view of the structure of a high voltage distribution box according to some embodiments of the present application.
Fig. 5 is a schematic circuit diagram of the high voltage distribution box of fig. 4.
Fig. 6 is a schematic structural view of a vehicle in some embodiments of the application.
Description of the reference numerals: 100. a high pressure pre-charge module; 11. a package housing; 111. a first housing; 112. a second housing; 113. a first surface; 114. a second surface; 115. a first relief hole; 116. a second relief hole; 117. a third relief hole; 118. fourth relief holes; 12. pre-charging a resistor; 121. a resistor body; 122. a first high voltage connection contact; 13. pre-charging the contactor; 131. a contactor body; 132. a second high voltage connection contact; 133. a first low voltage connection contact; 134. a second low voltage connection contact; 135. a first low pressure adaptor; 136; a second low pressure adaptor; 14. a high pressure connection; 200. a high voltage distribution box; 21. a case body; 22. a primary positive contactor; 23. a main negative contactor; 24. a battery; 25. a load capacitance; 300. a vehicle; 31. a body; 311. a passenger compartment; 312. a body; 32. a power system; 33. and a power battery pack.
Detailed Description
In order to enable those skilled in the art to better understand the present application, the following description will make clear and complete descriptions of the technical solutions according to the embodiments of the present application with reference to the accompanying drawings. It will be apparent that the described embodiments are only some, but not all, embodiments of the application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
In the description of the present application, it is to be understood that the terms "length", "width", "thickness", "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "transverse", "longitudinal", etc. indicate an azimuth or a status relationship based on the azimuth or status relationship shown in the drawings. These terms are only used to better describe the present application and its embodiments and are not intended to limit the scope of the indicated devices, elements or components to the particular orientations or to configure and operate in the particular orientations.
Also, some of the terms described above may be used to indicate other meanings in addition to orientation or state relationships, for example, the term "upper" may also be used to indicate some sort of dependency or connection relationship in some cases. The specific meaning of these terms in the present application will be understood by those of ordinary skill in the art according to the specific circumstances.
Furthermore, the terms "first," "second," and the like, are used primarily to distinguish between different devices, elements, or components (the particular species and configurations may be the same or different), and are not used to indicate or imply the relative importance and number of devices, elements, or components indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present application, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
Furthermore, unless explicitly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like should be construed broadly. For example, the connection can be fixed connection, detachable connection or integral connection; can be mechanically or electrically connected; the connection may be direct, indirect via an intermediate medium, or communication between two elements, or only surface contact. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
As a particular component is referred to by some of the terms used in the description and claims, it should be understood by those skilled in the art that a hardware manufacturer may refer to the same component by different terms. The description and claims do not take the difference in name as a way of distinguishing between components, but rather take the difference in functionality of the components as a criterion for distinguishing. As used throughout the specification and claims, the word "comprise" and "comprises" are to be construed as "including, but not limited to"; by "substantially" is meant that a person skilled in the art can solve the technical problem within a certain error range, essentially achieving the technical effect.
Referring to fig. 1,2 and 3, an embodiment of the present application provides a high voltage pre-charging module 100, which can be applied to the high voltage distribution box 200 shown in fig. 4. The high-voltage pre-charge module 100 includes a package 11, a pre-charge resistor 12, and a pre-charge contactor 13. As a specific example, in the drawings of the specification of the present embodiment, the package can 11 has a substantially rectangular parallelepiped shape. In other embodiments, the shape of the package housing 11 may be a cube, a cylinder, or any other shape, which is not limited thereto. In addition, the package housing 11 can be made of hard plastic, and has the advantages of light weight, cheap material, stable property and the like.
The precharge resistor 12 is provided inside the package case 11, and the precharge resistor 12 has a first high voltage connection contact 122, the first high voltage connection contact 122 extending to the outside of the package case 11 and being used for electrical connection with other electrical components. The precharge contactor 13 is disposed inside the package case 11 and electrically connected to the precharge resistor 12. In this embodiment, the pre-charging resistor 12 is used to protect the main positive relay and the main negative relay from adhesion damage caused by instant excessive flow heat, and can be a solid resistor, which has the advantages of small volume and strong tolerance compared with the conventional cement resistor. The precharge contactor 13 has a second high voltage connection contact 132, a first low voltage connection contact 133, and a second low voltage connection contact 134, and the second high voltage connection contact 132, the first low voltage connection contact 133, and the second low voltage connection contact 134 each extend to the outside of the package housing 11 and are used for electrical connection with the other electrical components corresponding to each other. For example, the first high voltage connection contact 122, the second high voltage connection contact 132, the first low voltage connection contact 133, and the second low voltage connection contact 134 may be soldered to respective corresponding other electrical components, where the other electrical components may be other electrical components such as contactors, power supplies, capacitors, and the like.
It should be noted that, the "welded connection" includes direct welded connection and indirect welded connection; a direct welded connection can be understood as: the first high-voltage connection contact 122, the second high-voltage connection contact 132, the first low-voltage connection contact 133 and the second low-voltage connection contact 134 are in direct contact with and soldered to their respective corresponding electrical components; an indirect welded connection can be understood as: the first high-voltage connection contact 122, the second high-voltage connection contact 132, the first low-voltage connection contact 133, and the second low-voltage connection contact 134 are not in contact with their respective corresponding electrical components, but are connected by soldering through an intermediate conductor; for example, the first high voltage connection contact 122 and the corresponding electrical component are soldered to the same copper bar (the copper bar is herein an intermediate conductor, which is only an example, but not limited to the type of the intermediate conductor, and the intermediate conductor may be any kind of conductor), and at this time, the first high voltage connection contact 122 and the other electrical component may be electrically connected. It should be emphasized that the connection manner of the "electrical connection" in the present embodiment includes, but is not limited to: the connection modes of power transmission or electric signal transmission can be realized by welding connection, plug connection, bolt connection and the like.
Through the arrangement, the pre-charging resistor 12 and the pre-charging contactor 13 which form the high-voltage pre-charging module 100 are fixedly packaged in the packaging shell 11, so that the high-voltage pre-charging module 100 is convenient to position and transport in operation, positioning and assembling of automatic equipment are easy to realize, and production and assembly efficiency is improved. Since the high-voltage pre-charging module 100 is provided with the first high-voltage connection contact 122, the second high-voltage connection contact 132, the first low-voltage connection contact 133 and the second low-voltage connection contact 134 which extend to the outside of the package housing 11, when the high-voltage pre-charging module 100 is electrically connected with other electrical components, the high-voltage connection contact and the low-voltage connection contact can be welded with the corresponding electrical components in a welding manner, and the welding process can be operated by using a full-automatic welding device, so that the connection of the high-voltage charging module 100 with other electrical components can be omitted from manual participation, thereby further improving the production and assembly efficiency. Further, the high-voltage pre-charging module 100 is connected with other electrical components in a welding manner, and can be connected with other electrical components from a mechanical structure while the electrical connection is realized, so that the high-voltage pre-charging module 100 can be fixedly connected with the electrical components connected with the high-voltage pre-charging module 100 by welding, and therefore, a fixing structure of the high-voltage pre-charging module 100 is not required to be independently arranged, the mechanical structure of the high-voltage pre-charging module 100 can be further simplified, the volume of the high-voltage pre-charging module 100 can be reduced, and the production and assembly efficiency of the high-voltage pre-charging module 100 can be improved.
Referring to fig. 3, in other embodiments, the high voltage pre-charging module 100 further includes a high voltage connection 14, the high voltage connection 14 is disposed inside the package 11, and the high voltage connection 14 is electrically connected between the pre-charging resistor 12 and the pre-charging contactor 13. As a specific example, in the drawings in the specification of the present embodiment, the high-voltage connector 14 is a metal conductor (for example, suitable conductive metal such as copper, aluminum, silver, etc.), and the shape of the high-voltage connector is approximately sheet-shaped, the high-voltage connector 14 is laid along the outer contours of the pre-charging resistor 12 and the pre-charging contactor 13, and two ends of the high-voltage connector 14 can be connected to the pre-charging resistor 12 and the pre-charging contactor 13 through a welding process respectively, so that the overall structure of the high-voltage pre-charging module 100 is compact, the high-voltage connector 14 in the embodiment replaces the traditional wire harness, the electromagnetic interference problem caused by the routing intersection of the physical wire harness can be remarkably reduced, and the procedure of wire harness assembly of the product wire harness is simplified. In other embodiments, the high voltage connector 14 may be a metal conductor of any shape, such as a bar, a block, etc. In addition, in other embodiments, the high voltage connector 14 may also be a plug connector (not shown in the drawings), where the plug connector includes a first plug portion (not shown in the drawings) disposed on the pre-charging resistor 12 and a second plug portion (not shown in the drawings) disposed on the pre-charging contactor 13, and the electrical connection between the pre-charging resistor 12 and the pre-charging contactor 13 is achieved by the plug fit of the first plug portion and the second plug portion; the high-voltage connector 14 may be any other type of electrical connector such as a wire harness or a bolt, and the type and form of the high-voltage connector 14 are not limited.
Referring to fig. 1 and 3, in some embodiments, the pre-charge resistor 12 includes a resistor body 121, and the first high voltage connection contact 122 is a metal conductor that extends directly from the surface of the resistor body 121 to the outside of the package 11 for achieving a soldered connection of the pre-charge resistor 12 with other electrical components. In other embodiments, the pre-charge resistor 12 further includes a first high voltage adaptor (not shown) electrically connected between the first high voltage connection contact 122 and the resistor body 121. The first high-voltage adapter can be conductive metal in any form or any kind of electric connector. As some specific examples, the first high voltage adapter may be a copper wire, a copper sheet, an aluminum wire, an aluminum sheet, a wire harness, or the like.
Referring to fig. 2 and 3, in some other embodiments, the pre-charge contactor 13 includes a contactor body 131, a first low-voltage adapter 135, and a second low-voltage adapter 136. The second high voltage connection contact 132 is a metal conductor that extends directly from the surface of the contactor body 131 to the outside of the package housing 11 for achieving a soldered connection of the pre-charge contactor 13 with other electrical components. In other embodiments, the pre-charge contactor 13 further includes a second high voltage adapter (not shown) electrically connected between the second high voltage connection contact 132 and the contactor body 131. The second high-voltage adapter can be conductive metal in any form or any kind of electric connector. As some specific examples, the first high voltage adapter may be a copper wire, a copper sheet, an aluminum wire, an aluminum sheet, a wire harness, or the like.
Further, in other embodiments, one end of each of the first low voltage adaptor 135 and the second low voltage adaptor 136 is electrically connected to the contactor body 131, the end of the first low voltage adaptor 135 away from the contactor body 131 extends to the outside of the package housing 11 to form the first low voltage connection contact 133, and the end of the second low voltage adaptor 136 away from the contactor body 131 extends to the outside of the package housing 11 to form the second low voltage connection contact 134. As a specific example, in the drawings in the present embodiment, the first low voltage adaptor 135 and the second low voltage adaptor 136 are each a strip-shaped metal conductor, and one end thereof remote from the contactor body 131 extends to the outside of the package housing 11 for achieving the soldered connection of the pre-charge contactor 13 with other electrical components. In other embodiments, the first low voltage adapter 135 and the second low voltage adapter 136 may also be sheet/block metal conductors, or any type of electrical connector such as a wire harness, a plug connector, etc., and the types and forms of the first low voltage adapter 135 and the second low voltage adapter 136 may be the same or different.
Referring again to fig. 1 and 2, in other embodiments, the package housing 11 has a first surface 113 and a second surface 114 disposed away from each other. The first high voltage connection contact 122 and the second high voltage connection contact 132 are located on the first surface 113, and the first low voltage connection contact 133 and the second low voltage connection contact 134 are located on the second surface 114. With the above arrangement, since the first high-voltage connection contact 122, the second high-voltage connection contact 132 and the first low-voltage connection contact 133, the second low-voltage connection contact 134 are located on two different surfaces of the package housing 11, the high-voltage connection contact (including the first high-voltage connection contact 122 and the second high-voltage connection contact 132) and the low-voltage connection contact (including the first low-voltage connection contact 133 and the second low-voltage connection contact 134) each have a wider space around each, which is advantageous for realizing automatic connection operations, for example, the high-voltage connection contact, the low-voltage connection contact and the corresponding electrical component are welded and connected by the more urgent and convenient full-automatic welding device; and the short circuit caused by accidental electric connection of the high-voltage connecting contact and the low-voltage connecting contact can be avoided as much as possible, so that the overall safety of the high-voltage pre-charging module 100 can be improved.
With continued reference to fig. 1 and 2, in some other embodiments, the package housing 11 includes a first housing 111 and a second housing 112, and the first housing 111 and the second housing 112 are fastened to each other and detachably connected. The first surface 113 is located on a side of the first housing 111 facing away from the second housing 112, and the second surface 114 is located on the second housing 112. As a specific example, in the drawings of the present embodiment, the first housing 111 and the second housing 112 are respectively provided with a buckle and a slot to realize a snap connection. In other embodiments, the first housing 111 and the second housing 112 may also be connected by a threaded connection, a bolted connection, or any other means.
In the present embodiment, the first housing 111 and the second housing 112 are stacked in the first direction X, and may be juxtaposed along the first direction X or nested to be mutually engaged, so that automatic assembly of the two is easy to achieve. The first surface 113 and the second surface 114 are respectively located at two ends of the package 11 in the first direction X, so that the package is convenient to be matched and connected with other electrical components. The first direction X may be considered as a height direction/thickness direction of the package housing 11. The precharge resistor 12 and the precharge contactor 13 are fixedly disposed in the package housing 11, for example, the resistor body 121 and the contactor body 131 may be fixed or limited by the rib structures inside the first housing 111 and the second housing 112, so that the positioning and fastening structures of the precharge resistor 12 and the precharge contactor 13 are relatively simple. Further, the pre-charging resistor 12 and the pre-charging contactor 13 are arranged in parallel along the second direction Y, the second direction Y is perpendicular to the first direction X, the second direction Y can be considered as the width direction or the length direction of the package housing 11, the pre-charging resistor 12 and the pre-charging contactor 13 are arranged substantially tightly, which is beneficial to making the overall structure of the high voltage pre-charging module 100 more compact, and the arrangement of the pre-charging resistor 12 and the pre-charging contactor 13 in parallel is convenient for placing the pre-charging resistor 12 and the pre-charging contactor 13 in the second housing 112 and then packaging the first housing 111, so that the blocking problem caused by stacking arrangement is avoided, and the pre-charging resistor 12 and the pre-charging contactor 13 are also convenient for overhauling while the first housing 111 is disassembled.
Further, in some embodiments, the first surface 113 is provided with a first relief hole 115 and a second relief hole 116, the first relief hole 115 and the second relief hole 116 are through holes, the first high voltage connection contact 122 is disposed through the first relief hole 115, and the second high voltage connection contact 132 is disposed through the second relief hole 116. The third surface is provided with a third abdication hole 117 and a fourth abdication hole 118, the third abdication hole 117 and the fourth abdication hole 118 are through holes, the first low-voltage connecting contact 133 penetrates through the third abdication hole 117, and the second low-voltage connecting contact 134 penetrates through the fourth abdication hole 118. With the above arrangement, the first relief hole 115 provides a channel extending to the outside of the package housing 11 for the first high voltage connection contact 122, the second relief hole 116 provides a channel extending to the outside of the package housing 11 for the second high voltage connection contact 132, the third relief hole 117 provides a channel extending to the outside of the package housing 11 for the first low voltage connection contact 133, and the fourth relief hole 118 provides a channel extending to the outside of the package housing 11 for the second low voltage connection contact 134, thereby facilitating the solder connection of the first high voltage connection contact 122, the second high voltage connection contact 132, the first low voltage connection contact 133, the second low voltage connection contact 134 with the respective corresponding electrical components. Meanwhile, each yielding hole can position the connecting contact penetrating through the connecting hole, so that the positioning structure of the connecting contact is avoided, and the structure of the high-voltage pre-charging module 100 can be further simplified.
Referring again to fig. 1 and 2, in the drawings of the present embodiment, the shapes of the first high voltage connection contact 122 and the second high voltage connection contact 132 are substantially cylindrical, and the shapes of the first low voltage connection contact 133 and the second low voltage connection contact 134 are substantially rectangular parallelepiped, which is only taken as an example and is not a limitation of the shapes of the first high voltage connection contact 122, the second high voltage connection contact 132, the first low voltage connection contact 133 and the second low voltage connection contact 134. In other embodiments, the first high voltage connection contact 122, the second high voltage connection contact 132, the first low voltage connection contact 133, and the second low voltage connection contact 134 may also be disk-shaped, needle-shaped, or any other shape.
In summary, the present embodiment provides a high-voltage pre-charging module 100, in which the pre-charging resistor 12 and the pre-charging contactor 13 are disposed in the package housing 11 and the first high-voltage connection contact 122, the second high-voltage connection contact 132, the first low-voltage connection contact 133 and the second low-voltage connection contact 134 exposed on the surface of the package housing 11 are disposed, so that when the high-voltage pre-charging module 100 is electrically connected with other electrical components, the first high-voltage connection contact 122, the second high-voltage connection contact 132, the first low-voltage connection contact 133 and the second low-voltage connection contact 134 can be welded with the respective corresponding electrical components by using a fully automatic welding device, and compared with the traditional connection mode of manually operated wire harness connection or bolting, the labor is saved, the production assembly efficiency is improved, and the connection is more stable and reliable. Further, the high-voltage pre-charging module 100 is connected with other electrical components in a welding manner, and can be connected with other electrical components in a mechanical structure while the electrical connection is realized, so that the high-voltage pre-charging module 100 can be fixedly connected with the electrical components connected with the high-voltage pre-charging module by welding, and therefore, a fixing structure of the high-voltage pre-charging module 100 is not required to be independently arranged, the mechanical structure of the high-voltage pre-charging module 100 can be further simplified, the volume of the high-voltage pre-charging module 100 can be reduced, and the production and assembly efficiency of the high-voltage pre-charging module 100 can be improved.
Referring to fig. 4 and fig. 5, based on the high-voltage pre-charging module 100, an embodiment of the present application further provides a high-voltage distribution box 200. The high-voltage distribution box 200 includes a box body 21, a main positive contactor 22, a main negative contactor 23, and the high-voltage pre-charging module 100. The case 21 may be in any shape, and the main positive contactor 22, the main negative contactor 23, and the high-voltage pre-charging module 100 are all disposed inside the case 21, where the main positive contactor 22 and the main negative contactor 23 are connected in series, and the high-voltage pre-charging module 100 is connected in parallel with the main positive contactor 22. In the process of manufacturing and assembling the high-voltage distribution box 200, the full-automatic welding equipment can be facilitated to weld and connect the high-voltage pre-charging module 100 with other electrical elements, so that not only can the production and assembly efficiency be improved, but also the fixing structure for mounting the high-voltage pre-charging module 100 can be omitted, thereby simplifying the structure of the high-voltage distribution box 200, reducing the volume of the high-voltage distribution box 200 and improving the production and assembly efficiency of the high-voltage distribution box 200. In other embodiments, the high voltage distribution box 200 further includes a battery 24 and a load capacitor 25, the battery 24 and the load capacitor 25 being connected in series with the main positive contactor 22 and the main negative contactor 23.
Referring to fig. 6, based on the high voltage distribution box 200, an embodiment of the present application further provides a vehicle 300. The specific type of the vehicle 300 is not limited in this specification, for example, the vehicle 300 may be a mobile device capable of traveling on land, such as an electric automobile, an electric bicycle, and a hybrid electric vehicle, and may also be an unmanned vehicle; as another example, the vehicle 300 may also be a mobile device capable of traveling in the air, such as a manned aircraft, unmanned aircraft, flying car, or the like. In this specification, the vehicle 300 is described by taking an electric vehicle as an example.
The vehicle 300 includes a body 31, a power system 32, and a high voltage distribution box 200. The body 31 is provided with a passenger compartment 311 for carrying passengers, a power system 32 is provided to the body 31, and the power system 32 is used for providing running power for the vehicle 300.
In particular, in the present embodiment, the body 31 forms a main part of the vehicle 300, which may have a shape and structure adapted to the performance of the vehicle 300. For example, the body 31 includes a body 312, and the body 312 may be in the form of a body of a general vehicle such as a sports car, a sedan, an off-road car, a commercial car, or the like, and the body 312 may be in the form of a body 31 of a general aircraft such as a helicopter, a jet, or the like. Fuselage 312 may also be provided with a streamlined configuration to facilitate reduced air resistance during travel. The passenger cabin 311 is located inside the fuselage 312, and is used to form a passenger space and/or a cargo space, so as to provide a protection space and a living environment for passengers, and also has certain cargo capacity. Further, the fuselage 312 may be an independently-carried frame-type body structure, resulting in a stronger structural stability of the fuselage 312. For example, the fuselage 312 is a frame structure, which is formed by bending, stamping and welding steel profiles, has low weight and strong torsional strength, and can be applied to various types of vehicles, so that the type of the vehicle 300 provided by the application is not limited, and for example, when the vehicle 300 is used as a land vehicle 300, the vehicle can be a car, an urban off-road vehicle, a commercial vehicle, and the like.
The power system 32 is coupled to the fuselage 312, and the type of power system 32 is not limited and may be a land power system, a flight power system, a hydrodynamic system, and the like. For example, powertrain 32, such as a land powertrain, may include at least one of the drive train, steering train, and brake train configurations, and may further include at least one of the following: wheels, tracks, mechanical feet, or other structures that may provide land travel power to the vehicle 300 under the drive of the drive mechanism enable the vehicle 300 to meet land travel requirements.
In some embodiments, the vehicle 300 may further include a power battery pack 33 disposed within the fuselage 312, the power battery pack 33 being configured to provide a source of energy for the vehicle 300, such as for providing electrical energy to the power system 32. The high-voltage distribution box 200 is electrically connected to the power battery pack 33, and is used for controlling the power battery pack 33, or/and monitoring the operation state of the power battery pack 33, so as to ensure the safe operation of the power battery pack 33.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present application, and are not limiting. Although the application has been described in detail with reference to the foregoing embodiments, it will be appreciated by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some of the technical features thereof can be replaced by equivalents. Such modifications and substitutions do not drive the essence of the corresponding technical solutions to depart from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims (10)

1. A high pressure priming module comprising:
A package housing;
The pre-charging resistor is arranged inside the packaging shell and provided with a first high-voltage connecting contact, and the first high-voltage connecting contact extends to the outside of the packaging shell and is used for being electrically connected with other electrical elements; and
The pre-charging contactor is arranged in the packaging shell and is electrically connected with the pre-charging resistor, the pre-charging contactor is provided with a second high-voltage connecting contact, a first low-voltage connecting contact and a second low-voltage connecting contact, and the second high-voltage connecting contact, the first low-voltage connecting contact and the second low-voltage connecting contact extend to the outside of the packaging shell and are used for being electrically connected with other corresponding electric elements.
2. The high voltage priming module of claim 1, further comprising a high voltage connector disposed inside said enclosure, said high voltage connector electrically connected between said priming resistor and said priming contactor.
3. The high voltage priming module of claim 2, wherein said high voltage connector is a plug connector comprising a first plug portion disposed on said priming resistor and a second plug portion disposed on said priming contactor, said first plug portion being plug-connected to said second plug portion; or alternatively, the first and second heat exchangers may be,
The high-voltage connecting piece is a metal conductor and is welded between the pre-charging resistor and the pre-charging contactor.
4. The high pressure priming module of claim 1, wherein said priming contactor comprises a contactor body, a first low pressure adaptor, and a second low pressure adaptor; one end of the first low-voltage adapter is electrically connected with the contactor body, the other end of the first low-voltage adapter extends to the outside of the packaging shell to form the first low-voltage connection contact, and one end of the second low-voltage adapter is electrically connected with the contactor body, and the other end of the second low-voltage adapter extends to the outside of the packaging shell to form the second low-voltage connection contact.
5. The high voltage pre-charge module of claim 1, wherein the package housing has a first surface and a second surface disposed away from each other, the first high voltage connection contact and the second high voltage connection contact being located on the first surface, the first low voltage connection contact and the second low voltage connection contact being located on the second surface.
6. The high voltage priming module of claim 5, wherein said housing comprises a first housing and a second housing, said first housing and said second housing being snap fit and removably connected, said first surface being on a side of said first housing facing away from said second housing, said second surface being on said second housing.
7. The high voltage priming module of claim 6, wherein said first housing and said second housing are stacked along a first direction, said priming resistor and said priming contactor being juxtaposed and secured within said housing along a second direction, said second direction being perpendicular to said first direction.
8. The high voltage pre-charge module of claim 5, wherein the first surface is provided with a first relief hole and a second relief hole, the first high voltage connection contact is disposed through the first relief hole, and the second high voltage connection contact is disposed through the second relief hole; the second surface is provided with a third abdicating hole and a fourth abdicating hole, the first low-voltage connecting contact penetrates through the third abdicating hole, and the second low-voltage connecting contact penetrates through the fourth abdicating hole.
9. A high voltage distribution box, characterized by comprising a box body, a main positive contactor, a main negative contactor and a high voltage pre-charging module according to any one of claims 1 to 8, wherein the main positive contactor, the main negative contactor and the high voltage pre-charging module are all arranged in the box body, the main positive contactor is connected in series with the main negative contactor, and the high voltage pre-charging module is connected in parallel with the main positive contactor.
10. A vehicle comprising a body and the high voltage distribution box of claim 9 disposed inside the body.
CN202410172137.9A 2024-02-06 2024-02-06 High-voltage pre-charging module, high-voltage distribution box and vehicle Pending CN118061786A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410172137.9A CN118061786A (en) 2024-02-06 2024-02-06 High-voltage pre-charging module, high-voltage distribution box and vehicle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410172137.9A CN118061786A (en) 2024-02-06 2024-02-06 High-voltage pre-charging module, high-voltage distribution box and vehicle

Publications (1)

Publication Number Publication Date
CN118061786A true CN118061786A (en) 2024-05-24

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410172137.9A Pending CN118061786A (en) 2024-02-06 2024-02-06 High-voltage pre-charging module, high-voltage distribution box and vehicle

Country Status (1)

Country Link
CN (1) CN118061786A (en)

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