CN118024552B - A double-sided embossing device and method for SPC decorative sheet - Google Patents

A double-sided embossing device and method for SPC decorative sheet Download PDF

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CN118024552B
CN118024552B CN202410430406.7A CN202410430406A CN118024552B CN 118024552 B CN118024552 B CN 118024552B CN 202410430406 A CN202410430406 A CN 202410430406A CN 118024552 B CN118024552 B CN 118024552B
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spc
decorative sheet
roller
heating
embossing
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CN118024552A (en
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葛跃
康敏
葛小江
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Sichuan Hengdi New Materials Group Co ltd
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Sichuan Hengdi New Materials Group Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/02Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
    • B29C59/04Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing using rollers or endless belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C31/00Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
    • B29C31/04Feeding of the material to be moulded, e.g. into a mould cavity
    • B29C31/08Feeding of the material to be moulded, e.g. into a mould cavity of preforms to be moulded, e.g. tablets, fibre reinforced preforms, extruded ribbons, tubes or profiles; Manipulating means specially adapted for feeding preforms, e.g. supports conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C2035/0283Thermal pretreatment of the plastics material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets
    • B29L2007/002Panels; Plates; Sheets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Thermal Sciences (AREA)
  • Robotics (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)

Abstract

The invention relates to the technical field of embossing, and discloses a double-sided embossing device and a double-sided embossing method for an SPC decorative plate. According to the SPC decorative board double-sided embossing device and the SPC decorative board double-sided embossing method, the SPC decorative board is heated to the designated temperature in a repeated gradual heating mode, then the processing efficiency is accelerated through double-sided embossing, the board can be heated more uniformly, the internal stress and deformation caused by rapid temperature change are reduced, the thermal expansion and contraction of the material are controlled, and cracks or fractures caused by temperature impact are avoided.

Description

一种SPC装饰板材双面压纹装置及方法A double-sided embossing device and method for SPC decorative sheet

技术领域Technical Field

本发明涉及压纹技术领域,具体为一种SPC装饰板材双面压纹装置及方法。The invention relates to the technical field of embossing, and in particular to a double-sided embossing device and method for a SPC decorative plate.

背景技术Background technique

SPC装饰板材是一种以天然石灰石和高分子材料为原料的新型材料,SPC装饰板材拥有多种颜色和图案选择,能够满足不同装修风格的需求,另外具有一定的吸音效果,有助于降低室内噪音,SPC板作为一种地面装饰材料,以其环保、防水、防滑、耐磨、轻便、美观等特点,在现代家居装修中越来越受到欢迎。SPC decorative board is a new type of material made of natural limestone and polymer materials. SPC decorative board has a variety of colors and patterns to choose from, which can meet the needs of different decoration styles. In addition, it has a certain sound-absorbing effect, which helps to reduce indoor noise. As a floor decoration material, SPC board is more and more popular in modern home decoration with its environmental protection, waterproof, anti-slip, wear-resistant, light and beautiful characteristics.

SPC装饰板材在加工过程中,为了在其表面刻画纹路,一般采用压纹的方法进行,目前在压纹过程中采用单面压纹,且通过具有加热功能的压纹辊,在加热的同时进行压纹,但是该方式在加热过程中对SPC装饰板材加热过快,而导致温度不均,影响压纹质量,为此我们提出了一种SPC装饰板材双面压纹装置及方法。In the processing of SPC decorative sheets, in order to carve patterns on their surfaces, embossing is generally used. Currently, single-sided embossing is used in the embossing process, and an embossing roller with a heating function is used to emboss while heating. However, this method heats the SPC decorative sheets too quickly during the heating process, resulting in uneven temperature and affecting the embossing quality. For this reason, we propose a double-sided embossing device and method for SPC decorative sheets.

发明内容Summary of the invention

针对现有技术存在的上述不足,本发明提供了一种SPC装饰板材双面压纹装置及方法,解决了SPC装饰板材在压纹时温度不均的问题,并采用双面压纹的方式加快效率。In view of the above-mentioned deficiencies in the prior art, the present invention provides a double-sided embossing device and method for SPC decorative plates, which solves the problem of uneven temperature of SPC decorative plates during embossing and improves efficiency by adopting double-sided embossing.

本发明提供如下技术方案:一种SPC装饰板材双面压纹装置,包括机床和安装在机床上的滚筒输送机,所述机床的中部开设有位于滚筒输送机下方的矩形槽,且矩形槽内设有多个A加热辊,多个A加热辊通过传动装置驱动,A加热辊与滚筒输送机上的滚筒对SPC装饰板材进行输送并加热;The present invention provides the following technical solution: a double-sided embossing device for SPC decorative sheet, comprising a machine tool and a roller conveyor installed on the machine tool, wherein a rectangular groove located below the roller conveyor is opened in the middle of the machine tool, and a plurality of A heating rollers are arranged in the rectangular groove, and the plurality of A heating rollers are driven by a transmission device, and the A heating rollers and the rollers on the roller conveyor convey and heat the SPC decorative sheet;

所述机床上设有若干组导柱组件,且若干组导柱组件上设有可滑动的加热件,所述加热件位于多个A加热辊正上方,加热件包括设置在导柱组件上滑动的支撑板,所述支撑板的底端设有多个可旋转的B加热辊,且支撑板的前端设有可旋转的调整结构,调整结构和多个B加热辊通过传动结构驱动,通过调整结构与SPC装饰板材接触,调整支撑板的高度,使B加热辊与SPC装饰板材接触并加热;The machine tool is provided with a plurality of guide column assemblies, and a slidable heating element is provided on the plurality of guide column assemblies, and the heating element is located directly above a plurality of A heating rollers, and the heating element comprises a support plate slidably arranged on the guide column assembly, a plurality of rotatable B heating rollers are provided at the bottom end of the support plate, and a rotatable adjustment structure is provided at the front end of the support plate, and the adjustment structure and the plurality of B heating rollers are driven by a transmission structure, and the adjustment structure contacts the SPC decorative sheet through the SPC decorative sheet, and the height of the support plate is adjusted so that the B heating roller contacts and heats the SPC decorative sheet;

所述机床上安装有多个气撑组件,且通过多个气撑组件调节加热件向下的压力;The machine tool is equipped with a plurality of gas support assemblies, and the downward pressure of the heating element is adjusted by the plurality of gas support assemblies;

所述机床的两侧均安装有固定块,且固定块上设有C压力传感器,当支撑板与两个固定块接触,通过C压力传感器检测受到的压力,并通过调整气撑组件,调节加热件初始位置对固定块的压力,使加热件与SPC装饰板材接触时,加热件受到的压力在设定范围内;Fixed blocks are installed on both sides of the machine tool, and C pressure sensors are provided on the fixed blocks. When the support plate contacts the two fixed blocks, the pressure is detected by the C pressure sensor, and the pressure of the initial position of the heater on the fixed block is adjusted by adjusting the gas support assembly, so that when the heater contacts the SPC decorative plate, the pressure on the heater is within the set range;

所述机床的末端设有可旋转的A压纹辊,且A压纹辊位于滚筒输送机上的筒体之间并对SPC装饰板材底部接触,所述机床安装有两个侧板,且两个侧板上开设有滑动口,所述侧板的滑动口内设有可上下滑动的滑块,且两个滑块之间设有可旋转的B压纹辊,两个所述侧板的顶端均通过A液压缸推动滑块移动,调节A压纹辊和B压纹辊的间距,所述A压纹辊和B压纹辊通过同步结构驱动,使A压纹辊顺时针旋转,B压纹辊逆时针旋转,且保持同步对SPC装饰板上下两面进行压纹。A rotatable A embossing roller is provided at the end of the machine tool, and the A embossing roller is located between the cylinders on the roller conveyor and contacts the bottom of the SPC decorative sheet. The machine tool is installed with two side panels, and sliding openings are opened on the two side panels. A slider that can slide up and down is provided in the sliding opening of the side panel, and a rotatable B embossing roller is provided between the two sliders. The top ends of the two side panels are pushed to move the slider by the A hydraulic cylinder to adjust the spacing between the A embossing roller and the B embossing roller. The A embossing roller and the B embossing roller are driven by a synchronous structure, so that the A embossing roller rotates clockwise and the B embossing roller rotates counterclockwise, and they keep embossing the upper and lower surfaces of the SPC decorative sheet synchronously.

优选的,所述导柱组件包括安装在机床上的导柱座,且导柱座的顶端安装有在导柱杆,且导柱杆的直径小于导柱座,所述支撑板在导柱杆上滑动,所述导柱座的顶端安装有套在导柱杆底端的橡胶垫片,且支撑板压在橡胶垫片上。Preferably, the guide column assembly includes a guide column seat installed on the machine tool, and a guide column rod is installed on the top of the guide column seat, and the diameter of the guide column rod is smaller than the guide column seat, the support plate slides on the guide column rod, and a rubber gasket is installed on the top of the guide column seat and is sleeved on the bottom end of the guide column rod, and the support plate is pressed on the rubber gasket.

优选的,所述调整结构包括两个圆板,且圆板的外侧面通过轴芯与传动结构连接,两个圆板之间设有若干组呈圆形阵列分布的连接柱,且连接柱上套有可旋转的支撑管套,当SPC装饰板材与旋转的调整结构接触,将SPC装饰板材压在其下方,使调整结构带动加热件上移。Preferably, the adjustment structure includes two circular plates, and the outer side surfaces of the circular plates are connected to the transmission structure through an axis core, and a plurality of groups of connecting columns distributed in a circular array are provided between the two circular plates, and a rotatable supporting sleeve is provided on the connecting columns. When the SPC decorative sheet contacts the rotating adjustment structure, the SPC decorative sheet is pressed underneath it, so that the adjustment structure drives the heating element to move upward.

优选的,所述支撑板和矩形槽在A加热辊和B加热辊的后方均设有红外测温传感器,SPC装饰板材经过A加热辊和B加热辊后,通过红外测温传感器检测上下两面的温度。Preferably, the support plate and the rectangular groove are provided with infrared temperature sensors behind the A heating roller and the B heating roller. After the SPC decorative sheet passes through the A heating roller and the B heating roller, the temperature of the upper and lower surfaces is detected by the infrared temperature sensors.

优选的,所述气撑组件包括安装在机床上的支座,且支座的内侧与螺纹柱螺纹连接,所述螺纹柱的顶端安装有调节板,所述调节板的顶端通过回转轴承与支板转动连接,且支板和连接板之间通过A压力传感器连接,所述连接板上安装有气撑杆,且气撑杆的顶端与加热件连接,通过A压力传感器检测气撑杆向下的压力。Preferably, the gas support assembly includes a support mounted on the machine tool, and the inner side of the support is threadedly connected to the threaded column, an adjustment plate is installed at the top of the threaded column, the top of the adjustment plate is rotatably connected to the support plate through a slewing bearing, and the support plate and the connecting plate are connected through an A pressure sensor, a gas support rod is installed on the connecting plate, and the top of the gas support rod is connected to the heating element, and the downward pressure of the gas support rod is detected by the A pressure sensor.

优选的,所述滚筒输送机上设有位于调整结构下方的可旋转的一排支撑辊,且一排支撑辊均与SPC装饰板材的底端接触,调整结构在一排支撑辊上压紧SPC装饰板材。Preferably, the roller conveyor is provided with a row of rotatable support rollers located below the adjustment structure, and the row of support rollers are all in contact with the bottom end of the SPC decorative sheet, and the adjustment structure presses the SPC decorative sheet on the row of support rollers.

优选的,两个所述侧板顶端之间安装有连接梁。Preferably, a connecting beam is installed between the top ends of the two side panels.

优选的,所述同步结构包括安装有A压纹辊和B压纹辊轴端的两个A链轮,所述机床的侧面设有两个B链轮,且两个B链轮对称分布在位于A压纹辊轴端的A链轮下方,其中一个B链轮通过电机驱动,两个A链轮和两个B链轮通过链条传动,且A压纹辊轴端的A链轮与链条的外侧面传动,所述侧板上开设有位于滑动口下方的矩形口,且侧板的矩形口内设有两个可滑动的滑台,两个所述滑台上均设有可旋转的C链轮,且侧板的两侧均设有用于推动滑台移动的B液压缸,通过B液压缸推动滑台向矩形口两侧移动,使C链轮调节链条的松紧。Preferably, the synchronization structure includes two A sprockets installed with the shaft ends of the A embossing roller and the B embossing roller, two B sprockets are arranged on the side of the machine tool, and the two B sprockets are symmetrically distributed below the A sprocket located at the shaft end of the A embossing roller, one of the B sprockets is driven by a motor, and the two A sprockets and the two B sprockets are driven by chains, and the A sprocket at the shaft end of the A embossing roller is transmitted to the outer side surface of the chain, a rectangular opening located below the sliding opening is opened on the side plate, and two sliding slides are arranged in the rectangular opening of the side plate, both of the slides are provided with rotatable C sprockets, and B hydraulic cylinders for pushing the slides to move are arranged on both sides of the side plate, and the slides are pushed to move to both sides of the rectangular opening by the B hydraulic cylinders, so that the C sprockets adjust the tightness of the chain.

优选的,所述滑台上设有可滑动的台面,且C链轮设置在台面上,且台面的端面设有用于检测链条松紧度的B压力传感器,链条与C链轮接触,对C链轮施加压力,使台面压紧压力传感器,通过B压力传感器检测台面受到的压力,检测链条松紧度。Preferably, the slide is provided with a slidable table top, and the C sprocket is arranged on the table top, and the end face of the table top is provided with a B pressure sensor for detecting the tightness of the chain. The chain contacts the C sprocket, and pressure is applied to the C sprocket, so that the table top presses the pressure sensor, and the pressure on the table top is detected by the B pressure sensor to detect the tightness of the chain.

一种SPC装饰板材双面压纹方法,其具体操作如下:A double-sided embossing method for SPC decorative panels, the specific operation is as follows:

S1、通过气撑组件调整加热件在初始位置向下的压力,使加热件在设定的压力范围内经过加热件,通过A液压缸调整B压纹辊的位置,并利用同步结构驱动A压纹辊和B压纹辊同步驱动;S1. Adjust the downward pressure of the heating element at the initial position through the gas support assembly so that the heating element passes through the heating element within the set pressure range, adjust the position of the B embossing roller through the A hydraulic cylinder, and use the synchronous structure to drive the A embossing roller and the B embossing roller synchronously;

S2、将SPC装饰板材调整位置后放置在滚筒输送机上,使滚筒输送机对SPC装饰板材进行输送,当SPC装饰板材经过加热件时,调整结构先与SPC装饰板材接触,而旋转的调整结构在压住SPC装饰板材的同时带动加热件上移,使SPC装饰板材与B加热辊接触,SPC装饰板材的上下两面分别与若干组A加热辊和B加热辊接触并加热,通过多次加热的方式,使SPC装饰板材加热到指定温度;S2. Adjust the position of the SPC decorative sheet and place it on the roller conveyor, so that the roller conveyor conveys the SPC decorative sheet. When the SPC decorative sheet passes through the heating element, the adjustment structure first contacts the SPC decorative sheet, and the rotating adjustment structure presses the SPC decorative sheet while driving the heating element to move upward, so that the SPC decorative sheet contacts the B heating roller. The upper and lower surfaces of the SPC decorative sheet contact and heat with several groups of A heating rollers and B heating rollers respectively, and the SPC decorative sheet is heated to a specified temperature by multiple heating methods.

S3、SPC装饰板材加热后继续输送,并被A压纹辊和B压纹辊从上下两个方向压纹。S3 and SPC decorative sheets continue to be conveyed after being heated, and are embossed from the upper and lower directions by the A embossing roller and the B embossing roller.

与现有技术对比,本发明具备以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

(1)采用多次逐渐加热的方式,将SPC装饰板材加热到指定温度,之后通过双面压纹,加快加工效率,可以使得板材受热更均匀,减少因温度急剧变化导致的内应力和变形有助于控制材料的热膨胀和收缩,避免因温度冲击造成的裂纹或断裂;(1) The SPC decorative sheet is heated to the specified temperature by gradually heating it multiple times, and then double-sided embossing is performed to speed up the processing efficiency, so that the sheet is heated more evenly, and the internal stress and deformation caused by rapid temperature changes are reduced, which helps control the thermal expansion and contraction of the material and avoid cracks or fractures caused by temperature shock;

(2)在A压纹辊和B压纹辊共同对SPC装饰板材上下两面进行压纹过程中,可根据板材厚度调节A压纹辊和B压纹辊的间距,并使用同步结构共同驱动A压纹辊和B压纹辊旋转,且A压纹辊和B压纹辊的间距调整过程中,同步结构均能对其提供同步传动,使A压纹辊和B压纹辊在同一时间旋转;(2) When the embossing roller A and the embossing roller B jointly emboss the upper and lower surfaces of the SPC decorative sheet, the spacing between the embossing roller A and the embossing roller B can be adjusted according to the thickness of the sheet, and the embossing roller A and the embossing roller B can be jointly driven to rotate by a synchronous structure. In addition, during the process of adjusting the spacing between the embossing roller A and the embossing roller B, the synchronous structure can provide synchronous transmission to them, so that the embossing roller A and the embossing roller B rotate at the same time;

(3)在加热过程中通过加热件与SPC装饰板材接触后,会自动上移,使B加热辊与SPC装饰板材顶部接触并加热,配合气撑组件对加热件进行支撑,并调节加热件向下的压力,使SPC装饰板材与加热件中的B加热辊接触时,如此板材在设定的压力范围内,通过A压纹辊和B压纹辊加热。(3) During the heating process, after the heating element contacts the SPC decorative sheet, it will automatically move upward, so that the B heating roller contacts and heats the top of the SPC decorative sheet. The gas support assembly is used to support the heating element, and the downward pressure of the heating element is adjusted so that the SPC decorative sheet contacts the B heating roller in the heating element. In this way, the sheet is heated by the A embossing roller and the B embossing roller within the set pressure range.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明结构示意图;Fig. 1 is a schematic diagram of the structure of the present invention;

图2为本发明图1的局部结构示意图;FIG2 is a schematic diagram of a partial structure of FIG1 of the present invention;

图3为本发明加热件的结构示意图;FIG3 is a schematic diagram of the structure of a heating element of the present invention;

图4为本发明导柱组件的结构示意图;FIG4 is a schematic structural diagram of a guide post assembly of the present invention;

图5为本发明调整结构的示意图;FIG5 is a schematic diagram of an adjustment structure of the present invention;

图6为本发明气撑组件的示意图;FIG6 is a schematic diagram of a gas support assembly of the present invention;

图7为本发明图1的局部截面结构示意图;FIG7 is a schematic diagram of a partial cross-sectional structure of FIG1 of the present invention;

图8为本发明滑台的结构示意图。FIG8 is a schematic structural diagram of the slide table of the present invention.

图中:1、机床;2、滚筒输送机;3、矩形槽;4、A加热辊;5、加热件;51、支撑板;52、B加热辊;53、调整结构;531、圆板;532、连接柱;533、支撑管套;6、气撑组件;61、支座;62、螺纹柱;63、调节板;64、回转轴承;65、支板;66、连接板;67、A压力传感器;68、气撑杆;7、A压纹辊;8、导柱组件;81、导柱座;82、导柱杆;83、橡胶垫片;9、同步结构;91、A链轮;92、B链轮;93、链条;94、滑台;95、C链轮;96、B液压缸;97、台面;98、B压力传感器;10、滑块;11、B压纹辊;12、A液压缸;13、支撑辊;14、连接梁;15、侧板;16、固定块。In the figure: 1, machine tool; 2, roller conveyor; 3, rectangular trough; 4, A heating roller; 5, heating element; 51, support plate; 52, B heating roller; 53, adjustment structure; 531, round plate; 532, connecting column; 533, supporting pipe sleeve; 6, gas support assembly; 61, support; 62, threaded column; 63, adjustment plate; 64, slewing bearing; 65, support plate; 66, connecting plate; 67, A pressure sensor; 68, gas support rod; 7 , A embossing roller; 8, guide column assembly; 81, guide column seat; 82, guide column rod; 83, rubber gasket; 9, synchronous structure; 91, A sprocket; 92, B sprocket; 93, chain; 94, slide; 95, C sprocket; 96, B hydraulic cylinder; 97, table; 98, B pressure sensor; 10, slider; 11, B embossing roller; 12, A hydraulic cylinder; 13, support roller; 14, connecting beam; 15, side plate; 16, fixing block.

具体实施方式Detailed ways

为了使本公开实施例的目的、技术方案和优点更加清楚,下面将结合本公开实施例的附图,对本公开实施例的技术方案进行清楚、完整地描述,为了保持本公开实施例的以下说明清楚且简明,本公开省略了已知功能和已知部件的详细说明,以避免不必要地混淆本发明的概念。In order to make the objectives, technical solutions and advantages of the embodiments of the present disclosure clearer, the technical solutions of the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings of the embodiments of the present disclosure. In order to keep the following description of the embodiments of the present disclosure clear and concise, the present disclosure omits detailed descriptions of known functions and known components to avoid unnecessary confusion of the concepts of the present invention.

请参阅图1和图2可知,一种SPC装饰板材双面压纹装置,包括机床1和安装在机床1上的滚筒输送机2,所述机床1的中部开设有位于滚筒输送机2下方的矩形槽3,且矩形槽3内设有多个A加热辊4,多个A加热辊4通过传动装置驱动,A加热辊4与滚筒输送机2上的滚筒对SPC装饰板材进行输送并加热,如此SPC装饰板材随着滚筒输送机2的输送经过若干组A加热辊4,使若干组A加热辊4对SPC装饰板材进行多次加热。Referring to Figures 1 and 2, a double-sided embossing device for SPC decorative sheets includes a machine tool 1 and a roller conveyor 2 installed on the machine tool 1. A rectangular groove 3 located below the roller conveyor 2 is opened in the middle of the machine tool 1, and a plurality of A heating rollers 4 are arranged in the rectangular groove 3. The plurality of A heating rollers 4 are driven by a transmission device, and the A heating rollers 4 and the rollers on the roller conveyor 2 convey and heat the SPC decorative sheets. In this way, the SPC decorative sheets pass through a plurality of groups of A heating rollers 4 as they are conveyed by the roller conveyor 2, so that the plurality of A heating rollers 4 heat the SPC decorative sheets multiple times.

参阅图3,所述机床1上设有若干组导柱组件8,且若干组导柱组件8上设有可滑动的加热件5,所述加热件5位于多个A加热辊4正上方,加热件5包括设置在导柱组件8上滑动的支撑板51,所述支撑板51的底端设有多个可旋转的B加热辊52,且支撑板51的前端设有可旋转的调整结构53,调整结构53和多个B加热辊52通过传动结构驱动,通过调整结构53与SPC装饰板材接触,调整支撑板51的高度,使B加热辊52与SPC装饰板材接触并加热;Referring to FIG. 3 , the machine tool 1 is provided with a plurality of guide column assemblies 8, and a slidable heating element 5 is provided on the plurality of guide column assemblies 8. The heating element 5 is located directly above the plurality of A heating rollers 4. The heating element 5 comprises a support plate 51 slidably arranged on the guide column assemblies 8, a plurality of rotatable B heating rollers 52 are provided at the bottom end of the support plate 51, and a rotatable adjustment structure 53 is provided at the front end of the support plate 51. The adjustment structure 53 and the plurality of B heating rollers 52 are driven by a transmission structure, and the adjustment structure 53 contacts the SPC decorative sheet, and the height of the support plate 51 is adjusted so that the B heating rollers 52 contact and heat the SPC decorative sheet;

导柱组件8对加热件5进行支撑,减少其向下的压力,而旋转的调整结构53与SPC装饰板材接触后,会将其压在其底端,而接触过程中,调整结构53受到支撑上移,从而带动加热件5上移,如此SPC装饰板材继续输送,可使B加热辊52与SPC装饰板材顶端接触,且A加热辊4和B加热辊52上下对应,共同对SPC装饰板材进行加热,使得SPC装饰板材多次逐渐加热到指定温度,使得板材受热更均匀,且SPC装饰板材通过加热件5后,加热件5底部失去支撑再次下移恢复原位。The guide column assembly 8 supports the heating element 5 to reduce the downward pressure thereon, and the rotating adjustment structure 53 presses the SPC decorative sheet at its bottom after contacting it, and during the contact process, the adjustment structure 53 is supported to move upward, thereby driving the heating element 5 to move upward, so that the SPC decorative sheet continues to be conveyed, and the B heating roller 52 can be in contact with the top of the SPC decorative sheet, and the A heating roller 4 and the B heating roller 52 correspond to each other up and down, and heat the SPC decorative sheet together, so that the SPC decorative sheet is gradually heated to the specified temperature multiple times, so that the sheet is heated more evenly, and after the SPC decorative sheet passes through the heating element 5, the bottom of the heating element 5 loses support and moves downward again to return to its original position.

传动装置和传动装置均可是链轮和链条法传动方式,并以电机进行驱动,也可以是其他传动方式。Both the transmission device and the transmission device can be a sprocket and chain transmission method, and driven by a motor, or other transmission methods can be used.

参阅图4,所述导柱组件8包括安装在机床1上的导柱座81,且导柱座81的顶端安装有在导柱杆82,且导柱杆82的直径小于导柱座81,所述支撑板51在导柱杆82上滑动,所述导柱座81的顶端安装有套在导柱杆82底端的橡胶垫片83,且支撑板51压在橡胶垫片83上,利用导柱组件8使加热件5只能上下移动,限定其移动轨迹,而导柱座81可避免加热件5进一步下落,使A加热辊4和B加热辊52保持间距,而橡胶垫片83可缓冲加热件5下移过程中与导柱座81造成的碰撞。Referring to FIG. 4 , the guide column assembly 8 includes a guide column seat 81 mounted on the machine tool 1, and a guide column rod 82 is mounted on the top of the guide column seat 81, and the diameter of the guide column rod 82 is smaller than that of the guide column seat 81, and the support plate 51 slides on the guide column rod 82, and a rubber gasket 83 is mounted on the top of the guide column seat 81 and is sleeved on the bottom of the guide column rod 82, and the support plate 51 is pressed on the rubber gasket 83. The guide column assembly 8 is used to make the heating element 5 move only up and down to limit its movement trajectory, and the guide column seat 81 can prevent the heating element 5 from falling further, so that the A heating roller 4 and the B heating roller 52 maintain a distance, and the rubber gasket 83 can buffer the collision between the heating element 5 and the guide column seat 81 during the downward movement.

参阅图5,所述调整结构53包括两个圆板531,且圆板531的外侧面通过轴芯与传动结构连接,两个圆板531之间设有若干组呈圆形阵列分布的连接柱532,且连接柱532上套有可旋转的支撑管套533,当SPC装饰板材与旋转的调整结构53接触,将SPC装饰板材压在其下方,使调整结构53带动加热件5上移,当SPC装饰板材移动到其下方,调整结构53旋转过程中,某个连接柱532上的支撑管套533首先与其接触并在其上滚动,且调整结构53继续旋转,支撑管套533支撑调整结构53上移,如此调节A加热辊4和B加热辊52的间距,而A加热辊4和B加热辊52的间距随着支撑管套533旋转而变动,当SPC装饰板材上的支撑管套533移动到最低点时,SPC装饰板材刚好通过A加热辊4和B加热辊52,如此该调整结构53可根据板材厚度自动调整加热件5的位置。Referring to FIG. 5 , the adjustment structure 53 includes two circular plates 531, and the outer side of the circular plates 531 is connected to the transmission structure through the shaft core. A plurality of connecting columns 532 distributed in a circular array are arranged between the two circular plates 531, and a rotatable supporting sleeve 533 is sleeved on the connecting column 532. When the SPC decorative sheet contacts the rotating adjustment structure 53, the SPC decorative sheet is pressed under it, so that the adjustment structure 53 drives the heating element 5 to move upward. When the SPC decorative sheet moves to the bottom thereof, during the rotation of the adjustment structure 53, a certain connecting column 53 2 first contacts with it and rolls on it, and the adjustment structure 53 continues to rotate, and the support sleeve 533 supports the adjustment structure 53 to move up, so as to adjust the distance between the A heating roller 4 and the B heating roller 52, and the distance between the A heating roller 4 and the B heating roller 52 changes with the rotation of the support sleeve 533. When the support sleeve 533 on the SPC decorative board moves to the lowest point, the SPC decorative board just passes through the A heating roller 4 and the B heating roller 52, so that the adjustment structure 53 can automatically adjust the position of the heating element 5 according to the thickness of the board.

所述滚筒输送机2上设有位于调整结构53下方的可旋转的一排支撑辊13,且一排支撑辊13均与SPC装饰板材的底端接触,调整结构53在一排支撑辊13上压紧SPC装饰板材,调整结构53上的支撑管套533接触SPC装饰板材,会给SPC装饰板材施加向下的压力,而滚筒输送机2上的滚筒间距太大,因此通过一排支撑辊13对其支撑,使SPC装饰板材被支撑管套533下压时,一排支撑辊13对其进行支撑。The roller conveyor 2 is provided with a row of rotatable support rollers 13 located below the adjustment structure 53, and the row of support rollers 13 are in contact with the bottom end of the SPC decorative sheet. The adjustment structure 53 presses the SPC decorative sheet on the row of support rollers 13, and the support sleeve 533 on the adjustment structure 53 contacts the SPC decorative sheet, which will apply downward pressure to the SPC decorative sheet. The roller spacing on the roller conveyor 2 is too large, so it is supported by a row of support rollers 13, so that when the SPC decorative sheet is pressed down by the support sleeve 533, the row of support rollers 13 supports it.

若干组呈圆形阵列分布的支撑管套533旋转形成的外圆直径与B加热辊52直径相同,调整结构53上的支撑管套533会不断与SPC装饰板材接触,且支撑管套533旋转过程中所处的位置,会改变A加热辊4和B加热辊52的间距,只有当支撑管套533移动到最低点时,SPC装饰板材刚好可通过A加热辊4和B加热辊52,这时B加热辊52压在SPC装饰板材,加热件5无法下移,只有当SPC装饰板材经过所有的B加热辊52,加热件5才会下落。The outer diameter formed by the rotation of several groups of support sleeves 533 distributed in a circular array is the same as the diameter of the B heating roller 52. The support sleeves 533 on the adjustment structure 53 will continuously contact the SPC decorative sheet, and the position of the support sleeves 533 during the rotation process will change the distance between the A heating roller 4 and the B heating roller 52. Only when the support sleeves 533 move to the lowest point can the SPC decorative sheet just pass through the A heating roller 4 and the B heating roller 52. At this time, the B heating roller 52 presses on the SPC decorative sheet, and the heating element 5 cannot move downward. Only when the SPC decorative sheet passes through all the B heating rollers 52 will the heating element 5 fall.

所述支撑板51和矩形槽3在A加热辊4和B加热辊52的后方均设有红外测温传感器,SPC装饰板材经过A加热辊4和B加热辊52后,通过红外测温传感器检测上下两面的温度,每次将SPC装饰板材的上下两面加热的指定的温度,通过这些红外测温传感器可检测每次加热的温度,通过多次逐渐加热的方式将其加热到指定温度,使其加热更均匀,避免温度急剧变化导致的内应力,影响产品。The support plate 51 and the rectangular groove 3 are both provided with infrared temperature sensors behind the A heating roller 4 and the B heating roller 52. After the SPC decorative sheet passes through the A heating roller 4 and the B heating roller 52, the temperatures of the upper and lower surfaces are detected by the infrared temperature sensors. The upper and lower surfaces of the SPC decorative sheet are heated to a specified temperature each time. The temperature of each heating can be detected by these infrared temperature sensors. The sheet is heated to the specified temperature by gradually heating multiple times, so that the heating is more uniform, and the internal stress caused by the rapid temperature change is avoided, which affects the product.

参阅图6,所述机床1上安装有多个气撑组件6,且通过多个气撑组件6调节加热件5向下的压力,所述气撑组件6包括安装在机床1上的支座61,且支座61的内侧与螺纹柱62螺纹连接,所述螺纹柱62的顶端安装有调节板63,所述调节板63的顶端通过回转轴承64与支板65转动连接,且支板65和连接板66之间通过A压力传感器67连接,所述连接板66上安装有气撑杆68,且气撑杆68的顶端与加热件5连接,通过A压力传感器67检测气撑杆68向下的压力,气撑杆68采用无气锁结构的产品,使其不具备阻尼作用,相当于弹簧,如此调整结构53带动加热件5上移所需的动力变小,通过旋转调节板63,使螺纹柱62从支座61中延伸出,使得调节板63上移进一步压缩气撑杆68,使加热件5向下的压力变小,如此通过旋转调节板63控制气撑杆68压缩量,从而调节加热件5向下的压力,通过多个气撑组件6中A压力传感器67可检测加热件5各个位置向下的重力。Referring to FIG. 6 , a plurality of gas support assemblies 6 are installed on the machine tool 1, and the downward pressure of the heating element 5 is adjusted by the plurality of gas support assemblies 6. The gas support assembly 6 includes a support 61 installed on the machine tool 1, and the inner side of the support 61 is threadedly connected to a threaded column 62, and an adjustment plate 63 is installed on the top of the threaded column 62. The top of the adjustment plate 63 is rotatably connected to a support plate 65 through a slewing bearing 64, and the support plate 65 and the connecting plate 66 are connected through an A pressure sensor 67. A gas support rod 68 is installed on the connecting plate 66, and the top of the gas support rod 68 is connected to the heating element 5 through the A pressure sensor 67 detects the downward pressure of the gas strut 68. The gas strut 68 adopts a product without an air lock structure, so that it has no damping effect and is equivalent to a spring. In this way, the power required for the adjustment structure 53 to drive the heating element 5 to move upward becomes smaller. By rotating the adjustment plate 63, the threaded column 62 extends from the support 61, so that the adjustment plate 63 moves upward to further compress the gas strut 68, thereby reducing the downward pressure of the heating element 5. In this way, the compression amount of the gas strut 68 is controlled by rotating the adjustment plate 63, thereby adjusting the downward pressure of the heating element 5. The downward gravity of each position of the heating element 5 can be detected by the A pressure sensor 67 in the multiple gas strut assemblies 6.

加热件5自身的重量较大,若与SPC装饰板材接触,可能会使SPC装饰板材重力过大,因此通过气撑组件6调节其压力,使SPC装饰板材与其接触时,承受的压力处于设定的压力范围内。The heating element 5 itself has a large weight. If it contacts the SPC decorative board, the SPC decorative board may have too much gravity. Therefore, the pressure is adjusted by the gas support assembly 6 so that the pressure borne by the SPC decorative board when it contacts it is within the set pressure range.

所述机床1的两侧均安装有固定块16,且固定块16上设有C压力传感器,当支撑板51与两个固定块16接触,通过C压力传感器检测受到的压力,并通过调整气撑组件6,调节加热件5初始位置对固定块16的压力,使加热件5与SPC装饰板材接触时,加热件5受到的压力在设定范围内,加热件5在初始位置时,会与C压力传感器接触,通过C压力传感器可检测这时加热件5向下的压力,之后调整多个气撑组件6,调节改变加热件5向下的压力。Fixed blocks 16 are installed on both sides of the machine tool 1, and a C pressure sensor is provided on the fixed block 16. When the support plate 51 contacts the two fixed blocks 16, the pressure is detected by the C pressure sensor, and the pressure of the initial position of the heating element 5 on the fixed block 16 is adjusted by adjusting the gas support assembly 6, so that when the heating element 5 contacts the SPC decorative board, the pressure on the heating element 5 is within the set range. When the heating element 5 is in the initial position, it will contact the C pressure sensor. The downward pressure of the heating element 5 at this time can be detected by the C pressure sensor, and then multiple gas support assemblies 6 are adjusted to adjust and change the downward pressure of the heating element 5.

参阅图7,所述机床1的末端设有可旋转的A压纹辊7,且A压纹辊7位于滚筒输送机2上的筒体之间并对SPC装饰板材底部接触,所述机床1安装有两个侧板15,且两个侧板15上开设有滑动口,所述侧板15的滑动口内设有可上下滑动的滑块10,且两个滑块10之间设有可旋转的B压纹辊11,两个所述侧板15的顶端均通过A液压缸12推动滑块10移动,调节A压纹辊7和B压纹辊11的间距,所述A压纹辊7和B压纹辊11通过同步结构9驱动,使A压纹辊7顺时针旋转,B压纹辊11逆时针旋转,且保持同步对SPC装饰板上下两面进行压纹。Referring to FIG. 7 , a rotatable A embossing roller 7 is provided at the end of the machine tool 1, and the A embossing roller 7 is located between the cylinders on the roller conveyor 2 and contacts the bottom of the SPC decorative sheet. The machine tool 1 is installed with two side panels 15, and sliding openings are opened on the two side panels 15. A slider 10 that can slide up and down is provided in the sliding opening of the side panel 15, and a rotatable B embossing roller 11 is provided between the two sliders 10. The top ends of the two side panels 15 are pushed to move the slider 10 by the A hydraulic cylinder 12 to adjust the spacing between the A embossing roller 7 and the B embossing roller 11. The A embossing roller 7 and the B embossing roller 11 are driven by the synchronous structure 9 to make the A embossing roller 7 rotate clockwise and the B embossing roller 11 rotate counterclockwise, and keep embossing the upper and lower surfaces of the SPC decorative sheet synchronously.

目前采用两个电机进行同步,但是对电机和控制系统要求过高,若A压纹辊7和B压纹辊11旋转速度不同,会导致无法同步,使SPC装饰板材上下压纹时,无法同步,导致纹路模糊从而影响产品质量,而同步结构9可实现A压纹辊7和B压纹辊11同步问题。Currently, two motors are used for synchronization, but the requirements for the motor and control system are too high. If the rotation speeds of the A embossing roller 7 and the B embossing roller 11 are different, it will lead to a lack of synchronization, making it impossible to synchronize the SPC decorative sheet when embossing the upper and lower parts, resulting in blurred lines and affecting product quality. The synchronization structure 9 can achieve the synchronization problem of the A embossing roller 7 and the B embossing roller 11.

两个所述侧板15顶端之间安装有连接梁14,通过连接梁14加强两个侧板15的稳定性。A connecting beam 14 is installed between the top ends of the two side panels 15 , and the stability of the two side panels 15 is enhanced by the connecting beam 14 .

所述同步结构9包括安装有A压纹辊7和B压纹辊11轴端的两个A链轮91,所述机床1的侧面设有两个B链轮92,且两个B链轮92对称分布在位于A压纹辊7轴端的A链轮91下方,其中一个B链轮92通过电机驱动,两个A链轮91和两个B链轮92通过链条93传动,且A压纹辊7轴端的A链轮91与链条93的外侧面传动,所述侧板15上开设有位于滑动口下方的矩形口,且侧板15的矩形口内设有两个可滑动的滑台94,两个所述滑台94上均设有可旋转的C链轮95,且侧板15的两侧均设有用于推动滑台94移动的B液压缸96,通过B液压缸96推动滑台94向矩形口两侧移动,使C链轮95调节链条93的松紧。The synchronization structure 9 includes two A sprockets 91 installed with the axial ends of the A embossing roller 7 and the B embossing roller 11, two B sprockets 92 are arranged on the side of the machine tool 1, and the two B sprockets 92 are symmetrically distributed below the A sprocket 91 located at the axial end of the A embossing roller 7, one of the B sprockets 92 is driven by a motor, the two A sprockets 91 and the two B sprockets 92 are driven by a chain 93, and the A sprocket 91 at the axial end of the A embossing roller 7 is driven by the outer side of the chain 93, a rectangular opening located below the sliding opening is opened on the side plate 15, and two slidable slides 94 are arranged in the rectangular opening of the side plate 15, and rotatable C sprockets 95 are arranged on the two slides 94, and B hydraulic cylinders 96 for pushing the slides 94 to move are arranged on both sides of the side plate 15, and the slides 94 are pushed to move to both sides of the rectangular opening by the B hydraulic cylinders 96, so that the C sprocket 95 adjusts the tightness of the chain 93.

由于B压纹辊11调节时需要上下移动,会导致链条93松动,当链条93松动后,A压纹辊7和B压纹辊11无法同步旋转,导致A压纹辊7和B压纹辊11在对SPC装饰板材压纹时上下不同步,使纹路模糊,因此通过B液压缸96推动滑台94调节C链轮95的位置,使C链轮95对链条93进行绷紧,如此使A压纹辊7和B压纹辊11上下同步,通过两个B链轮92改变链条93传动方向,使一个A链轮91位于链条93内部,且另一个A链轮91位于链条93外侧,如此链条93带动两个A链轮91传动时,使A压纹辊7顺时针旋转,B压纹辊11逆时针旋转,对SPC装饰板上下两面进行压纹。Since the B embossing roller 11 needs to move up and down when adjusting, the chain 93 will become loose. When the chain 93 is loose, the A embossing roller 7 and the B embossing roller 11 cannot rotate synchronously, resulting in the A embossing roller 7 and the B embossing roller 11 being out of sync when embossing the SPC decorative sheet, making the texture blurred. Therefore, the B hydraulic cylinder 96 pushes the slide 94 to adjust the position of the C sprocket 95, so that the C sprocket 95 tightens the chain 93, so that the A embossing roller 7 and the B embossing roller 11 are synchronized up and down, and the transmission direction of the chain 93 is changed by the two B sprockets 92, so that one A sprocket 91 is located inside the chain 93, and the other A sprocket 91 is located outside the chain 93. In this way, when the chain 93 drives the two A sprockets 91 to transmit, the A embossing roller 7 rotates clockwise and the B embossing roller 11 rotates counterclockwise, so that the upper and lower surfaces of the SPC decorative sheet are embossed.

参阅图8,所述滑台94上设有可滑动的台面97,且C链轮95设置在台面97上,且台面97的端面设有用于检测链条93松紧度的B压力传感器98,链条93与C链轮95接触,对C链轮95施加压力,使台面97压紧压力传感器,通过B压力传感器98检测台面97受到的压力,检测链条93松紧度,若链条93松了,链条93对C链轮95施加的压力变小,C链轮95收到的压力作用与B压力传感器98上,B压力传感器98可检测台面97向后的压力变化,因此当B压力传感器98的数值变小后,便驱动B液压缸96推动滑台94向矩形口两侧移动,使C链轮95调节链条93的松紧,直至B压力传感器98的数值恢复,且每次调整B压纹辊11的位置后,同步结构9都需要调整链条93的松紧,使A压纹辊7和B压纹辊11上下同步。Referring to FIG8 , the slide table 94 is provided with a slidable table 97, and the C sprocket 95 is arranged on the table 97, and the end surface of the table 97 is provided with a B pressure sensor 98 for detecting the tightness of the chain 93. The chain 93 contacts the C sprocket 95, and applies pressure to the C sprocket 95, so that the table 97 is pressed against the pressure sensor, and the pressure on the table 97 is detected by the B pressure sensor 98 to detect the tightness of the chain 93. If the chain 93 is loose, the pressure applied by the chain 93 to the C sprocket 95 becomes smaller, and the C sprocket 95 is loose. The pressure received by the A-pressure sensor 98 acts on the B-pressure sensor 98, which can detect the pressure change of the table 97 backward. Therefore, when the value of the B-pressure sensor 98 becomes smaller, the B-hydraulic cylinder 96 is driven to push the slide 94 to move to both sides of the rectangular opening, so that the C-sprocket wheel 95 adjusts the tightness of the chain 93 until the value of the B-pressure sensor 98 is restored. After each adjustment of the position of the B-embossing roller 11, the synchronous structure 9 needs to adjust the tightness of the chain 93 to synchronize the A-embossing roller 7 and the B-embossing roller 11 up and down.

一种SPC装饰板材双面压纹方法,其具体操作如下:A double-sided embossing method for SPC decorative panels, the specific operation is as follows:

S1、通过气撑组件6调整加热件5在初始位置向下的压力,使加热件5在设定的压力范围内经过加热件5,通过A液压缸12调整B压纹辊11的位置,并利用同步结构9驱动A压纹辊7和B压纹辊11同步驱动;S1, adjusting the downward pressure of the heating element 5 at the initial position through the gas support assembly 6, so that the heating element 5 passes through the heating element 5 within the set pressure range, adjusting the position of the B embossing roller 11 through the A hydraulic cylinder 12, and driving the A embossing roller 7 and the B embossing roller 11 synchronously by using the synchronization structure 9;

S2、将SPC装饰板材调整位置后放置在滚筒输送机2上,使滚筒输送机2对SPC装饰板材进行输送,当SPC装饰板材经过加热件5时,调整结构53先与SPC装饰板材接触,而旋转的调整结构53在压住SPC装饰板材的同时带动加热件5上移,使SPC装饰板材与B加热辊52接触,SPC装饰板材的上下两面分别与若干组A加热辊4和B加热辊52接触并加热,通过多次加热的方式,使SPC装饰板材加热到指定温度;S2, adjust the position of the SPC decorative sheet and place it on the roller conveyor 2, so that the roller conveyor 2 conveys the SPC decorative sheet. When the SPC decorative sheet passes through the heating element 5, the adjustment structure 53 first contacts the SPC decorative sheet, and the rotating adjustment structure 53 presses the SPC decorative sheet while driving the heating element 5 to move upward, so that the SPC decorative sheet contacts the B heating roller 52. The upper and lower surfaces of the SPC decorative sheet contact and heat with a plurality of groups of A heating rollers 4 and B heating rollers 52 respectively, and the SPC decorative sheet is heated to a specified temperature by multiple heating methods;

S3、SPC装饰板材加热后继续输送,并被A压纹辊7和B压纹辊11从上下两个方向压纹。S3. The SPC decorative board is continuously conveyed after being heated, and is embossed from the upper and lower directions by the A embossing roller 7 and the B embossing roller 11.

以上实施例仅为本发明的示例性实施例,不用于限制本发明,本发明的保护范围由权利要求书限定。本领域技术人员可以在本发明的实质和保护范围内,对本发明做出各种修改或等同替换,这种修改或等同替换也应视为落在本发明的保护范围内。The above embodiments are only exemplary embodiments of the present invention and are not intended to limit the present invention. The protection scope of the present invention is defined by the claims. Those skilled in the art may make various modifications or equivalent substitutions to the present invention within the essence and protection scope of the present invention, and such modifications or equivalent substitutions shall also be deemed to fall within the protection scope of the present invention.

Claims (10)

1.一种SPC装饰板材双面压纹装置,其特征在于:包括机床(1)和安装在机床(1)上的滚筒输送机(2),所述机床(1)的中部开设有位于滚筒输送机(2)下方的矩形槽(3),且矩形槽(3)内设有多个A加热辊(4),多个A加热辊(4)通过传动装置驱动,A加热辊(4)与滚筒输送机(2)上的滚筒对SPC装饰板材进行输送并加热;1. A double-sided embossing device for SPC decorative sheets, characterized in that it comprises a machine tool (1) and a roller conveyor (2) mounted on the machine tool (1), wherein a rectangular groove (3) located below the roller conveyor (2) is provided in the middle of the machine tool (1), and a plurality of A heating rollers (4) are provided in the rectangular groove (3), wherein the plurality of A heating rollers (4) are driven by a transmission device, and the A heating rollers (4) and the rollers on the roller conveyor (2) convey and heat the SPC decorative sheets; 所述机床(1)上设有若干组导柱组件(8),且若干组导柱组件(8)上设有可滑动的加热件(5),所述加热件(5)位于多个A加热辊(4)正上方,加热件(5)包括设置在导柱组件(8)上滑动的支撑板(51),所述支撑板(51)的底端设有多个可旋转的B加热辊(52),且支撑板(51)的前端设有可旋转的调整结构(53),调整结构(53)和多个B加热辊(52)通过传动结构驱动,通过调整结构(53)与SPC装饰板材接触,调整支撑板(51)的高度,使B加热辊(52)与SPC装饰板材接触并加热;The machine tool (1) is provided with a plurality of guide column assemblies (8), and a slidable heating element (5) is provided on the plurality of guide column assemblies (8), the heating element (5) being located directly above the plurality of A heating rollers (4), the heating element (5) comprising a support plate (51) slidably arranged on the guide column assemblies (8), a plurality of rotatable B heating rollers (52) being provided at the bottom end of the support plate (51), and a rotatable adjustment structure (53) being provided at the front end of the support plate (51), the adjustment structure (53) and the plurality of B heating rollers (52) being driven by a transmission structure, and contacting the SPC decorative sheet through the adjustment structure (53), and adjusting the height of the support plate (51) so that the B heating rollers (52) contact and heat the SPC decorative sheet; 所述机床(1)上安装有多个气撑组件(6),且通过多个气撑组件(6)调节加热件(5)向下的压力;The machine tool (1) is equipped with a plurality of gas support assemblies (6), and the downward pressure of the heating element (5) is adjusted by the plurality of gas support assemblies (6); 所述机床(1)的两侧均安装有固定块(16),且固定块(16)上设有C压力传感器,当支撑板(51)与两个固定块(16)接触,通过C压力传感器检测受到的压力,并通过调整气撑组件(6),调节加热件(5)初始位置对固定块(16)的压力,使加热件(5)与SPC装饰板材接触时,加热件(5)受到的压力在设定范围内;The machine tool (1) is provided with a fixed block (16) on both sides, and a C pressure sensor is provided on the fixed block (16). When the support plate (51) contacts the two fixed blocks (16), the pressure applied is detected by the C pressure sensor, and the pressure applied by the heating element (5) to the fixed block (16) at the initial position is adjusted by adjusting the gas support assembly (6), so that when the heating element (5) contacts the SPC decorative plate, the pressure applied to the heating element (5) is within a set range; 所述机床(1)的末端设有可旋转的A压纹辊(7),且A压纹辊(7)位于滚筒输送机(2)上的筒体之间并对SPC装饰板材底部接触,所述机床(1)安装有两个侧板(15),且两个侧板(15)上开设有滑动口,所述侧板(15)的滑动口内设有可上下滑动的滑块(10),且两个滑块(10)之间设有可旋转的B压纹辊(11),两个所述侧板(15)的顶端均通过A液压缸(12)推动滑块(10)移动,调节A压纹辊(7)和B压纹辊(11)的间距,所述A压纹辊(7)和B压纹辊(11)通过同步结构(9)驱动,使A压纹辊(7)顺时针旋转,B压纹辊(11)逆时针旋转,且保持同步对SPC装饰板上下两面进行压纹。A rotatable A embossing roller (7) is provided at the end of the machine tool (1), and the A embossing roller (7) is located between the cylinders on the roller conveyor (2) and contacts the bottom of the SPC decorative plate. The machine tool (1) is installed with two side plates (15), and the two side plates (15) are provided with sliding openings. A slider (10) that can slide up and down is provided in the sliding opening of the side plate (15), and a rotatable B embossing roller (11) is provided between the two sliders (10). The top ends of the two side plates (15) are pushed by the A hydraulic cylinder (12) to move the slider (10) to adjust the spacing between the A embossing roller (7) and the B embossing roller (11). The A embossing roller (7) and the B embossing roller (11) are driven by the synchronous structure (9), so that the A embossing roller (7) rotates clockwise and the B embossing roller (11) rotates counterclockwise, and they keep embossing on the upper and lower surfaces of the SPC decorative plate synchronously. 2.根据权利要求1所述的一种SPC装饰板材双面压纹装置,其特征在于:所述导柱组件(8)包括安装在机床(1)上的导柱座(81),且导柱座(81)的顶端安装有在导柱杆(82),且导柱杆(82)的直径小于导柱座(81),所述支撑板(51)在导柱杆(82)上滑动,所述导柱座(81)的顶端安装有套在导柱杆(82)底端的橡胶垫片(83),且支撑板(51)压在橡胶垫片(83)上。2. A double-sided embossing device for SPC decorative sheet material according to claim 1, characterized in that: the guide column assembly (8) includes a guide column seat (81) installed on the machine tool (1), and a guide column rod (82) is installed on the top of the guide column seat (81), and the diameter of the guide column rod (82) is smaller than that of the guide column seat (81), the support plate (51) slides on the guide column rod (82), and a rubber gasket (83) is installed on the top of the guide column seat (81) and is sleeved on the bottom end of the guide column rod (82), and the support plate (51) is pressed on the rubber gasket (83). 3.根据权利要求1所述的一种SPC装饰板材双面压纹装置,其特征在于:所述调整结构(53)包括两个圆板(531),且圆板(531)的外侧面通过轴芯与传动结构连接,两个圆板(531)之间设有若干组呈圆形阵列分布的连接柱(532),且连接柱(532)上套有可旋转的支撑管套(533),当SPC装饰板材与旋转的调整结构(53)接触,将SPC装饰板材压在其下方,使调整结构(53)带动加热件(5)上移。3. A double-sided embossing device for an SPC decorative sheet according to claim 1, characterized in that: the adjustment structure (53) comprises two circular plates (531), and the outer side surfaces of the circular plates (531) are connected to the transmission structure through an axis core, and a plurality of groups of connecting columns (532) distributed in a circular array are arranged between the two circular plates (531), and a rotatable supporting pipe sleeve (533) is sleeved on the connecting columns (532), and when the SPC decorative sheet contacts the rotating adjustment structure (53), the SPC decorative sheet is pressed underneath it, so that the adjustment structure (53) drives the heating element (5) to move upward. 4.根据权利要求1所述的一种SPC装饰板材双面压纹装置,其特征在于:所述支撑板(51)和矩形槽(3)在A加热辊(4)和B加热辊(52)的后方均设有红外测温传感器,SPC装饰板材经过A加热辊(4)和B加热辊(52)后,通过红外测温传感器检测上下两面的温度。4. The double-sided embossing device of an SPC decorative sheet according to claim 1 is characterized in that: the support plate (51) and the rectangular groove (3) are both provided with infrared temperature sensors behind the A heating roller (4) and the B heating roller (52); after the SPC decorative sheet passes through the A heating roller (4) and the B heating roller (52), the temperature of the upper and lower surfaces is detected by the infrared temperature sensors. 5.根据权利要求1所述的一种SPC装饰板材双面压纹装置,其特征在于:所述气撑组件(6)包括安装在机床(1)上的支座(61),且支座(61)的内侧与螺纹柱(62)螺纹连接,所述螺纹柱(62)的顶端安装有调节板(63),所述调节板(63)的顶端通过回转轴承(64)与支板(65)转动连接,且支板(65)和连接板(66)之间通过A压力传感器(67)连接,所述连接板(66)上安装有气撑杆(68),且气撑杆(68)的顶端与加热件(5)连接,通过A压力传感器(67)检测气撑杆(68)向下的压力。5. A double-sided embossing device for SPC decorative board according to claim 1, characterized in that: the gas support assembly (6) includes a support (61) installed on the machine tool (1), and the inner side of the support (61) is threadedly connected to the threaded column (62), an adjustment plate (63) is installed at the top end of the threaded column (62), the top end of the adjustment plate (63) is rotatably connected to the support plate (65) through a slewing bearing (64), and the support plate (65) and the connecting plate (66) are connected through an A pressure sensor (67), a gas support rod (68) is installed on the connecting plate (66), and the top end of the gas support rod (68) is connected to the heating element (5), and the downward pressure of the gas support rod (68) is detected by the A pressure sensor (67). 6.根据权利要求1所述的一种SPC装饰板材双面压纹装置,其特征在于:所述滚筒输送机(2)上设有位于调整结构(53)下方的可旋转的一排支撑辊(13),且一排支撑辊(13)均与SPC装饰板材的底端接触,调整结构(53)在一排支撑辊(13)上压紧SPC装饰板材。6. A double-sided embossing device for SPC decorative sheet according to claim 1, characterized in that: the roller conveyor (2) is provided with a row of rotatable support rollers (13) located below the adjustment structure (53), and the row of support rollers (13) are all in contact with the bottom end of the SPC decorative sheet, and the adjustment structure (53) presses the SPC decorative sheet on the row of support rollers (13). 7.根据权利要求1所述的一种SPC装饰板材双面压纹装置,其特征在于:两个所述侧板(15)顶端之间安装有连接梁(14)。7. A double-sided embossing device for SPC decorative board according to claim 1, characterized in that a connecting beam (14) is installed between the top ends of the two side panels (15). 8.根据权利要求1所述的一种SPC装饰板材双面压纹装置,其特征在于:所述同步结构(9)包括安装有A压纹辊(7)和B压纹辊(11)轴端的两个A链轮(91),所述机床(1)的侧面设有两个B链轮(92),且两个B链轮(92)对称分布在位于A压纹辊(7)轴端的A链轮(91)下方,其中一个B链轮(92)通过电机驱动,两个A链轮(91)和两个B链轮(92)通过链条(93)传动,且A压纹辊(7)轴端的A链轮(91)与链条(93)的外侧面传动,所述侧板(15)上开设有位于滑动口下方的矩形口,且侧板(15)的矩形口内设有两个可滑动的滑台(94),两个所述滑台(94)上均设有可旋转的C链轮(95),且侧板(15)的两侧均设有用于推动滑台(94)移动的B液压缸(96),通过B液压缸(96)推动滑台(94)向矩形口两侧移动,使C链轮(95)调节链条(93)的松紧。8. The double-sided embossing device for SPC decorative board according to claim 1, characterized in that: the synchronous structure (9) comprises two A sprockets (91) mounted with the shaft ends of the A embossing roller (7) and the B embossing roller (11), two B sprockets (92) are arranged on the side of the machine tool (1), and the two B sprockets (92) are symmetrically distributed below the A sprocket (91) located at the shaft end of the A embossing roller (7), one of the B sprockets (92) is driven by a motor, the two A sprockets (91) and the two B sprockets (92) are driven by a chain (93), and the A embossing roller (7 ... The A sprocket (91) at the shaft end of the pattern roller (7) is driven by the outer side surface of the chain (93); a rectangular opening located below the sliding opening is opened on the side plate (15); two slidable slides (94) are arranged in the rectangular opening of the side plate (15); a rotatable C sprocket (95) is arranged on each of the two slides (94); and a B hydraulic cylinder (96) for pushing the slides (94) to move is arranged on both sides of the side plate (15); the slides (94) are pushed to move to both sides of the rectangular opening by the B hydraulic cylinder (96), so that the C sprocket (95) adjusts the tightness of the chain (93). 9.根据权利要求8所述的一种SPC装饰板材双面压纹装置,其特征在于:所述滑台(94)上设有可滑动的台面(97),且C链轮(95)设置在台面(97)上,且台面(97)的端面设有用于检测链条(93)松紧度的B压力传感器(98),链条(93)与C链轮(95)接触,对C链轮(95)施加压力,使台面(97)压紧压力传感器,通过B压力传感器(98)检测台面(97)受到的压力,检测链条(93)松紧度。9. A double-sided embossing device for SPC decorative board according to claim 8, characterized in that: a slidable table (97) is provided on the slide table (94), and a C sprocket (95) is arranged on the table (97), and a B pressure sensor (98) for detecting the tightness of the chain (93) is provided on the end surface of the table (97), the chain (93) contacts the C sprocket (95), and pressure is applied to the C sprocket (95), so that the table (97) is pressed against the pressure sensor, and the pressure on the table (97) is detected by the B pressure sensor (98), thereby detecting the tightness of the chain (93). 10.一种SPC装饰板材双面压纹方法,其特征在于,采用权利要求1-9任一所述的一种SPC装饰板材双面压纹装置,其具体操作如下:10. A method for double-sided embossing of an SPC decorative sheet, characterized in that the double-sided embossing device for an SPC decorative sheet according to any one of claims 1 to 9 is used, and the specific operation is as follows: S1、通过气撑组件(6)调整加热件(5)在初始位置向下的压力,使加热件(5)在设定的压力范围内经过加热件(5),通过A液压缸(12)调整B压纹辊(11)的位置,并利用同步结构(9)驱动A压纹辊(7)和B压纹辊(11)同步驱动;S1, adjusting the downward pressure of the heating element (5) at the initial position through the air support assembly (6) so that the heating element (5) passes through the heating element (5) within a set pressure range, adjusting the position of the B embossing roller (11) through the A hydraulic cylinder (12), and driving the A embossing roller (7) and the B embossing roller (11) synchronously by using the synchronization structure (9); S2、将SPC装饰板材调整位置后放置在滚筒输送机(2)上,使滚筒输送机(2)对SPC装饰板材进行输送,当SPC装饰板材经过加热件(5)时,调整结构(53)先与SPC装饰板材接触,而旋转的调整结构(53)在压住SPC装饰板材的同时带动加热件(5)上移,使SPC装饰板材与B加热辊(52)接触,SPC装饰板材的上下两面分别与若干组A加热辊(4)和B加热辊(52)接触并加热,通过多次加热的方式,使SPC装饰板材加热到指定温度;S2, adjusting the position of the SPC decorative sheet and placing it on the roller conveyor (2), so that the roller conveyor (2) conveys the SPC decorative sheet. When the SPC decorative sheet passes through the heating element (5), the adjustment structure (53) first contacts the SPC decorative sheet, and the rotating adjustment structure (53) presses the SPC decorative sheet while driving the heating element (5) to move upward, so that the SPC decorative sheet contacts the B heating roller (52). The upper and lower surfaces of the SPC decorative sheet contact and heat the plurality of groups of A heating rollers (4) and B heating rollers (52), respectively. The SPC decorative sheet is heated to a specified temperature by multiple heating processes. S3、SPC装饰板材加热后继续输送,并被A压纹辊(7)和B压纹辊(11)从上下两个方向压纹。After being heated, the S3 and SPC decorative plates continue to be conveyed and are embossed from the upper and lower directions by the A embossing roller (7) and the B embossing roller (11).
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