CN118028565A - Automatic slag splashing gun position control method and device for converter, electronic equipment and storage medium - Google Patents

Automatic slag splashing gun position control method and device for converter, electronic equipment and storage medium Download PDF

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Publication number
CN118028565A
CN118028565A CN202410342051.6A CN202410342051A CN118028565A CN 118028565 A CN118028565 A CN 118028565A CN 202410342051 A CN202410342051 A CN 202410342051A CN 118028565 A CN118028565 A CN 118028565A
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Prior art keywords
slag
gun position
slag splashing
furnace
curve
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Inventor
王念欣
曹运涛
马兴云
曾晖
王兴
贾崇雪
刘效森
周明
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Shandong Iron and Steel Co Ltd
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Shandong Iron and Steel Co Ltd
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Priority to CN202410342051.6A priority Critical patent/CN118028565A/en
Publication of CN118028565A publication Critical patent/CN118028565A/en
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Abstract

The invention relates to a method, a device, electronic equipment and a storage medium for controlling automatic slag splashing gun positions of a converter, belonging to the technical field of converter steelmaking, wherein the method comprises the following steps: collecting relevant information of the heat and the historical heat, and establishing a historical heat database; performing carding analysis and segmentation interval treatment to form a secondary database; simulating a slag splashing furnace protection process, and establishing a three-level database; firstly, corresponding to an optimal simulation curve of a third-level database, performing curve fitting on the second-level database to obtain a slag splashing furnace protection gun position control height fitting curve library, and then finding out the optimal fitting curve; comparing and correcting the fitting curve and the simulation curve to obtain a corrected slag splashing furnace protection gun position height control curve; according to the audio signal of the audio slag melting system, the height control curve of the slag splashing furnace protection gun position is adjusted and corrected in real time; and feeding the adjusted related information back to the fitting curve library for self-learning. The invention realizes scientific and accurate control of the gun position of the slag splashing furnace protection gun, and improves the slag splashing furnace protection effect.

Description

Automatic slag splashing gun position control method and device for converter, electronic equipment and storage medium
Technical Field
The invention relates to a method and a device for controlling automatic slag splashing gun positions of a converter, electronic equipment and a storage medium, and belongs to the technical field of converter steelmaking.
Background
The slag splashing furnace protection technology is to utilize the MgO content to reach the saturated or supersaturated steelmaking end slag after the tapping of the converter is finished, cool and solidify the slag layer with high melting point on the surface of the furnace lining through the splashing of high-pressure nitrogen in the oxygen lance, and well adhere to the furnace lining. The slag splashing layer formed by the slag splashing has better corrosion resistance, can inhibit oxidation and decarbonization on the surface of the furnace lining brick, and can reduce erosion and scouring of high-temperature slag to the furnace lining brick, thereby protecting the furnace lining brick, reducing the loss speed of refractory materials, reducing the consumption of gunning materials, simultaneously reducing the labor intensity of workers, prolonging the service life of the furnace lining, improving the operation rate of a converter and reducing the production cost. The slag splashing furnace protection is a great improvement of the converter protection technology, can greatly improve the converter life and reduce the refractory material consumption, and has wide popularization and application prospects.
The refractory brick of the converter lining is mainly a magnesia carbon brick, the carbon content is generally 14-18%, and the magnesia carbon brick has the advantages that: the inside contains carbon, is not wetted to slag, can resist slag erosion, and forms a carbon network after the bonding agent is solidified, thereby playing a role of a framework; meanwhile, the carbon has good heat conduction performance, can uniformly transfer heat, and avoids cracks of the magnesia carbon brick caused by uneven heating. The formation of the slag layer of the converter is roughly divided into three steps: (1) The part with better fluidity in the slag is firstly combined with the furnace brick, and is permeated, sintered and attached along the tiny cracks and pores on the surface of the furnace brick; (2) After forming the bonding surface, the high-melting point minerals (dicalcium silicate, tricalcium silicate and the like) in the slag are splashed by high-pressure nitrogen and are inlaid on the formed sintering layer; (3) In the process of continuously spraying nitrogen, the formed slag layer is continuously cooled and solidified, and a slag splashing layer is formed on the furnace lining.
The melting temperature of converter slag is only about 1450 ℃, and melting starts early at about 1300 ℃, but because of the existence of a high-melting-point phase (the melting point of tricalcium silicate can be higher than 2000 ℃), the low-melting-point phase (ferric oxide, calcium silicate and the like) in the slag splashing layer is dissolved in the blowing process, and the high-melting-point phase is left, so that the high-melting-point substances in the slag splashing layer are increased and the low-melting-point substances are reduced after continuous blowing and slag splashing are performed, and a stable slag splashing layer is formed.
Of course, the final slag components such as alkalinity, mgO content, feO content, proper slag quantity, final slag temperature, nitrogen pressure and flow, oxygen lance technological parameters, oxygen lance position control, bottom blowing of a combined blown converter, slag splashing time, steel grade end point control target requirements, various factory technological equipment, furnace burden results, technical operation level, management requirements and the like influence the slag splashing protection effect, and high importance and overall consideration are needed.
The control of the slag splashing furnace protection gun position is critical, and the lower gun position is generally considered to splash the furnace body, and the higher gun position splashes the molten pool. The nitrogen can not form enough impact force on the slag when the gun position is high, so that the slag forms a surge in a molten pool and continuously surges to adhere to the molten pool, and when the gun position is low, the high-pressure nitrogen impacts the slag, so that the slag forms slag particles and is splashed to adhere to a furnace body, but the gun position is not too deep to prevent the slag from splashing to a furnace mouth part, so that the furnace protection effect can not be realized. The slag is normally cooled firstly, then the gun position is lifted, and in the slag splashing process, the gun is slowly lowered according to the condition of slag particles at the furnace mouth, so that the slag is uniformly covered by the slag layer from the molten pool to the furnace body. The slag splashing protection requirements of different furnace times in different periods are different, and the erosion degree of each part of the furnace lining refractory bricks is inconsistent, so that the slag splashing protection key points of each furnace time or each furnace time are also changed, and the gun position of the slag splashing protection furnace is required to be correspondingly adjusted in time so as to ensure the slag splashing protection effect of each furnace time.
Disclosure of Invention
In order to solve the problems, the invention provides a method, a device, electronic equipment and a storage medium for controlling the automatic slag splashing gun position of a converter, which can realize scientific and accurate control of the slag splashing gun position and improve the slag splashing furnace protection effect.
The technical scheme adopted by the invention for solving the technical problems is as follows:
in a first aspect, the embodiment of the invention provides a method for controlling an automatic slag splashing gun position of a converter, which comprises the following steps:
Collecting relevant information of the heat and the historical heat, and establishing a historical heat database, wherein the relevant information at least comprises a heat entering molten iron condition, a scrap steel condition, a slag making auxiliary material, a blowing endpoint process target requirement, a slag splashing furnace protection oxygen lance control curve and a converter bottom blowing flow rate, the heat entering molten iron condition comprises molten iron components, temperature, weight and slag quantity, and the scrap steel condition comprises a scrap steel structure type, weight and a scrap steel mixing proportion; the slagging auxiliary materials comprise types, components and addition amounts of a cooling agent and a slagging agent; the target requirements of the converting end process comprise end oxygen content, end temperature, end slag alkalinity and components;
Carrying out carding analysis and segmentation interval treatment on the data information and conditions of the historical furnace sub-database, and forming a secondary database from the treated data;
Establishing a converter model in the slag splashing furnace protection process, simulating the slag splashing furnace protection process by using Fluent finite element simulation analysis software, and establishing an optimal slag splashing furnace protection gun position control height simulation curve library, namely a three-level database, on a time axis under various combined conditions;
Combining the specific data information of the furnace number, and correspondingly generating an optimal slag splashing furnace protection gun position control height simulation curve with the same or similar conditions as the data information of the furnace number in a three-level database;
meanwhile, performing curve fitting on the splash-slag furnace protection gun position control height curves under various combinations in a secondary database to obtain a splash-slag furnace protection gun position control height fitting curve library under various combination conditions;
the specific data information of the furnace is combined, and an optimal splash protection gun position control height fitting curve with the same or similar conditions as the specific data information of the furnace is correspondingly found in a splash protection gun position control height fitting curve library under various combination conditions;
Under the condition of the furnace time data information, comparing and correcting the height of the spray slag furnace protection gun position control on a time axis by using an optimal spray slag furnace protection gun position control height fitting curve and an optimal spray slag furnace protection gun position control height simulation curve to obtain a corrected spray slag furnace protection gun position height control curve on the time axis under the condition of the furnace time;
after the slag splashing starts, further adjusting a corrected slag splashing furnace protection gun position height control curve on a time axis under the heat condition in real time according to an audio signal of an audio slag melting system;
And feeding back the related information of the corrected slag splashing furnace protection gun position height control curve on the time axis under the adjusted heat condition to a slag splashing furnace protection gun position control height fitting curve library for self-learning.
As a possible implementation manner of this embodiment, the performing a carding analysis and a segmentation and interval processing on the data information and the conditions of the historical furnace database includes:
The Si and Mn contents of the molten iron are divided into a sectioning interval according to each 0.1 percent;
The P amount of molten iron is a segmented interval according to every 0.01 percent;
The amount of molten iron slag is a segmented interval according to every 500 kg;
the scrap steel is divided into a segmented section according to 5000 kg;
The adding amount of the slagging auxiliary material is a segmented interval of 500 kg;
The converting end temperature is a sectional interval at every 5 ℃;
the blowing end point [ O ] content takes every 50ppm as a classification interval;
The height of the oxygen lance control lance is a segmented interval according to each 50 mm;
the bottom blowing flow of the converter is a segmented interval according to each 50m 3/h;
and after the various information segmentation intervals, combining according to the segmentation intervals with different types of information to respectively obtain secondary databases under different combinations.
As a possible implementation manner of this embodiment, the establishing a converter model in the slag splashing furnace protection process uses Fluent finite element simulation analysis software to simulate the slag splashing furnace protection process, and establishes an optimal slag splashing furnace protection gun position control height curve library on a time axis under various combination conditions, including:
establishing a converter model in the slag splashing furnace protection process by using a solid works software, and simulating the slag splashing furnace protection process by using Fluent finite element simulation analysis software;
The method comprises the steps of obtaining optimal slag splashing furnace protection gun position height of various information and various combination conditions at any moment through simulation analysis of a speed vector diagram of slag in a converter which circularly flows under the action of slag splashing nitrogen, and obtaining an optimal slag splashing furnace protection gun position height curve on a time axis under the combination conditions;
and (5) establishing an optimal slag splashing furnace protection gun position control height curve library on a time axis under various combined conditions.
As a possible implementation manner of this embodiment, the correction principle that the optimal splash protection gun position control height fitting curve and the optimal splash protection gun position control height simulation curve perform splash protection gun position control height contrast and correction on the time axis is as follows:
H Correction (t)=H Simulation (t)±|H Simulation (t)-H Fitting (t)|
wherein:
H Correction (t) is a slag splashing furnace protection gun position control model correction height value with the slag splashing time at the moment t under the heat condition;
H Simulation (t) is a slag splashing furnace protection gun position control simulation height value with the slag splashing time at the moment t under the heat condition;
H Fitting (t) is a slag splashing furnace protection gun position control fitting height value with the slag splashing time at the moment t under the heat condition;
The absolute value of H Simulation (t)-H Fitting (t) is H Simulation (t) and H Fitting (t);
The operation symbol "+ -" "in the rising trend of the converter bottom is taken, and the operation symbol" + "" in the falling trend of the converter bottom is taken.
As a possible implementation manner of this embodiment, the adjustment principle for further adjusting the height control curve of the corrected slag splashing furnace protection gun position on the time axis under the heat condition in real time is as follows:
wherein:
H Actual practice is that of (t) is the actual height value of the slag splashing furnace protection gun position control with the slag splashing time at the moment t under the heat condition;
H Correction (t) is a slag splashing furnace protection gun position control model correction height value with the slag splashing time at the moment t under the heat condition;
i 0 is the noise intensity of the time t of slag splashing under the heat condition,
I Maximum value is the maximum noise intensity of the noise section with the slag splashing time of t moment under the heat condition,
I Minimum of is the minimum noise intensity of the noise section with the slag splashing time of t moment under the heat condition.
In a second aspect, an embodiment of the present invention provides a device for controlling an automatic slag splashing gun position of a converter, including:
The primary database building module is used for collecting relevant information of the furnace number and the historical furnace number and building a historical furnace number database, wherein the relevant information at least comprises a molten iron charging condition, a scrap steel condition, a slag making auxiliary material, a blowing endpoint process target requirement, a slag splashing furnace protection oxygen lance control curve and a converter bottom blowing flow rate, the molten iron charging condition comprises molten iron components, temperature, weight and slag quantity, and the scrap steel condition comprises scrap steel structure type, weight and scrap steel mixing proportion; the slagging auxiliary materials comprise types, components and addition amounts of a cooling agent and a slagging agent; the target requirements of the converting end process comprise end oxygen content, end temperature, end slag alkalinity and components;
The secondary database building module is used for carrying out carding analysis and segmentation interval treatment on the data information and conditions of the historical furnace sub-database and forming the treated data into a secondary database;
The three-level database building module is used for building a converter model in the slag splashing furnace protection process, simulating the slag splashing furnace protection process by using Fluent finite element simulation analysis software, and building an optimal slag splashing furnace protection gun position control height simulation curve library on a time axis under various combination conditions, namely a three-level database;
The simulation curve determining module is used for combining specific data information of the furnace number, and correspondingly outputting an optimal slag splashing furnace protection gun position control height simulation curve with the same or similar conditions as the data information of the furnace number in the three-level database;
The curve fitting module is used for simultaneously performing curve fitting on the splash-slag furnace protection gun position control height curves under various combinations in the secondary database to obtain a splash-slag furnace protection gun position control height fitting curve library under various combination conditions;
The fitting curve determining module is used for correspondingly finding an optimal splashing slag furnace protection gun position control height fitting curve which is the same as or similar to the current furnace time data information in a splashing slag furnace protection gun position control height fitting curve library under various combination conditions by also combining the current furnace time specific data information;
The curve correction module is used for comparing and correcting the height of the splash protection gun position control on a time axis by using the fit curve of the optimal splash protection gun position control height and the simulation curve of the optimal splash protection gun position control height under the condition of the current furnace time data information to obtain a corrected splash protection gun position height control curve on the time axis under the condition of the current furnace time;
The correction curve adjustment module is used for further adjusting a correction slag splashing furnace protection gun position height control curve on a time axis under the heat condition in real time according to an audio signal of the audio slag melting system after slag splashing begins;
The self-learning module is used for feeding back the related information of the corrected slag splashing furnace protection gun position height control curve on the time axis under the adjusted heat condition to the slag splashing furnace protection gun position control height fitting curve library for self-learning.
In a third aspect, an embodiment of the present invention provides an electronic device, including a processor, a memory, and a bus, where the memory stores machine-readable instructions executable by the processor, and when the electronic device is running, the processor communicates with the memory through the bus, and the processor executes the machine-readable instructions to execute steps of an automatic slag splashing gun bit control method of any converter as described above.
In a fourth aspect, an embodiment of the present invention provides a storage medium, where a computer program is stored, where the computer program when executed by a processor performs the steps of the automatic slag splashing gun position control method of any converter as described above.
The technical scheme of the embodiment of the invention has the following beneficial effects:
According to the method, related information of the historical heat is collected, a historical heat information database is established, data information and conditions of the historical database are subjected to carding analysis and sectioning sectionalization, and the two-level databases under different combinations are respectively obtained by combining different sectionalization sections of various information; and (3) establishing a converter model in the slag splashing furnace protection process, simulating the slag splashing furnace protection process by using Fluent finite element simulation analysis software, and establishing an optimal slag splashing furnace protection gun position control height curve library (three-level database) on a time axis under various combined conditions. And combining the specific data information of the furnace number, and correspondingly displaying an optimal slag splashing furnace protection gun position control height curve (simulation curve) with the same or similar conditions as the data information of the furnace number in a three-level database. Meanwhile, a slag splashing furnace protection gun position control height curve (fitting curve) with the same or similar conditions as the current furnace time data information is correspondingly found in a fitting curve library, and the slag splashing furnace protection gun position control height is compared and corrected on a time axis by using the fitting curve and a simulation curve; the control curve (correction curve) of the slag splashing furnace protection gun position on the time axis under the heat condition is obtained, and finally the control height curve (actual curve) of the slag splashing furnace protection gun position on the time axis under the heat condition is further adjusted in real time through the audio signal of the audio slag melting system, so that the scientific and accurate control of the slag splashing furnace protection gun position is effectively realized, the slag splashing furnace protection effect is improved, the converter operation rate is improved, the process production cost is reduced, and the method has remarkable economic benefit and wide popularization prospect.
Drawings
FIG. 1 is a flow chart illustrating a method for controlling the automatic slag splashing gun position of a converter according to an exemplary embodiment;
FIG. 2 is a schematic diagram of a converter automatic slag splashing gun position control device according to an exemplary embodiment;
FIG. 3 is a flow chart of automatic slag splashing gun position control of the converter by using the automatic slag splashing gun position control device of the converter;
FIG. 4 is a schematic diagram showing the comparison of simulated curves, fitted curves and recommended curves of the model for the height control of the gun position of the slag splashing furnace protection on the time axis under the condition of heat 1 in specific calculation example 1;
FIG. 5 is a schematic diagram showing the comparison of simulated curves, fitted curves and recommended curves of the model for the height control of the slag splashing furnace protection gun position on the time axis under the condition of heat 2 in specific example 2.
Detailed Description
In order to more clearly illustrate the technical features of the solution of the present invention, the present invention will be described in detail below with reference to the following detailed description and the accompanying drawings.
As shown in fig. 1, the method for controlling the automatic slag splashing gun position of the converter provided by the embodiment of the invention comprises the following steps:
Collecting relevant information of the heat and the historical heat, and establishing a historical heat database, wherein the relevant information at least comprises a heat entering molten iron condition, a scrap steel condition, a slag making auxiliary material, a blowing endpoint process target requirement, a slag splashing furnace protection oxygen lance control curve and a converter bottom blowing flow rate, the heat entering molten iron condition comprises molten iron components, temperature, weight and slag quantity, and the scrap steel condition comprises a scrap steel structure type, weight and a scrap steel mixing proportion; the slagging auxiliary materials comprise types, components and addition amounts of a cooling agent and a slagging agent; the target requirements of the converting end process comprise end oxygen content, end temperature, end slag alkalinity and components;
Carrying out carding analysis and segmentation interval treatment on the data information and conditions of the historical furnace sub-database, and forming a secondary database from the treated data;
Establishing a converter model in the slag splashing furnace protection process, simulating the slag splashing furnace protection process by using Fluent finite element simulation analysis software, and establishing an optimal slag splashing furnace protection gun position control height simulation curve library, namely a three-level database, on a time axis under various combined conditions;
Combining the specific data information of the furnace number, and correspondingly generating an optimal slag splashing furnace protection gun position control height simulation curve with the same or similar conditions as the data information of the furnace number in a three-level database;
meanwhile, performing curve fitting on the splash-slag furnace protection gun position control height curves under various combinations in a secondary database to obtain a splash-slag furnace protection gun position control height fitting curve library under various combination conditions;
the specific data information of the furnace is combined, and an optimal splash protection gun position control height fitting curve with the same or similar conditions as the specific data information of the furnace is correspondingly found in a splash protection gun position control height fitting curve library under various combination conditions;
Under the condition of the furnace time data information, comparing and correcting the height of the spray slag furnace protection gun position control on a time axis by using an optimal spray slag furnace protection gun position control height fitting curve and an optimal spray slag furnace protection gun position control height simulation curve to obtain a corrected spray slag furnace protection gun position height control curve on the time axis under the condition of the furnace time;
after the slag splashing starts, further adjusting a corrected slag splashing furnace protection gun position height control curve on a time axis under the heat condition in real time according to an audio signal of an audio slag melting system;
And feeding back the related information of the corrected slag splashing furnace protection gun position height control curve on the time axis under the adjusted heat condition to a slag splashing furnace protection gun position control height fitting curve library for self-learning.
As a possible implementation manner of this embodiment, the performing a carding analysis and a segmentation and interval processing on the data information and the conditions of the historical furnace database includes:
The Si and Mn contents of the molten iron are divided into a sectioning interval according to each 0.1 percent;
The P amount of molten iron is a segmented interval according to every 0.01 percent;
The amount of molten iron slag is a segmented interval according to every 500 kg;
the scrap steel is divided into a segmented section according to 5000 kg;
The adding amount of the slagging auxiliary material is a segmented interval of 500 kg;
The converting end temperature is a sectional interval at every 5 ℃;
the blowing end point [ O ] content takes every 50ppm as a classification interval;
The height of the oxygen lance control lance is a segmented interval according to each 50 mm;
the bottom blowing flow of the converter is a segmented interval according to each 50m 3/h;
and after the various information segmentation intervals, combining according to the segmentation intervals with different types of information to respectively obtain secondary databases under different combinations.
As a possible implementation manner of this embodiment, the establishing a converter model in the slag splashing furnace protection process uses Fluent finite element simulation analysis software to simulate the slag splashing furnace protection process, and establishes an optimal slag splashing furnace protection gun position control height curve library on a time axis under various combination conditions, including:
establishing a converter model in the slag splashing furnace protection process by using a solid works software, and simulating the slag splashing furnace protection process by using Fluent finite element simulation analysis software;
The method comprises the steps of obtaining optimal slag splashing furnace protection gun position height of various information and various combination conditions at any moment through simulation analysis of a speed vector diagram of slag in a converter which circularly flows under the action of slag splashing nitrogen, and obtaining an optimal slag splashing furnace protection gun position height curve on a time axis under the combination conditions;
and (5) establishing an optimal slag splashing furnace protection gun position control height curve library on a time axis under various combined conditions.
As a possible implementation manner of this embodiment, the correction principle that the optimal splash protection gun position control height fitting curve and the optimal splash protection gun position control height simulation curve perform splash protection gun position control height contrast and correction on the time axis is as follows:
H Correction (t)=H Simulation (t)±|H Simulation (t)-H Fitting (t)|
wherein:
H Correction (t) is a slag splashing furnace protection gun position control model correction height value with the slag splashing time at the moment t under the heat condition;
H Simulation (t) is a slag splashing furnace protection gun position control simulation height value with the slag splashing time at the moment t under the heat condition;
H Fitting (t) is a slag splashing furnace protection gun position control fitting height value with the slag splashing time at the moment t under the heat condition;
The absolute value of H Simulation (t)-H Fitting (t) is H Simulation (t) and H Fitting (t);
The operation symbol "+ -" "in the rising trend of the converter bottom is taken, and the operation symbol" + "" in the falling trend of the converter bottom is taken.
As a possible implementation manner of this embodiment, the adjustment principle for further adjusting the height control curve of the corrected slag splashing furnace protection gun position on the time axis under the heat condition in real time is as follows:
wherein:
H Actual practice is that of (t) is the actual height value of the slag splashing furnace protection gun position control with the slag splashing time at the moment t under the heat condition;
H Correction (t) is a slag splashing furnace protection gun position control model correction height value with the slag splashing time at the moment t under the heat condition;
i 0 is the noise intensity of the time t of slag splashing under the heat condition,
I Maximum value is the maximum noise intensity of the noise section with the slag splashing time of t moment under the heat condition,
I Minimum of is the minimum noise intensity of the noise section with the slag splashing time of t moment under the heat condition.
As shown in fig. 2, the automatic slag splashing gun position control device for a converter provided by the embodiment of the invention comprises:
The primary database building module is used for collecting relevant information of the furnace number and the historical furnace number and building a historical furnace number database, wherein the relevant information at least comprises a molten iron charging condition, a scrap steel condition, a slag making auxiliary material, a blowing endpoint process target requirement, a slag splashing furnace protection oxygen lance control curve and a converter bottom blowing flow rate, the molten iron charging condition comprises molten iron components, temperature, weight and slag quantity, and the scrap steel condition comprises scrap steel structure type, weight and scrap steel mixing proportion; the slagging auxiliary materials comprise types, components and addition amounts of a cooling agent and a slagging agent; the target requirements of the converting end process comprise end oxygen content, end temperature, end slag alkalinity and components;
The secondary database building module is used for carrying out carding analysis and segmentation interval treatment on the data information and conditions of the historical furnace sub-database and forming the treated data into a secondary database;
The three-level database building module is used for building a converter model in the slag splashing furnace protection process, simulating the slag splashing furnace protection process by using Fluent finite element simulation analysis software, and building an optimal slag splashing furnace protection gun position control height simulation curve library on a time axis under various combination conditions, namely a three-level database;
The simulation curve determining module is used for combining specific data information of the furnace number, and correspondingly outputting an optimal slag splashing furnace protection gun position control height simulation curve with the same or similar conditions as the data information of the furnace number in the three-level database;
The curve fitting module is used for simultaneously performing curve fitting on the splash-slag furnace protection gun position control height curves under various combinations in the secondary database to obtain a splash-slag furnace protection gun position control height fitting curve library under various combination conditions;
The fitting curve determining module is used for correspondingly finding an optimal splashing slag furnace protection gun position control height fitting curve which is the same as or similar to the current furnace time data information in a splashing slag furnace protection gun position control height fitting curve library under various combination conditions by also combining the current furnace time specific data information;
The curve correction module is used for comparing and correcting the height of the splash protection gun position control on a time axis by using the fit curve of the optimal splash protection gun position control height and the simulation curve of the optimal splash protection gun position control height under the condition of the current furnace time data information to obtain a corrected splash protection gun position height control curve on the time axis under the condition of the current furnace time;
The correction curve adjustment module is used for further adjusting a correction slag splashing furnace protection gun position height control curve on a time axis under the heat condition in real time according to an audio signal of the audio slag melting system after slag splashing begins;
The self-learning module is used for feeding back the related information of the corrected slag splashing furnace protection gun position height control curve on the time axis under the adjusted heat condition to the slag splashing furnace protection gun position control height fitting curve library for self-learning.
As shown in fig. 3, the automatic slag splashing gun position control device for the converter comprises the following specific procedures.
Step 1, firstly, collecting related information of the heat and the historical heat, and establishing a historical heat information database.
The historical furnace time information comprises the molten iron entering conditions (molten iron components, temperature, weight, slag amount and the like), scrap steel conditions (scrap steel structure type, weight, scrap steel adding proportion and the like), slag making auxiliary materials, cooling agents, slag melting agents and other conditions (types, components, adding amounts), blowing endpoint process target requirements (endpoint oxygen content, endpoint temperature, endpoint alkalinity and components), slag splashing furnace protection oxygen lance control curves, converter bottom blowing flow and the like.
And 2, carrying out carding analysis and segmentation compartmentalization on the data information and the conditions of the historical database.
Wherein, the Si and Mn contents of the molten iron are divided into a section interval according to each 0.1 percent, namely the interval sequence values of the Si and Mn contents of the molten iron are respectively as follows: 0 to 0.1%, 0.11 to 0.2%, 0.21 to 0.3% >.
The P amount of molten iron is a segmented interval according to each 0.01%, namely interval sequence values of the P content of molten iron are respectively as follows: 0.081 to 0.09%, 0.091 to 0.1%, 0.101 to 0.110% >.
The amount of molten iron slag is a segmented interval according to every 500 kg;
the scrap steel is divided into a segmented section according to 5000 kg;
The addition amount of the slagging auxiliary materials (including a cooling agent, a slag melting agent and the like) is divided into a sectioning interval of 500 kg;
The converting end temperature is a sectional interval at every 5 ℃;
the blowing end point [ O ] content takes every 50ppm as a classification interval;
the height of the oxygen lance control lance is a segmented interval according to each 50mm, namely, the interval sequence values of the height H Gun position of the oxygen lance control lance are respectively as follows: 1900mm, 1850mm, 1800mm.
The converter bottom blowing flow is a segmented interval according to each 50m 3/h, namely the interval sequence values of the converter bottom blowing flow F Bottom blowing flow are respectively as follows: 700m 3/h、650m3/h、600m3/h.
......
And after the various information segmentation intervals, combining according to the segmentation intervals with different types of information to respectively obtain secondary databases under different combinations.
And 3, establishing a converter model in the slag splashing furnace protection process by using solid works software, and simulating the slag splashing furnace protection process by using Fluent finite element simulation analysis software. The optimal slag splashing furnace protection gun position height curve on the time axis under the combined condition is obtained by simulating and analyzing a speed vector diagram of the circulating flow of slag in the converter under the action of slag splashing nitrogen, and comparing various information and the optimal slag splashing furnace protection gun position height at any time under various combined conditions. Thus, an optimal slag splashing furnace protection gun position control height curve library (three-level database) on a time axis under various combined conditions is established.
And 4, combining the specific data information of the furnace time, and correspondingly outputting an optimal slag splashing furnace protection gun position control height curve (simulation curve) with the same or similar conditions as the data information of the furnace time in a three-level database.
And 5, performing curve fitting on the splash-slag furnace protection gun position control height curves under various combinations in a secondary database to obtain a splash-slag furnace protection gun position control height fitting curve library under various combination conditions.
And 6, correspondingly finding an optimal slag splashing furnace protection gun position control height curve (fitting curve) with the same or similar conditions as the current furnace time data information in a fitting curve library by combining the current furnace time specific data information.
And 7, under the condition of the furnace time data information, performing slag splashing furnace protection gun position control height comparison and correction on a time axis by using a fitting curve and a simulation curve. And obtaining a slag splashing furnace protection gun position height control curve (correction curve) on a time axis under the heat condition.
Correction principle:
H Correction (t)=H Simulation (t)±|H Simulation (t)-H Fitting (t)|
wherein:
H Correction (t) is a correction height value of a slag splashing furnace protection gun position control model with the slag splashing time of t moment under the heat condition, and the units are as follows: mm;
H Simulation (t) is a slag splashing furnace protection gun position control simulation height value with the slag splashing time at the moment t under the heat condition, and the unit is: mm;
H Fitting (t) is a slag splashing furnace protection gun position control fitting height value with the slag splashing time at the moment t under the heat condition, and the units are as follows: mm;
The absolute value of H Simulation (t)-H Fitting (t) is H Simulation (t) and H Fitting (t);
And (3) the following steps: the converter bottom is taken as "-" when the rising trend is adopted, and the converter bottom is taken as "+" when the falling trend is adopted.
And 8, after the slag splashing starts, further performing real-time adjustment according to the audio signal of the audio slag melting system.
The adjustment principle is as follows:
wherein:
h Actual practice is that of (t) is the actual height value of the slag splashing furnace protection gun position control unit with the slag splashing time of t moment under the furnace time condition: mm;
H Correction (t) is a correction height value of a slag splashing furnace protection gun position control model with the slag splashing time of t moment under the heat condition, and the units are as follows: mm;
i 0 is the noise intensity of the slag splashing time at the moment t under the heat condition, and the unit is: dB (dB);
i Maximum value is the maximum noise intensity of a noise section with the slag splashing time of t moment under the heat condition, and the unit is: dB (dB);
I Minimum of is the minimum noise intensity of a noise section with the slag splashing time of t moment under the heat condition, and the unit is: dB (dB);
And step 9,H Actual practice is that of (t), feeding back relevant information to the slag splashing furnace protection gun position control height fitting curve library for self-learning.
Specific example 1:
Heat 1: the temperature of molten iron entering the furnace is 1338 ℃, and the content of molten iron C is 4.38%; si 0.46%; mn 0.31%; p is 0.071; s is 0.031; the adding amount of scrap steel and molten iron (181+50) t; the main slag making material and the alloy adding amount are as follows: lime 26kg/t, dolomite 7.1kg/t, ore 6kg/t; the blowing process is stable, no splash and dry-back phenomenon occurs, and the end point hits once. Converter endpoint sublance TSO results: [C] 0.080 percent, T is 1636 ℃, and the liquid level height h of the molten pool is 836mm; the simulation curve, the fitting curve and the model recommendation curve of the height control of the slag splashing furnace protection gun position on the time axis under the furnace time condition are shown in figure 4. And the height of the gun position of the slag splashing furnace protection is controlled according to the recommended curve of the model, so that the slag splashing effect is good.
Specific example 2:
Heat 2: the temperature of molten iron entering a furnace is 1372 ℃, and the content of molten iron C is 4.31%; 0.36% of Si; mn 0.39%; p is 0.073; s0.033%; the adding amount of scrap steel and molten iron (180+51) t; the main slag making material and the alloy adding amount are as follows: lime 28kg/t, dolomite 6.1kg/t, ore 7.3kg/t; the blowing process is stable, no splash and dry-back phenomenon occurs, and the end point hits once. Converter endpoint sublance TSO results: [C] 0.073%, T is 1646 ℃, and the height h of the liquid level of the molten pool is 831mm; the simulation curve, the fitting curve and the model recommendation curve of the slag splashing furnace protection gun position height control on the time axis under the furnace time condition are shown in figure 5. And the height of the gun position of the slag splashing furnace protection is controlled according to the recommended curve of the model, so that the slag splashing effect is good.
According to the method, the data information of the historical database, the condition carding analysis and the segmentation compartmentalization and combination are performed, so that the accuracy of the model is improved; establishing a converter model in the slag splashing furnace protection process by using solid works software, and simulating the slag splashing furnace protection process by using Fluent finite element simulation analysis software to obtain an optimal slag splashing furnace protection gun position height curve on a time axis under various combination conditions; performing curve fitting on the control height curves of the slag splashing furnace protection gun positions under various combinations in a secondary database, so that the push-up of historical data is realized; the method for adjusting the thinking of the audio slag melting signal in real time is organically unified, and the control precision of any moment on the slag splashing gun position time axis under the condition is further improved.
The electronic equipment provided by the embodiment of the invention comprises a processor, a memory and a bus, wherein the memory stores machine-readable instructions executable by the processor, when the device operates, the processor and the memory are communicated through the bus, and the processor executes the machine-readable instructions so as to execute the steps of the automatic slag splashing gun position control method of any converter.
Specifically, the memory and the processor can be general-purpose memories and processors, and are not particularly limited herein, and the automatic slag splashing gun position control method of the converter can be executed when the processor runs a computer program stored in the memory.
It will be appreciated by those skilled in the art that the structure of the electronic device is not limiting of the electronic device and may include more or fewer components than shown, or may be combined with or separated from certain components, or may be arranged in different components.
In some embodiments, the electronic device may further include a touch screen operable to display a graphical user interface (e.g., a launch interface of an application) and to receive user operations with respect to the graphical user interface (e.g., launch operations with respect to the application). A particular touch screen may include a display panel and a touch panel. The display panel may be configured in the form of an LCD (Liquid CRYSTAL DISPLAY), an OLED (Organic Light-Emitting Diode), or the like. The touch panel may collect touch or non-touch operations on or near the user and generate preset operation instructions, for example, operations of the user on or near the touch panel using any suitable object or accessory such as a finger, a stylus, or the like. In addition, the touch panel may include two parts, a touch detection device and a touch controller. The touch detection device detects the touch azimuth and the touch gesture of a user, detects signals brought by touch operation and transmits the signals to the touch controller; the touch controller receives touch information from the touch detection device, converts the touch information into information which can be processed by the processor, sends the information to the processor, and can receive and execute commands sent by the processor. In addition, the touch panel may be implemented by various types such as resistive, capacitive, infrared, and surface acoustic wave, or may be implemented by any technology developed in the future. Further, the touch panel may overlay the display panel, and a user may operate on or near the touch panel overlaid on the display panel according to a graphical user interface displayed by the display panel, and upon detection of an operation thereon or thereabout, the touch panel is transferred to the processor to determine a user input, and the processor then provides a corresponding visual output on the display panel in response to the user input. In addition, the touch panel and the display panel may be implemented as two independent components or may be integrated.
Corresponding to the starting method of the application program, the embodiment of the invention also provides a storage medium, and the storage medium is stored with a computer program which executes the steps of the automatic slag splashing gun position control method of any converter when being run by a processor.
The starting device of the application program provided by the embodiment of the application can be specific hardware on the equipment or software or firmware installed on the equipment. The device provided by the embodiment of the present application has the same implementation principle and technical effects as those of the foregoing method embodiment, and for the sake of brevity, reference may be made to the corresponding content in the foregoing method embodiment where the device embodiment is not mentioned. It will be clear to those skilled in the art that, for convenience and brevity, the specific operation of the system, apparatus and unit described above may refer to the corresponding process in the above method embodiment, which is not described in detail herein.
It will be appreciated by those skilled in the art that embodiments of the present application may be provided as a method, system, or computer program product. Accordingly, the present application may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present application may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.
In the embodiments provided in the present application, it should be understood that the disclosed apparatus and method may be implemented in other manners. The above-described apparatus embodiments are merely illustrative, for example, the division of modules is merely a logical function division, and there may be additional divisions in actual implementation, and for example, multiple modules or components may be combined or integrated into another system, or some features may be omitted, or not performed. In addition, the coupling or direct coupling or communication connection shown or discussed with respect to each other may be through some communication interface, indirect coupling or communication connection of devices or modules, electrical, mechanical, or other form.
The modules illustrated as separate components may or may not be physically separate, and components shown as modules may or may not be physical modules, i.e., may be located in one place, or may be distributed over a plurality of network modules. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
In addition, each functional module in the embodiment provided by the application may be integrated in one processing module, or each module may exist alone physically, or two or more modules may be integrated in one module.
The present application is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems) and computer program products according to embodiments of the application. It will be understood that each flow and/or block of the flowchart illustrations and/or block diagrams, and combinations of flows and/or blocks in the flowchart illustrations and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the same, and although the present invention has been described in detail with reference to the above embodiments, it should be understood by those skilled in the art that modifications and equivalents may be made to the specific embodiments of the present invention without departing from the spirit and scope of the present invention, and it should be covered by the claims of the present invention.

Claims (8)

1. The automatic slag splashing gun position control method for the converter is characterized by comprising the following steps of:
Collecting relevant information of the heat and the historical heat, and establishing a historical heat database, wherein the relevant information at least comprises a heat entering molten iron condition, a scrap steel condition, a slag making auxiliary material, a blowing endpoint process target requirement, a slag splashing furnace protection oxygen lance control curve and a converter bottom blowing flow rate, the heat entering molten iron condition comprises molten iron components, temperature, weight and slag quantity, and the scrap steel condition comprises a scrap steel structure type, weight and a scrap steel mixing proportion; the slagging auxiliary materials comprise types, components and addition amounts of a cooling agent and a slagging agent; the target requirements of the converting end process comprise end oxygen content, end temperature, end slag alkalinity and components;
Carrying out carding analysis and segmentation interval treatment on the data information and conditions of the historical furnace sub-database, and forming a secondary database from the treated data;
Establishing a converter model in the slag splashing furnace protection process, simulating the slag splashing furnace protection process by using Fluent finite element simulation analysis software, and establishing an optimal slag splashing furnace protection gun position control height simulation curve library, namely a three-level database, on a time axis under various combined conditions;
Combining the specific data information of the furnace number, and correspondingly generating an optimal slag splashing furnace protection gun position control height simulation curve with the same or similar conditions as the data information of the furnace number in a three-level database;
meanwhile, performing curve fitting on the splash-slag furnace protection gun position control height curves under various combinations in a secondary database to obtain a splash-slag furnace protection gun position control height fitting curve library under various combination conditions;
the specific data information of the furnace is combined, and an optimal splash protection gun position control height fitting curve with the same or similar conditions as the specific data information of the furnace is correspondingly found in a splash protection gun position control height fitting curve library under various combination conditions;
Under the condition of the furnace time data information, comparing and correcting the height of the spray slag furnace protection gun position control on a time axis by using an optimal spray slag furnace protection gun position control height fitting curve and an optimal spray slag furnace protection gun position control height simulation curve to obtain a corrected spray slag furnace protection gun position height control curve on the time axis under the condition of the furnace time;
after the slag splashing starts, further adjusting a corrected slag splashing furnace protection gun position height control curve on a time axis under the heat condition in real time according to an audio signal of an audio slag melting system;
And feeding back the related information of the corrected slag splashing furnace protection gun position height control curve on the time axis under the adjusted heat condition to a slag splashing furnace protection gun position control height fitting curve library for self-learning.
2. The automatic slag splashing gun position control method for the converter according to claim 1, wherein the carding analysis and the sectionalized processing are carried out on the data information and the conditions of the historical converter data base, and the method comprises the following steps:
The Si and Mn contents of the molten iron are divided into a sectioning interval according to each 0.1 percent;
The P amount of molten iron is a segmented interval according to every 0.01 percent;
The amount of molten iron slag is a segmented interval according to every 500 kg;
the scrap steel is divided into a segmented section according to 5000 kg;
The adding amount of the slagging auxiliary material is a segmented interval of 500 kg;
The converting end temperature is a sectional interval at every 5 ℃;
the blowing end point [ O ] content takes every 50ppm as a classification interval;
The height of the oxygen lance control lance is a segmented interval according to each 50 mm;
the bottom blowing flow of the converter is a segmented interval according to each 50m 3/h;
and after the various information segmentation intervals, combining according to the segmentation intervals with different types of information to respectively obtain secondary databases under different combinations.
3. The automatic slag splashing gun position control method of a converter according to claim 2, wherein the establishing a converter model in the slag splashing furnace protection process uses Fluent finite element simulation analysis software to simulate the slag splashing furnace protection process, and establishes an optimal slag splashing furnace protection gun position control height curve library on a time axis under various combination conditions, comprising:
establishing a converter model in the slag splashing furnace protection process by using a solid works software, and simulating the slag splashing furnace protection process by using Fluent finite element simulation analysis software;
The method comprises the steps of obtaining optimal slag splashing furnace protection gun position height of various information and various combination conditions at any moment through simulation analysis of a speed vector diagram of slag in a converter which circularly flows under the action of slag splashing nitrogen, and obtaining an optimal slag splashing furnace protection gun position height curve on a time axis under the combination conditions;
and (5) establishing an optimal slag splashing furnace protection gun position control height curve library on a time axis under various combined conditions.
4. The automatic slag splashing gun position control method of the converter according to claim 3, wherein the correction principle of comparing and correcting the slag splashing gun position control height on a time axis by using the optimal slag splashing gun position control height fitting curve and the optimal slag splashing gun position control height simulation curve is as follows:
H Correction (t)=H Simulation (t)±|H Simulation (t)-H Fitting (t)|
wherein:
H Correction (t) is a slag splashing furnace protection gun position control model correction height value with the slag splashing time at the moment t under the heat condition;
H Simulation (t) is a slag splashing furnace protection gun position control simulation height value with the slag splashing time at the moment t under the heat condition;
h Fitting (t) is a slag splashing furnace protection gun position control fitting height value with the slag splashing time at the moment t under the heat condition;
The absolute value of H Simulation (t)-H Fitting (t) is H Simulation (t) and H Fitting (t);
The operation symbol "+ -" "in the rising trend of the converter bottom is taken, and the operation symbol" + "" in the falling trend of the converter bottom is taken.
5. The method for controlling the automatic slag splashing gun position of the converter according to claim 4, wherein the adjustment principle for further adjusting the height control curve of the corrected slag splashing gun position on the time axis under the heat condition in real time is as follows:
H Actual practice is that of (t)=H Correction (t)+100(I0-)/I0
wherein:
h Actual practice is that of (t) is the actual height value of the slag splashing furnace protection gun position control with the slag splashing time at the moment t under the heat condition;
H Correction (t) is a slag splashing furnace protection gun position control model correction height value with the slag splashing time at the moment t under the heat condition;
i 0 is the noise intensity of the time t of slag splashing under the heat condition,
I Maximum value is the maximum noise intensity of the noise section with the slag splashing time of t moment under the heat condition,
I Minimum of is the minimum noise intensity of the noise section with the slag splashing time of t moment under the heat condition.
6. An automatic slag splashing gun position control device of a converter is characterized by comprising:
The primary database building module is used for collecting relevant information of the furnace number and the historical furnace number and building a historical furnace number database, wherein the relevant information at least comprises a molten iron charging condition, a scrap steel condition, a slag making auxiliary material, a blowing endpoint process target requirement, a slag splashing furnace protection oxygen lance control curve and a converter bottom blowing flow rate, the molten iron charging condition comprises molten iron components, temperature, weight and slag quantity, and the scrap steel condition comprises scrap steel structure type, weight and scrap steel mixing proportion; the slagging auxiliary materials comprise types, components and addition amounts of a cooling agent and a slagging agent; the target requirements of the converting end process comprise end oxygen content, end temperature, end slag alkalinity and components;
The secondary database building module is used for carrying out carding analysis and segmentation interval treatment on the data information and conditions of the historical furnace sub-database and forming the treated data into a secondary database;
The three-level database building module is used for building a converter model in the slag splashing furnace protection process, simulating the slag splashing furnace protection process by using Fluent finite element simulation analysis software, and building an optimal slag splashing furnace protection gun position control height simulation curve library on a time axis under various combination conditions, namely a three-level database;
The simulation curve determining module is used for combining specific data information of the furnace number, and correspondingly outputting an optimal slag splashing furnace protection gun position control height simulation curve with the same or similar conditions as the data information of the furnace number in the three-level database;
The curve fitting module is used for simultaneously performing curve fitting on the splash-slag furnace protection gun position control height curves under various combinations in the secondary database to obtain a splash-slag furnace protection gun position control height fitting curve library under various combination conditions;
The fitting curve determining module is used for correspondingly finding an optimal splashing slag furnace protection gun position control height fitting curve which is the same as or similar to the current furnace time data information in a splashing slag furnace protection gun position control height fitting curve library under various combination conditions by also combining the current furnace time specific data information;
The curve correction module is used for comparing and correcting the height of the splash protection gun position control on a time axis by using the fit curve of the optimal splash protection gun position control height and the simulation curve of the optimal splash protection gun position control height under the condition of the current furnace time data information to obtain a corrected splash protection gun position height control curve on the time axis under the condition of the current furnace time;
The correction curve adjustment module is used for further adjusting a correction slag splashing furnace protection gun position height control curve on a time axis under the heat condition in real time according to an audio signal of the audio slag melting system after slag splashing begins;
The self-learning module is used for feeding back the related information of the corrected slag splashing furnace protection gun position height control curve on the time axis under the adjusted heat condition to the slag splashing furnace protection gun position control height fitting curve library for self-learning.
7. An electronic device comprising a processor, a memory and a bus, the memory storing machine-readable instructions executable by the processor, the processor in communication with the memory via the bus when the electronic device is in operation, the processor executing the machine-readable instructions to perform the steps of the converter automatic slag spray gun position control method of any one of claims 1-5.
8. A storage medium, characterized in that the storage medium has stored thereon a computer program which, when being executed by a processor, performs the steps of the automatic slag splashing gun position control method of a converter according to any one of claims 1-5.
CN202410342051.6A 2024-03-25 2024-03-25 Automatic slag splashing gun position control method and device for converter, electronic equipment and storage medium Pending CN118028565A (en)

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