CN118041001A - Wire welding terminal paint removing welding method, motor coil and motor - Google Patents

Wire welding terminal paint removing welding method, motor coil and motor Download PDF

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Publication number
CN118041001A
CN118041001A CN202410116485.4A CN202410116485A CN118041001A CN 118041001 A CN118041001 A CN 118041001A CN 202410116485 A CN202410116485 A CN 202410116485A CN 118041001 A CN118041001 A CN 118041001A
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CN
China
Prior art keywords
terminal
wire
welding
molten tin
wire bonding
Prior art date
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Pending
Application number
CN202410116485.4A
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Chinese (zh)
Inventor
王龙飞
冷红魁
彭林康
徐鹏文
谭海青
严祥宝
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Wuhan Jinchen Equipment Co ltd
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Wuhan Jinchen Equipment Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuhan Jinchen Equipment Co ltd filed Critical Wuhan Jinchen Equipment Co ltd
Priority to CN202410116485.4A priority Critical patent/CN118041001A/en
Publication of CN118041001A publication Critical patent/CN118041001A/en
Pending legal-status Critical Current

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  • Manufacturing Of Electrical Connectors (AREA)

Abstract

The application provides a paint removing and welding method for a wire welding terminal, a motor coil and a motor, and relates to the technical field of wire connection. The paint removing and welding method for the wire welding terminal comprises the following steps: immersing the wire welding terminal in a molten tin flow for paint removal; the wire bonding terminal is removed from the molten tin stream and crimped with the terminal so that the wire bonding terminal is soldered to the terminal. According to the paint removal welding method for the wire welding terminal, paint removal of the wire welding terminal is achieved in a molten tin flow soaking mode, the paint removal effect is good, damage to a wire core of the wire can be reduced, operation is safe, meanwhile, paint removal molten tin can be directly utilized for welding, and the connection efficiency between the wire welding terminal and the wiring terminal is improved.

Description

Wire welding terminal paint removing welding method, motor coil and motor
Technical Field
The application relates to the technical field of wire connection, in particular to a paint removing and welding method for a wire welding terminal, a motor coil and a motor.
Background
Electrical devices include a large number of electrical connection structures such as electronic components, circuit boards, coils, etc., which are electrically connected by wires. For example, in the production of high-current motor coils, the welded ends of the motor coil wires are subjected to a paint removal process so as to remove the insulating paint from the welded ends and then connected to the terminals.
In the related art, a wire is usually formed by combining a plurality of fine wire cores, the paint removing treatment of the welding end of the wire is usually performed by adopting a chemical corrosion method, or an acetylene flame combustion method, or a mechanical scraping method, because the wire cores of the wire are relatively fine, the chemical corrosion and the flame combustion can damage the wire cores of the wire, the wire cores can be broken when serious, the operation is unsafe, and the paint layer can be removed incompletely by adopting the mechanical scraping method, and meanwhile, the wire cores can be damaged.
Disclosure of Invention
In order to solve at least one technical problem in the background art, the application provides a paint removal welding method for a wire welding terminal, which adopts a molten tin flow soaking mode to realize paint removal of the wire welding terminal, has good paint removal effect, can reduce damage to a wire core, is safe to operate, can directly utilize paint removal molten tin to weld, and improves the connection efficiency between the wire welding terminal and a wiring terminal.
A second aspect of the application provides a motor coil.
A third aspect of the application provides an electric machine.
The technical scheme adopted by the application is as follows:
an embodiment of a first aspect of the present application provides a wire bonding terminal paint removal bonding method, including:
Immersing the wire welding terminal in a molten tin flow for paint removal;
And taking out the wire welding terminal from the molten tin flow, and crimping the wire welding terminal with the wiring terminal so as to make the wire welding terminal and the wiring terminal be in tin welding connection.
According to the paint-removing welding method for the wire welding terminal provided by the embodiment of the first aspect of the application, the molten tin flow is adopted to paint the wire welding terminal, and the paint-removing molten tin is utilized to weld the wire welding terminal and the wiring terminal, so that the welding efficiency is improved. Specifically, the wire welding terminal is immersed in molten tin flow, the molten tin flow has higher temperature, insulating paint on the wire welding terminal can be fully carbonized in high temperature, and as the molten tin flow can infiltrate between the wire cores, the insulating paint on each wire core can be removed, the paint removing effect is thorough, no chemical corrosion to the wire cores is caused in the paint removing process, no burning roasting is caused, the damage degree to the wire cores is reduced to the greatest extent, in addition, the wire welding terminal is immersed in the molten tin flow, the operation is convenient, and the safety is improved. After the paint removal treatment of the wire welding terminal is finished, the wire welding terminal is taken out from the molten tin flow, at the moment, molten tin is attached to the wire welding terminal, when the wire welding terminal is in pressure connection with the wiring terminal, the molten tin can directly play a role in tin soldering connection on the pressure connection surface, and the process of melting the tin is not required to be additionally arranged, so that the welding process steps are saved, and the connection efficiency between the wire welding terminal and the wiring terminal is improved.
The technical scheme provided by the application also comprises the following additional technical characteristics:
according to one embodiment of the present application, the step of immersing the wire-bond terminal in a flow of molten tin for stripping includes:
Stripping the insulating layer of the wire welding terminal;
Sleeving a pressing wire nose on the wire welding terminal;
coating rosin on the lead welding terminal;
The wire bond terminal is immersed in the flow of molten tin.
According to one embodiment of the present application, the step of sleeving the press-fit wire nose on the wire bonding terminal includes:
and extruding the crimping nose to enable the crimping nose to be hooped on the wire welding terminal.
According to one embodiment of the present application, the step of applying rosin on the wire bond terminal includes:
the thickness of the smeared rosin is 0.1 mm to 1 mm.
According to one embodiment of the present application, the step of taking out the wire bonding terminal from the molten tin flow and crimping the wire bonding terminal to solder the wire bonding terminal to the wire bonding terminal includes:
Crimping the crimping terminal pin and the wiring terminal;
And heating the wiring terminal to enable the molten tin material at the press joint part to be fully melted and then cover the press joint surface.
According to one embodiment of the present application, the step of immersing the wire-bond terminal in a flow of molten tin for stripping includes:
controlling the temperature of the molten tin stream to be 300 ℃ to 500 ℃;
The wire bond terminal is immersed in the flow of molten tin for a period of time ranging from 10 seconds to 40 seconds.
According to one embodiment of the application, the length of the paint removal surface of the wire bonding terminal is 10 mm to 20 mm.
An embodiment of a second aspect of the present application provides a motor coil manufactured based on the wire bonding terminal paint removal bonding method of any one of the embodiments described above, including:
an excitation wire including the wire bonding terminal;
and the wiring terminal is connected with the wire welding terminal in a soldering way.
According to one embodiment of the application, the connection terminal comprises a connection copper nut.
An embodiment of a third aspect of the application provides an electrical machine comprising an electrical machine coil as in any of the embodiments of the second aspect described above.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application and do not constitute a limitation on the application. In the drawings:
fig. 1 is a schematic flow chart of a paint removal welding method for a wire welding terminal according to an embodiment of the present application;
fig. 2 is a schematic structural diagram of a wire bonding terminal according to an embodiment of the present application;
fig. 3 is a schematic structural view of a press-fit nose according to an embodiment of the present application;
Fig. 4 is a schematic diagram of a connection structure among a wire bonding terminal, a crimping terminal and a connecting terminal according to an embodiment of the present application.
Wherein,
1. A wire bonding terminal; 11. a wire core; 12. pressing a wire lug;
2. And a connection terminal.
Detailed Description
In order to more clearly illustrate the general inventive concept, a detailed description is given below by way of example with reference to the accompanying drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application, but the present application may be practiced in other ways than those described herein, and therefore the scope of the present application is not limited to the specific embodiments disclosed below. It should be noted that, without conflict, embodiments of the present application and features in each embodiment may be combined with each other.
In addition, in the description of the present application, it should be understood that the terms "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application.
In the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; the device can be mechanically connected, electrically connected and communicated; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present application, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
As shown in fig. 1, an embodiment of the first aspect of the present application provides a paint removal welding method for a wire bonding terminal, including:
step 100, immersing the wire bonding terminal 1 in a molten tin stream for stripping.
In step 100, the molten tin flow is normally placed in a tin furnace and is in a liquid state, the temperature of the molten tin flow can reach 300-500 ℃, the physical heating mode of the tin material is fully utilized, and the paint film on the wire welding terminal 1 is carbonized at a high temperature, so that paint stripping is completed.
Step 200, the wire bonding terminal 1 is taken out from the molten tin flow and is crimped with the connecting terminal 2 so as to make the wire bonding terminal 1 and the connecting terminal 2 soldered.
In step 200, when the wire bonding terminal 1 is taken out from the molten tin flow, the molten tin attached to the wire bonding terminal 1 is not yet completely solidified, so that the wire bonding terminal 1 and the connecting terminal 2 need to be immediately crimped, oxides on the paint removing surface can be avoided by quick crimping, and the molten tin can directly play a role in soldering connection on the crimping surface without additionally adding a tin melting process.
According to the wire bonding terminal paint removal welding method provided by the embodiment of the first aspect of the application, the molten tin flow is adopted to paint the wire bonding terminal 1, and the paint removal molten tin is utilized to weld the wire bonding terminal 1 and the wiring terminal 2, so that the welding efficiency is improved. Specifically, the wire welding terminal 1 is immersed in a molten tin flow, the molten tin flow has a higher temperature, insulating paint on the wire welding terminal 1 can be fully carbonized at a high temperature, and as the molten tin flow can infiltrate between the wire cores 11, the insulating paint on each wire core 11 can be removed, the paint removing effect is thorough, no chemical corrosion effect is generated on the wire cores 11 in the paint removing process, no burning roasting is performed, the damage degree to the wire cores 11 is reduced to the greatest extent, in addition, the wire welding terminal 1 is immersed in the molten tin flow, the operation is convenient, and the safety is improved. After the paint removal treatment of the wire welding terminal 1 is finished, the wire welding terminal 1 is taken out from the molten tin flow, at the moment, molten tin is attached to the wire welding terminal 1, when the wire welding terminal 1 is in pressure connection with the wiring terminal 2, the molten tin can directly play a role in tin welding connection on the pressure connection surface, and the process of melting the tin is not required to be additionally arranged, so that the welding process steps are saved, and the connection efficiency between the wire welding terminal 1 and the wiring terminal 2 is improved.
In some embodiments of the present application, the step of immersing the wire-bonding terminal 1 in a flow of molten tin for stripping comprises:
stripping the insulating layer of the wire bonding terminal 1;
sleeving the pressing wire lug 12 on the wire welding terminal 1;
coating rosin on the wire welding terminal 1;
The wire bonding terminal 1 is immersed in a flow of molten tin.
As shown in fig. 2 to 4, the wire bonding terminal 1 generally includes a plurality of wire cores 11 with smaller diameter, and when the insulating layer is stripped, the wire cores 11 are generally scattered, so that the crimping nose 12 is sleeved on the wire bonding terminal 1, and it can be ensured that the wire cores 11 cannot be loosened and scattered. Further, the crimp nose 12 is made of copper, and normal both sides are right-angled so as to be better adapted to the shape of the wire bonding terminal 1.
The rosin can help to remove oxides and pollutants on the surface of the wire bonding terminal 1, and in addition, good contact is formed between the wire bonding terminal 1 and the wiring terminal 2 during bonding, so that the bonding reliability is improved. Rosin can also reduce the surface tension of the tin material, so that the tin material is easier to wet the wire welding terminal 1 and the wiring terminal 2, which helps to increase the contact area between the wire welding terminal 1 and the wiring terminal 2, and the welding is firmer. The rosin can form a protective film during the soldering process, preventing oxidation of the surface of the wire-bonding terminal 1, which helps to reduce the influence of oxidation on the bonding quality and provides better conductivity.
In some embodiments of the present application, the step of fitting the crimping nose 12 over the wire bonding terminal 1 includes:
the crimping nose 12 is pressed so that the crimping nose 12 is anchored to the wire bonding terminal 1.
The pressing wire nose 12 forms a hoop effect on the wire welding terminal 1, so that a plurality of wire cores 11 at the wire welding terminal 1 can be compacted and pressed, scattering and loosening are avoided, and the paint stripping effect and the soldering effect are ensured.
In some embodiments of the present application, the step of applying rosin to the wire bond terminal 1 comprises:
the thickness of the smeared rosin is 0.1 mm to 1 mm.
The rosin is uniformly coated, and the rosin is properly coated, so that the auxiliary welding effect of the rosin can be exerted, and the influence of excessive coating amount on welding can be avoided.
In some embodiments of the present application, the step of removing the wire bonding terminal 1 from the molten tin stream and crimping the wire bonding terminal 2 to solder the wire bonding terminal 1 to the wire bonding terminal 2 comprises:
Crimping the crimping lug 12 with the terminal 2;
The terminal 2 is heated so that the molten tin at the press-contact portion is sufficiently melted to cover the press-contact surface.
Specifically, in order to fully ensure the reliability of soldering connection, the terminal 2 can be directly heated by acetylene, the temperature of the terminal 2 can be transferred to the position of the wire welding terminal 1, and the soldered tin material can be additionally and additionally added, so that the tin material flows to the soldered position, and the solder is polished to be flat after being cooled and solidified; the soldering position can be properly adjusted by using an electric soldering iron, so that soldering flux is full and smooth, and the situation that liquid resin or insulating paint enters the welding end in the vacuum casting or vacuum paint dipping process of the motor coil to cause unreliable connection between the wire welding terminal 1 and the wiring terminal 2 is prevented.
In some embodiments of the present application, the step of immersing the wire-bonding terminal 1 in a flow of molten tin for stripping comprises:
controlling the temperature of the molten tin flow to be 300-500 ℃;
The wire bonding terminal 1 is immersed in the molten tin stream for a period of time of 10 seconds to 40 seconds.
When the temperature of the molten tin flow is 300-500 ℃, the paint film of the wire welding terminal 1 can be carbonized at high temperature without damaging the wire core 11, and in addition, the wire welding terminal 1 is immersed in the molten tin flow for 10-40 seconds, so that the paint removal is ensured to be thorough and the damage to the wire core 11 caused by long-time high-temperature soaking can be avoided.
In some embodiments of the present application, the length of the paint removal surface of the wire bonding terminal 1 is 10 mm to 20mm. The length of the paint removal surface of the wire welding terminal 1 can directly influence the quality of soldering connection, the too short connecting area is too small, the wire welding terminal is not easy to weld and easy to break, the too long area of the exposed wire welding terminal 1 can be too large, the welding duration of the soldering connection is increased, the consumption of tin materials and rosin is increased, and the risk of soaking, short circuit and electric leakage of the soldering connection part can exist in the follow-up process. Therefore, the length of the paint removal surface of the wire-bonding terminal is set to 10 mm to 20mm based on multiple factors such as the quality of the soldered connection, the ease of operation, and the like.
As shown in fig. 2 to 4, a second aspect of the present application provides a motor coil manufactured based on the wire bonding terminal paint removal bonding method according to any one of the first aspect, including an excitation wire and a connection terminal 2. Wherein the excitation wire comprises a wire welding terminal 1; the connection terminal 2 is soldered to the wire bonding terminal 1.
In the process of producing the high-current motor coil, the motor coil usually adopts a multi-strand excitation wire so as to reduce the eddy current loss of the coil, improve the efficiency of the motor and reduce the winding difficulty of the motor coil.
According to the motor coil provided by the embodiment of the second aspect of the application, the wire welding terminal 1 of the excitation wire is subjected to high-temperature paint removal in a molten tin flow mode, the wire core 11 is not damaged in the paint removal process, the paint removal effect is good, and the quality of the excitation wire is ensured. Further, the wire welding terminal 1 and the wiring terminal 2 are welded by using the paint-removed molten tin, so that the welding efficiency is high and the welding quality is good. In summary, the motor coil provided in the embodiment of the second aspect of the present application has good production quality and long service life.
In some embodiments of the application, the terminal 2 comprises a terminal copper nut. The wiring copper nut is usually made of copper, has good conductivity and corrosion resistance, and the excitation wire is connected with the wiring copper nut through soldering, so that the connection is reliable, and the conductivity is good.
An embodiment of a third aspect of the present application provides a motor, including the motor coil in any one of the embodiments of the second aspect, where the motor coil is of good quality and long service life, so as to improve the running performance and service life of the motor.
The application can be realized by adopting or referring to the prior art at the places which are not described in the application.
In this specification, each embodiment is described in a progressive manner, and identical and similar parts of each embodiment are all referred to each other, and each embodiment mainly describes differences from other embodiments.
The foregoing is merely exemplary of the present application and is not intended to limit the present application. Various modifications and variations of the present application will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the application are to be included in the scope of the claims of the present application.

Claims (10)

1. A wire bonding terminal paint removal bonding method, comprising:
Immersing the wire welding terminal in a molten tin flow for paint removal;
And taking out the wire welding terminal from the molten tin flow, and crimping the wire welding terminal with the wiring terminal so as to make the wire welding terminal and the wiring terminal be in tin welding connection.
2. The wire bonding terminal paint removal bonding method of claim 1 wherein the step of immersing the wire bonding terminal in a molten tin stream for paint removal comprises:
Stripping the insulating layer of the wire welding terminal;
Sleeving a pressing wire nose on the wire welding terminal;
coating rosin on the lead welding terminal;
The wire bond terminal is immersed in the flow of molten tin.
3. The wire bonding terminal paint removal bonding method according to claim 2, wherein the step of sleeving a crimp lug on the wire bonding terminal comprises:
and extruding the crimping nose to enable the crimping nose to be hooped on the wire welding terminal.
4. The wire bonding terminal paint removal bonding method according to claim 2, wherein the step of applying rosin to the wire bonding terminal comprises:
the thickness of the smeared rosin is 0.1 mm to 1 mm.
5. The wire bonding terminal paint removal bonding method according to claim 2 wherein the step of removing the wire bonding terminal from the molten tin stream and crimping the wire bonding terminal to solder the wire bonding terminal to the wire bonding terminal comprises:
Crimping the crimping terminal pin and the wiring terminal;
And heating the wiring terminal to enable the molten tin material at the press joint part to be fully melted and then cover the press joint surface.
6. The wire bonding terminal paint removal bonding method according to any one of claims 1 to 5 wherein the step of immersing the wire bonding terminal in a molten tin stream for paint removal comprises:
controlling the temperature of the molten tin stream to be 300 ℃ to 500 ℃;
The wire bond terminal is immersed in the flow of molten tin for a period of time ranging from 10 seconds to 40 seconds.
7. The wire bonding terminal paint removal bonding method according to any one of claims 1 to 5 wherein the wire bonding terminal paint removal surface has a length of 10mm to 20 mm.
8. An electric motor coil manufactured based on the wire bonding terminal paint removal bonding method according to any one of claims 1 to 7, characterized by comprising:
an excitation wire including the wire bonding terminal;
and the wiring terminal is connected with the wire welding terminal in a soldering way.
9. The electric machine coil of claim 8 wherein the terminal comprises a terminal copper nut.
10. An electric machine comprising a motor coil according to claim 8 or 9.
CN202410116485.4A 2024-01-26 2024-01-26 Wire welding terminal paint removing welding method, motor coil and motor Pending CN118041001A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410116485.4A CN118041001A (en) 2024-01-26 2024-01-26 Wire welding terminal paint removing welding method, motor coil and motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410116485.4A CN118041001A (en) 2024-01-26 2024-01-26 Wire welding terminal paint removing welding method, motor coil and motor

Publications (1)

Publication Number Publication Date
CN118041001A true CN118041001A (en) 2024-05-14

Family

ID=90999647

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410116485.4A Pending CN118041001A (en) 2024-01-26 2024-01-26 Wire welding terminal paint removing welding method, motor coil and motor

Country Status (1)

Country Link
CN (1) CN118041001A (en)

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