CN118026343A - Water softener, control valve and movable disc thereof - Google Patents

Water softener, control valve and movable disc thereof Download PDF

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Publication number
CN118026343A
CN118026343A CN202410230760.5A CN202410230760A CN118026343A CN 118026343 A CN118026343 A CN 118026343A CN 202410230760 A CN202410230760 A CN 202410230760A CN 118026343 A CN118026343 A CN 118026343A
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CN
China
Prior art keywords
water
movable disk
movable
control valve
groove
Prior art date
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Pending
Application number
CN202410230760.5A
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Chinese (zh)
Inventor
何福添
张野
程保猷
刘磊
杨涛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Midea Group Co Ltd
Foshan Shunde Midea Water Dispenser Manufacturing Co Ltd
Original Assignee
Midea Group Co Ltd
Foshan Shunde Midea Water Dispenser Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Midea Group Co Ltd, Foshan Shunde Midea Water Dispenser Manufacturing Co Ltd filed Critical Midea Group Co Ltd
Priority to CN202410230760.5A priority Critical patent/CN118026343A/en
Publication of CN118026343A publication Critical patent/CN118026343A/en
Pending legal-status Critical Current

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Abstract

The invention relates to the technical field of water treatment devices, in particular to a water softener, a control valve and a movable disc thereof. The movable disk is provided with a plurality of water through holes, the water through holes are distributed along the circumferential direction of the movable disk at intervals, one side of the movable disk, which is away from the mounting surface, is provided with a water through groove and a water inlet, the water inlet penetrates through the circumferential wall of the movable disk in the radial direction of the movable disk, and the water through groove is communicated with the water inlet and the water through holes. The other side of the movable disk is provided with a transition groove which is spaced from the water through hole and is communicated with the transition groove through the mounting surface. Through setting up water channel and water inlet in one side of movable plate to set up the transition groove in the opposite side, with the water route that forms its both sides of intercommunication on the movable plate, so that carry water through the movable plate, and simplified the structure of movable plate.

Description

Water softener, control valve and movable disc thereof
Technical Field
The invention relates to the technical field of water treatment devices, in particular to a water softener, a control valve and a movable disc thereof.
Background
The water softener adsorbs metal cations such as calcium and magnesium in water through the resin in the water softener so as to achieve the purpose of softening the water. The water softener can provide soft water and realize backwashing regeneration of the resin. The water flowing in the water softener comprises raw water, soft water, brine, sewage and the like, the waterway is complex, and the control valve is used for controlling the water flowing in the water softener. In the related art, the internal structural design of the control valve is unreasonable, so that the manufacturing cost is high, and the volume of the control valve is overlarge.
Disclosure of Invention
The present invention is directed to solving at least one of the technical problems existing in the related art. Therefore, the invention provides a movable disc of a control valve, wherein at least one water through hole is formed in the movable disc, a water through groove and a water inlet are formed in one side, away from a mounting surface, of the movable disc, the water inlet penetrates through the peripheral wall of the movable disc in the radial direction of the movable disc, and the water through groove is communicated with the water inlet and the water through hole;
The other side of the movable disk is provided with a transition groove, the transition groove is spaced apart from the water through hole, and the transition groove is communicated with the transition groove through the mounting surface.
According to the movable disk of the control valve provided by the invention, a plurality of water inlets are formed, and the water inlets are uniformly distributed along the circumferential direction of the movable disk.
According to the movable disc of the control valve provided by the invention, the water through holes are all fan-shaped.
According to the movable disc of the control valve provided by the invention, the central angles of the fan-shaped water through holes are all 60 degrees.
According to the movable disc of the control valve provided by the invention, one side of the movable disc is provided with at least one limiting groove, and the limiting groove is used for circumferentially limiting the movable disc.
According to the movable disk of the control valve provided by the invention, the number of the limiting grooves is multiple, and the limiting grooves are distributed at intervals along the circumferential direction of the movable disk.
According to the movable disc of the control valve provided by the invention, one side of the movable disc is also provided with the positioning block.
According to the movable disk of the control valve provided by the invention, the water through groove extends along an arc line, and the inner ring of the water through groove is provided with the convex block.
According to the movable disc of the control valve provided by the invention, the other side of the movable disc is provided with at least one water-proof rib.
The present invention also provides a control valve comprising:
The valve body is provided with a water inlet pipe, a valve cavity and at least one water channel, the water channel is communicated with the valve cavity, and the valve cavity is communicated with the water inlet pipe;
the movable disc is a movable disc of the control valve, the movable disc is arranged at the communication position of the valve cavity and the water channel, the water through hole is used for communicating the water channel with the valve cavity, and the movable disc can rotate relative to the valve body so as to switch the water channel.
The control valve provided by the invention further comprises a driving shaft and a driving motor, wherein the driving shaft is in transmission connection with the driving motor, and one end of the driving shaft is connected with the movable disc.
According to the control valve provided by the invention, one end of the driving shaft is provided with the connecting plate, the connecting plate is provided with the first limiting part, the movable disc is provided with the second limiting part, and the first limiting part is connected with the second limiting part to limit the movable disc.
According to the control valve provided by the invention, the connecting plate is also provided with the positioning notch, the movable disc is provided with the positioning block, and the positioning block is matched with the positioning notch.
According to the control valve provided by the invention, the bottom wall of the valve cavity is provided with at least one water diversion groove, the water diversion groove is communicated with the water channel and the valve cavity, and the movable disc is attached to the bottom wall of the valve cavity.
The control valve provided by the invention further comprises a fixed disc, wherein the fixed disc is clamped between the movable disc and the bottom wall of the valve cavity, at least one communication hole is formed in the fixed disc, and the communication hole is correspondingly communicated with the water diversion groove.
The invention also provides a water softener, comprising:
a resin tank for accommodating a resin;
The salt box is used for containing brine and is communicated with the resin tank so as to provide brine for the resin tank;
And the control valve is the control valve, and is communicated with the resin tank and the salt tank.
According to the movable disk of the control valve, the water through groove and the water inlet are formed in one side of the movable disk so as to be communicated with the valve cavity and the water through hole, and water in the valve cavity can flow to the water through hole through the water inlet and the water through groove. Therefore, when water flows in the water inlet and the water through groove, pressure is generated on the movable disc to enable the movable disc to be attached to the bottom wall of the valve cavity, and therefore the connection and fixing structure of the movable disc can be simplified, the internal structure of the control valve is simplified, the volume of the control valve is reduced, and the cost is reduced. And the transition groove is arranged on the other side of the movable disk, so that waterways communicated with the two sides of the movable disk are formed on the movable disk, water is conveniently conveyed through the movable disk, and compared with the related technology, the structure of the movable disk is simplified.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the related art, the drawings that are required to be used in the embodiments or the related technical descriptions will be briefly described, and it is apparent that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to the drawings without inventive effort for those skilled in the art.
FIG. 1 is a cross-sectional view of a control valve provided by an embodiment of the present invention;
FIG. 2 is an exploded view of a control valve provided in an embodiment of the present invention;
FIG. 3 is an exploded view of a movable disk and a drive shaft provided by an embodiment of the present invention;
FIG. 4 is a perspective view of a movable disk provided by an embodiment of the present invention;
Fig. 5 is a schematic structural view of a connection board according to an embodiment of the present invention;
FIG. 6 is a perspective view of a valve body provided by an embodiment of the present invention;
fig. 7 is a schematic view of a partial structure of a valve body according to an embodiment of the present invention.
Reference numerals:
100. A control valve;
110. a valve body; 111. a valve cavity; 112. a water inlet tank; 113. a water diversion trench; 114. a fixed disk; 115. a gasket; 116. a mounting groove; 117. a storage groove; 118. a balancing groove; 119. a valve seat; 1191. a water passing tank;
120. A movable plate; 121. a water through hole; 122. a water passage groove; 123. a water inlet; 124. a limit groove; 125. a positioning block; 126. a bump; 127. a water barrier rib; 128. a transition groove;
130. A drive shaft; 131. a connecting plate; 132. a limit protrusion; 133. positioning the notch; 134. a connecting column; 135. a partition plate;
140. a driving motor; 141. a transmission gear; 142. a drive gear;
150. A cover plate; 151. briquetting; 152. a fixing plate; 153. a first seal ring; 154. a second seal ring;
160. A control board; 161. a position sensor; 170. a cover body;
A first sector I; a second sector II; a third sector III; a fourth sector IV; a fifth sector v; sixth sector vi.
Detailed Description
Embodiments of the present invention are described in further detail below with reference to the accompanying drawings and examples. The following examples are illustrative of the invention but are not intended to limit the scope of the invention.
In the description of the embodiments of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the embodiments of the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In describing embodiments of the present invention, it should be noted that, unless explicitly stated and limited otherwise, the terms "coupled," "coupled," and "connected" should be construed broadly, and may be either a fixed connection, a removable connection, or an integral connection, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in embodiments of the present invention will be understood in detail by those of ordinary skill in the art.
In embodiments of the invention, unless expressly specified and limited otherwise, a first feature "up" or "down" on a second feature may be that the first and second features are in direct contact, or that the first and second features are in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the embodiments of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
The control valve and the movable disk thereof according to the embodiment of the present invention are described below with reference to fig. 1 to 7. It is understood that the water softener adsorbs metal cations such as calcium and magnesium in water through the resin in the water softener so as to achieve the purpose of softening the water. After the resin is saturated, calcium and magnesium ions on the resin are replaced by softened salt water, so that the resin is regenerated, and the adsorption capacity is recovered. The water flowing in the water softener comprises raw water, soft water, brine, sewage and the like, the waterway is complex, and the control valve is used for controlling the water flowing in the water softener.
The water softener according to the embodiment of the present invention includes a resin tank, a salt tank, and a control valve 100. The resin tank is used for accommodating resin, and the resin can adsorb metal ions such as calcium and magnesium in water so as to reduce the hardness of the water. The salt tank is used for containing brine, and the salt tank is communicated with the resin tank so as to provide brine for the resin tank. The brine is used for cleaning the resin to replace calcium and magnesium ions adsorbed on the resin, so that the resin is reduced to continuously adsorb the calcium and magnesium ions in the water. The control valve 100 is communicated with the resin tank and the salt tank, and the control valve 100 is used for controlling the flow direction and the flow rate of water so as to enable the water to flow to corresponding positions and realize corresponding functions. For example, the control valve 100 may control the inflow of water from the inlet of the resin tank to filter the water to provide soft water; or the control valve 100 may control the inflow of water from the outlet of the resin tank to flush the resin, remove broken resin, and increase the gaps between the resin particles; when the salt in the salt tank is insufficient, the control valve 100 may replenish water to the salt tank to dissolve the salt in the salt tank to form salt water.
Referring to fig. 1 and 2, a control valve 100 according to an embodiment of the present invention includes a valve body 110 and a movable disk 120.
Specifically, the valve body 110 is provided with a water inlet pipe, a valve cavity 111, and at least one water channel, the valve cavity 111 is communicated with the water inlet pipe, the water inlet pipe is suitable for being communicated with a water source, the water channel is communicated with the valve cavity 111, and the water channel is used for conveying water into the resin tank or the salt box. The movable disk 120 is attached to the communicating part of the valve cavity 111 and the water channel, at least one water through hole 121 is formed in the movable disk 120, the water through hole 121 is used for communicating the water channel and the valve cavity 111, water flows into the valve cavity 111 through the water inlet pipe, and water in the valve cavity 111 can flow into the water channel through the water through hole 121 to be conveyed into the resin tank or the salt tank. The movable disk 120 is rotatable relative to the valve body 110 to switch waterways.
For example, the plurality of water channels comprise a tank inlet water channel and a water supplementing water channel, the tank inlet water channel is communicated with a tank inlet of the resin tank, and the water supplementing water channel is communicated with the salt tank. When the water through hole 121 is communicated with the tank water inlet channel, the water inlet pipe, the valve cavity 111, the water through hole 121 and the tank water inlet channel jointly define a tank water inlet channel, and water is conveyed into the resin tank through the tank water inlet channel to be filtered so as to form soft water, so that the soft water is provided for a user; when the water through hole 121 is communicated with the water replenishing water channel, the water inlet pipe, the valve cavity 111, the water through hole 121 and the water replenishing water channel jointly define a water replenishing water channel so as to replenish water for the salt tank.
Referring to fig. 3 and 4, according to the movable disk 120 of the control valve of the embodiment of the present invention, at least one water through hole 121 is provided on the movable disk 120, the water through hole 121 penetrates the movable disk 120 in the thickness direction of the movable disk 120, and the water through hole 121 is used for communicating the valve cavity 111 and the water channel so as to convey water in the valve cavity 111 into the corresponding water channel. The water through holes 121 may be plural, and the plural water through holes 121 are distributed at intervals along the circumferential direction of the movable disk 120. The water passage is switched by rotating the movable disk 120, so that the water through holes 121 are communicated with the corresponding water passage, and water is conveyed to the corresponding position of the water softener through the water passage, thereby realizing the corresponding function.
The movable disk 120 is provided with a water through groove 122 and a water inlet 123 at a side facing away from the mounting surface, wherein the mounting surface is a surface attached to the movable disk 120 on the control valve, for example, the movable disk 120 is attached to a position where the valve cavity 111 is communicated with the water channel, and then the mounting surface is an inner wall attached to the valve cavity 111 and the movable disk 120. As shown in fig. 2 and 3, the water passage groove 122 and the water inlet 123 are provided at one side of the movable disk 120 and are located in the valve chamber 111, and the water inlet 123 penetrates the peripheral wall of the movable disk 120 in the radial direction of the movable disk 120 to communicate with the valve chamber 111. The water passage 122 communicates with the water inlet 123 and the water passage hole 121, and water in the valve chamber 111 can flow to the water passage hole 121 through the water inlet 123 and the water passage 122. In this way, when water flows in the water inlet 123 and the water passing groove 122, downward (in the direction shown in fig. 1) pressure is generated on the movable disk 120 to resist upward pressure applied to the movable disk 120 by water in the water dividing groove 113, so that the movable disk 120 is attached to the bottom wall of the valve cavity 111, and the connection and fixing structure of the movable disk 120 are simplified, so that the internal structure of the control valve 100 is simplified, the volume of the control valve 100 is reduced, and the cost is reduced.
The other side of the movable disk 120 is provided with a transition groove 128, the transition groove 128 is spaced apart from the water through hole 121, and the transition groove 128 is communicated with the transition groove 128 through a mounting surface. For example, a groove body is provided on the mounting surface, the transition groove 128 communicates with the groove body, and the movable disk 120 may be rotated so that the water passage hole 121 communicates with the groove body, thereby communicating with the water passage hole 121 through the transition groove 128. In this way, the water channel and the water through hole 121 can be indirectly connected to the other side of the movable disk 120 through the transition groove 128, and the water channel connecting two sides of the movable disk 120 is jointly defined by the water inlet 123, the water through groove 122, the water through hole 121, the mounting surface and the transition groove 128, so that water is conveyed into the corresponding water channel, the number of the water through holes 121 is reduced, and the structure of the movable disk 120 is simplified. It can be appreciated that when the number of the water passing holes is too large, unexpected communication between the water passing holes and the water passage easily occurs during the course of switching the water passage, so that a corresponding structure for preventing communication needs to be added, and the control process for switching the water passage is complicated.
According to the movable disk 120 of the control valve in the embodiment of the invention, the water through groove 122 and the water inlet 123 are arranged on one side of the movable disk 120 to communicate the valve cavity 111 with the water through hole 121, and water in the valve cavity 111 can flow to the water through hole 121 through the water inlet 123 and the water through groove 122. In this way, when water flows in the water inlet 123 and the water through groove 122, pressure is generated on the movable disk 120, so that the movable disk 120 is attached to the bottom wall of the valve cavity 111, and the connection and fixing structure of the movable disk 120 are simplified, so that the internal structure of the control valve 100 is simplified, the volume of the control valve 100 is reduced, and the cost is reduced. In addition, the transition groove 128 is provided on the other side of the movable plate 120, so that a waterway communicating both sides of the movable plate 120 is formed on the movable plate 120, thereby simplifying the structure of the movable plate 120.
Referring to fig. 3, according to some embodiments of the present invention, the plurality of water inlets 123 are provided in plurality, and the plurality of water inlets 123 are uniformly distributed along the circumference of the movable plate 120, so that water can be uniformly guided into the corresponding waterways. It can be appreciated that the number of the water through holes 121 may be plural, and in the working process, the plurality of water through holes 121 may be communicated with the same water channel or may be communicated with different water channels; one water passage hole 121 may be in communication with one water passage or may be in communication with a plurality of water passages. The plurality of water inlets 123 are uniformly distributed along the circumference of the movable disk 120 so that water uniformly flows into the corresponding waterways. In the example of fig. 3, four water inlets 123 are provided on the movable plate 120, and the four water inlets 123 are uniformly distributed along the circumferential direction of the movable plate 120, so that water uniformly flows from a plurality of directions to the water through holes 121 and further flows into the corresponding waterways. Two water inlets 123 are communicated with the water through holes 121 through the water through grooves 122, and two water inlets 123 are directly communicated with the water through holes 121.
Referring to fig. 1 and 3, according to some embodiments of the present invention, the control valve 100 further includes a driving shaft 130 and a driving motor 140, the driving shaft 130 is in transmission connection with the driving motor 140, and the driving shaft 130 and the driving motor 140 may be connected through a transmission assembly. One end of the driving shaft 130 is connected with the movable disk 120, the driving shaft 130 is suitable for driving the movable disk 120 to rotate so as to switch the water channel, and the rotating angle of the movable disk 120 can be controlled so as to control the area of the overlapping part of the water through hole 121 and the corresponding water channel, so as to control the opening degree of the water channel.
Referring to fig. 1 and 2, in some embodiments, the transmission assembly includes a transmission gear 141 and a driving gear 142, wherein the transmission gear 141 and the driving gear 142 are engaged, the transmission gear 141 is connected with an output shaft of the driving motor 140, the driving gear 142 is connected with the other end of the driving shaft 130, the driving gear 142 and the driving shaft 130 may be connected through a connection post 134, and the connection post 134 may be a screw post. The driving gear 142 is driven to rotate by the transmission gear 141, so that the driving shaft 130 and the movable disk 120 are driven to rotate. The transmission ratio of the driving gear 142 of the transmission gear 141 is greater than 1, and the transmission gear 141 and the driving gear 142 can amplify the torque force of the driving motor 140 to provide sufficient power to drive the moving plate 120 to rotate.
Referring to fig. 3, according to some embodiments of the present invention, one end of the driving shaft 130 is provided with a connection plate 131, the connection plate 131 having a disk shape, and the connection plate 131 is used to connect the movable disk 120. The diameter of the connection plate 131 may be approximately equal to the diameter of the movable plate 120, and one side of the connection plate 131 is connected to the movable plate 120, so that sufficient torque may be provided to drive the movable plate 120 to rotate. The connecting plate 131 is provided with a first limiting part, the movable disk 120 is provided with a second limiting part, and the first limiting part is connected with the second limiting part to circumferentially limit the movable disk 120, so that the movable disk 120 can be driven to rotate by rotating the driving shaft 130.
As shown in fig. 3, according to some embodiments of the present invention, the first limiting portion is a limiting protrusion 132, the limiting portion is a limiting groove 124, and the limiting protrusion 132 is embedded in the limiting groove 124 to circumferentially limit the connecting plate 131 of the movable disc 120. One side of the movable disk 120 is provided with at least one limiting groove 124, and the limiting groove 124 is used for circumferentially limiting the movable disk 120. The limiting groove 124, the water inlet 123 and the water through groove 122 are all positioned on one side of the movable plate 120 facing the connecting plate 131. The number of the limiting grooves 124 may be plural, and the plurality of limiting grooves 124 are distributed at intervals along the circumferential direction of the movable disk 120, so that the stress between the movable disk 120 and the connecting plate 131 is uniform, and the pressure borne by the limiting protrusion 132 is reduced. In some embodiments, the limiting grooves 124 are disposed at the edge of the movable disk 120, and the plurality of limiting grooves 124 and the plurality of water inlets 123 are alternately distributed, so that the torque applied to the movable disk 120 can be increased, so as to adjust the rotation angle of the movable disk 120.
As shown in fig. 3, in some embodiments, the water passage groove 122 extends in an arc, and an end of the water passage groove 122 communicates with the water passage hole 121 to guide water to the water passage hole 121. The inner ring of the water channel 122 is provided with a bump 126, and the bump 126 is propped against the connecting plate 131 to play a supporting role. As shown in fig. 3, after the movable disk 120 is connected to the driving shaft 130, the water inlet 123 and the water passage groove 122 define a flow path for water flowing between the rotation shaft and the movable disk 120, and water in the valve chamber 111 uniformly flows to the water passage holes 121 through the plurality of water inlets 123.
As shown in fig. 3, according to some embodiments of the present invention, the connecting plate 131 is further provided with a positioning notch 133, and one side of the movable disk 120 is provided with a positioning block 125, and the positioning hole is located on the side of the movable disk 120 facing the connecting plate 131. The positioning block 125 is matched with the positioning notch 133, and the positioning block 125 and the positioning notch 133 jointly position the movable disc 120 and the driving shaft 130 so as to avoid dislocation of the movable disc 120 and the driving shaft 130 in the assembly process, and therefore the relative position of the movable disc 120 and the water channel can be conveniently adjusted in the assembly process. The positioning notch 133 and the positioning block 125 may be one, so that the relative positions of the movable disk 120 and the connecting plate 131 in the circumferential direction are uniquely determined when the two are connected. The number of the positioning notches 133 and the positioning blocks 125 is not limited here, and the relative positions of the movable plate 120 and the connecting plate 131 in the circumferential direction may be determined only when the movable plate 120 and the connecting plate 131 are connected.
Referring to fig. 2, according to some embodiments of the present invention, the control valve 100 further includes a control plate 160, the control plate 160 is disposed at the driving gear 142, and the control plate 160 may be fixedly connected with the valve body 110. The control board 160 is provided with a position sensor 161, the driving gear 142 is provided with a position indicator, the position sensor 161 is used for detecting the position of the position indicator so as to determine the position of the driving gear 142 in the circumferential direction through the position of the position indicator, and the rotation angle of the driving motor 140 is controlled based on the position of the position indicator so as to adjust the position of the movable disk 120, so that the water through hole 121 is communicated with a corresponding water channel. The position sensor 161 may be a hall sensor and the index member may be a magnetic member. The control board 160 and the driving gear 142 may be stacked, the position sensor 161 is disposed on a side of the control board 160 facing the driving gear 142, and the marker is disposed on a side of the driving gear 142 facing the control board 160, so as to improve the detection accuracy of the position sensor 161. During assembly, the movable disk 120 and the driving shaft 130 are circumferentially positioned through the positioning notch 133 and the positioning block 125, so that assembly dislocation of the movable disk 120 and the driving shaft 130 is avoided; the driving gear 142 and the valve body 110 are circumferentially positioned through the position sensor 161 and the position marker to position the movable disk 120, so that the phenomenon that the water through holes 121 cannot be correctly communicated with corresponding water channels in the working process is avoided, and the step of debugging the positions of the driving shaft 130, the movable disk 120 and the water channels is saved.
As shown in fig. 2, in some embodiments, the plurality of position sensors 161 are multiple, the plurality of position sensors 161 are distributed at intervals along the circumferential direction of the driving shaft 130, any one position sensor 161 coincides with the orthographic projection of the movement track of the marker on the control board 160, and when the marker moves to a position opposite to one position sensor 161, the water through hole 121 is communicated with a corresponding water channel so as to realize a corresponding function. For example, one of the plurality of position sensors 161 is located on the water making level, and when the index moves to a position opposite to the position sensor 161, the water passing hole 121 communicates with the water inlet tank waterway, the water inlet tank waterway communicates, and the water is transferred into the resin tank through the water inlet tank waterway to be filtered to form soft water, thereby providing the soft water for a user.
As shown in fig. 1 and 2, according to some embodiments of the present invention, the control valve 100 further includes a cover plate 150, the cover plate 150 covers the valve cavity 111 to seal the valve cavity 111, and the cover plate 150 is connected to the valve body 110. The driving shaft 130 is inserted through the cover plate 150 and is rotatable relative to the cover plate 150, and a second sealing ring 154 is sleeved on the driving shaft 130 to seal the connection between the driving shaft 130 and the plate. As shown in fig. 1, in some embodiments, a pressing block 151 is disposed on a side of the cover plate 150 facing the valve body 110, the pressing block 151 is located in the valve cavity 111, and a first sealing ring 153 is sleeved on an outer peripheral surface of the pressing block 151, where the first sealing ring 153 is used for sealing a connection part between the pressing block 151 and an inner wall of the valve cavity 111. The pressing block 151 abuts against the connection plate 131 to limit the driving shaft 130 in the axial direction. The driving shaft 130 can be sleeved with a baffle plate 135, the baffle plate 135 is clamped between the connecting plate 131 and the pressing block 151 to separate the connecting plate 131 from the pressing block 151, and the surface friction coefficient of the baffle plate 135 is low so as to reduce the friction force born by the connecting plate 131 in the rotating process.
As shown in fig. 6, the valve body 110 is provided with a mounting groove 116, and the driving motor 140 is accommodated in the mounting groove 116. As shown in fig. 2, the cover plate 150 is provided with a fixing plate 152, the fixing plate 152 is covered on the mounting groove 116, and the fixing plate 152 abuts against and is connected with one end of the driving motor 140 to fix the driving motor 140. The fixing plate 152 is provided with a through hole through which an output shaft of the driving motor 140 is penetrated to be connected with the driving gear 141. The control valve 100 may further include a cover 170, where the cover 170 covers the valve body 110, and a storage space is formed between the cover 170 and the valve body 110, and the driving motor 140, the transmission gear 141, the driving gear 142, the driving shaft 130, and the control board 160 are all located in the storage space.
Referring to fig. 1 and 6, according to some embodiments of the present invention, at least one water diversion groove 113 is provided on the bottom wall of the valve cavity 111, the water diversion groove 113 communicates with the water channel and the valve cavity 111, and the movable disk 120 is attached to the bottom wall of the valve cavity 111. The water through holes 121 are communicated with the corresponding water diversion grooves 113 by rotating the movable disk 120, so that water in the valve cavity 111 flows into the corresponding water channels through the water through holes 121 and the water diversion grooves 113. The water distribution grooves 113 may be plural, and the plural water distribution grooves 113 may be distributed at intervals along the circumferential direction of the valve chamber 111.
As shown in fig. 6, according to some embodiments of the present invention, a valve seat 119 is provided on a bottom wall of the valve cavity 111, the water diversion channel 113 is provided on the valve seat 119, the movable disk 120 is attached to a top surface of the valve seat 119, and the top surface of the valve seat 119 is a mounting surface. The plurality of water diversion grooves 113 are spaced apart along the circumferential direction of the valve seat 119, and the water passage holes 121 are correspondingly communicated with the water diversion grooves 113 by rotating the movable disk 120 so as to communicate the valve cavity 111 with the water passage. The cross section of the water diversion channel 113 may be fan-shaped to increase the utilization of the surface area of the valve seat 119, maximize the cross-sectional area of the water diversion channel 113, and increase the water intake rate of the water course. In some embodiments, the diameter of the valve seat 119 is smaller than the diameter of the valve chamber 111, and the peripheral wall of the valve seat 119 and the inner wall of the valve chamber 111 cooperate to define an inlet channel 112, the inlet channel 112 communicating the inlet tube with the valve chamber 111. It will be appreciated that the diameter of the movable disk 120 is smaller than the diameter of the valve chamber 111 so that the water inlet channel 112 is in communication with the valve chamber 111.
As shown in fig. 7, according to some embodiments of the present invention, the end surface of the valve seat 119 is divided equally into six sectors in the circumferential direction, each sector having an inner region and an outer region in the radial direction, the inner region being closer to the middle of the valve seat 119 than the outer region, the inner region and the outer region each being provided with subslots, i.e., subslots distributed in the circumferential direction and the radial direction of the valve seat 119, wherein a part of the subslots communicate to define the water diversion trench 113. This can increase the utilization of the valve seat 119 so that the volume of the water separating tank 113 is maximized to increase the flow rate of water. As shown in fig. 4, in some embodiments, the water through holes 121 are all fan-shaped, and the central angles of the fan-shaped water through holes 121 are all 60 degrees, so as to be matched with the water diversion trenches 113.
Referring to fig. 7, in some embodiments, in a counterclockwise direction, the six sectors are a first sector i, a second sector ii, a third sector iii, a fourth sector iv, a fifth sector v, and a sixth sector vi in sequence, the subslot of the inner region and the subslot of the outer region of the first sector i are communicated with the subslot of the outer region of the second sector ii to define a balance groove 118, the balance groove 118 is communicated with the water inlet groove 112, water in the water inlet groove 112 may flow into the balance groove 118, and water through holes may be provided on a sidewall of the valve seat 119 corresponding to the first sector i or the second sector ii to communicate the balance groove 118 with the water inlet groove 112. And, the balance groove 118 communicates with the valve chamber 111 through the movable disk 120, and the water passage hole 121 is opposed to the balance groove 118 by rotating the movable disk 120 to communicate the balance groove 118 with the valve chamber 111. Thus, the water within the valve chamber 111 has a downward (in the direction shown in FIG. 1) pressure on the movable disk 120, such that the movable disk 120 remains in engagement with the valve seat 119; the water in the balancing groove 118 has an upward (direction as shown in fig. 1) pressure to the movable disk 120 to balance a portion of the downward pressure, reducing friction force applied to the movable disk 120 during rotation, so as to adjust the rotation angle of the movable disk 120.
In the example of fig. 5, the subslot of the inner zone and the subslot of the outer zone of the fifth sector v communicate to define a can-in groove, which communicates with the can-in port of the resin can through a lumen-in waterway; the subslot of the inner area of the fourth sector IV defines a water supplementing groove which is communicated with the salt box through a water supplementing channel; the subslot of the inner zone of the third sector III is communicated with the subslot of the outer zone to define a bypass water diversion channel 113, a water outlet pipe is arranged on the valve seat 119, and the bypass water diversion channel 113 is communicated with the water outlet pipe.
Thus, when water needs to be softened, the movable plate 120 is rotated to enable one water through hole 121 to be communicated with the tank inlet groove, the other water through hole 121 is communicated with the balance groove 118, water flows from the water inlet pipe to the water inlet groove 112, part of water in the water inlet groove 112 flows to the valve cavity 111, flows to the tank inlet groove through the water through hole 121 communicated with the tank inlet groove, and flows to the tank inlet of the resin tank; the other part of the water in the water inlet tank 112 flows to the balance tank 118, flows into the valve cavity 111 through the water through hole 121 communicated with the balance tank 118, flows into the tank through the water through hole 121 communicated with the tank inlet tank, and finally flows to the tank inlet of the resin tank. When the user needs to use water, for example, when flushing a toilet, the movable disk 120 is rotated, so that the water through hole 121 is communicated with the bypass water diversion channel 113 and the balance channel 118, part of water in the water inlet channel 112 flows to the bypass water diversion channel 113 through the valve cavity 111 and the water through hole 121, and the other part of water in the water inlet channel 112 flows to the bypass water diversion channel 113 through the balance channel 118 and the water through hole 121 and finally flows out through the water outlet pipe to be provided for the user.
According to some embodiments of the present invention, at least one water-blocking rib 127 is disposed on the other side of the movable disk 120, and the water-blocking rib 127 can block water from the water diversion grooves 113, so as to avoid water from flowing between the water diversion grooves 113. Referring to fig. 4, a plurality of water-blocking ribs 127 are disposed on a side of the movable disk 120 facing the valve seat 119, and the water-blocking ribs 127 are attached to the surface of the valve seat 119 to avoid water from flowing between the water-dividing grooves 113. As shown in fig. 4, the water blocking rib 127 defines a transition groove 128, the transition groove 128 extending in a radial direction of the movable plate 120, one end of the transition groove 128 being circular and located at a central position of the movable plate 120, and the other end of the transition groove 128 being fan-shaped. As shown in fig. 5, a central groove is provided at the center of the valve seat 119, and communicates with a sub-groove of the inner region of the sixth sector vi to define a water passing groove 1191. During rotation of the rotor 120, one end of the transition slot 128 is in communication with the central slot. Thus, the rotation rotates the movable plate 120 by a certain angle so that the water passing groove 1191 is communicated with the water passing hole 121, and the transition groove 128 is communicated with the water passing hole 121 through the water passing groove 1191. The other end of the transition groove 128 is communicated with the corresponding water diversion groove 113, and the transition groove 128 and the water diversion groove 1191 can convey water into the corresponding water diversion groove 113 so as to reduce the number of the water through holes 121 and simplify the control process.
For example, in the example of fig. 5, the subslot of the inner region of the fourth sector iv defines a water replenishment tank which communicates with the salt tank to replenish water into the salt tank; the subslot in the outer region of the fourth sector IV defines a backwash water diversion groove 113, the backwash water diversion groove 113 is communicated with the outlet of the resin tank, and resin in the resin tank can be backwashed through the backwash water diversion groove 113 so as to wash broken resin, so that gaps among the resin can be increased. Through rotating the movable disk 120, one of the water through holes 121 is communicated with the part of the water through groove 1191 located in the sixth sector vi, and the other end of the transition groove 128 is communicated with the water supplementing groove, so that water in the valve cavity 111 can flow into the water through hole 121 into the water through groove 1191, further flows into the water supplementing groove through the transition groove 128, and finally flows into the salt box to supplement water for the salt box. The water in the valve cavity 111 is conveyed into the corresponding water diversion groove 113 through the cooperation of the transition groove 128 and the water through hole 121, and then is conveyed to the corresponding position on the water softener through the corresponding water channel, so that multiple functions are realized.
Referring to fig. 1 and 2, according to some embodiments of the present invention, the control valve 100 further includes a fixed disk 114, where the fixed disk 114 is sandwiched between the movable disk 120 and the bottom wall of the valve cavity 111, and at least one communication hole is provided on the fixed disk 114, and the communication hole is correspondingly communicated with the water diversion trench 113. The number of the communication holes is the same as that of the water diversion channels 113, each communication hole is communicated with each water diversion channel 113 in a one-to-one correspondence manner, the fixed disk 114 can space the movable disk 120 from the valve seat 119, abrasion caused by contact friction between the valve seat 119 and the movable disk 120 is avoided, the service life of the valve body 110 is prolonged, the replaceability of the fixed disk 114 is good, and the later maintenance cost is low. In some embodiments, the control valve 100 further includes a gasket 115, where the gasket 115 is sandwiched between the fixed disk 114 and the bottom wall of the valve cavity 111, that is, the gasket 115 is sandwiched between the fixed disk 114 and the valve seat 119, and the gasket 115 is a deformable member, and when assembled, the movable disk 120 presses the gasket 115 to deform the gasket 115 to seal the connection position of the water diversion grooves 113 of the movable disk, so as to avoid water from flowing between the water diversion grooves 113. As shown in fig. 6, a receiving groove 117 is formed in the bottom wall of the valve cavity 111, at least one protruding rib is formed on the end surface of the valve seat 119, the protruding rib is arranged around the opening of the water diversion groove 113, and the receiving groove 117 is defined by the end surface of the valve seat 119 and the protruding rib. The gasket 115 is adapted to be received in the receiving groove 117.
Finally, it should be noted that the above-mentioned embodiments are merely illustrative of the invention, and not limiting. While the invention has been described in detail with reference to the embodiments, those skilled in the art will appreciate that various combinations, modifications, or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and it is intended to be covered by the scope of the claims of the present invention.

Claims (16)

1. The movable disc of the control valve is characterized in that at least one water through hole is formed in the movable disc, a water through groove and a water inlet are formed in one side, away from the mounting surface, of the movable disc, the water inlet penetrates through the peripheral wall of the movable disc in the radial direction of the movable disc, and the water through groove is communicated with the water inlet and the water through hole;
The other side of the movable disk is provided with a transition groove, the transition groove is spaced apart from the water through hole, and the transition groove is communicated with the transition groove through the mounting surface.
2. The movable disk of the control valve according to claim 1, wherein the water passage groove extends along an arc, and a bump is arranged at an inner ring of the water passage groove.
3. The movable disk of a control valve according to claim 1, wherein at least one water barrier rib is provided on the other side of the movable disk.
4. The movable disk of the control valve according to claim 1, wherein one side of the movable disk is provided with at least one limiting groove, and the limiting groove is used for circumferentially limiting the movable disk.
5. The movable disk of the control valve according to claim 4, wherein the limit grooves are a plurality of, and the limit grooves are distributed at intervals along the circumferential direction of the movable disk.
6. The movable disk of the control valve according to claim 4, wherein a positioning block is further provided at one side of the movable disk.
7. The movable disk of the control valve according to claim 1, wherein the water through holes are all fan-shaped.
8. The movable disk of the control valve according to claim 7, wherein the central angles of the fan-shaped water through holes are all 60 degrees.
9. The movable disk of the control valve according to claim 1, wherein a plurality of the water inlets are provided, and a plurality of the water inlets are uniformly distributed along the circumferential direction of the movable disk.
10. A control valve, comprising:
The valve body is provided with a water inlet pipe, a valve cavity and at least one water channel, the water channel is communicated with the valve cavity, and the valve cavity is communicated with the water inlet pipe;
The movable disc is a movable disc of the control valve according to any one of claims 1-9, the movable disc is arranged at the communication part of the valve cavity and the water channel, the water through hole is used for communicating the water channel and the valve cavity, and the movable disc is rotatable relative to the valve body so as to switch the water channel.
11. The control valve of claim 10, wherein the bottom wall of the valve cavity is provided with at least one water diversion channel, the water diversion channel is communicated with the water channel and the valve cavity, and the movable disk is attached to the bottom wall of the valve cavity.
12. The control valve of claim 11, further comprising a fixed disk sandwiched between the movable disk and a bottom wall of the valve chamber, the fixed disk being provided with at least one communication hole, the communication hole communicating with the water diversion channel.
13. The control valve of claim 10, further comprising a drive shaft and a drive motor, wherein the drive shaft is drivingly connected to the drive motor, and wherein one end of the drive shaft is connected to the movable disk.
14. The control valve of claim 13, wherein a connecting plate is disposed at one end of the driving shaft, a first limiting portion is disposed on the connecting plate, a second limiting portion is disposed on the movable disk, and the first limiting portion is connected with the second limiting portion to limit the movable disk.
15. The control valve of claim 14, wherein the connecting plate is further provided with a positioning notch, the movable disk is provided with a positioning block, and the positioning block is adapted to the positioning notch.
16. A water softener, comprising:
a resin tank for accommodating a resin;
The salt box is used for containing brine and is communicated with the resin tank so as to provide brine for the resin tank;
A control valve as claimed in any one of claims 1 to 15, in communication with both the resin tank and the salt tank.
CN202410230760.5A 2024-02-29 2024-02-29 Water softener, control valve and movable disc thereof Pending CN118026343A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410230760.5A CN118026343A (en) 2024-02-29 2024-02-29 Water softener, control valve and movable disc thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410230760.5A CN118026343A (en) 2024-02-29 2024-02-29 Water softener, control valve and movable disc thereof

Publications (1)

Publication Number Publication Date
CN118026343A true CN118026343A (en) 2024-05-14

Family

ID=91003835

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410230760.5A Pending CN118026343A (en) 2024-02-29 2024-02-29 Water softener, control valve and movable disc thereof

Country Status (1)

Country Link
CN (1) CN118026343A (en)

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