CN118024556B - Semi-automatic coating film separating and bonding equipment and method - Google Patents
Semi-automatic coating film separating and bonding equipment and method Download PDFInfo
- Publication number
- CN118024556B CN118024556B CN202410424374.XA CN202410424374A CN118024556B CN 118024556 B CN118024556 B CN 118024556B CN 202410424374 A CN202410424374 A CN 202410424374A CN 118024556 B CN118024556 B CN 118024556B
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- operation table
- film
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- fixed operation
- aerogel
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- 239000011248 coating agent Substances 0.000 title claims abstract description 21
- 238000000576 coating method Methods 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 title claims abstract description 12
- 239000004964 aerogel Substances 0.000 claims abstract description 75
- 239000012528 membrane Substances 0.000 claims abstract description 9
- 230000000712 assembly Effects 0.000 claims abstract description 7
- 238000000429 assembly Methods 0.000 claims abstract description 7
- 238000010030 laminating Methods 0.000 abstract description 2
- 210000002489 tectorial membrane Anatomy 0.000 abstract 1
- 239000007888 film coating Substances 0.000 description 6
- 238000009501 film coating Methods 0.000 description 6
- 239000000428 dust Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0004—Component parts, details or accessories; Auxiliary operations
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
Abstract
The invention relates to the field of aerogel surface bonding equipment, and discloses semi-automatic coating film separating and bonding equipment and a semi-automatic coating film separating and bonding method, wherein the semi-automatic coating film separating and bonding equipment comprises a base, and the base is provided with: the two support frames are respectively and fixedly arranged on the base; the fixed operation table is fixedly arranged above the two supporting frames; the two movable operation tables are respectively arranged at two sides of the fixed operation table; the two lifting assemblies are in one-to-one correspondence with the movable operation tables and are positioned at two sides of the fixed operation tables; the moving assembly is arranged on the fixed operation table and the two moving operation tables and is used for driving the moving operation tables to move on the fixed operation tables, and after the film is placed at the designated position, the corresponding moving operation tables are moved upwards by the two lifting assemblies and are moved to the position above the fixed operation tables; through moving the subassembly, cover the both ends of membrane on the aerogel upper surface respectively, realize automatic laminating slice membrane on the aerogel, reduce manual operation, improve the tectorial membrane quality.
Description
Technical Field
The invention relates to the field of aerogel surface bonding equipment, in particular to semi-automatic coating film separating and bonding equipment and a semi-automatic coating film separating and bonding method.
Background
The aerogel is a solid with extremely low density, so that the aerogel has very light weight, excellent heat insulation, high temperature resistance, high elasticity, strong adsorptivity, stable chemical property and better waterproof effect, and is widely applied to various fields; however, aerogels are mechanically inadequate and susceptible to contamination or damage, and typically are protected by a film over the aerogel.
In the prior art, a film is generally coated on an aerogel coiled material, and then the coated aerogel coiled material is cut according to the size required by customers.
However, the aerogel coiled material is cut after being coated with the film, and the edge film of the cut aerogel is easy to tilt, so that the use effect of the cut aerogel is affected; if the aerogel is cut and then coated, after the film is cut to the corresponding size, the protective layer on the film is torn off, the film is manually attached to the two sides of the aerogel, the manual film attaching efficiency is low, and the film attaching quality is poor.
Disclosure of Invention
The invention aims to provide semi-automatic coating film separating and bonding equipment and a semi-automatic coating film separating and bonding method, which solve the following technical problems:
how to improve the film pasting efficiency and the film pasting quality of the cut aerogel.
The aim of the invention can be achieved by the following technical scheme:
the semi-automatic coating film separating and bonding equipment and method comprises a base, wherein the base is provided with:
the two support frames are respectively and fixedly arranged on the base;
the fixed operation table is fixedly arranged above the two supporting frames;
The two movable operation tables are respectively arranged at two sides of the fixed operation table;
The two lifting assemblies are in one-to-one correspondence with the movable operation tables and are positioned at two sides of the fixed operation tables and used for driving the corresponding movable operation tables to lift;
The moving assembly is arranged on the fixed operation table and the two moving operation tables and is used for driving the moving operation tables to move on the fixed operation tables.
As a further scheme of the invention: the lifting assembly includes:
The cylinder is fixedly arranged at one end of the base and is positioned at one side of the fixed operation table;
The lifting plate is arranged right above the air cylinder and is positioned at one side of the fixed operation table; the output end of the air cylinder is fixedly connected with the lifting plate; the lifting plate is connected with the fixed operation table in a sliding manner;
the elastic telescopic rods are respectively arranged between the base and the lifting plate.
As a further scheme of the invention: the moving assembly includes:
the first racks are respectively and fixedly arranged at the two end parts of the fixed operation table;
The two mobile units are in one-to-one correspondence with the mobile operation tables and are used for driving the mobile operation tables to move;
the mobile unit includes:
The second racks are fixedly arranged at the end part of the mobile operation platform and correspond to the first racks one by one; the second rack is parallel to the first rack;
The first gears are rotatably arranged on the side walls of the two sides of the movable operating platform; one-to-one correspondence with the second racks; the second rack is meshed and matched with the corresponding first gear;
the rotating shaft is rotationally connected with the movable operating platform; two ends of the rotating shaft are fixedly connected with a first gear respectively;
and the driving unit is arranged on the movable operating platform and is used for driving the rotating shaft to rotate.
As a further scheme of the invention: a cavity is formed in the mobile operation platform;
The driving unit includes:
the second gear is rotatably arranged in the cavity of the movable operating platform and fixedly connected with the rotating shaft;
The third gear is rotatably arranged in the cavity of the movable operating platform and meshed with the second gear;
The motor is fixedly arranged on the mobile operation table, and the output end of the motor is fixedly connected with the third gear.
As a further scheme of the invention: a bottom opening of the mobile console; the bottom of the movable operating platform is rotatably provided with a film covering roller.
As a further scheme of the invention: the top of the end of the movable operation table, which is close to the fixed operation table, is provided with a groove; a first film clamping roller is rotatably arranged in the groove; a second film clamping roller is arranged above the first film clamping roller; and the second film clamping roller is positioned above the movable operating platform.
As a further scheme of the invention: fixing plates are fixedly arranged on two sides of the fixed operation table respectively; two baffles are arranged between the two fixing plates, and the two end parts of the baffles are respectively connected with the fixing plates in a sliding manner; sliding blocks are respectively arranged on one sides of the two fixed plates, which are far away from the fixed operation table; the two sliding blocks are fixedly connected with two ends of the baffle plate through shafts respectively; the two sides of the fixed plates, which are far away from the fixed operation table, are respectively provided with a sliding rail which is matched with the sliding blocks to be connected in a sliding way; and a spring is arranged in the sliding rail.
A semiautomatic split-coating film bonding method comprising the steps of:
S1: placing the middle part of the membrane on a fixed operation table, and respectively placing the two ends of the membrane on movable operation tables at the two sides of the fixed operation table; and adjusting the film to a specified position;
s2: placing the aerogel on a fixed operation table, and enabling the edges of the two ends of the aerogel, which are close to the two movable operation tables, to be aligned with the edges of the two ends of the fixed operation table, which are close to the two movable operation tables;
s3, performing S3; starting the lifting assembly to enable the movable operation tables at two sides to move to the position above the fixed operation table, so that two ends of a film originally paved on the movable operation table are folded and kept in a vertical state;
S4: starting a moving assembly to enable one of the moving operation tables to move to the fixed operation table, and covering a film on one side of the aerogel on the upper surface of one end of the aerogel; after completion, the mobile operation table returns to the initial position;
S5: starting the moving assembly again, so that the other moving operation table moves to the fixed operation table, and covering the film on the other side of the aerogel on the upper surface of the other end of the aerogel; after completion, the mobile operation table returns to the initial position;
s6: and taking out the aerogel with the film covered from the fixed operation table by staff.
The invention has the beneficial effects that:
(1) After the membrane is placed at a designated position, the corresponding movable operation table is moved upwards by the two lifting assemblies and is moved to the position above the fixed operation table; the bottom of the movable operation table is in contact with the top of the fixed operation table; at the moment, the films originally paved on the two movable operation tables are folded to be in a vertical state along the side walls at the two ends of the aerogel; one of the movable operation tables is moved towards the direction of the fixed operation table through the movable assembly, and the aerogel is covered on one end of the upper surface of the aerogel close to the film on the movable operation table; after the film is coated on the aerogel, the mobile assembly drives the mobile operation platform to return to the initial position, and the mobile assembly drives the other mobile operation platform to move towards the direction of the fixed operation platform, so that the aerogel is close to the other end of the film on the other mobile operation platform and is coated on the upper surface of the aerogel; the upper surface and the lower surface of the aerogel are completely coated with the film, so that the subpackage of the aerogel is completed; the device automatically covers the flaky film on the aerogel, semi-automatic operation is realized in the film covering process, manual operation is reduced, and film covering quality is improved;
(2) According to the invention, two ends of a film respectively pass through a first film clamping roller and a second film clamping roller of a mobile operation table; when the movable operation table moves upwards, the film gradually moves from the position between the first film clamping roller and the second film clamping roller to the direction of the fixed operation table, and the first film clamping roller and the second film clamping roller limit the end part of the film, so that films on two sides of the aerogel are kept in a vertical state, and subsequent film covering is facilitated;
(3) According to the invention, two ends of the film respectively penetrate through gaps between the fixed operation table and the baffle, when the movable operation table moves upwards, the film is clamped between one side of the movable operation table, which is close to the fixed operation table, and the baffle, so that the film is kept in a vertical state, the film is prevented from being unable to be kept in a vertical state under the action of gravity, the film covering roller is prevented from covering the film on the aerogel, the cleaning roller is arranged at the bottom of the baffle, dust on the surface of the aerogel is cleaned, and the influence of dust on the quality of the aerogel film covering is prevented.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic diagram of a main structure of an embodiment of the present invention;
FIG. 2 is a schematic diagram of a mobile console according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a mobile console according to an embodiment of the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 3 at A;
fig. 5 is a schematic view of a part of the structure of an embodiment of the present invention.
Reference numerals illustrate: 1. a base; 2. a support frame; 3. fixing an operation table; 4. moving the operation table; 5. a lifting assembly; 51. a cylinder; 52. a lifting plate; 53. an elastic telescopic rod; 6. a moving assembly; 61. a first rack; 62. a second rack; 63. a first gear; 64. a rotating shaft; 65. a driving unit; 651. a second gear; 652. a third gear; 653. a motor; 7. a film laminating roller; 8. a first film clamping roller; 9. a second film clamping roller; 10. a fixing plate; 11. a baffle; 12. a sliding block; 13. a slide rail.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, in one embodiment, a semi-automatic split-coating film bonding apparatus is provided, comprising a base 1;
The base 1 is provided with:
the two support frames 2 are respectively and fixedly arranged on the base 1;
the fixed operation table 3 is fixedly arranged above the two support frames 2;
two movable operation tables 4 respectively provided on both sides of the fixed operation table 3;
the two lifting assemblies 5 are in one-to-one correspondence with the movable operation tables 4 and are positioned at two sides of the fixed operation table 3 and used for driving the corresponding movable operation tables 4 to lift;
the moving assembly 6 is arranged on the fixed operation table 3 and the two moving operation tables 4 and is used for driving the moving operation tables 4 to move on the fixed operation tables 3;
Through the technical scheme, before working, the upper surfaces of the tops of the two movable operation tables 4 and the upper surface of the top of the fixed operation table 3 are positioned at the same level, after a worker tears off the protective layer on the cut film, the middle part of the film is placed on the fixed operation table 3, two ends of the film are respectively placed on the movable operation tables 4 on two sides of the fixed operation table 3, one surface with glue on the film faces upwards, and after the film is placed at a designated position, the distance between the ends of the aerogel, which are close to the two movable operation tables 4, is equal to the distance between the ends, which are close to the two movable operation tables 4, of the fixed operation table 3; the corresponding movable operation table 4 is moved upwards through the two lifting assemblies 5, and the movable operation table 4 is moved to be positioned above the fixed operation table 3; the bottom of the movable operation table 4 is in fit contact with the top of the fixed operation table 3; at the moment, the films originally paved on the two movable operation tables 4 are folded to be in a vertical state along the side walls at the two ends of the aerogel; one of the movable tables 4 is moved in the direction of the fixed table 3 by the moving means 6, and the aerogel is covered on one end of the upper surface of the aerogel near the film on the movable table 4; after the film is coated on the aerogel, the mobile assembly 6 drives the mobile operation platform 4 to return to the initial position, the mobile assembly 6 drives the other mobile operation platform 4 to move towards the direction of the fixed operation platform 3, and the aerogel is close to the other end of the film coated on the upper surface of the aerogel on the other mobile operation platform 4; the upper surface and the lower surface of the aerogel are completely coated with the film, so that the subpackage of the aerogel is completed; the device automatically covers the flaky film on the aerogel, semi-automatic operation is realized in the film covering process, manual operation is reduced, and film covering quality is improved;
as an embodiment of the present invention, referring to fig. 2, the lifting assembly 5 includes:
The cylinder 51 is fixedly arranged at one end of the base 1 and is positioned at one side of the fixed operation table 3;
A lifting plate 52 disposed right above the cylinder 51 and located at one side of the fixed operation table 3; the output end of the air cylinder 51 is fixedly connected with the lifting plate 52; the lifting plate 52 is in sliding connection with the fixed operation table 3;
A plurality of elastic telescopic rods 53 respectively provided between the base 1 and the lifting plate 52;
According to the technical scheme, in the embodiment, the air cylinder 51 is started, the output end of the air cylinder 51 drives the lifting plate 52 to move upwards, so that the movable operation table 4 moves upwards to the upper side of the fixed operation table 3, one end of a film originally paved on the movable operation table 4 moves upwards by the movable operation table 4 which moves upwards, and as aerogel is placed on the film, the distance between the ends of the aerogel, which are close to the two movable operation tables 4, is equal to the distance between the ends of the aerogel, which are close to the fixed operation table 3, of the two movable operation tables 4; the edges of the side walls of the aerogel, which are close to the two movable operation tables 4, and the edges of the fixed operation table 3 and the side walls of the fixed operation table 3, which are close to the two movable operation tables 4, are positioned on the same plane, so that the films can be folded along the edges of the aerogel, and the films on the two sides of the aerogel are in a vertical state; the elastic telescopic rod 53 is used for supporting the lifting plate 52 and relieving the gravity born by the air cylinder 51;
As an embodiment of the present invention, referring to fig. 1 to 3, the moving assembly 6 includes:
two first racks 61 fixedly provided at both end portions of the fixed operation table 3, respectively;
two mobile units corresponding to the mobile operation stations 4 one by one; for driving the mobile operation table 4 to move;
the mobile unit includes:
Two second racks 62 fixedly provided at the end of the mobile operation table 4 and in one-to-one correspondence with the first racks 61; the second rack 62 is parallel to the first rack 61;
two first gears 63 rotatably provided on both side walls of the moving operation table 4; one-to-one correspondence with the second rack 62; the second rack 62 is engaged with the corresponding first gear 63;
a rotation shaft 64 rotatably connected to the movable operation table 4; two ends of the rotating shaft 64 are fixedly connected with a first gear 63 respectively;
a driving unit 65 provided on the moving operation table 4 for driving the rotation shaft 64 to rotate;
Through the above technical solution, in this embodiment, after the cylinder 51 drives the two moving operation tables 4 to move above the fixed operation table 3, the two second racks 62 are located on two sides of the first rack 61; and the two second racks 62 and the first rack 61 are on the same straight line; the driving unit 65 drives the rotating shaft 64 to rotate, the rotating shaft 64 drives the two first gears 63 to rotate, the first gears 63 drive the movable operating platform 4 to move towards the fixed operating platform 3 through the second racks 62, and the first racks 61 and the second racks 62 are connected in a seamless mode; therefore, the first gear 63 is meshed with the first rack 61, the movable operation table 4 moves on the fixed operation table 3, and the film which is originally in a vertical state is adhered to one end of the upper surface of the aerogel; after the adhesion is completed, the movable operation table 4 returns to the initial position; the other end of the movable operation table 4 also operates in the same way, and the other end of the film is adhered to the other end of the upper surface of the aerogel; the films at the two ends completely cover the upper surface of the aerogel to finish the film coating of the aerogel;
as an embodiment of the present invention, please refer to fig. 4; a cavity is formed in the mobile operation platform 4;
the driving unit 65 includes:
A gear 651 rotatably disposed in the cavity of the mobile console 4 and fixedly connected to the rotation shaft 64;
a third gear 652 rotatably disposed in the cavity of the mobile operation table 4 and engaged with the second gear 651;
the motor 653 is fixedly arranged on the mobile operation table 4, and the output end of the motor 653 is fixedly connected with the third gear 652;
Through the above technical scheme, in the embodiment, by starting the motor 653, the output end of the motor 653 drives the third gear 652 to rotate, the third gear 652 drives the second gear 651 to rotate, and the second gear 651 drives the rotating shaft 64 to rotate;
As an embodiment of the present invention, referring to fig. 1-3, the bottom opening of the mobile console 4; a film covering roller 7 is rotatably arranged at the bottom of the mobile operation table 4;
Through the technical scheme, in the embodiment, the bottom of the film coating roller 7 is tightly attached to the upper surface of the aerogel through the film coating roller 7, so that when the mobile operation table 4 moves towards the other mobile operation table 4, the film coating roller 7 tightly attaches a film to the upper surface of the aerogel, and the film coating roller 7 rotates to reduce friction with the surface of the film, so that abrasion to the film is prevented;
as an embodiment of the present invention, referring to fig. 2, the top of the end of the movable operating platform 4, which is close to the fixed operating platform 3, is provided with a groove; a first film clamping roller 8 is rotatably arranged in the groove; a second film clamping roller 9 is arranged above the first film clamping roller 8; the second film clamping roller 9 is positioned above the mobile operation table 4;
Through the technical scheme, when the film is tiled on the fixed operation table 3 and the movable operation table 4, two ends of the film need to pass through between the first film clamping roller 8 and the second film clamping roller 9 of the movable operation table 4 respectively; when the movable operation table 4 moves upwards, the film gradually moves from the position between the first film clamping roller 8 and the second film clamping roller 9 to the direction of the fixed operation table 3, and the first film clamping roller 8 and the second film clamping roller 9 limit the end part of the film, so that films on two sides of the aerogel are kept in a vertical state, and subsequent film covering is facilitated;
As an embodiment of the present invention, referring to fig. 1,2 and 5, two sides of the fixed console 3 are fixedly provided with a fixing plate 10 respectively; two baffle plates 11 are arranged between the two fixing plates 10, and the two end parts of the baffle plates 11 are respectively connected with the fixing plates 10 in a sliding manner; the two sides of the fixed plates 10 far away from the fixed operation table 3 are respectively provided with a sliding block 12; the two sliding blocks 12 are respectively and fixedly connected with the two ends of the baffle 11 through shafts; the two sides of the fixed plates 10 far away from the fixed operation table 3 are respectively provided with a sliding rail 13 which is matched with the sliding block 12 to be in sliding connection; a spring is arranged in the sliding rail 13;
Through the technical scheme, when the film is tiled on the fixed operation table 3 and the movable operation table 4, two ends of the film need to pass through gaps between the fixed operation table 3 and the baffle 11 respectively and then pass through a gap between the first film clamping roller 8 and the second film clamping roller 9 of the movable operation table 4; when the movable operation table 4 moves upwards, the film gradually moves from the position between the first film clamping roller 8 and the second film clamping roller 9 towards the direction of the fixed operation table 3, the first film clamping roller 8 and the second film clamping roller 9 limit the end of the film, the baffle 11 moves towards the other movable operation table 4 under the action of the movable operation table 4, the film is clamped between one side of the movable operation table 4 close to the fixed operation table 3 and the baffle 11, so that the film is kept in a vertical state, the film cannot be kept in a vertical state under the action of gravity, the film is prevented from being covered on the aerogel by the film covering roller 7, the cleaning roller is arranged at the bottom of the baffle 11, dust on the surface of the film is cleaned, and the film covering quality of the aerogel is prevented from being influenced by the dust; in the moving process of the baffle 11, the sliding block 12 moves in the sliding rail 13, so that the moving stroke of the baffle 11 is limited; when the movable operation table 4 returns to the initial position, one end of the spring is fixedly connected with one end of the sliding rail 13, which is far away from the sliding block 12, and the other end of the spring is fixedly connected with the sliding block 12; therefore, the sliding block 12 moves towards the initial position under the action of the spring, so as to drive the baffle 11 to move back to the initial position.
A semiautomatic split-coating film bonding method comprising the steps of:
s1: placing the middle part of the membrane on a fixed operation table 3, and placing the two ends of the membrane on movable operation tables 4 on two sides of the fixed operation table 3 respectively; and adjusting the film to a specified position;
S2: placing the aerogel on the fixed operation table 3, and aligning the edges of the two ends of the aerogel, which are close to the two movable operation tables 4, with the edges of the two ends of the fixed operation table 3, which are close to the two movable operation tables 4;
s3, performing S3; starting the lifting assembly 5 to enable the movable operation tables 4 on two sides to move to the position above the fixed operation table 3, so that two ends of a film originally paved on the movable operation table 4 are folded and kept in a vertical state;
s4: starting a moving assembly 6 to move one of the moving operation tables 4 to the fixed operation table 3, and covering the upper surface of one end of the aerogel with a film on one side of the aerogel; after completion, the mobile operation table 4 returns to the initial position;
S5: starting the moving assembly 6 again, so that the other moving operation table 4 moves to the fixed operation table 3, and covering the film on the other side of the aerogel on the upper surface of the other end of the aerogel; after completion, the mobile operation table 4 returns to the initial position;
s6: the worker takes out the aerogel after the film coating from the fixed operation table 3.
The foregoing describes one embodiment of the present invention in detail, but the description is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the invention. All equivalent changes and modifications within the scope of the present invention are intended to be covered by the present invention.
Claims (7)
1. Semi-automatic coating film bonding equipment that divides, including base (1), its characterized in that is provided with on base (1):
The two support frames (2) are respectively and fixedly arranged on the base (1);
the fixed operation table (3) is fixedly arranged above the two support frames (2);
Two movable operation tables (4) respectively arranged at two sides of the fixed operation table (3);
The two lifting assemblies (5) are in one-to-one correspondence with the movable operation tables (4) and are positioned at two sides of the fixed operation table (3) and used for driving the corresponding movable operation tables (4) to lift;
the moving assembly (6) is arranged on the fixed operation table (3) and the two moving operation tables (4) and is used for driving the moving operation tables (4) to move on the fixed operation table (3);
The moving assembly (6) comprises:
Two first racks (61) which are respectively and fixedly arranged at the two end parts of the fixed operation table (3);
The two mobile units are in one-to-one correspondence with the mobile operation tables (4) and are used for driving the mobile operation tables (4) to move;
the mobile unit includes:
The two second racks (62) are fixedly arranged at the end part of the mobile operation table (4) and correspond to the first racks (61) one by one; the second rack (62) is parallel to the first rack (61);
Two first gears (63) rotatably arranged on the side walls of the two sides of the movable operation table (4); one-to-one correspondence with the second racks (62); the second rack (62) is meshed with the corresponding first gear (63);
a rotating shaft (64) rotatably connected to the mobile operation table (4); two ends of the rotating shaft (64) are fixedly connected with a first gear (63) respectively;
and a driving unit (65) provided on the movable operation table (4) for driving the rotation shaft (64) to rotate.
2. A semiautomatic split-coating film bonding apparatus according to claim 1, characterized in that said lifting assembly (5) comprises:
The air cylinder (51) is fixedly arranged at one end of the base (1) and is positioned at one side of the fixed operation table (3);
a lifting plate (52) which is arranged right above the air cylinder (51) and is positioned at one side of the fixed operation table (3); the output end of the air cylinder (51) is fixedly connected with the lifting plate (52); the lifting plate (52) is in sliding connection with the fixed operation table (3);
and a plurality of elastic telescopic rods (53) which are respectively arranged between the base (1) and the lifting plate (52).
3. A semiautomatic split-coating film bonding apparatus according to claim 1, characterized in that a cavity is provided in the mobile console (4);
the drive unit (65) includes:
The second gear (651) is rotatably arranged in the cavity of the movable operating platform (4) and is fixedly connected with the rotating shaft (64);
The third gear (652) is rotatably arranged in the cavity of the movable operating platform (4) and is meshed and matched with the second gear (651);
and the motor (653) is fixedly arranged on the mobile operation platform (4), and the output end of the motor (653) is fixedly connected with the third gear (652).
4. A semiautomatic split-coating film bonding apparatus according to claim 1, characterized in that the bottom opening of the mobile station (4); the bottom of the movable operating platform (4) is rotatably provided with a film covering roller (7).
5. The semiautomatic coating film separating and bonding device according to claim 1, wherein the top of the end of the movable operating table (4) close to the fixed operating table (3) is provided with a groove; a first film clamping roller (8) is rotatably arranged in the groove; a second film clamping roller (9) is arranged above the first film clamping roller (8); and the second film clamping roller (9) is positioned above the movable operating platform (4).
6. A semiautomatic split coating film bonding apparatus according to claim 1, characterized in that both sides of the fixed operation table (3) are fixedly provided with fixing plates (10), respectively; two baffle plates (11) are arranged between the two fixing plates (10), and the two end parts of the baffle plates (11) are respectively connected with the fixing plates (10) in a sliding manner; the two sides of the two fixing plates (10) far away from the fixed operation table (3) are respectively provided with a sliding block (12); the two sliding blocks (12) are fixedly connected with two ends of the baffle (11) through shafts respectively; one side of the two fixing plates (10) far away from the fixed operation table (3) is respectively provided with a sliding rail (13) which is matched with the sliding block (12) in sliding connection; a spring is arranged in the sliding rail (13).
7. A semiautomatic split-coating film bonding method, suitable for use in a semiautomatic split-coating film bonding apparatus according to any of claims 1 to 6, comprising the steps of:
S1: placing the middle part of the membrane on a fixed operation table (3), and respectively placing the two ends of the membrane on movable operation tables (4) at the two sides of the fixed operation table (3); and adjusting the film to a specified position;
S2: placing aerogel on a fixed operation table (3), and enabling the edges of the two ends of the aerogel, which are close to the two movable operation tables (4), to be aligned with the edges of the two ends of the fixed operation table (3), which are close to the two movable operation tables (4);
S3, performing S3; starting the lifting assembly (5) to enable the movable operation tables (4) at two sides to move to the position above the fixed operation table (3), and enabling two ends of a film originally paved on the movable operation table (4) to be folded and kept in a vertical state;
S4: starting a moving assembly (6), moving one of the moving operation tables (4) to the fixed operation table (3), and covering the upper surface of one end of the aerogel with a film on one side of the aerogel; after completion, the mobile operation table (4) returns to the initial position;
S5: starting the moving assembly (6) again, moving the other moving operation table (4) to the fixed operation table (3), and covering the film on the other side of the aerogel on the upper surface of the other end of the aerogel; after completion, the mobile operation table (4) returns to the initial position;
s6: and taking out the aerogel with the film covered from the fixed operation table (3) by staff.
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CN116852703A (en) * | 2023-07-07 | 2023-10-10 | 安徽弘徽科技有限公司 | Laminating processing equipment of aerogel felt material |
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