CN118047990A - Impact corrosion resistant polyethylene pipe and preparation method thereof - Google Patents

Impact corrosion resistant polyethylene pipe and preparation method thereof Download PDF

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Publication number
CN118047990A
CN118047990A CN202410284266.7A CN202410284266A CN118047990A CN 118047990 A CN118047990 A CN 118047990A CN 202410284266 A CN202410284266 A CN 202410284266A CN 118047990 A CN118047990 A CN 118047990A
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polyethylene pipe
corrosion
graphene oxide
polyethylene
parts
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CN202410284266.7A
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Inventor
王多文
黄雪美
谢兰明
谢之博
申建
任晓灵
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Anhui Yingbiao New Materials Technology Co ltd
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Anhui Yingbiao New Materials Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/18Applications used for pipes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/06Properties of polyethylene
    • C08L2207/062HDPE

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Carbon And Carbon Compounds (AREA)

Abstract

The invention discloses an impact corrosion resistant polyethylene pipe and a preparation method thereof, belonging to the technical field of high polymer pipes, and comprising the following raw materials: high-density polyethylene, corrosion-resistant auxiliary agents, hydrophobic modified graphene oxide, silicon dioxide, ABS resin and glass fibers. The invention takes high-density polyethylene and ABS resin as base materials, enhances the stability and durability of the micro-nano structure on the surface of the polyethylene by grafting and modifying the graphene oxide with octadecylamine, endows the polyethylene resin with super-hydrophobic property, and simultaneously can be uniformly mixed with the ABS resin and the polyethylene resin by grafting maleic anhydride on the unsaturated polyester resin in the corrosion-resistant auxiliary agent, thereby effectively preventing corrosion of corrosive mediums such as acid, alkali and the like and improving the corrosion resistance of the polyethylene pipe; the silicon dioxide and the glass fiber are added into the polyethylene pipe and are connected with the polymer molecular chains through interface action to form a three-dimensional net structure, so that the shock resistance of the polyethylene pipe is improved.

Description

Impact corrosion resistant polyethylene pipe and preparation method thereof
Technical Field
The invention belongs to the technical field of high polymer pipes, and particularly relates to an impact corrosion resistant polyethylene pipe and a preparation method thereof.
Background
Polyethylene is one of the most widely used polymer materials at present, but in the process of forming and using, polyethylene is easily affected by external forces such as stretching, bending, impact and the like, so that the polyethylene pipe is broken. Some plastic pipes, such as tap water pipes and gas pipes, tend to have high humidity, and thus pipe materials are required to have good corrosion resistance, high temperature resistance and weather resistance. Meanwhile, in the projects of long-distance petroleum transportation, agricultural irrigation and the like, the pipeline can be contacted with various corrosive products, such as the breakage of a polymer chain is easily caused under corrosive media such as acid, alkali, oil and the like, so that the corrosion phenomenon is caused, and the service life of the polyethylene pipe is greatly reduced. Therefore, the impact resistance and corrosion resistance of the polyethylene pipe need to be improved, and the requirements of the market on the polyethylene pipe are met.
In the prior art, graphene oxide is often used as a functional filler for modifying a polyethylene pipe, and the graphene oxide can effectively block some corrosive mediums due to a special two-dimensional structure of the graphene oxide, so that the invasion path of the corrosive mediums to the polyethylene pipe is effectively prolonged. However, due to the van der Waals force between graphene oxide layers, the graphene oxide is easy to agglomerate in the preparation process of the polyethylene pipe, is not easy to disperse, and limits the application of the graphene oxide in the corrosion-resistant field of the polyethylene pipe, so that how to prepare the impact-corrosion-resistant polyethylene pipe is a technical problem to be solved at present.
Disclosure of Invention
The invention aims to provide an impact corrosion resistant polyethylene pipe and a preparation method thereof, which are used for solving the problems in the background technology.
The aim of the invention can be achieved by the following technical scheme:
the impact corrosion resistant polyethylene pipe comprises the following raw materials in parts by weight: 80-110 parts of high-density polyethylene, 3-9 parts of corrosion-resistant auxiliary agent, 4-6 parts of hydrophobically modified graphene oxide, 1-3 parts of silicon dioxide, 5-7 parts of ABS resin and 3-6 parts of glass fiber.
Further, the hydrophobically modified graphene oxide is prepared by the steps of:
A1, placing graphite powder and sodium nitrate into a three-neck flask, adding concentrated nitric acid under the condition of ice water bath for reaction for 1h, adding potassium permanganate for reaction for 2h after the temperature of the system is reduced to 20 ℃, then heating to 40-50 ℃, adding deionized water after reaction for 40min, heating to 90 ℃ for reaction for 1h, and carrying out aftertreatment to obtain graphene oxide;
and A2, adding graphene oxide and octadecylamine into ethanol, performing ultrasonic treatment for 2 hours, centrifuging at 6000rpm, washing, removing redundant octadecylamine, and performing vacuum drying at 130 ℃ for 3 hours to obtain the hydrophobically modified graphene oxide.
Further, the dosage ratio of the graphite powder, the sodium nitrate, the concentrated nitric acid, the potassium permanganate and the deionized water is 1-3g:1-2g:100-120mL:5-7g:120-140mL.
Further, the dosage ratio of the graphene oxide, the octadecylamine and the ethanol is 2-3g:8-11g:120-135mL.
Further, the post-treatment is to drop 150mL of 30wt% hydrogen peroxide into the system to remove potassium permanganate in the system, and to carry out acid washing and water washing with 120mL of 5wt% diluted hydrochloric acid and deionized water to remove metal ions and impurities, and then to carry out drying.
Further, the corrosion-resistant auxiliary agent is prepared by the following steps:
B1, heating propylene glycol to 140-150 ℃, adding isophthalic acid, introducing nitrogen, heating to 200 ℃, cooling to 150-170 ℃ when the acid value of the system is less than 19mg/g, adding maleic anhydride, heating to 220-240 ℃, reacting for 2 hours, vacuumizing and dehydrating until the acid value of the system is less than 38mg/g, stopping vacuumizing, cooling to 210 ℃, adding divinylbenzene, and stirring for 1 hour to obtain unsaturated polyester resin;
And B2, adding unsaturated polyester resin and maleic anhydride into propylene glycol, heating to 140-150 ℃ for reaction for 2 hours, cooling to room temperature, adding active carbon, removing excessive propylene glycol, and filtering to obtain the corrosion-resistant auxiliary agent.
Further, the volume ratio of the propylene glycol, the isophthalic acid, the maleic anhydride and the divinylbenzene is 6:2-3:3-4:3-4.
Further, the volume ratio of the unsaturated polyester resin, the maleic anhydride and the propylene glycol is 4-5:1-2:4-5.
A preparation method of an impact corrosion resistant polyethylene pipe comprises the following steps:
Adding high-density polyethylene, corrosion-resistant auxiliary agent, hydrophobic modified graphene oxide, silicon dioxide, ABS resin and glass fiber into a high-speed mixer, stirring and mixing, then adding into a hopper of an extruder, and extruding and forming at 190 ℃ to obtain the impact corrosion-resistant polyethylene pipe.
The invention has the beneficial effects that:
According to the invention, through grafting modification of the octadecylamine on the graphene oxide, a large amount of octadecylamine is grafted on the surface of the graphene oxide to provide hydrophobic alkyl chains for the graphene oxide, so that the aggregation phenomenon of the graphene oxide is improved, the dispersibility of the graphene oxide in polyethylene and ABS resin is improved, meanwhile, the octadecylamine migrates to the surface of the polyethylene resin, and strong interface combination is formed through chemical action and physical entanglement, so that the micro-nano structure of the surface of the polyethylene resin is stable and durable, and the low surface energy modification of long-chain alkane is combined, so that the super-hydrophobic performance of the polyethylene resin is endowed, and the chemical corrosion resistance of the polyethylene pipe is improved.
The maleic anhydride is grafted on the unsaturated polyester resin in the corrosion-resistant auxiliary agent, so that the compatibility of the unsaturated polyester resin with the ABS resin and the polyethylene resin is improved, meanwhile, the unsaturated polyester resin forms a layer of barrier layer on the surfaces of the ABS resin and the polyethylene base material, corrosion of corrosive mediums such as acid, alkali and the like on the polyethylene pipe is effectively prevented, the corrosion-resistant auxiliary agent can be uniformly mixed with the ABS resin and the polyethylene resin, and meanwhile, the corrosion resistance of the polyethylene pipe can also be improved.
The silicon dioxide and the glass fiber are added into the polyethylene pipe and are connected with the polymer molecular chains through interface action to form a three-dimensional net structure, so that the impact strength of the polyethylene pipe is improved.
According to the invention, high-density polyethylene and ABS resin are used as resin base materials, and the shock resistance and corrosion resistance of the polyethylene pipe are enhanced through the introduction of the hydrophobically modified graphene oxide, the corrosion resistance auxiliary agent and the silicon dioxide and the glass fiber.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
The embodiment provides a hydrophobic modified graphene oxide, which is prepared by the following steps:
a1, placing 1g of graphite powder and 1g of sodium nitrate into a three-neck flask, adding 100mL of concentrated nitric acid under the condition of ice water bath for reaction for 1h, adding 5g of potassium permanganate for reaction for 2h after the temperature of the system is reduced to 20 ℃, then heating to 40 ℃, adding 120mL of deionized water after the reaction is carried out for 40min, then heating to 90 ℃ for reaction for 1h, dropwise adding 150mL of 30wt% hydrogen peroxide into the system after the reaction is completed, removing potassium permanganate in the system, carrying out acid washing and water washing by using 120mL of 5wt% dilute hydrochloric acid and deionized water, removing metal ions and impurities, and then drying to obtain graphene oxide;
And A2, adding 2g of graphene oxide and 8g of octadecylamine into 120mL of ethanol, performing ultrasonic treatment for 2h, centrifuging at 6000rpm, washing, removing the redundant octadecylamine, and performing vacuum drying at 130 ℃ for 3h to obtain the hydrophobically modified graphene oxide.
Example 2
The embodiment provides a hydrophobic modified graphene oxide, which is prepared by the following steps:
A1, placing 2g of graphite powder and 1.5g of sodium nitrate into a three-neck flask, adding 115mL of concentrated nitric acid under the condition of ice water bath for reaction for 1h, adding 6g of potassium permanganate for reaction for 2h after the temperature of the system is reduced to 20 ℃, then heating to 45 ℃, adding 130mL of deionized water after the reaction is carried out for 40min, heating to 90 ℃ for reaction for 1h, dropwise adding 150mL of 30wt% hydrogen peroxide into the system after the reaction is completed, removing potassium permanganate in the system, carrying out acid washing and water washing by using 120mL of 5wt% dilute hydrochloric acid and deionized water, removing metal ions and impurities, and drying to obtain graphene oxide;
A2, adding 2.5g of graphene oxide and 10g of octadecylamine into 130mL of ethanol, carrying out ultrasonic treatment for 2h, centrifuging at 6000rpm, washing to remove the redundant octadecylamine, and then carrying out vacuum drying at 130 ℃ for 3h to obtain the hydrophobically modified graphene oxide.
Example 3
The embodiment provides a hydrophobic modified graphene oxide, which is prepared by the following steps:
A1, placing 3g of graphite powder and 2g of sodium nitrate into a three-neck flask, adding 120mL of concentrated nitric acid under the condition of ice water bath for reaction for 1h, adding 7g of potassium permanganate for reaction for 2h after the temperature of the system is reduced to 20 ℃, then heating to 50 ℃, adding 140mL of deionized water after reaction for 40min, then heating to 90 ℃ for reaction for 1h, dropwise adding 150mL of 30wt% hydrogen peroxide into the system after the reaction is completed, removing potassium permanganate in the system, carrying out acid washing and water washing with 120mL of 5wt% of dilute hydrochloric acid and deionized water, removing metal ions and impurities, and drying to obtain graphene oxide;
And A2, adding 3g of graphene oxide and 11g of octadecylamine into 135mL of ethanol, performing ultrasonic treatment for 2h, centrifuging at 6000rpm, washing, removing the redundant octadecylamine, and performing vacuum drying at 130 ℃ for 3h to obtain the hydrophobically modified graphene oxide.
Example 4
The embodiment provides a corrosion-resistant auxiliary agent, which is prepared by the following steps:
B1, heating 120mL of propylene glycol to 140 ℃, adding 40mL of isophthalic acid, introducing nitrogen, heating to 200 ℃, cooling to 150 ℃ when the acid value of the system is less than 19mg/g, adding 60mL of maleic anhydride, heating to 220 ℃, reacting for 2 hours, vacuumizing and dehydrating until the acid value of the system is less than 38mg/g, stopping vacuumizing, cooling to 210 ℃, adding 60mL of divinylbenzene, and stirring for 1 hour to obtain unsaturated polyester resin;
and B2, adding 120mL of unsaturated polyester resin and 30mL of maleic anhydride into 120mL of propylene glycol, heating to 140 ℃ for reaction for 2h, cooling to room temperature, adding activated carbon, removing excessive propylene glycol, and filtering to obtain the corrosion-resistant auxiliary agent.
Example 5
The embodiment provides a corrosion-resistant auxiliary agent, which is prepared by the following steps:
b1, heating 120mL of propylene glycol to 145 ℃, adding 50mL of isophthalic acid, introducing nitrogen, heating to 200 ℃, cooling to 160 ℃ when the acid value of the system is less than 19mg/g, adding 70mL of maleic anhydride, heating to 230 ℃, reacting for 2 hours, vacuumizing and dehydrating until the acid value of the system is less than 38mg/g, stopping vacuumizing, cooling to 210 ℃, adding 70mL of divinylbenzene, and stirring for 1 hour to obtain unsaturated polyester resin;
And B2, adding 135mL of unsaturated polyester resin and 45mL of maleic anhydride into 135mL of propylene glycol, heating to 145 ℃ for reaction for 2 hours, cooling to room temperature, adding activated carbon, removing excessive propylene glycol, and filtering to obtain the corrosion-resistant auxiliary agent.
Example 6
The embodiment provides a corrosion-resistant auxiliary agent, which is prepared by the following steps:
b1, heating 120mL of propylene glycol to 150 ℃, adding 60mL of isophthalic acid, introducing nitrogen, heating to 200 ℃, cooling to 170 ℃ when the acid value of the system is less than 19mg/g, adding 80mL of maleic anhydride, heating to 240 ℃, reacting for 2 hours, vacuumizing and dehydrating until the acid value of the system is less than 38mg/g, stopping vacuumizing, cooling to 210 ℃, adding 80mL of divinylbenzene, and stirring for 1 hour to obtain unsaturated polyester resin;
and B2, adding 150mL of unsaturated polyester resin and 60mL of maleic anhydride into 150mL of propylene glycol, heating to 150 ℃ for reaction for 2 hours, cooling to room temperature, adding activated carbon, removing excessive propylene glycol, and filtering to obtain the corrosion-resistant auxiliary agent.
Example 7
An impact corrosion resistant polyethylene pipe is prepared by the following steps:
80 parts by weight of high-density polyethylene, 3 parts by weight of the corrosion-resistant auxiliary agent prepared in example 4, 4 parts by weight of the hydrophobically modified graphene oxide prepared in example 1, 1 part by weight of silicon dioxide, 5 parts by weight of ABS resin and 3 parts by weight of glass fiber are added into a high-speed mixer for stirring and mixing, then added into a hopper of an extruder, and extruded and molded at the temperature of 190 ℃ to obtain the impact-resistant corrosion-resistant polyethylene pipe.
Example 8
An impact corrosion resistant polyethylene pipe is prepared by the following steps:
100 parts by weight of high-density polyethylene, 6 parts by weight of the corrosion-resistant auxiliary agent prepared in example 4, 5 parts by weight of the hydrophobically modified graphene oxide prepared in example 1, 2 parts by weight of silicon dioxide, 6 parts by weight of ABS resin and 5 parts by weight of glass fiber are added into a high-speed mixer for stirring and mixing, then added into a hopper of an extruder, and extruded and molded at the temperature of 190 ℃ to obtain the impact-resistant corrosion-resistant polyethylene pipe.
Example 9
An impact corrosion resistant polyethylene pipe is prepared by the following steps:
110 parts by weight of high-density polyethylene, 9 parts by weight of the corrosion-resistant auxiliary agent prepared in example 4, 6 parts by weight of the hydrophobically modified graphene oxide prepared in example 1,3 parts by weight of silicon dioxide, 7 parts by weight of ABS resin and 6 parts by weight of glass fiber are added into a high-speed mixer for stirring and mixing, then added into a hopper of an extruder, and extruded and molded at the temperature of 190 ℃ to obtain the impact-resistant corrosion-resistant polyethylene pipe.
Comparative example 1:
The hydrophobically modified graphene oxide was removed as compared to example 7, the remainder being the same.
Comparative example 2:
the corrosion-resistant auxiliary was removed as compared with example 7, the remainder being the same.
Comparative example 3:
Preparation of an impact corrosion resistant polyethylene pipe:
the hydrophobically modified graphene oxide was replaced with graphene oxide as compared to example 8, the remainder being the same.
Performance tests were performed on examples 7-9 and comparative examples 1-3, tensile properties: impact strength according to national standard GB/T4498-2007: the polyethylene pipes produced in examples 7 to 9 and comparative examples 1 to 3 were immersed in a 3.5wt% HCl solution and a carbon tetrachloride solution for 24 hours according to GB/T15142-2001, and the results are shown in Table 1:
TABLE 1
As can be seen from Table 1, the polyethylene pipes prepared from the hydrophobically modified graphene oxide and the corrosion-resistant auxiliary agent in examples 7 to 9 have no cracks and functional group breakage, have good corrosion resistance, have impact strength as high as 74kJ/m 2, and are obviously superior to the polyethylene pipes prepared from comparative examples 1 to 3, and have good impact resistance.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. The impact corrosion resistant polyethylene pipe is characterized by comprising the following raw materials in parts by weight:
80-110 parts of high-density polyethylene, 3-9 parts of corrosion-resistant auxiliary agent, 4-6 parts of hydrophobically modified graphene oxide, 1-3 parts of silicon dioxide, 5-7 parts of ABS resin and 3-6 parts of glass fiber;
the hydrophobically modified graphene oxide is prepared by the steps of:
A1, placing graphite powder and sodium nitrate into a three-neck flask, adding concentrated nitric acid under the condition of ice water bath for reaction for 1h, adding potassium permanganate for reaction for 2h after the temperature of the system is reduced to 20 ℃, then heating to 40-50 ℃, adding deionized water after reaction for 40min, heating to 90 ℃ for reaction for 1h, and carrying out aftertreatment to obtain graphene oxide;
A2, adding graphene oxide and octadecylamine into ethanol, performing ultrasonic treatment for 2 hours, centrifuging at 6000rpm, washing, and performing vacuum drying at 130 ℃ for 3 hours to obtain the hydrophobically modified graphene oxide.
2. The impact corrosion resistant polyethylene pipe according to claim 1, wherein: the dosage ratio of the graphite powder, the sodium nitrate, the concentrated nitric acid, the potassium permanganate and the deionized water is 1-3g:1-2g:100-120mL:5-7g:120-140mL.
3. The impact corrosion resistant polyethylene pipe according to claim 1, wherein: the dosage ratio of the graphene oxide to the octadecylamine to the ethanol is 2-3g:8-11g:120-135mL.
4. The impact corrosion resistant polyethylene pipe according to claim 1, wherein: and the post-treatment is to drop hydrogen peroxide into the system to remove redundant potassium permanganate in the system, acid washing and water washing are performed by using dilute hydrochloric acid and deionized water to remove metal ions and impurities, and then drying is performed.
5. The impact corrosion resistant polyethylene pipe of claim 1, wherein: the corrosion-resistant auxiliary agent is prepared by the following steps:
B1, heating propylene glycol to 140-150 ℃, adding isophthalic acid, introducing nitrogen, heating to 200 ℃, cooling to 150-170 ℃ when the acid value of the system is less than 19mg/g, adding maleic anhydride, heating to 220-240 ℃, reacting for 2 hours, vacuumizing and dehydrating until the acid value of the system is less than 38mg/g, stopping vacuumizing, cooling to 210 ℃, adding divinylbenzene, and stirring for 1 hour to obtain unsaturated polyester resin;
And B2, adding unsaturated polyester resin and maleic anhydride into propylene glycol, heating to 140-150 ℃ for reaction for 2 hours, cooling to room temperature, adding active carbon, removing excessive propylene glycol, and filtering to obtain the corrosion-resistant auxiliary agent.
6. The impact corrosion resistant polyethylene pipe according to claim 5, wherein: the volume ratio of the propylene glycol, the isophthalic acid, the maleic anhydride and the divinylbenzene is 6:2-3:3-4:3-4.
7. The impact corrosion resistant polyethylene pipe according to claim 5, wherein: the volume ratio of the unsaturated polyester resin to the maleic anhydride to the propylene glycol is 4-5:1-2:4-5.
8. The method for preparing the impact corrosion resistant polyethylene pipe according to claim 1, wherein the method comprises the following steps:
The method comprises the following steps: adding high-density polyethylene, corrosion-resistant auxiliary agent, hydrophobic modified graphene oxide, silicon dioxide, ABS resin and glass fiber into a high-speed mixer, stirring and mixing, then adding into a hopper of an extruder, and extruding and forming at 190 ℃ to obtain the impact corrosion-resistant polyethylene pipe.
CN202410284266.7A 2024-03-13 2024-03-13 Impact corrosion resistant polyethylene pipe and preparation method thereof Pending CN118047990A (en)

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CN202410284266.7A CN118047990A (en) 2024-03-13 2024-03-13 Impact corrosion resistant polyethylene pipe and preparation method thereof

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Application Number Priority Date Filing Date Title
CN202410284266.7A CN118047990A (en) 2024-03-13 2024-03-13 Impact corrosion resistant polyethylene pipe and preparation method thereof

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CN118047990A true CN118047990A (en) 2024-05-17

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