CN118026555A - Gypsum-based calcination-free sulphoaluminate cement and preparation method thereof - Google Patents

Gypsum-based calcination-free sulphoaluminate cement and preparation method thereof Download PDF

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CN118026555A
CN118026555A CN202410136190.3A CN202410136190A CN118026555A CN 118026555 A CN118026555 A CN 118026555A CN 202410136190 A CN202410136190 A CN 202410136190A CN 118026555 A CN118026555 A CN 118026555A
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gypsum
cement
free
powder
calcination
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李宪军
郭佳龙
王嘉熙
唐红婷
吕文博
张乐
张一超
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Shanxi University
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Shanxi University
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Abstract

The invention belongs to the technical field of special cement, and relates to gypsum-based calcination-free sulphoaluminate cement and a preparation method thereof. In order to solve the problems of high energy consumption and high pollution of the calcined clinker of the production of the sulphoaluminate cement and the problem of regeneration and high utilization of multiple solid wastes, the gypsum-based calcination-free sulphoaluminate cement comprises building gypsum, anhydrite, silica fume, superfine fly ash, cement, carbide slag, zeolite powder, expanded perlite loaded microorganism powder, aluminum sulfate, melamine, borax, sodium citrate and polycarboxylic acid high-performance water reducer, and effective nutritional components are provided for microorganisms through reasonable matching of the melamine, the borax and the sodium citrate, so that the breeding of the microorganisms and the increase of excrement are promoted, the self-repairing and comprehensive performance of the calcination-free sulphoaluminate cement are further improved, and the normal hydration and the strength increase of the calcination-free sulphoaluminate cement are realized through the optimized combination of the multi-component solid waste powder by introducing the enhanced excitation components and the microorganisms.

Description

Gypsum-based calcination-free sulphoaluminate cement and preparation method thereof
Technical Field
The invention belongs to the technical field of special cement, relates to gypsum-based calcination-free sulphoaluminate cement and a preparation method thereof, in particular to the application field of replacing or partially replacing traditional sulphoaluminate cement, and has the advantages of low carbon, environment friendliness, ultralow energy consumption, calcination-free performance, multiple solid waste utilization, high added value and the like.
Background
Since 1908 aluminate cement was invented, special cement entered a high-speed development stage, and a large number of special cement varieties were invented and applied. In most developed countries, the special cement is used in an amount of 5 to 10 percent of the total cement. The research and production of special cement in China starts from the 30 th century and the 80 th century of sulfur (iron) aluminate cement is invented, which is another important innovation in the development of cement varieties in the history of human beings. Through the development of more than half a century, the technical level of special cement in China has been in the forefront of the world. The sulfur (iron) aluminate cement has the characteristics of quick setting, quick hardening, high early strength, concentrated hydration heat release, capability of hydration hardening at low temperature, good freezing resistance, good impermeability and the like, and also has the characteristics of excellent corrosion resistance, low alkalinity and the like. In addition, the concrete prepared by the cement has very good carbonization resistance, alkali aggregate reaction resistance and shrinkage creep resistance, and is widely applied to the fields of ocean engineering, low-temperature construction engineering, rapid construction engineering, archaized art building engineering and the like.
However, the production of the sulphoaluminate cement belongs to the industry with high energy consumption and high pollution, the clinker calcining temperature is only about 100 ℃ lower than that of the silicate cement clinker, and the clinker calcining temperature can only be reduced to about 1200 ℃ after the research and development of the high belite sulphoaluminate cement and the like by expert students.
Therefore, it is urgent to develop a baking-free low-energy-consumption sulphoaluminate cement, according to the invention, the main minerals of the sulphoaluminate cement clinker are anhydrous calcium sulphoaluminate (C 4A3 S) dicalcium silicate (C 2 S) and an iron phase, wherein, C 4A3 S accounts for 55% -75%, C 2 S accounts for 8% -37%, the iron phase accounts for about 3% -10%, then gypsum is doped into the sulphoaluminate cement to prepare the sulphoaluminate cement, and the baking-free sulphoaluminate cement can solve the problems.
Disclosure of Invention
The invention aims to solve the problems of high energy consumption and high pollution of the calcined clinker of the sulphoaluminate cement and the regeneration and high-quality utilization of multiple solid wastes, and simultaneously realize the mass production of the gypsum-based multiple solid waste calcination-free sulphoaluminate cement so as to meet the application scene of special cement and the realization of the 'double carbon' target.
The invention adopts the following technical scheme to achieve the aim:
The invention provides gypsum-based calcination-free sulphoaluminate cement, which comprises the following raw material components in percentage by mass:
Building gypsum: 25 to 50 percent
Anhydrite: 10% -25%;
silica fume: 0.5% -2%;
ultrafine fly ash: 12% -20%;
and (3) cement: 6% -10%;
carbide slag: 2% -5%;
Zeolite powder: 5% -10%;
The expanded perlite carries microorganism powder: 2% -7%;
Aluminum sulfate: 0.4% -1%;
Melamine: 0.2 to 0.5 percent;
Borax: 0.2 to 0.6 percent;
sodium citrate: 0.01% -0.05%;
Polycarboxylic acid high-performance water reducer: 0.3 to 0.8 percent.
Further, the building gypsum is semi-hydrated gypsum, the fineness of the semi-hydrated gypsum is controlled to be 200 meshes, and the semi-hydrated gypsum is prepared by grinding natural dihydrate gypsum ore and then calcining, or is prepared by calcining industrial byproducts of desulfurized gypsum and phosphogypsum, or is prepared by drying at 100 ℃.
Further, the anhydrite is ground into powder or calcined into anhydrous gypsum by-product gypsum powder of natural anhydrite powder or natural dihydrate gypsum powder.
Further, the superfine fly ash is prepared by grinding circulating fluidized bed fly ash, and the specific surface area is controlled at 800m 2/kg~1200m2/kg.
Further, the cement is P.O42.5 cement or Portland cement.
Further, the waste residue of acetylene gas produced by the carbide slag chemical plant is dried and ground to obtain the product, and the specific surface area of the product is more than 300m 2/kg.
Further, the zeolite powder is formed by grinding tailings, and the specific surface area of the zeolite powder is more than 300m 2/kg.
Further, the aluminum sulfate is 200 mesh powder.
The invention also provides a preparation method of the gypsum-based calcination-free sulphoaluminate cement, which comprises the following steps:
Adding building gypsum, anhydrite, silica fume, superfine fly ash, cement, carbide slag, zeolite powder, expanded perlite loaded microorganism powder, aluminum sulfate, melamine, borax, sodium citrate and polycarboxylic acid high-performance water reducer into a powder mixer according to the mass percentage of each raw material component, and mixing for 5-7 min to obtain the gypsum-based calcination-free sulphoaluminate cement
Compared with the prior art, the invention has the following advantages:
(1) The calcination-free sulphoaluminate cement powder material has the advantages of simple production, no toxicity and no pollution; the compression strength at each age is high, the compression strength at the later stage is not reduced, the durability is good, and the preparation method has the advantages of ultralow energy consumption, no calcination, multiple solid wastes, low cost and the like.
(2) The traditional high-temperature calcined clinker is used for producing special cement, and the baking-free sulphoaluminate cement is changed into the baking-free sulphoaluminate cement, so that the ultralow energy consumption is realized, and the utilization rate of solid waste can reach about 95%.
(3) Through reasonable matching of melamine, borax and sodium citrate, effective nutritional components are provided for microorganisms, the breeding of microorganisms and the increase of excrement are promoted, and the self-repairing property and the comprehensive performance of the baking-free sulphoaluminate cement are further improved.
(4) Through the optimal combination of the multi-component solid waste powder, the normal hydration and the strength increase of the baking-free sulphoaluminate cement are realized by introducing the enhanced excitation component and the microorganism.
(5) The production of the gypsum-based multi-solid waste calcination-free sulphoaluminate cement is realized, so that the application scene of special cement and the realization of a double-carbon target are met.
Detailed Description
In order to further illustrate the technical scheme of the invention, the invention is further illustrated by the following examples.
The gypsum-based calcination-free sulphoaluminate cement comprises the following raw material components in percentage by mass:
Building gypsum: 25 to 50 percent
Anhydrite: 10% -25%;
silica fume: 0.5% -2%;
ultrafine fly ash: 12% -20%;
and (3) cement: 6% -10%;
carbide slag: 2% -5%;
Zeolite powder: 5% -10%;
The expanded perlite carries microorganism powder: 2% -7%;
Aluminum sulfate: 0.4% -1%;
Melamine: 0.2 to 0.5 percent;
Borax: 0.2 to 0.6 percent;
sodium citrate: 0.01% -0.05%;
Polycarboxylic acid high-performance water reducer: 0.3 to 0.8 percent.
The building gypsum is natural dihydrate gypsum ore powder and calcined into semi-hydrated gypsum, or industrial byproducts such as desulfurized gypsum, phosphogypsum and the like are calcined into semi-hydrated gypsum, and can also be prepared by drying at 100 ℃, and the fineness of the desulfurized semi-hydrated gypsum is controlled to be about 200 meshes.
The anhydrite is prepared by grinding natural anhydrite into powder, or calcining natural anhydrite powder as industrial byproduct to obtain anhydrous gypsum, wherein the fineness of the natural anhydrite powder is controlled to be about 200 meshes.
The superfine fly ash is made by grinding the fly ash of a circulating fluidized bed, and the specific surface area is controlled at 800m 2/kg~1200m2/kg.
The cement is commercial 42.5-grade ordinary Portland cement, or Portland cement can be used instead, and the cement P.O42.5 is selected in the embodiment.
The superfine fly ash is made by grinding the fly ash of a circulating fluidized bed, and the specific surface area is controlled at 800m 2/kg~1200m2/kg.
The carbide slag is waste slag of acetylene gas produced in chemical plants, and is formed by drying and grinding, and the specific surface area of the carbide slag is more than 300m 2/kg.
The zeolite powder is prepared by grinding tailings, and the specific surface area is more than 300m 2/kg.
The expanded perlite loaded microorganism powder is developed and produced by the sciences and technologies of the microorganism building materials of the family Sanchidaceae, is prepared by independently screening KJ series microorganisms loaded on expanded perlite powder of about 100 meshes and drying at low temperature, wherein the KJ series microorganisms are preserved in the China general microbiological culture Collection center, and the preservation number is as follows: CGMCC NO 15516.
The aluminum sulfate is industrial grade, and is prepared into powder with about 200 meshes, white crystals or slightly yellowish, contains 16 molecules of crystal water and is easy to dissolve in water.
The melamine, borax and sodium citrate are all industrial grade, the melamine plays a role in strengthening and toughening in the system, and the borax and the sodium citrate play a role in retarding. Other retarders may also be selected, such as boric acid, phosphates, organic acid salts, and the like.
The polycarboxylic acid high-performance water reducer is commercial standard powder, and the water reducing rate is 26%.
The preparation method comprises the steps of adding the raw materials into a gravity-free mixer (or other powder mixers) according to a proportion and mixing for 5-7 min to obtain a finished product.
Example 1
The gypsum-based calcination-free sulphoaluminate cement of the embodiment comprises:
Building gypsum: 25%;
anhydrite: 25%;
Silica fume: 1.2%;
Ultrafine fly ash: 20% of a base;
P.o42.5 cement: 10%;
Carbide slag: 2%;
zeolite powder: 8%;
The expanded perlite carries microorganism powder: 7%;
aluminum sulfate: 1%;
melamine: 0.29%;
Borax: 0.2%;
sodium citrate: 0.01%;
Polycarboxylic acid high-performance water reducer: 0.3%.
Example 2
The gypsum-based calcination-free sulphoaluminate cement of the embodiment comprises:
building gypsum: 28%;
Anhydrite: 22%;
silica fume: 2%;
Ultrafine fly ash: 18%;
p.o42.5 cement: 7%;
carbide slag: 5%;
Zeolite powder: 10%;
The expanded perlite carries microorganism powder: 5.6%;
aluminum sulfate: 0.8%;
melamine: 0.5%;
borax: 0.48%;
Sodium citrate: 0.02%;
Polycarboxylic acid high-performance water reducer: 0.6%.
Example 3
The gypsum-based calcination-free sulphoaluminate cement of the embodiment comprises:
Building gypsum: 42%;
Anhydrite: 18%;
Silica fume: 1%;
Ultrafine fly ash: 16%;
P.o42.5 cement: 6%;
carbide slag: 4%;
zeolite powder: 7%;
The expanded perlite carries microorganism powder: 4.3%;
Aluminum sulfate: 0.6%;
Melamine: 0.2%;
Borax: 0.37%;
sodium citrate: 0.03%;
Polycarboxylic acid high-performance water reducer: 0.5%.
Example 4
The gypsum-based calcination-free sulphoaluminate cement of the embodiment comprises:
Building gypsum: 45%;
Anhydrite: 14%;
silica fume: 0.5%;
ultrafine fly ash: 14%;
P.o42.5 cement: 10%;
carbide slag: 5%;
Zeolite powder: 6%;
the expanded perlite carries microorganism powder: 3.1%;
Aluminum sulfate: 0.9%;
Melamine: 0.4%;
Borax: 0.36%;
Sodium citrate: 0.04%;
polycarboxylic acid high-performance water reducer: 0.7%.
Example 5
The gypsum-based calcination-free sulphoaluminate cement of the embodiment comprises:
building gypsum: 50%;
Anhydrite: 10%;
silica fume: 2%;
ultrafine fly ash: 12%;
P.o42.5 cement: 9%;
carbide slag: 5%;
zeolite powder: 5%;
The expanded perlite carries microorganism powder: 4.7%;
Aluminum sulfate: 0.4%;
melamine: 0.45%;
Borax: 0.6%;
Sodium citrate: 0.05%;
Polycarboxylic acid high-performance water reducer: 0.8%.
The cement material is prepared according to the mass percentage and the preparation method, and the finished product is obtained. When in use, the water-gel ratio is controlled to be 0.27-0.30, and the mixture is stirred uniformly.
Referring to "sulphoaluminate cement" GB20472-2006, performance tests were carried out on the gypsum-based calcination-free sulphoaluminate cements prepared in examples 1 to 5, and the test results are shown in the following table:
Table 1 test results of examples 1 to 5
Note that: the clotting time is a negotiable indicator.
As shown in Table 1, the gypsum-based calcination-free sulphoaluminate cement prepared by the invention has good performance test results in terms of free expansion rate, compressive strength, flexural strength and the like, and is higher than the standard, wherein example 2 is a preferred formula.

Claims (9)

1. The gypsum-based calcination-free sulphoaluminate cement is characterized by comprising the following raw material components in percentage by mass:
Building gypsum: 25 to 50 percent
Anhydrite: 10% -25%;
silica fume: 0.5% -2%;
ultrafine fly ash: 12% -20%;
and (3) cement: 6% -10%;
carbide slag: 2% -5%;
Zeolite powder: 5% -10%;
The expanded perlite carries microorganism powder: 2% -7%;
Aluminum sulfate: 0.4% -1%;
Melamine: 0.2 to 0.5 percent;
Borax: 0.2 to 0.6 percent;
sodium citrate: 0.01% -0.05%;
Polycarboxylic acid high-performance water reducer: 0.3 to 0.8 percent.
2. The gypsum-based calcination-free sulfoaluminate cement according to claim 1, wherein the building gypsum is semi-hydrated gypsum with fineness controlled to 200 meshes, and the semi-hydrated gypsum is prepared by grinding natural dihydrate gypsum ore and calcining, or is prepared by calcining industrial byproducts of desulfurized gypsum and phosphogypsum, or is prepared by drying at 100 ℃.
3. The gypsum-based calcination-free sulphoaluminate cement of claim 1, wherein the anhydrite is ground into powder or calcined into anhydrous gypsum from natural anhydrite powder or industrial byproduct gypsum powder.
4. The gypsum-based calcination-free sulphoaluminate cement of claim 1, wherein the superfine fly ash is prepared by grinding circulating fluidized bed fly ash, and the specific surface area is controlled at 800m 2/kg~1200m2/kg.
5. A gypsum-based calcination-free class sulfoaluminate cement according to claim 1, wherein the cement is p.o42.5 cement or portland cement.
6. The gypsum-based calcination-free sulphoaluminate cement of claim 1, wherein the waste residue of acetylene gas produced by the carbide slag chemical plant is dried and ground to obtain the gypsum-based calcination-free sulphoaluminate cement, and the specific surface area of the gypsum-based calcination-free sulphoaluminate cement is more than 300m 2/kg.
7. The gypsum-based calcination-free sulphoaluminate cement of claim 1, wherein the zeolite powder is formed by grinding tailings, and the specific surface area of the zeolite powder is more than 300m 2/kg.
8. The gypsum-based calcination-free sulfoaluminate cement according to claim 1, wherein the aluminum sulfate is 200 mesh powder.
9. A method for preparing the gypsum-based calcination-free sulfoaluminate cement according to any one of claims 1 to 8, comprising the steps of:
And adding the building gypsum, the anhydrite, the silica fume, the superfine fly ash, the cement, the carbide slag, the zeolite powder, the expanded perlite loaded microorganism powder, the aluminum sulfate, the melamine, the borax, the sodium citrate and the polycarboxylic acid high-performance water reducer into a powder mixer according to the mass percentage of each raw material component, and mixing for 5-7 min to obtain the gypsum-based calcination-free sulphoaluminate cement.
CN202410136190.3A 2024-01-31 2024-01-31 Gypsum-based calcination-free sulphoaluminate cement and preparation method thereof Pending CN118026555A (en)

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