CN118022983A - Top electromagnetic hammer vibration electric dust collector with conductive filter tank - Google Patents
Top electromagnetic hammer vibration electric dust collector with conductive filter tank Download PDFInfo
- Publication number
- CN118022983A CN118022983A CN202211486988.8A CN202211486988A CN118022983A CN 118022983 A CN118022983 A CN 118022983A CN 202211486988 A CN202211486988 A CN 202211486988A CN 118022983 A CN118022983 A CN 118022983A
- Authority
- CN
- China
- Prior art keywords
- cathode
- conductive filter
- plate
- filter tank
- filter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000428 dust Substances 0.000 title claims abstract description 188
- 230000005684 electric field Effects 0.000 claims abstract description 161
- 230000035699 permeability Effects 0.000 claims abstract description 5
- 239000002184 metal Substances 0.000 claims description 120
- 229910052751 metal Inorganic materials 0.000 claims description 120
- 239000000725 suspension Substances 0.000 claims description 50
- 238000007789 sealing Methods 0.000 claims description 47
- 239000006260 foam Substances 0.000 claims description 43
- 239000012716 precipitator Substances 0.000 claims description 22
- 238000003466 welding Methods 0.000 claims description 21
- 230000005611 electricity Effects 0.000 abstract 2
- 230000001133 acceleration Effects 0.000 description 34
- 238000009826 distribution Methods 0.000 description 13
- 239000006285 cell suspension Substances 0.000 description 12
- 238000004140 cleaning Methods 0.000 description 11
- 230000000694 effects Effects 0.000 description 11
- 229910000831 Steel Inorganic materials 0.000 description 10
- 238000005520 cutting process Methods 0.000 description 10
- 239000010959 steel Substances 0.000 description 10
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 9
- 239000003546 flue gas Substances 0.000 description 9
- 239000006262 metallic foam Substances 0.000 description 7
- 239000000463 material Substances 0.000 description 5
- 238000005192 partition Methods 0.000 description 5
- 238000009825 accumulation Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 4
- 230000009977 dual effect Effects 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 238000001179 sorption measurement Methods 0.000 description 4
- 238000010009 beating Methods 0.000 description 3
- 230000015556 catabolic process Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 230000002301 combined effect Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 231100000989 no adverse effect Toxicity 0.000 description 1
- 238000009856 non-ferrous metallurgy Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
- B03C3/34—Constructional details or accessories or operation thereof
- B03C3/74—Cleaning the electrodes
- B03C3/76—Cleaning the electrodes by using a mechanical vibrator, e.g. rapping gear ; by using impact
- B03C3/765—Cleaning the electrodes by using a mechanical vibrator, e.g. rapping gear ; by using impact with electromagnetic rappers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
- B03C3/34—Constructional details or accessories or operation thereof
- B03C3/40—Electrode constructions
- B03C3/41—Ionising-electrodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
- B03C3/34—Constructional details or accessories or operation thereof
- B03C3/40—Electrode constructions
- B03C3/45—Collecting-electrodes
- B03C3/47—Collecting-electrodes flat, e.g. plates, discs, gratings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
- B03C3/34—Constructional details or accessories or operation thereof
- B03C3/86—Electrode-carrying means
Landscapes
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electrostatic Separation (AREA)
Abstract
A top electromagnetic hammer vibration electric dust collector with a conductive filter tank comprises a shell and more than two electric fields; each electric field comprises a plurality of second cathode frames with a plurality of second cathode lines and a plurality of second anode plate rows which are alternately arranged at the rear part of the electric field; a plurality of conductive filter tanks with air permeability are arranged behind at least one electric field in a one-to-one correspondence manner, and a plurality of cylindrical cathode lines or tubular cathode lines with smooth side surfaces and connected with a plurality of second cathode lines positioned right in front of the cylindrical cathode lines are arranged between any two adjacent conductive filter tanks. Dust entering each conductive filter tank along with air flow can be efficiently trapped by the conductive filter tanks; and the dust in the channel between any two adjacent conductive filter cells continues or starts to charge along with the air flow, and part of the dust with negative electricity and part of the dust with positive electricity are accumulated on the side parts of the two conductive filter cells and a plurality of corresponding cylindrical cathode lines or tubular cathode lines respectively.
Description
Technical Field
The invention relates to the technical field of electric dust removal, in particular to a top electromagnetic hammer vibrating electric dust remover with a conductive filter tank.
Background
Due to the corona discharge, a large amount of anions and cations are generated in each electric field path of the top electromagnetic hammer rapping electric precipitator. Negative ions in each corona region transfer negative charges to dust and make the negative charges into negatively charged dust when the negative ions collide with the dust in the process of moving towards anode plates positioned at the left side and the right side of a corresponding electric field channel; the negatively charged dust then moves towards the outlet end of the electric field channel under the action of wind force and moves towards the anode plates positioned at the left or right side of the electric field channel under the action of electric field force, and most of the negatively charged dust is accumulated on the surfaces of the anode plates, and the rest of the negatively charged dust escapes along with the air flow from the outlet end of the electric field channel-naturally, the negatively charged dust escaping along with the air flow from the left and right sides of the outlet end of the electric field channel is significantly more than the negatively charged dust escaping along with the air flow from the middle part of the outlet end of the electric field channel.
When the cathode electromagnetic hammer vibrator (or the anode electromagnetic hammer vibrator) of the top electromagnetic hammer vibration electric dust collector is used for vibrating and cleaning dust on the cathode wire (or the anode plate), the vibration force is transmitted downwards from the top end of the cathode frame (or the anode plate row), so that the distribution rule of vibration acceleration generated on the cathode wire (or the anode plate) is big in top and small in bottom, and the vibration acceleration is consistent with the dust cleaning requirement of the cathode wire (or the anode plate). Therefore, people widely apply the top electromagnetic hammer to shake the electric dust collector in the industries of thermal power generation, steel, nonferrous metallurgy, chemical industry, building materials, machinery, electronics and the like.
In order to meet the increasing requirements of graceful ecological environment, people hopefully want to remarkably improve the dust removal efficiency of the top electromagnetic hammer vibrating electric dust remover and remarkably reduce the dust concentration of the outlet flue gas. Therefore, in the top electromagnetic hammer rapping electric precipitator, how to efficiently trap the charged dust which escapes from the left and right sides and the middle of the outlet end of each electric field channel along with the airflow in the corresponding electric field at least at the downstream of a plurality of electric field channels of the electric field is a technical problem which is needed to be solved by the person skilled in the art.
Disclosure of Invention
The invention provides a top electromagnetic hammer rapping electric dust remover with a conductive filter tank, which aims to effectively trap the charged dust which escapes from the left side, the right side and the middle part of the outlet end of each electric field channel along with airflow in at least the downstream of a plurality of electric field channels of one electric field in the top electromagnetic hammer rapping electric dust remover, thereby obviously improving the dust removing efficiency and obviously reducing the dust concentration of the outlet flue gas.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
A top electromagnetic hammer vibration electric dust remover with a conductive filter tank comprises a shell and more than two electric fields, wherein a cathode-anode system of each electric field adopts a top electromagnetic hammer vibration dust removing mode; each electric field comprises a plurality of first cathode frames with a plurality of first cathode lines and a plurality of first anode plate rows with a plurality of first anode plates, wherein the first cathode frames with a plurality of first cathode lines and the plurality of first anode plate rows with a plurality of second anode plates are alternately arranged at the front part of the electric field;
A plurality of conductive filter grooves with air permeability, which can form a row of conductive filter grooves, are correspondingly arranged at least right behind one second anode plate row of the electric field, and a plurality of cylindrical cathode lines or tubular cathode lines with smooth side surfaces and connected with the second cathode lines positioned right in front of the conductive filter grooves are arranged between any two adjacent conductive filter grooves; each conductive filter groove comprises one or a plurality of metal wire meshes or porous foam metal plates which are connected up and down; the air inlets of the conductive filter tanks face to the air outlet end of the second anode plate positioned right in front of the air inlets; the first and second cathode lines are both significantly more discharge-able than the cylindrical or tubular cathode lines.
Preferably, the plurality of cylindrical cathode wires or tubular cathode wires are fixedly connected with the second cathode frame positioned right in front of the cylindrical cathode wires or tubular cathode wires through a plurality of rigid connectors, or are fixedly mounted on the same second cathode frame together with the plurality of second cathode wires positioned right in front of the cylindrical cathode wires or tubular cathode wires.
Preferably, each first cathode frame comprises one or two first cathode frame main masts vertically arranged and a plurality of first cathode frame transverse pipes fixedly connected with the first cathode frame main masts, each first cathode frame transverse pipe is fixedly connected with the plurality of first cathode wires, and each second cathode frame comprises one or two second cathode frame main masts vertically arranged and a plurality of second cathode frame transverse pipes fixedly connected with the second cathode frame main masts, and each second cathode frame transverse pipe is fixedly connected with the plurality of second cathode wires; in any one of the electric fields, the first cathode frames and the second cathode frames are electrically connected with the negative high voltage output ends of one set of high voltage power supply device, or the first cathode frames and the second cathode frames are respectively electrically connected with the negative high voltage output ends of two sets of high voltage power supply devices.
Preferably, each conductive filter tank comprises a tank bracket and more than one wire mesh or porous foam metal plate fixedly arranged on the tank bracket, or comprises a plurality of tank brackets which are connected up and down and a plurality of wire mesh or porous foam metal plates fixedly arranged on the tank brackets in a one-to-one correspondence;
Each groove-shaped bracket comprises a left vertical plate, a right vertical plate symmetrical with the left vertical plate and more than two groove-shaped connecting plates with forward notches, wherein the left front end of each groove-shaped connecting plate is welded with the left vertical plate, and the right front end of each groove-shaped connecting plate is welded with the right vertical plate; the wall surface of the left vertical plate is in close contact with the left front edge of more than one corresponding wire mesh or porous foam metal plate, and the wall surface of the right vertical plate is in close contact with the right front edge; each groove-shaped connecting plate is closely connected with a corresponding wire mesh or porous foam metal plate.
Preferably, the wall surfaces of the left vertical plates are welded with the left front edges of more than one corresponding wire mesh in a seam welding mode, and the wall surfaces of the right vertical plates are welded with the right front edges of the right vertical plates in a seam welding mode; and each groove-shaped connecting plate is welded with a corresponding wire mesh in a seam welding mode.
Preferably, the upper end edge and the lower end edge of the metal wire mesh or the porous foam metal plate are respectively fixedly provided with a high-level groove-shaped metal sealing edge which is horizontally arranged and a low-level groove-shaped metal sealing edge which is symmetrical with the high-level groove-shaped metal sealing edge, and the left front side edge and the right front side edge of the metal wire mesh or the porous foam metal plate are respectively fixedly provided with a left front side strip-shaped metal sealing edge and a right front side strip-shaped metal sealing edge which is symmetrical with the left front side edge and the right front side edge of the metal wire mesh or the porous foam metal plate; the upper end of the left front side strip-shaped metal sealing edge and the upper end of the right front side strip-shaped metal sealing edge are respectively welded with the left front end and the right front end of the high-position groove-shaped metal sealing edge, and the lower end of the left front side strip-shaped metal sealing edge and the lower end of the right front side strip-shaped metal sealing edge are respectively welded with the left front end and the right front end of the low-position groove-shaped metal sealing edge.
Preferably, the left upper end edge and the right upper end edge of each conductive filter cell in each row of conductive filter cells are respectively welded with the lower part of a left filter cell connecting plate and the lower part of a right filter cell connecting plate symmetrical with the left filter cell connecting plate; the top ends of the left filter tank connecting plates and the right filter tank connecting plates are welded with the beam body of the filter tank suspension beam right above the filter tank connecting plates; the beam body of each filter tank suspension beam is welded with the lower ends of a plurality of filter tank vibrating rods positioned right above the beam body; a plurality of filter tank electromagnetic hammer rappers are arranged above the filter tank rapping rods in a one-to-one correspondence.
Preferably, both the left and right ends of the beam body of each filter tank hanging beam are respectively welded with the lower ends of a pair of filter tank hanging plates; the upper ends of each pair of filter tank hanging plates are fixedly penetrated with a filter tank sleeve, and the arrangement direction of each filter tank hanging plate is parallel to the arrangement direction of a beam body of a filter tank hanging beam welded with the filter tank hanging plate; each pair of filter tank hanging plates is connected with a pair of filter tank lifting lugs correspondingly welded on the top plate of the shell through a filter tank hanging pin plate and a filter tank fixing plate.
Preferably, an auxiliary dust collection plate connected with each conductive filter tank is also arranged in each conductive filter tank; the arrangement direction of the auxiliary dust collection plate is parallel to the arrangement direction of the second anode plate positioned right in front of the auxiliary dust collection plate.
Preferably, at least a plurality of pieces of conductive filter grooves which can form a row of conductive filter grooves are correspondingly arranged right behind a plurality of pieces of second anode plate rows of the last electric field one by one, and a plurality of cylindrical cathode lines or tubular cathode lines which are smooth in side surfaces and connected with a plurality of second cathode lines positioned right in front of the cylindrical cathode lines are arranged between any two pieces of conductive filter grooves which are adjacent left and right;
A plurality of conductive filter cells which can form another row of conductive filter cells are arranged behind at least one row of conductive filter cells of the last electric field; the air inlets of the conductive filter cells in the other row of conductive filter cells face to the cylindrical cathode line or the tubular cathode line which is positioned right in front of the conductive filter cells.
In the top electromagnetic hammer rapping electric dust remover provided by the invention, at least a plurality of conductive filter grooves which can form a row of conductive filter grooves are correspondingly arranged right behind a plurality of second anode plate rows of an electric field one by one, and a plurality of cylindrical cathode lines or tubular cathode lines which are smooth in side surface and connected with a plurality of second cathode lines positioned right in front of the conductive filter grooves are arranged between any two conductive filter grooves which are adjacent left and right. Most of the negatively charged dust escaping along the surfaces of the two second anode plates arranged at the left and right sides of the outlet end of each electric field channel of any electric field can enter the two conductive filter tanks arranged right behind the corresponding two second anode plate rows along with the air flow, and can be effectively trapped by the two conductive filter tanks under the dual effects of electrostatic adsorption and interception filtration, namely, a plurality of negatively charged dust are accumulated on the metal wire mesh or the porous foam metal plates of the two conductive filter tanks.
At the same time, as the dust escaping from the middle of the outlet end of each electric field channel is discharged, the dust can continue to charge or start to charge after entering the channel between the two corresponding conductive filter cells, and the charged dust moves leftwards or rightwards under the action of the electric field force while advancing towards the outlet end of the channel under the action of the wind force, more precisely, the negatively charged dust in the left side and the right side of the channel tends to the conductive filter cell positioned at the left side of the central line of the channel and the conductive filter cell positioned at the right side of the central line of the channel respectively under the combined action of the wind force and the electric field force, and a part of the negatively charged dust is accumulated on the side part of a metal wire mesh or a porous foam metal plate of the conductive filter cell, and the positively charged dust in the channel tends to a plurality of cylindrical cathode wires or tubular cathode wires positioned in the channel and a part of the positively charged dust is accumulated on the cathode wires.
In summary, the conductive filter cells and cylindrical or tubular cathode lines of the present invention are efficiently captured downstream of at least a plurality of the field channels of one of the fields, and the charged dust escaping with the air flow from the left and right sides and the middle of the outlet end of each field channel of the corresponding field, thereby significantly improving the dust removal efficiency of such top electromagnetic hammer rapping electric precipitators provided with conductive filter cells and significantly reducing the dust concentration of the outlet flue gas thereof.
When the two first anode plate rows and the two second anode plate rows which are positioned at the upstream of the two corresponding conductive filter tanks are rapped, secondary dust is generated in the corresponding two and three electric field channels (charging: can be carried out), wherein a part of the secondary dust can also enter the two conductive filter tanks along with air flow, and is effectively trapped by the two conductive filter tanks under the dual effects of electrostatic adsorption and interception filtration, namely, a plurality of secondary dust is accumulated on the metal wire mesh or the porous foam metal plate of the two conductive filter tanks, a part of the secondary dust can enter the channel between the two conductive filter tanks along with air flow, and is continuously charged or starts to be charged, and meanwhile, under the combined effect of wind power and electric field force, the negatively charged secondary dust and the positively charged secondary dust respectively tend to the two conductive filter tanks and the corresponding cylindrical cathode wires or the tubular cathode wires, and a plurality of the negatively charged secondary dust is accumulated on the metal wire mesh or the porous foam metal plate of the two conductive filter tanks, and a plurality of the negatively charged secondary dust is accumulated on the cylindrical cathode wires or the tubular cathode wires.
Because the conductive filter cell and the cylindrical cathode line or the tubular cathode line in the invention are at least effectively trapped downstream of a plurality of electric field channels of one electric field, and some secondary dust generated when the first anode plate row and the second anode plate row of the corresponding electric field are rapped, the dust removing efficiency of the top electromagnetic hammer rapping electric dust remover provided with the conductive filter cell can be further improved, and the dust concentration of the outlet flue gas can be further reduced.
Further, the plurality of cylindrical cathode wires or the tubular cathode wires are fixedly connected with the second cathode frame positioned right in front of the cylindrical cathode wires or fixedly installed on the same second cathode frame together with the plurality of second cathode wires positioned right in front of the cylindrical cathode wires or the tubular cathode wires through the plurality of rigid connectors, so that the cylindrical cathode wires and the plurality of second cathode wires connected with the cylindrical cathode wires can share one set of high-voltage power supply device together, and a special suspension device, an anti-swing device and a vibration ash removing device are not required to be arranged, thereby reducing the manufacturing cost of the electric dust remover; moreover, they can be firmly installed on the cathode system of the electric dust collector, so that the probability of electric field short circuit caused by breakage (or broken line) of the second cathode lines is remarkably reduced, and when the second cathode lines connected with the second cathode lines are rapped for ash removal, the second cathode lines can obtain proper large rapping acceleration and good ash removal effect.
Drawings
Fig. 1 is a schematic structural view of a first embodiment of the present invention.
Fig. 2 is a partial enlarged view at I in fig. 1.
Fig. 3 is a partial enlarged view at II in fig. 1.
Fig. 4 is a partial enlarged view at III in fig. 1.
Fig. 5 is a partial enlarged view at IV in fig. 1.
FIG. 6 is a schematic view of section C-C of FIG. 4 (note: cathode system removed).
Fig. 7 is a schematic top view of a first electric field in a first embodiment of the invention when another conductive filter cell is used.
Fig. 8 is a schematic structural view of a second embodiment of the present invention.
Fig. 9 is a partial enlarged view of V in fig. 8.
Fig. 10 is a partial enlarged view of VI in fig. 8.
Fig. 11 is a partial enlarged view at VII in fig. 8.
Fig. 12 is a partial enlarged view at VIII in fig. 8.
FIG. 13 is a schematic view in section D-D of FIG. 11 (note: cathode system removed).
Detailed Description
In order to make the object and technical scheme of the present invention more clear, the following description of the present invention will be further described with reference to the accompanying drawings and examples.
First embodiment
As shown in fig. 1 to 7, the top electromagnetic hammer rapping electric precipitator provided with the conductive filter cells according to the present invention comprises an air inlet box 100, a casing 200, a first electric field with a same pole distance B of 400mm and a number of electric field channels of nine, a second electric field with a same pole distance B of 450mm and a number of electric field channels of eight, an air outlet box 700, sixteen cathode electromagnetic hammer rappers, fourteen anode electromagnetic hammer rappers and six filter cell electromagnetic hammer rappers (all not shown in the drawing) arranged on the top of the electric precipitator, wherein the six filter cell electromagnetic hammer rappers (all are not shown in the drawing) are used for removing dust accumulated on a row of conductive filter cells (I) 510, a row of conductive filter cells (II) 520 and another row of conductive filter cells located behind the electric precipitator, namely a row of conductive filter cells (III) 530.
The first electric field includes a first electric field front region and a first electric field rear region, and the first high-frequency high-voltage power supply device (I) 810 and the second high-frequency high-voltage power supply device (I) 820 perform partition power supply to prevent the operation conditions of the first electric field front region and the first electric field rear region from being affected mutually, so that the two electric field partitions work in the optimal state respectively, and the operation voltage and the dust removal efficiency of the first electric field rear region are improved obviously. The second electric field includes a second electric field front region and a second electric field rear region, and the first high-frequency high-voltage power supply device (II) 830 and the second high-frequency high-voltage power supply device (II) 840 perform partition power supply, so as to prevent the operation conditions of the second electric field front region and the second electric field rear region from being affected mutually, so that the two electric field partitions respectively work in an optimal state, and the operation voltage and the dust removal efficiency of the second electric field rear region are obviously improved.
The first electric field front region comprises four anode electromagnetic hammer rappers, four cathode electromagnetic hammer rappers, ten first anode plate rows (I) 311 and nine first cathode frames (I) 411 which are arranged in parallel at intervals, and is provided with a first high-frequency high-voltage power supply device (I) 810; the first electric field rear region comprises four anode electromagnetic hammer rappers, four cathode electromagnetic hammer rappers, ten second anode plate rows (I) 321 and nine second cathode frames (I) 421 which are arranged in parallel at intervals, and a second high-frequency high-voltage power supply device (I) 820 is arranged, wherein the structure of the second anode plate row (I) 321 is identical to that of the first anode plate row (I) 311, and four second anode plates (I) 3211 are BE-type anode plates with the height equal to h (note: h is between 7 meters and 15 meters).
Each first cathode frame (I) 411 comprises two first cathode frame main masts (I) vertically arranged and a plurality of first cathode frame transverse pipes (I) fixedly connected with the first cathode frame main masts, and eight first cathode wires (I) (note: CS10A type needling wires), wherein each first cathode frame transverse pipe (I) is fixedly connected with eight first cathode wires (I), and each second cathode frame (I) 421 comprises two second cathode frame main masts (I) 4213 vertically arranged and a plurality of second cathode frame transverse pipes (I) 4212 fixedly connected with the second cathode frame main masts, and eight second cathode wires (I) 4211 (note: CS10A type needling wires), wherein each second cathode frame transverse pipe (I) 4212 is fixedly connected with eight second cathode wires (I) 4211. In practice, the structure of the first cathode frame (I) 411 is identical to the structure of the second cathode frame (I) 421. It should be noted that the nine first cathode frames (I) 411 of the front region of the first electric field are not allowed to be electrically connected to the nine second cathode frames (I) 421 of the rear region of the first electric field, so that the first electric field performs the partitioned power supply.
Ten conductive filter cells 511 which can form a row of conductive filter cells (I) 510 are arranged right behind ten second anode plate rows (I) 321 in a one-to-one correspondence manner, two cylindrical cathode lines (I) 6101 with smooth side surfaces and fixedly connected with one second cathode frame (I) 421 positioned right in front of the conductive filter cells are arranged between any two adjacent conductive filter cells 511, wherein the diameter of the cylindrical cathode line (I) 6101 is 15mm or 18mm, the material of the cylindrical cathode line (I) 6101 is Q235-a, and the rigid connecting member (I) 6102 is cylindrical or tubular. Each conductive filter cell 511 in the row of conductive filter cells (I) 510 has air permeability; the air inlet of each conductive filter slot 511 faces the air outlet end of the second anode plate (I) 3211 located directly in front of the air inlet.
Specifically, the front ends of the rigid connecting pieces (I) 6102 (note: Q235-A) welded with the two cylindrical cathode lines (I) 6101 are butt welded with the rear ends of the plurality of second cathode frame cross tubes (I) 4212 of the second cathode frame (I) 421 directly in front of the same in a one-to-one correspondence manner, so that even though the two cylindrical cathode lines (I) 6101 are electrically connected with the eight second cathode lines (I) 4211 directly in front of the same, the two cylindrical cathode lines (I) 6101 can share a second high-frequency high-voltage power supply device (I) 820 with the eight second cathode lines (I) 4211 directly in front of the same, the two cylindrical cathode lines (I) 6101 are rigidly connected with the plurality of second cathode frame cross tubes (I) 4212 and the eight second cathode lines (I) 4211) directly in front of the same, when the first cathode line (I) is in any area, the vibration of the first cathode frame is in a vibration beating machine, the vibration of the first cathode line (I) is transferred to the plurality of second cathode frames (I) 4211) directly to the main cathode lines (I) 4213 through the second cathode lines (I) 4211), and the vibration force is transferred to the main cathode lines (I) 4213 directly to the main cathode lines (I) 4211) through the second cathode frames (I) which are directly transferred to the main cathode lines (I) 4213), and generates proper large vibration acceleration on the dust collector so as to obtain good dust removing effect. Obviously, the cylindrical cathode line (I) 6101 is installed in this way, and a suspension device, an anti-swing device and a vibration ash removing device special for the cylindrical cathode line (I) 6101 are not required to be arranged, and the cylindrical cathode line (I) 6101 is difficult to break (or called broken line). It should be noted that the lifting height of the rapping hammer of the cathode electromagnetic hammer rapper in the rear region of the first electric field should be greater than the lifting height of the rapping hammer of the cathode electromagnetic hammer rapper in the front region of the first electric field by more than 30mm, so as to avoid the problem of dust accumulation on the second cathode line (I) 4211 and/or the cylindrical cathode line (I) 6101 due to the small rapping acceleration on the second cathode line (I) 4211 and/or the cylindrical cathode line (I) 6101.
Since the side surface of the cylindrical cathode line (I) 6101 is smooth and the CS10A type needling wire has a needle tip discharge structure, and the diameter (note: 15mm or 18 mm) of the cylindrical cathode line (I) 6101 is significantly larger than the main body diameter (note: 8 mm) of the CS10A type needling wire, the discharge property of the CS10A type needling wire is significantly higher than that of the cylindrical cathode line (I) 6101. In other words, the first and second cathode lines (I) 4211 are both significantly more discharge-able than the cylindrical cathode line (I) 6101. Of course, the cylindrical cathode line (I) 6101 can be changed into a tubular cathode line (Q235-A) with the outer diameter equal to 18mm, the wall thickness equal to 3.0mm and smooth side surfaces, so as to save the steel consumption.
In the row of conductive filter cells (I) 510, a third conductive filter cell 511 (note: serial number is numbered from left to right) and an eighth conductive filter cell 511 are respectively provided with one electromagnetic hammer vibrator of the filter cell directly above each other, so as to remove dust accumulated on five conductive filter cells 511 near the corresponding electromagnetic hammer vibrator of the filter cell in good time respectively, and avoid the problem of increasing the length of the shell 200 due to the arrangement of the vibration ash removing device of the filter cell, thereby saving the occupied area of the electric precipitator. The rapping acceleration distribution rules on each conductive filter cell 511 in the row of conductive filter cells (I) 510 are large at the upper part and small at the lower part, so that the rapping acceleration at the upper part is required to be larger than that at the lower part in accordance with the ash cleaning requirements of the conductive filter cells 511, because the dust accumulated on the upper parts of the conductive filter cells 511 is thinner and more viscous. It should be noted that the rapping ash removal period of the conductive filter slots (I) 510 of a row should be significantly shorter than that of the ten second anode plate rows (I) 321, so as to avoid serious secondary dust emission caused by too much dust accumulated on the conductive filter slots 511 thereof.
The second electric field front region comprises three anode electromagnetic hammer rappers, four cathode electromagnetic hammer rappers, nine first anode plate rows (II) 331 and eight first cathode frames (II) 431 which are arranged in parallel at intervals, and is provided with a first high-frequency high-voltage power supply device (II) 830; the second electric field rear region comprises three anode electromagnetic hammer rappers, four cathode electromagnetic hammer rappers, nine second anode plate rows (II) 341 and eight second cathode frames (II) 441 which are arranged in parallel at intervals, and a second high-frequency high-voltage power supply device (II) 840 is arranged, wherein the structure of the second anode plate row (II) 341 is identical to that of the first anode plate row (II) 331, and four second anode plates (II) 3411 are BE type anode plates with the height equal to h.
Each first cathode frame (II) 431 includes two first cathode frame main masts (II) vertically disposed and a plurality of first cathode frame transverse tubes (II) fixedly connected thereto, and eight first cathode wires (II) (note: CS10A type needling wire), wherein each first cathode frame transverse tube (II) is fixedly connected to eight first cathode wires (II), and each second cathode frame (II) 441 includes two second cathode frame main masts (II) 4413 vertically disposed and a plurality of first cathode frame transverse tubes (II) 4412 fixedly connected thereto, and eight second cathode wires (II) 4411 (note: CS10A type needling wire), wherein each second cathode frame transverse tube (II) 4412 is fixedly connected to eight second cathode wires (II) 4411. In practice, the structure of the first cathode frame (II) 431 is identical to the structure of the second cathode frame (II) 441. It should be noted that the eight first cathode frames (II) 431 of the front region of the second electric field are not allowed to be electrically connected to the eight second cathode frames (II) 441 of the rear region of the second electric field, so that the second electric field performs the partitioned power supply.
Nine conductive filter cells 511 which can form a row of conductive filter cells (II) 520 are disposed right behind the nine second anode plate rows (II) 341 in a one-to-one correspondence manner, and two cylindrical cathode lines (II) 6201 with smooth sides and fixedly connected with the second cathode frame (II) 441 located right in front of the two conductive filter cells 511 through a plurality of rigid connection pieces (II) 6202 are disposed between any two adjacent conductive filter cells 511, wherein the cylindrical cathode lines (II) 6201 are made of Q235-a and have a diameter equal to or slightly larger than the diameter of the cylindrical cathode lines (I) 6101, such as 15mm or 18mm, or 20mm, so that the discharge performance of the cylindrical cathode lines (I) 6101 is not more than that of the rigid connection pieces (II) 6202. The air inlet of each conductive filter cell 511 in a row of conductive filter cells (II) 520 faces the air outlet end of the second anode plate (II) 3411 located directly in front of it.
Specifically, the front ends of a plurality of rigid connectors (II) 6202 (note: Q235-A) welded with the two cylindrical cathode wires (II) 6201 are butt welded with the rear ends of a plurality of second cathode frame transverse tubes (II) 4412 of the second cathode frame (II) 441 positioned right in front of the same in a one-to-one correspondence manner, so that even though the two cylindrical cathode wires (II) 6201 are electrically connected with the eight second cathode wires (II) 4411 positioned right in front of the same, the cylindrical cathode wires (II) 6201 can be shared with the eight second cathode wires (II) 4411 positioned right in front of the same, the two cylindrical cathode wires (II) 6201 are also rigidly connected with the rear ends of a plurality of second cathode frame transverse tubes (II) 4412 positioned right in front of the same, when the vibrating and beating parts of any cathode in the rear area of the second electric field are in a vibrating and beating parts of the second cathode frames (4411) are directly transferred to the plurality of the main cathode frames (4413) through the second frames (4411) which are directly transferred to the main cathode frames (4413) of the same, and the main frames (4413) are further transferred to the main frames (4413) by the second cathode frames) which are directly connected with the second cathode frames (4411) to the main frames (II) which are positioned right in front of the same, and generates proper large vibration acceleration on the dust collector so as to obtain good dust removing effect. Obviously, the cylindrical cathode wire (II) 6201 is installed in this way, a suspension device, an anti-swing device and a vibration ash removing device special for the cylindrical cathode wire (II) 6201 are not required to be arranged, and the cylindrical cathode wire (II) 6201 is difficult to break (or called broken wire). It should be noted that the lifting height of the rapping hammer of the cathode electromagnetic hammer rapper in the rear region of the second electric field should be greater than the lifting height of the rapping hammer of the cathode electromagnetic hammer rapper in the front region of the second electric field by more than 30mm, so as to avoid the problem of dust accumulation on the second cathode line (II) 4411 and/or the cylindrical cathode line (II) 6201 due to the small rapping acceleration on the second cathode line (II) 4411 and/or the cylindrical cathode line (II) 6201.
Since the side surface of the cylindrical cathode wire (II) 6201 is smooth and the CS 10A-type needled wire has a needlepoint-shaped discharge structure, and the diameter of the cylindrical cathode wire (II) 6201 is significantly larger than the main body diameter (8 mm) of the CS 10A-type needled wire, the discharge property of the CS 10A-type needled wire is significantly stronger than that of the cylindrical cathode wire (II) 6201. In other words, the first and second cathode lines (II) and (II) 4411 are both significantly more dischargeable than the cylindrical cathode line (II) 6201. Of course, the cylindrical cathode wire (II) 6201 can be changed into a tubular cathode wire (Q235-A) with the outer diameter equal to 18mm, the wall thickness equal to 3.0mm and smooth side surface, so as to save the steel consumption.
In the row of conductive filter cells (II) 520, a third conductive filter cell 511 (note: serial number is numbered from left to right) and a seventh conductive filter cell 511 are respectively provided with one electromagnetic hammer vibrator of the filter cell directly above each other, so as to remove dust accumulated on five conductive filter cells 511 near the corresponding electromagnetic hammer vibrator of the filter cell in good time respectively, and avoid the problem of increasing the length of the shell 200 due to the arrangement of the vibration ash removing device of the filter cell, thereby saving the occupied area of the electric precipitator. It should be noted that the rapping ash removal period of the conductive filter cell (II) 520 of one row should be significantly shorter than that of the second anode plate row (II) 341, so as to avoid serious secondary dust emission due to too much dust accumulated on the conductive filter cells 511 thereof.
Most of the negatively charged dust escaping along the surfaces of the two second anode plates (I) 3211 (or the second anode plates (II) 3411) correspondingly arranged on the left and right sides of the outlet end of each electric field channel of the first electric field (or the second electric field) can enter the two conductive filter tanks 511 arranged right behind the corresponding two second anode plate rows (I) 321 (or the second anode plate row (II) 341) along with the airflow, and is effectively trapped by the two conductive filter tanks 511 under the dual effects of electrostatic adsorption and interception filtration, and a lot of negatively charged dust is accumulated on the wire mesh 5111 thereof.
At the same time, as the air flows escape from the middle of the outlet end of each electric field channel of the first electric field (or the second electric field), after entering the channel between the two conductive filter cells 511, the dust can continue to be charged or start to be charged, and the charged dust moves leftwards or rightwards while advancing towards the outlet end of the channel under the action of wind force, namely, under the action of wind force and electric field force, the negatively charged dust in the left side and the right side of the channel tends to the conductive filter cell 511 positioned at the left side of the center line of the channel and the conductive filter cell 511 positioned at the right side of the center line of the channel respectively, and a part of the negatively charged dust is accumulated on the wire mesh 5111, while the positively charged dust in the channel tends to the two cylindrical cathode wires (I) 6101 (or the cylindrical cathode wires (II) 6201) positioned in the channel, and a part of the positively charged dust is accumulated on the cylindrical cathode wires.
When the two first anode plate rows (I) 311 and the two second anode plate rows (I) 321 (or the two first anode plate rows (II) 331 and the two second anode plate rows (II) 341) located right in front of the two conductive filter tanks 511 are rapped, secondary dust (can be charged) is generated in the corresponding two and three electric field channels, wherein a part of the secondary dust can also enter the two conductive filter tanks 511, and is effectively trapped by the two conductive filter tanks 511 under the dual effects of electrostatic adsorption and interception filtration, a plurality of secondary dust is accumulated on the wire mesh 5111 of the two conductive filter tanks 511, a part of the secondary dust can enter the channel between the two conductive filter tanks 511, and is continuously charged or starts to be charged, and simultaneously, under the combined effect of wind power and electric field force, the negatively charged secondary dust and the positively charged secondary dust respectively trend towards the two conductive filter tanks 511 and the corresponding two cylindrical cathode wires (I) 6101 or the cylindrical cathode wires (6201) and the cylindrical cathode wires (I) are accumulated on the cylindrical cathode wires (6201).
In summary, a row of conductive filter cells (I) 510 and eighteen cylindrical cathode lines (I) 6101, a row of conductive filter cells (II) 520 and sixteen cylindrical cathode lines (II) 6201, respectively, are efficiently trapped downstream of nine electric field channels of the first electric field and downstream of eight electric field channels of the second electric field, respectively, and the charged dust escaping from the left and right sides and the middle of the outlet end of each electric field channel of the corresponding electric field with the air current contains a portion of the secondary dust generated when the anode plate of the corresponding electric field is rapped, thereby significantly improving the dust removal efficiency of the electric precipitator and significantly reducing the dust concentration of the outlet flue gas.
In addition, the air inlets of the eight conductive filter cells 511 that may constitute the row of conductive filter cells (III) 530 are respectively directed toward the cylindrical cathode line (II) 6201 located right in front of the same, so as to efficiently capture the charged dust escaping from the middle of the outlet end of each electric field channel of the second electric field along with the air flow and the dust escaping from the meshes of the wire mesh 5111 of each conductive filter cell 511 in the row of conductive filter cells (II) 520, wherein the dust contains a part of the secondary dust generated when the anode plate and the cathode line of the second electric field and the row of conductive filter cells (II) 520 are rapped, thereby further improving the dust removal efficiency of the second electric field. It should be noted that the distance between each conductive filter cell 511 in the row of conductive filter cells (III) 530 and the rigid connection pieces (II) 6202 (or the cylindrical cathode line (II) 6201) located directly in front of it should be greater than the distance between any one cylindrical cathode line (II) 6201 and the two conductive filter cells 511 (note: belonging to the row of conductive filter cells (II) 520) located on the left and right sides thereof, so as not to cause a drop in the operating voltage in the rear region of the second electric field.
In the row of conductive filter cells (III) 530, a second conductive filter cell 511 (note: serial number is numbered from left to right) and a seventh conductive filter cell 511 are respectively provided with one electromagnetic hammer vibrator of the filter cell directly above each other, so as to remove dust accumulated on four conductive filter cells 511 near the corresponding electromagnetic hammer vibrator of the filter cell in good time respectively, and avoid the problem of increasing the length of the casing 200 due to the arrangement of the vibration ash removing device of the filter cell, thereby saving the occupied area of the electric precipitator.
The structure of the cathode frame and anode plate rows, the row of conductive filter cells (I) 510, the row of conductive filter cells (II) 520, and the row of conductive filter cells (III) 530 of the two electric fields, and their connection to corresponding components, will be described in additional detail below.
Each first anode plate row (I) 311, each second anode plate row (I) 321, each first anode plate row (II) 331 and each second anode plate row (II) 341 comprise four BE-type anode plates, the upper ends of which are respectively welded with a pair of anode hanging rods, a left anode anti-sway fork and a right anode anti-sway fork which are fixedly connected with the lower ends of the four BE-type anode plates through eight bolts and eight nuts, a plurality of anode limiting blocks, one end of each anode limiting block is welded with a corresponding anode limiting rod, are arranged between any two BE-type anode plates which are adjacent front and back, the upper ends of the four pairs of anode hanging rods are arranged between a left anode hanging plate and a right anode hanging plate which are not provided with plug welding grooves, the upper ends of the four pairs of anode hanging rods are welded with a vibrating cutting board, and the middle top ends of the left anode hanging plate and the right anode hanging plate are welded with a vibrating cutting board. Each first anode plate row (I) 311, second anode plate row (I) 321, first anode plate row (II) 331 and second anode plate row (II) 341 are all freely suspended on the anode lugs of the corresponding two shell top beams by means of two-point hinge, for example, each second anode plate row (I) 321 (or second anode plate row (II) 341) is freely suspended on the anode lugs of the shell top beam 210 (or shell top beam 230) and the anode lugs of the shell top beam 220 (or shell top beam 240) by means of two-point hinge.
In the first electric field front area or the first electric field rear area, the vibrating cutting boards of the first anode plate row (I) 311 or the second anode plate row (I) 321 (note: the serial numbers are compiled from left to right) are welded with one anode vibrating cutting board A (I) 322, the vibrating cutting boards of the third to five first anode plate rows (I) 311 or the second anode plate row (I) 321 are welded with one anode vibrating cutting board B (I) 323, the vibrating cutting boards of the sixth to eight first anode plate rows (I) 311 or the second anode plate row (I) 321 are welded with the other anode vibrating cutting board B (I) 323, and the vibrating cutting boards of the ninth to tenth first anode plate rows (I) 311 or the second anode plate row (I) 321 are welded with the other anode vibrating cutting board A (I) 322. One anode electromagnetic hammer vibrator is arranged right above the anode vibrating rod of each anode vibrating anvil beam A (I) 322 and right above the anode vibrating rod of each anode vibrating anvil beam B (I) 323 so as to timely remove dust accumulated on a plurality of corresponding first anode plate rows (I) 311 or second anode plate rows (I) 321.
In the second pre-electric field region or the second post-electric field region, the rapping anvils of the first to third anode plate rows (II) 331 or the second anode plate row (II) 341 (note: numbered from left to right) are welded with one anode rapping anvil (II) 342 located directly above the rapping anvil, the rapping anvils of the fourth to sixth first anode plate rows (II) 331 or the second anode plate row (II) 341 are welded with one anode rapping anvil (II) 342 located directly above the rapping anvil, and the rapping anvils of the seventh to ninth first anode plate rows (II) 331 or the second anode plate row (II) 341 are also welded with one anode rapping anvil (II) 342 located directly above the rapping anvil. One of the anode electromagnetic hammer rappers is also arranged right above the anode rapping rods of each anode rapping anvil beam (II) 342 so as to timely remove dust accumulated on the corresponding three first anode plate rows (II) 331 or second anode plate rows (II) 341.
In the first electric field front region, the upper ends of the front and rear two first cathode frame main masts (I) of the first to four first cathode frames (I) 411 (note: the serial numbers are numbered from left to right) are respectively connected with a first left cathode anvil (I) (note: not shown in the drawing) with one cathode lower rapping rod welded on each of the two first cathode frame main masts, and the upper ends of the front and rear two first cathode frame main masts (I) of the fifth to nine first cathode frames (I) 411 are respectively connected with a first right cathode anvil (I) (note: not shown in the drawing) with one cathode lower rapping rod welded on each of the two first cathode frame main masts; each first left cathode anvil (I) is suspended from a first cathode hanger (I) 412 directly above it along with a first right cathode anvil (I) to the right. In the first electric field rear region, the upper ends of the front and rear second cathode frame main masts (I) 4213 of the first to four second cathode frames (I) 421 are respectively connected with the second left cathode anvil (I) (note: not shown in the drawing) with one cathode lower rapping rod welded thereto, while the upper ends of the front and rear second cathode frame main masts (I) 4213 of the fifth to nine second cathode frames (I) 421 are respectively connected with the second right cathode anvil (I) (note: not shown in the drawing) with one cathode lower rapping rod welded thereto; each second left cathode anvil (I) is suspended from a second cathode hanger (I) 422 directly above it along with a second right cathode anvil (I) to the right. A piece of cathode electromagnetic hammer vibrator is arranged right above each piece of cathode lower vibrating rod so as to timely remove dust accumulated on a plurality of corresponding first cathode wires (I) or dust on a plurality of corresponding second cathode wires (I) 4211 and a plurality of columnar cathode wires (I) 6101.
In practice, the structure of the first left cathode anvil (I) is identical to the structure of the second left cathode anvil (I), the structure of the first right cathode anvil (I) is identical to the structure of the second right cathode anvil (I), and the structure of the first cathode hanger (I) 412 is identical to the structure of the second cathode hanger (I) 422.
In the front region of the second electric field, the upper ends of the front and rear two first cathode frame main masts (II) of the first to four first cathode frames (II) 431 with serial numbers from left to right are respectively connected with the first left cathode anvil beams (II) (note: not shown in the drawing) with one cathode lower rapping rod welded on each of the two first cathode frames, and the upper ends of the front and rear two first cathode frame main masts (II) of the fifth to eight first cathode frames (II) 431 are respectively connected with the first right cathode anvil beams (II) (note: not shown in the drawing) with one cathode lower rapping rod welded on each of the two first cathode frames; each first left cathode anvil (II) is suspended from a first cathode hanger (II) directly above it, along with a first right cathode anvil (II) to the right. In the second electric field rear region, the upper ends of the front and rear two second cathode frame main masts (II) 4413 of the first to four second cathode frames (II) 441 are respectively connected with the second left cathode anvil (II) (note: not shown in the drawing) with one cathode lower rapping rod welded thereto, while the upper ends of the front and rear two second cathode frame main masts (II) 4413 of the fifth to eight second cathode frames (II) 441 are respectively connected with the second right cathode anvil (II) (note: not shown in the drawing) with one cathode lower rapping rod welded thereto; each second left cathode anvil (II) is suspended from a second cathode hanger beam (II) 442 directly above it along with a second right cathode anvil (II) to the right. And one cathode electromagnetic hammer vibrator is arranged right above each cathode lower vibrating rod so as to timely remove dust accumulated on a plurality of corresponding first cathode wires (II) or dust on a plurality of corresponding second cathode wires (II) 4411 and a plurality of columnar cathode wires (II) 6201.
In fact, the structure of the first left cathode anvil (II) is identical to the structure of the second left cathode anvil (II), the structure of the first right cathode anvil (II) is identical to the structure of the second right cathode anvil (II), and the structure of the first cathode hanger (II) 432 is identical to the structure of the second cathode hanger (II) 442.
Each conductive filter cell 511 in the row of conductive filter cells (I) 510, the row of conductive filter cells (II) 520 and the row of conductive filter cells (III) 530 comprises a plurality of channel supports 5112 connected up and down and a plurality of wire meshes 5111 with V-shaped cross sections fixedly arranged on the channel supports 5112 in a one-to-one correspondence. Each groove-shaped bracket 5112 comprises a left vertical plate 51121 and a right vertical plate symmetrical with the left vertical plate 51121, and two groove-shaped connecting plates 51122 with V-shaped cross sections and forward groove openings, wherein the left front end of each groove-shaped connecting plate 51122 is in butt welding with the upper end or the lower end of the left vertical plate 51121, and the right front end of each groove-shaped connecting plate 51122 is in butt welding with the upper end or the lower end of the right vertical plate; the wall surface of the left side vertical plate 51121 is tightly welded with the left front edge of the wire mesh 5111 by adopting a seam welding mode, and the wall surface of the right side vertical plate is tightly welded with the right front edge of the right side vertical plate by adopting a seam welding mode; each channel connection plate 51122 is welded with the upper edge or the lower edge of the wire mesh 5111 in a seam welding mode. The mesh size of the wire mesh 5111 was 6, and the aperture ratio thereof was 70%.
However, each wire mesh 5111 in the conductive filter tank 511 may be replaced with a porous foam metal plate (one) having a V-shaped or U-shaped cross section, which has a thickness of 20mm and a porosity of 70%. At this time, each left upright plate 51121 is fixedly connected to the left front edge of the corresponding porous foam metal plate (one) by a plurality of bolts, gaskets and nuts, and each right upright plate is fixedly connected to the right front edge of the corresponding porous foam metal plate (one) by a plurality of bolts, gaskets and nuts: and, each channel-shaped connection plate 51122 is fixedly connected with the upper edge or the lower edge of the corresponding porous foam metal plate (one) through a plurality of bolts, gaskets and nuts. Of course, a plurality of bolt holes are formed in each left standing plate 51121, each right standing plate and each groove-shaped connecting plate 51122.
Two transverse connecting rods 51123 parallel to the air inlet of each conductive filter cell 511 are horizontally arranged in the air inlet of each conductive filter cell 511, wherein one transverse connecting rod 51123 is close to the upper edge of the air inlet, and the other transverse connecting rod 51123 is close to the lower edge of the air inlet. The left and right ends of each transverse link 51123 are welded to a corresponding one of the left side uprights 51121 and a corresponding one of the right side uprights, respectively, to enhance the stability and rigidity of the conductive filter tank 511.
The upper left and right ends of each conductive filter cell 511 in each of the above-described rows are welded to the lower portion of a left filter cell connecting plate 51124 (note: 6mm in plate thickness) and the lower portion of a right filter cell connecting plate symmetrical thereto, respectively. The top ends of the left filter cell connection plates 51124 and the right filter cell connection plates connected to the row of conductive filter cells (I) 510 are welded to the beam body of the filter cell suspension beam (I) 513 located directly above; the top ends of the left filter cell connection plates 51124 and the right filter cell connection plates connected to the row of conductive filter cells (II) 520 are welded to the beam body of the filter cell suspension beam (II) 514 located directly above; the top ends of each left-side filter cell connection plate 51124 and each right-side filter cell connection plate connected to a row of conductive filter cells (III) 530 are welded to the beam body of the filter cell suspension beam (III) 515 located directly above.
The beam body of the filter tank suspension beam (I) 513 comprises a filter tank suspension web (I) which is vertically arranged and a filter tank suspension bottom plate (I) which is horizontally arranged and welded with the lower end of the filter tank suspension web, wherein the filter tank suspension web (I) is provided with two openings (I), and the two openings (I) are respectively positioned right above a third conductive filter tank 511 and an eighth conductive filter tank 511 (the serial numbers are coded from left to right); the lower ends of the two vertically arranged filter tank vibrating rods 512 are respectively inserted into the two openings (I) and then welded with the filter tank hanging webs (I), so that the vibrating force transmitted to any filter tank vibrating rod 512 is transmitted to five conductive filter tanks 511 near the filter tank vibrating rod 512 in a relatively balanced manner through the filter tank hanging webs (I) and the filter tank hanging bottom plates (I), thereby remarkably improving the uniformity of the vibration acceleration distribution of the five conductive filter tanks 511 and obtaining good ash cleaning effect.
The beam body of the filter tank suspension beam (II) 514 comprises a filter tank suspension web (II) which is vertically arranged and a filter tank suspension bottom plate (II) which is horizontally arranged and welded with the lower end of the filter tank suspension web, wherein the filter tank suspension web (II) is provided with two openings (II), and the two openings (II) are respectively positioned right above a third conductive filter tank 511 and a seventh conductive filter tank 511 (the serial numbers are coded from left to right); the lower ends of the two vertically arranged filter tank vibrating rods 512 are respectively inserted into the two openings (II) and then welded with the filter tank hanging webs (II), so that the vibrating force transmitted to any filter tank vibrating rod 512 is transmitted to five conductive filter tanks 511 near the filter tank vibrating rod 512 in a relatively balanced manner through the filter tank hanging webs (II) and the filter tank hanging bottom plate (II), and the distribution uniformity of vibrating acceleration on the five conductive filter tanks 511 is remarkably improved, and a good ash cleaning effect is achieved.
The beam body of the filter tank suspension beam (III) 515 comprises a filter tank suspension web (III) which is vertically arranged and a filter tank suspension bottom plate (III) which is horizontally arranged and welded with the lower end of the filter tank suspension web, wherein the filter tank suspension web (III) is provided with two openings (III), and the two openings (III) are respectively positioned right above the second conductive filter tank 511 and the seventh conductive filter tank 511 (the serial numbers are coded from left to right); the lower ends of the two vertically arranged filter tank vibrating rods 512 are respectively inserted into the two openings (III) and then welded with the suspension web (III), so that the vibrating force transmitted to any filter tank vibrating rod 512 is transmitted to four conductive filter tanks 511 near the filter tank vibrating rod 512 in a relatively balanced manner through the filter tank suspension web (III) and the filter tank suspension bottom plate (III), thereby remarkably improving the uniformity of the vibration acceleration distribution on the four conductive filter tanks 511 and obtaining good ash cleaning effect.
The six filter tank electromagnetic hammer rappers are arranged above the six filter tank rapping rods 512 in a one-to-one correspondence; the structure of the filter tank rapping rod 512 is basically the same as that of the anode rapping rod, and the connection mode of the filter tank rapping rod and the electromagnetic hammer rapper is the same as that of the anode rapping rod and the electromagnetic hammer rapper.
The left and right ends of the filter tank hanging bottom plate (I), the filter tank hanging bottom plate (II) and the filter tank hanging bottom plate (III) are respectively welded with the lower ends of a pair of filter tank hanging plates 255. The upper end of each pair of filter tank hanging plates 255 (note: comprising two filter tank hanging plates) is fixedly provided with a filter tank sleeve 254 in a penetrating manner, and the arrangement direction of each filter tank hanging plate is parallel to the arrangement direction of a beam body of a filter tank hanging beam welded with the filter tank sleeve 254; each pair of filter hanging plates 255 is connected to a pair of filter lifting lugs 251 correspondingly welded to the top plate of the housing 200 by a filter hanging pin plate 252 and a filter fixing plate 253. Therefore, each filter tank hanging beam is freely hung on the corresponding two pairs of filter tank lifting lugs 251 in a two-point hinged manner.
An auxiliary dust collecting plate 5113 is further provided in each conductive filter tank 511 in connection therewith. The auxiliary dust collecting plate 5113 is disposed in a direction parallel to the direction in which the one second anode plate (I) 3211 or the second anode plate (II) 3411 is disposed immediately in front thereof. Naturally, the auxiliary dust collecting plate 5113 can also collect some charged dust which enters the conductive filter tank 511 with the air flow. The upper end of the auxiliary dust collection plate 5113 is welded with the lower part of an auxiliary dust collection connection plate 5114 welded at the bottom of the beam body of the corresponding filter tank suspension beam so as to remarkably improve the vibration acceleration of the auxiliary dust collection plate 5113; the front end of the auxiliary dust collecting plate 5113 is welded to the middle parts of the two transverse connection rods 51123, and the rear end thereof is welded to the rear ends of the respective channel-shaped connection plates 51122, so as to further enhance the stability and rigidity of the conductive filter grooves 511 and further enhance the vibration acceleration of the respective wire mesh 5111. The thickness of the auxiliary dust collecting plate 5113 is 1.5mm, and the material thereof is 1Cr18Ni9 or Q235-A. However, the thickness of the auxiliary dust collecting plate 5113 may be changed to 2.5mm to increase the rapping acceleration of the same with each wire mesh 5111 and to make the rapping acceleration distribution of them more uniform, thereby achieving a better dust removing effect.
Of course, the conductive filter cell 511 may also be replaced by a conductive filter cell 511 ". The conductive filter cell 511 "includes a channel bracket 5112" and a wire mesh 5111 "having a U-shaped cross section fixedly mounted thereon. The channel bracket 5112″ includes a left side riser 51121″ and a right side riser (one) symmetrical thereto, and a plurality of channel connection plates 51122″ having a U-shaped cross section and having forward notches, wherein left front ends of the two channel connection plates 51122″ are respectively butt-welded to upper and lower ends of the left side riser 51121, right front ends thereof are respectively butt-welded to upper and lower ends of the right side riser (one), and the remaining channel connection plates 51122″ are substantially uniformly disposed between the two channel connection plates 51122″ and have left front ends thereof butt-welded to the left side riser 51121″ and right front ends thereof butt-welded to the right side riser (one), see fig. 7. The wall surface of the left side vertical plate 51121″ is tightly welded with the left front edge of the wire mesh 5111″ by seam welding, and the wall surface of the right side vertical plate (one) is tightly welded with the right front edge thereof by seam welding; each channel-shaped connecting plate 5112 'is welded with the wire mesh 5111' in a seam welding mode. The mesh size of the wire mesh 5111 "is 20 and the aperture ratio thereof is 40% to enhance the collection efficiency of the negatively charged dust entering the conductive filter tank 511". Like wire 5111, wire 5111″ can also be formed from a plurality of wire mesh pieces having a relatively small area.
Of course, the wire mesh 5111″ may be replaced by a porous foam metal plate (two) having a U-shaped cross section, and fixedly connected to the left side riser 51121″, the right side riser (one), and the plurality of channel-shaped connection plates 51122″ by a plurality of bolts, shims, and nuts. It should be noted that, the left side vertical plate 51121 ", the right side vertical plate (one) and the plurality of groove-shaped connecting plates 51122" are all provided with a plurality of bolt holes in advance.
Two transverse connectors 51123 "are horizontally disposed within the air inlet of each conductive filter cell 511", one transverse connector 51123 "being adjacent to the upper edge of the air inlet and the other transverse connector 51123" being adjacent to the lower edge of the air inlet. The left and right ends of each transverse connection rod 51123 "are respectively welded to the left side riser 51121" and the right side riser (one) to enhance the stability and rigidity of the conductive filter tank 511 ".
An auxiliary dust collecting plate 5113 "is further provided in each conductive filter tank 511" connected thereto. The auxiliary dust collecting plate 5113″ is disposed in a direction parallel to the direction in which the one second anode plate (I) 3211 or the second anode plate (II) 3411 is disposed immediately in front thereof. Naturally, the auxiliary dust collecting plate 5113″ can also collect some of the charged dust that enters the conductive filter tank 511″ with the air flow. The upper end of the auxiliary dust collection plate 5113″ is welded with the lower part of an auxiliary dust collection connection plate 5114 welded at the bottom of the beam body of the corresponding filter tank suspension beam, so as to remarkably improve the vibration acceleration of the auxiliary dust collection plate 5113″; the front end of the auxiliary dust collecting plate 5113 "is welded to the middle portions of the two transverse connection rods 51123", and the rear end thereof is connected to the rear end of each of the groove-shaped connection plates 51122 "(note: preferably, phase welding) to further enhance the stability and rigidity of the conductive filter grooves 511" and to further enhance the rapping acceleration of the wire mesh 5111 "thereof.
Because the horizontal projection length of the wire mesh 5111″ is significantly longer than that of the wire mesh 5111, three cylindrical cathode lines (I) 6101 or cylindrical cathode lines (II) 6201 with smooth sides can be arranged between any two adjacent conductive filter grooves 5111″; the three smooth-sided cylindrical cathode lines (I) 6101 or (II) 6201 are connected to the second cathode frame (I) 421 or (II) 441 located directly in front of them by rigid connectors (I) 6102″ or (II) (note: not shown).
Second embodiment
As shown in fig. 8 to 13, the top electromagnetic hammer rapping electric precipitator provided with the conductive filter cells according to the present invention comprises an air inlet box 100', a housing 200', a first electric field with a same pole distance B ' of 400mm and a nine electric field channels, a second electric field with a same pole distance B ' of 450mm and a eight electric field channels, an air outlet box 700', eight cathode electromagnetic hammer rappers, fourteen anode electromagnetic hammer rappers and eight filter cell electromagnetic hammer rappers (not shown in the drawing) arranged on the top of the first electric field, wherein the eight filter cell electromagnetic hammer rappers (not shown in the drawing) are used for cleaning dust accumulated on a row of conductive filter cells (I) 510', a row of conductive filter cells (II) 520', a row of conductive filter cells (III) 530' and a row of conductive filter cells (IV) 540 '. Each conductive filter cell 511 'in each row of conductive filter cells includes a plurality of porous foam metal plates 5111' with edges fixedly provided with metal sealing edges. The cross section of the porous foam metal plate 5111' is a trapezoidal groove.
The first electric field comprises eight anode electromagnetic hammer rappers, four cathode electromagnetic hammer rappers, ten first anode plate rows (I) 311 'and nine first cathode frames (I) 411' which are arranged in parallel in front of the anode electromagnetic hammer rappers, ten second anode plate rows (I) 321 'and nine second cathode frames (I) 421' which are arranged in parallel in back of the anode electromagnetic hammer rappers, ten conductive filter grooves 511 'which are arranged right behind the ten second anode plate rows (I) 321' and can form a row of conductive filter grooves (I) 510', a row of conductive filter grooves (II) 520' which are arranged behind the row of conductive filter grooves (I) 510', and a high-frequency high-voltage power supply device (I) 810'. The structure of the second anode plate row (I) 321 'is identical to that of the first anode plate row (I) 311', and four second anode plates (I) 3211 'are BE anode plates with a height h' (note: h is between 7 meters and 15 meters).
Each first cathode frame (I) 411 'comprises a first cathode frame main mast (I) and a plurality of first cathode frame transverse pipes (I) fixedly connected with the first cathode frame main mast (I) which are vertically arranged, and eight first cathode wires (I) (note: CS10A type needle punched wires), wherein each first cathode frame transverse pipe (I) is fixedly connected with eight first cathode wires (I), each second cathode frame (I) 421' comprises a second cathode frame main mast (I) 4213 'and a plurality of second cathode frame transverse pipes (I) 4212' fixedly connected with the second cathode frame main mast, and eight second cathode wires (I) 4211 '(note: CS10A type needle punched wires) and two tubular cathode wires (I) 6101' with smooth sides, each second cathode frame transverse pipe (I) 4212 'is fixedly connected with eight second cathode wires (I) 4211' and two tubular cathode wires (I) 6101', and two tubular cathode wires (I) 6101' are arranged between two rows of conductive grooves (I) of conductive grooves 510). Naturally, the length of the second cathode frame cross tube (I) 4212' is significantly greater than the length of the first cathode frame cross tube (I).
Each conductive filter cell 511' in the row of conductive filter cells (I) 510' has air permeability, and its air inlet faces the air outlet end of the second anode plate (I) 3211' located directly in front of it. The air inlets of the nine conductive filter cells 511', which may constitute a row of conductive filter cells (II) 520', are all directed toward the one tubular cathode line (I) 6101' located right in front of them. It should be noted that the distance between each conductive filter cell 511 'in the row of conductive filter cells (II) 520' and the second cathode frame (I) 421 'located directly in front of it should be greater than the distance between any one of the second cathode frames (I) 421' and the two conductive filter cells 511 '(note: belonging to the row of conductive filter cells (I) 510') located on the left and right sides thereof so as not to cause a drop in the operating voltage of the first electric field.
The two tubular cathode wires (I) 6101' and the eight second cathode wires (I) 4211' located right in front of the two tubular cathode wires (I) 6101' are fixedly installed on the same second cathode frame (I) 421', so that even though the two tubular cathode wires (I) 6101' are electrically connected with the eight second cathode wires (I) 4211' located right in front of the two tubular cathode wires (I) 6101', the two tubular cathode wires (I) 6101' can share a high-frequency high-voltage power supply device (I) 810' together with the eight second cathode wires (I) 4211' located right in front of the two tubular cathode wires (I) 4211', the two tubular cathode wires (I) 6101' and the eight second cathode wires (I) 4211' located right in front of the two tubular cathode wires are rigidly connected with a plurality of second cathode frame transverse tubes (I) 4212', so that when any one cathode electromagnetic hammer close to the first electric field outlet section generates a part of the two tubular cathode wires (I) can be rapped, a part of the rapping force generated by the corresponding to the eight second cathode wires (I) 4211' can be transferred to the corresponding second cathode frame (I) 4211', and then the two cathode wires (I) can be rapped along with the two cathode frames (I) 4211 ') to the two cathode wires (I) located right in front of the second cathode frame (I) can be rapped. The tubular cathode line (I) 6101' is installed in this way, and a suspension device, an anti-swing device and a vibration ash removing device special for the tubular cathode line (I) 6101' are not required to be arranged, and the tubular cathode line (I) 6101' is difficult to break (or called broken line). It should be noted that the lifting height of the rapping hammer of the cathode electromagnetic hammer rapper near the first electric field outlet section should be greater than the lifting height of the rapping hammer of the cathode electromagnetic hammer rapper near the first electric field inlet section by more than 30mm, so as to avoid the problem of dust accumulation on the second cathode line (I) 4211 'and/or the tubular cathode line (I) 6101' due to the small rapping acceleration on the second cathode line (I) 4211 'and/or the tubular cathode line (I) 6101'.
The tubular cathode line (I) 6101' is made of an elliptical steel tube of Q235-A. The major and minor axes of the oval steel tube were 30mm and 18mm, respectively, and the nominal wall thickness was 2.0 mm-then the equivalent diameter of the tubular cathode line (I) 6101' was 17mm. The cross section of the tubular cathode line (I) 6101 'is elliptical, and the major axis of the ellipse is located on the symmetry center line of the corresponding second cathode frame (I) 421'; the side surface of the tubular cathode line (I) 6101' is smooth, the CS10A type needling line has a needlepoint discharge structure, and the long axis and the short axis of the tubular cathode line (I) 6101' are both obviously larger than the main body diameter (8 mm) of the CS10A type needling line, so that the discharge property of the CS10A type needling line is obviously higher than that of the tubular cathode line (I) 6101 '. In other words, the first and second cathode lines (I) and (I) 4211 'are both significantly more discharged than the discharge of the tubular cathode line (I) 6101'.
Of course, the tubular cathode line (I) 6101 'may be made of a seamless steel pipe (note: Q235-A) having an outer diameter of 18mm and a wall thickness of 2.0 mm-the cross section of this tubular cathode line (I) 6101' is circular, and its equivalent diameter is 14mm; the lateral area (note: the area for trapping positively charged dust) of this tubular cathode line (I) 6101' per meter length is equal to 56520mm 2, and its mass is 0.789kg. Or the tubular cathode line (I) 6101' is changed to a cylindrical cathode line having a diameter equal to 18mm, then, the side area of such cylindrical cathode line per meter length (note: area for trapping positively charged dust) is also equal to 56520mm 2, and the mass thereof is 1.997kg. By comparing the side areas and the mass of the two cathode wires in each meter length, compared with the cylindrical cathode wires with the diameter equal to 18mm, the tubular cathode wires with the outer diameter of 18mm and the wall thickness of 2.0mm can save the steel consumption.
In order to prevent the first cathode frame (I) 411' and the second cathode frame (I) 421' from rotating around the first cathode frame main mast (I) and the second cathode frame main mast (I) 4213', respectively, the uppermost one of the first cathode frame (I) 411' is connected to the uppermost one of the second cathode frame (I) 4212' of the second cathode frame (I) 421' located directly behind it by means of an anti-twist block, two bolts (not shown) and two washers (not shown) of a material Q235-a, and the lowermost one of the first cathode frame (I) 411' is also connected to the lowermost one of the second cathode frame (I) 4212' of the second cathode frame (I) 421' located directly behind it by means of one of the anti-twist block, two bolts and two washers, so that the first electric field cannot be applied.
In the row of conductive filter cells (I) 510', a third conductive filter cell 511' (note: serial number is compiled from left to right) and an eighth conductive filter cell 511' are respectively provided with one electromagnetic hammer vibrator of the filter cell directly above, so as to remove dust accumulated on five conductive filter cells 511' near the corresponding electromagnetic hammer vibrator of the filter cell in good time respectively, and avoid the problem of increasing the length of the shell 200' caused by setting a vibration ash removing device of the filter cell, thereby saving the occupied area of the electric dust collector. The rapping acceleration distribution pattern on each conductive filter cell 511 'in a row of conductive filter cells (I) 510' is large at the upper portion and small at the lower portion, so that it is consistent with the ash removal requirements of these conductive filter cells 511', since the dust deposited on the upper portions of these conductive filter cells 511' is relatively thin and relatively viscous, the rapping acceleration at the upper portions thereof is required to be larger than that at the lower portions thereof. It should be noted that the rapping ash removal period of the conductive filter tank row should be significantly shorter than that of the ten second anode plate rows (I) 321 'so as to avoid serious secondary dust emission problems due to too much dust accumulated on the conductive filter tank 511'.
In the row of conductive filter cells (II) 520', a third conductive filter cell 511' (note: serial number is compiled from left to right) and a seventh conductive filter cell 511' are respectively provided with one electromagnetic hammer vibrator of the filter cell directly above, so as to remove dust accumulated on five conductive filter cells 511' near the corresponding electromagnetic hammer vibrator of the filter cell in good time respectively, and avoid the problem of increasing the length of the shell 200' caused by setting a vibration ash removing device of the filter cell, thereby saving the occupied area of the electric dust collector.
Like the first embodiment of the row of conductive filter cells (II) 520, the row of conductive filter cells (III) 530 and the sixteen cylindrical cathode lines (II) 6201 located in front of them, the row of conductive filter cells (I) 510', the row of conductive filter cells (II) 520' and the eighteen tubular cathode lines (I) 6101' located in front of them can also efficiently trap the charged dust escaping from the left and right sides and the middle of the outlet end of each electric field channel of the first electric field with the air flow, wherein the charged dust contains a part of the secondary dust generated when the anode plate row of the first electric field is rapped, thereby significantly improving the dust removal efficiency of the first electric field and significantly reducing the dust concentration of the outlet flue gas of the electric dust collector; furthermore, the row of conductive filter cells (II) 520' can also efficiently trap dust escaping from the through holes of the porous foam metal plates 5111' of each conductive filter cell 511' in the row of conductive filter cells (I) 510', which contains a part of secondary dust generated when the anode plate row and cathode frame of the first electric field and the row of conductive filter cells (I) 510' are rapped, thereby further improving the dust removal efficiency of the first electric field.
The second electric field comprises six anode electromagnetic hammer rappers, four cathode electromagnetic hammer rappers, nine first anode plate rows (II) 331 'which are arranged in parallel in front of the anode electromagnetic hammer rappers and eight first cathode frames (II) 421', nine second anode plate rows (II) 341 'which are arranged in parallel in back of the anode electromagnetic hammer rappers and eight second cathode frames (II) 441' which are arranged right behind the nine second anode plate rows (II) 341 'in a one-to-one correspondence manner, nine conductive filter grooves 511' which can form a row of conductive filter grooves (III) 530', a row of conductive filter grooves (IV) 540' which are arranged behind the row of conductive filter grooves (III) 530', and a high-frequency high-voltage power supply device (II) 820'. The structure of the first anode plate row (II) 331 'is identical to the structure of the first anode plate row (II) 311'; the structure of the second anode plate row (II) 341 'is also identical to that of the first anode plate row (I) 311', and the four second anode plates (II) 3411 'are BE-type anode plates having a height h'.
Each first cathode frame (II) 431 'comprises a first cathode frame main mast (II) vertically arranged and a plurality of first cathode frame transverse pipes (II) fixedly connected with the first cathode frame main mast (II), and eight first cathode wires (II) (note: CS 10B-type needle punched wires), wherein each first cathode frame transverse pipe (II) is fixedly connected with eight first cathode wires (II), each second cathode frame (II) 441' comprises a second cathode frame main mast (II) 4413 'vertically arranged and a plurality of first cathode frame transverse pipes (II) 4412' fixedly connected with the second cathode frame main mast, and eight second cathode wires (II) 4411 '(note: CS 10B-type needle punched wires) and two tubular cathode wires (II) 6201' with smooth sides, wherein each second cathode frame transverse pipe (II) 4412 'is fixedly connected with eight second cathode wires (II) 4411' and two tubular cathode wires (II) 6201', and two tubular cathode wires (II) 6201' are arranged between two rows of filter grooves (6201) of the two electrode wires (6201) belong to a filter groove (III). Naturally, the length of the second cathode frame cross tube (II) 4412' is significantly greater than the length of the first cathode frame cross tube (II).
Naturally, in order to improve the uniformity of the distribution of the rapping acceleration of the cathode wires of each cathode frame of the two electric fields, it is also possible to mount two cathode frame reinforcing rods obliquely at both upper and lower portions thereof, and to weld each of the two ends of each cathode frame reinforcing rod to the upper or lower portion of the cathode frame main mast and the front (or rear) portion of the uppermost or lowermost one of the cathode frame transverse tubes, respectively. In addition, the anode plates in the first anode plate row (I) 311', the second anode plate row (I) 321', the first anode plate row (II) 331' and the second anode plate row (II) 341' can be changed to C480 type anode plates with the height equal to h ', and the specification code numbers of the anode electromagnetic hammer rappers are changed to DCh9-450, so as to improve the rapping acceleration of the C480 type anode plates.
The air inlet of each conductive filter cell 511' in a row of conductive filter cells (III) 530' faces the air outlet end of the second anode plate (II) 3411' located directly in front of it. The air inlets of the eight conductive filter cells 511', which may constitute a row of conductive filter cells (IV) 540', are all directed toward the one tubular cathode line (II) 6201' located right in front of it. It should be noted that the distance between each conductive filter cell 511 'in the row of conductive filter cells (IV) 540' and the second cathode frame (II) 441 'located directly in front of it should be greater than the distance between any one second cathode frame (II) 441' and the two conductive filter cells 511 '(note: belonging to the row of conductive filter cells (III) 530') located on the left and right sides thereof, so as not to cause a drop in the operating voltage of the second electric field.
The two tubular cathode wires (II) 6201 'and the eight second cathode wires (II) 4411' located right in front of the two tubular cathode wires (II) 6201 'are fixedly installed on the same second cathode frame (II) 441', so that even though the two tubular cathode wires (II) 6201 'are electrically connected with the eight second cathode wires (II) 4411' located right in front of the two tubular cathode wires (II) 6201', the two tubular cathode wires (II) 6201' can share a high-frequency high-voltage power supply device (II) 4411 'together with the eight second cathode wires (II) 4411' located right in front of the two tubular cathode wires, the two tubular cathode wires (II) 6201 'and the eight second cathode wires (II) 4411' located right in front of the two tubular cathode wires are rigidly connected with a plurality of corresponding second cathode frame transverse tubes (II) 4412', a part of the acceleration generated when the corresponding second cathode frame (II) and the corresponding second cathode frame transverse tube (II) and the eight cathode frame transverse tube (II) are in front of the two cathode frame transverse tubes 4411', and the two cathode frame transverse tubes (II) are in front of the two cathode frame transverse tubes (II) can be well transferred to the two cathode frames (II) and the two cathode frames (II) which are located right in front of the two cathode frame transverse frames (II) respectively. Obviously, the tubular cathode wire (II) 6201' is installed in this way, a suspension device, an anti-swing device and a vibration ash removing device special for the tubular cathode wire (II) 6201' are not needed, and the tubular cathode wire (II) 6201' is difficult to break (or called broken wire). It should be noted that the lifting height of the rapping hammer of the cathode electromagnetic hammer rapper near the second electric field outlet section should be greater than the lifting height of the rapping hammer of the cathode electromagnetic hammer rapper near the second electric field inlet section by more than 30mm, so as to avoid the problem of ash accumulation on the second cathode line (II) 4411 'and/or the tubular cathode line (I) 6201' due to the small rapping acceleration on the second cathode line (II) 4411 'and/or the tubular cathode line (II) 6201'.
The tubular cathode line (II) 6201' is made of an oval steel tube made of Q235-A. The major and minor axes of the oval steel tube were 34mm and 17mm, respectively, and the nominal wall thickness was 2.0 mm-then the equivalent diameter of the tubular cathode wire (II) 6201' was 16mm. The cross section of the tubular cathode line (II) 6201 'is elliptical, and the major axis of the ellipse is located on the symmetry center line of the corresponding second cathode frame (II) 441'; the side surface of the tubular cathode wire (II) 6201' is smooth, and the CS10B type needled wire has a needlepoint discharge structure, and the long axis and the short axis of the tubular cathode wire (II) 6201' are obviously larger than the main body diameter (8 mm) of the CS10B type needled wire, so that the discharge property of the CS10B type needled wire is obviously higher than that of the tubular cathode wire (II) 6201 '. In other words, the first and second cathode lines (II) and (II) 4411 'are both significantly more discharged than the tubular cathode line (II) 6201'. Of course, the tubular cathode wire (II) 6201 'may be made of a seamless steel pipe (Q235-A), which has an outer diameter of 22mm and a wall thickness of 2.0mm, and the tubular cathode wire (II) 6201' has a circular cross section and an equivalent diameter of 18mm.
In order to prevent the first cathode frame (II) 431' and the second cathode frame (II) 441' from rotating around the first cathode frame main mast (II) and the second cathode frame main mast (II) 4413', respectively, the uppermost one of the first cathode frame (II) 431' and the uppermost one of the second cathode frame (II) 441' are connected to the uppermost one of the second cathode frame (II) 441' located directly behind them through one of the anti-twist stoppers, two bolts (not shown in the drawings) and two washers (not shown in the drawings), and the lowermost one of the first cathode frame (II) 431' and the lowermost one of the second cathode frame (II) 4412' located directly behind them are also connected to the second cathode frame (II) 441' located directly behind them through one of the anti-twist stoppers, two bolts and two washers, respectively, whereby the second electric field cannot be applied.
In the row of conductive filter cells (III) 530', a third conductive filter cell 511' (note: serial number is numbered from left to right) and a seventh conductive filter cell 511' are respectively provided with one electromagnetic hammer vibrator of the filter cell directly above each other, so as to remove dust accumulated on five conductive filter cells 511' near the corresponding electromagnetic hammer vibrator of the filter cell in good time, and avoid the problem of increasing the length of the casing 200' due to the arrangement of the vibration ash removing device of the filter cell, thereby saving the occupied area of the electric precipitator. It should be noted that the rapping ash removal period of the one row of conductive filter cells (III) 530' should be significantly shorter than the rapping ash removal period of the nine second anode plate rows (II) 341' to avoid serious secondary dust emission problems due to too much dust deposited on the conductive filter cells 511 '.
In the row of conductive filter cells (IV) 540', a second conductive filter cell 511' (note: serial number is numbered from left to right) and a seventh conductive filter cell 511' are respectively provided with one electromagnetic hammer vibrator of the filter cell directly above each other, so as to remove dust accumulated on four conductive filter cells 511' near the corresponding electromagnetic hammer vibrator of the filter cell in good time, and avoid the problem of increasing the length of the casing 200' due to the arrangement of the vibration ash removing device of the filter cell, thereby saving the occupied area of the electric precipitator.
Like the first embodiment of the row of conductive filter cells (II) 520, the row of conductive filter cells (III) 530 and the sixteen cylindrical cathode lines (II) 6201 located in front of them, the row of conductive filter cells (III) 530', the row of conductive filter cells (IV) 540' and the sixteen tubular cathode lines (II) 6201' located in front of them can also effectively capture the charged dust escaping from the left and right sides and the middle of the outlet end of each electric field channel of the second electric field along with the airflow, wherein the charged dust contains a part of secondary dust generated when the anode plate row of the second electric field is rapped, thereby significantly improving the dust removal efficiency of the second electric field and significantly reducing the dust concentration of the outlet flue gas of the electric dust collector; furthermore, the row of conductive filter cells (IV) 540' can also efficiently trap dust escaping from the through holes of the porous foam metal plate 5111' of each conductive filter cell 511' in the row of conductive filter cells (III) 530', which contains a part of secondary dust generated when the anode plate row and cathode frame of the second electric field and the row of conductive filter cells (III) 530' are rapped, thereby further improving the dust removal efficiency of the second electric field.
The structure of the cathode frame and anode plate rows, the row of conductive filter cells (I) 510', the row of conductive filter cells (II) 520', the row of conductive filter cells (III) 530 'and the row of conductive filter cells (IV) 540' of the two electric fields, and their connection to corresponding parts will be described in more detail.
Each first anode plate row (I) 311', second anode plate row (I) 321', first anode plate row (II) 331 'and second anode plate row (II) 341' comprises four BE-type anode plates each of which is welded with a pair of anode hanging rods at the upper ends, one left anode anti-sway and one right anode anti-sway fixedly connected with the lower ends of the four BE-type anode plates through eight bolts and eight nuts, wherein a plurality of anode limiting blocks each of which is welded with a corresponding anode limiting rod at one end are arranged between any two adjacent BE-type anode plates, the upper ends of the four pairs of anode hanging rods are arranged between a left anode hanging plate with six plug welding grooves at the lower ends and a right anode hanging plate without plug welding grooves at the lower ends and are welded with the anode hanging plate, and the rear top ends of the left anode hanging plate and the right anode hanging plate are welded with the chopping block, so that a third BE-type anode plate (note: forward-to-order number) in each anode plate row is arranged right below a corresponding one-type anode plate. Each first anode plate row (I) 311', second anode plate row (I) 321', first anode plate row (II) 331', and second anode plate row (II) 341' are freely suspended by two-point articulation to the anode lugs of the corresponding two shell top beams, such as each second anode plate row (II) 321 '(or second anode plate row (II) 341') is freely suspended by two-point articulation to the anode lugs of shell top beam 210 '(or shell top beam 230') and the anode lugs of shell top beam 220 '(or shell top beam 240').
In the first electric field, the rapping anvils of the first anode plate row (I) 311 'or the second anode plate row (I) 321' (note: numbered from left to right) are welded with one anode rapping anvil A (I) 322', the rapping anvils of the third to fifth first anode plate rows (I) 311' or the second anode plate row (I) 321 'are welded with one anode rapping anvil B (I) 323', the rapping anvils of the sixth to eighth first anode plate rows (I) 311 'or the second anode plate row (I) 321' are welded with the other anode rapping anvil B (I) 323', and the rapping anvils of the ninth and tenth first anode plate rows (I) 311' or the second anode plate rows (I) 321 'are welded with the other anode rapping anvil A (I) 322'. One anode electromagnetic hammer vibrator is arranged right above the anode vibrating rod of each anode vibrating anvil beam A (I) 322 'and right above the anode vibrating rod of each anode vibrating anvil beam B (I) 323' so as to timely remove dust accumulated on a plurality of corresponding first anode plate rows (I) 311 'or second anode plate rows (I) 321'.
In the second electric field, the rapping anvils of the first to three first anode plate rows (II) 331' or the second anode plate rows (II) 341' (note: numbered from left to right) are all welded to one anode rapping anvil (II) 342' located directly above them, the rapping anvils of the fourth to six first anode plate rows (II) 331' or the second anode plate rows (II) 341' are all welded to one anode rapping anvil (II) 342' located directly above them, and the rapping anvils of the seventh to nine first anode plate rows (II) 331' or the second anode plate rows (II) 341' are also all welded to one anode rapping anvil (II) 342' located directly above them. One of the anode electromagnetic hammer rappers is also arranged right above the anode rapping rods of each anode rapping anvil beam (II) 342' so as to timely remove dust accumulated on the corresponding three first anode plate rows (II) 331' or second anode plate rows (II) 341 '.
At the front of the first electric field, the upper ends of the first cathode frame main masts (I) of the first to fourth (numbered from left to right) first cathode frames (I) 411 'are connected with a first left cathode anvil (I) (not shown in the drawing) which is positioned right above the first cathode frame main masts and welded with a cathode lower rapping bar, and the upper ends of the first cathode frame main masts (I) of the fifth to nine first cathode frames (I) 411' are connected with a first right cathode anvil (I) (not shown in the drawing) which is positioned right above the first cathode frame main masts and welded with a cathode lower rapping bar; the first left cathode anvil (I) is suspended on the first cathode hanger beam (I) 412' directly above them together with the first right cathode anvil (I) located to the right thereof. At the rear of the first electric field, the upper ends of the second main masts (I) 4213 'of the first to fourth second cathode frames (I) 421' are connected with a second left cathode anvil (I) (note: not shown in the drawing) which is positioned right above the second main masts and welded with a cathode lower rapping rod, and the upper ends of the second main masts (I) 4213 'of the fifth to nine second cathode frames (I) 421' are fixedly connected with a second right cathode anvil (I) (note: not shown in the drawing) which is positioned right above the second main masts and welded with a cathode lower rapping rod; the second left cathode anvil (I) is suspended on the second cathode hanger beam (I) 422' directly above them together with the second right cathode anvil (I) located to the right thereof. A piece of cathode electromagnetic hammer vibrator is arranged right above each piece of cathode lower vibrating rod so as to timely remove dust accumulated on a plurality of corresponding first cathode wires (I) or dust on a plurality of corresponding second cathode wires (I) 4211 'and a plurality of corresponding tubular cathode wires (I) 6101'.
In fact, the structure of the first left cathode anvil (I) is identical to the structure of the second left cathode anvil (I), the structure of the first right cathode anvil (I) is identical to the structure of the second right cathode anvil (I), and the structure of the first cathode hanger (I) 412 'is identical to the structure of the second cathode hanger (I) 422'.
At the front of the second electric field, the upper ends of the first cathode frame main masts (II) of the first to fourth (numbered from left to right) first cathode frames (II) 431 'are connected with a first left cathode anvil (II) (not shown in the drawing) which is positioned right above the first cathode frame main masts and welded with a cathode lower rapping bar, and the upper ends of the first cathode frame main masts (II) of the fifth to eighth first cathode frames (II) 431' are connected with a first right cathode anvil (II) (not shown in the drawing) which is positioned right above the first cathode frame main masts and welded with a cathode lower rapping bar; the first left cathode anvil (II) is suspended together with a first right cathode anvil (II) located to the right thereof on a first cathode hanger beam (II) 432' located directly above them. At the rear of the second electric field, the upper ends of the second cathode frame main masts (II) 4413 'of the first to fourth second cathode frames (II) 441' are connected with a second left cathode anvil beam (II) (note: not shown in the drawing) which is positioned right above the second cathode frame main masts and welded with a cathode lower rapping bar, and the upper ends of the front and rear two second cathode frame main masts (II) 4413 'of the fifth to eighth second cathode frames (II) 441' are connected with a second right cathode anvil beam (II) which is positioned right above the second cathode frame main masts and welded with a cathode lower rapping bar; the second left cathode anvil (II) is suspended together with a second right cathode anvil (II) located to the right thereof from a second cathode hanger beam (II) 442' located directly above them. And one cathode electromagnetic hammer vibrator is arranged right above each cathode lower vibrating rod so as to timely remove dust accumulated on a plurality of corresponding first cathode wires (II) or dust on a plurality of corresponding second cathode wires (II) 4411 'and a plurality of tubular cathode wires (II) 6201'.
In fact, the structure of the first left cathode anvil (II) is identical to the structure of the second left cathode anvil (II), the structure of the first right cathode anvil (II) is identical to the structure of the second right cathode anvil (II), and the structure of the first cathode hanger (II) 432 'is identical to the structure of the second cathode hanger (II) 442'.
Each conductive filter cell 511 'of the row of conductive filter cells (I) 510', the row of conductive filter cells (II) 520', the row of conductive filter cells (III) 530' and the row of conductive filter cells (IV) 540 'comprises a plurality of porous foam metal plates 5111' with edges fixedly provided with metal sealing edges, which are connected up and down. Of course, each porous metal foam plate 5111' may be formed by splicing a plurality of porous metal foam plates having relatively small side areas.
The porous foam metal plate 5111' is made of at least one of the following materials: iron, cobalt, nickel, copper, zinc; the thickness of the porous foam metal plate 5111' is between 10mm and 30mm, and the porosity thereof is between 50% and 90%. The upper and lower end edges of the porous foam metal plate 5111' are fixedly provided with a horizontally arranged high-level groove-shaped metal sealing edge 51122' and a symmetrical low-level groove-shaped metal sealing edge 51124', respectively, while the left and right front side edges thereof are fixedly provided with a left front side strip-shaped metal sealing edge 51125' and a symmetrical right front side strip-shaped metal sealing edge 51123', respectively. The upper ends of the left front side strip metal seal 51125 'and the upper ends of the right front side strip metal seal 51123' are respectively butt-welded with the left front end and the right front end of the high-level groove-shaped metal seal 51122', while the lower ends thereof are respectively butt-welded with the left front end and the right front end of the low-level groove-shaped metal seal 51124', and all butt-welded seams are flush in surface. In each conductive filter cell 511', each high-level channel metal seal 51122' is welded to a low-level channel metal seal 51124' adjacent to each other by butt welding and with the butt-welded surfaces flush. Of course, the cross section of each porous metal foam plate 5111 'of each conductive filter cell 511' may be changed to be V-shaped, and the outer shape of each high-level groove-shaped metal seal 51122 'and each low-level groove-shaped metal seal 51124' may be adaptively changed.
The edges of each porous foam metal plate 5111 'of the conductive filter tank 511' are fixedly provided with metal sealing edges, so that the rigidity of the conductive filter tank 511 'can be obviously enhanced, and the conductive filter tank 511' is convenient to install and assemble. Although the above-described metal seal edge in the present invention causes the distance between the conductive filter tank 511 'and the tubular cathode line (I) 6101' or the tubular cathode line (II) 6201 'adjacent thereto to be slightly smaller, the above-described metal seal edge has little to no adverse effect on the breakdown voltage and the operation voltage of the two electric fields, because when one relatively independent small electric field is constituted by the conductive filter tank 511' and the tubular cathode line (I) 6101 '(or the tubular cathode line (II) 6201') adjacent thereto or the like, the distance therebetween is slightly smaller only to slightly lower the breakdown voltage of the relatively independent small electric field, but it is not lower than the breakdown voltage of the other relatively independent large electric field constituted by the first anode plate row (II) 321 'and the second cathode line (I) 4211' (or the second anode plate row (II) 341 'and the first cathode line (II) 4411') or the like, or it is only slightly lower than the latter.
Two transverse rods 51121 'are horizontally disposed in each conductive filter cell 511' parallel to the air inlet thereof, wherein one transverse rod 51121 'is close to the upper edge of the air inlet thereof, and the other transverse rod 51121' is close to the lower edge of the air inlet thereof. The left and right ends of each transverse bar 51121' are welded to a corresponding left front strip metal seal 51125' and a corresponding right front strip metal seal 51123' respectively to enhance stability and rigidity.
In each of the above-described rows of conductive filter cells, the left and right upper ends of each conductive filter cell 511 'are welded to the lower portion of a left filter cell connecting plate 51126' (note: 6mm in plate thickness) and the lower portion of a right filter cell connecting plate symmetrical thereto, respectively. The top ends of each left side filter cell connection plate 51126' and each right side filter cell connection plate connected to a row of conductive filter cells (I) 510' (or a row of conductive filter cells (II) 520', or a row of conductive filter cells (III) 530', or a row of conductive filter cells (IV) 540 ') are welded to the beam body of the filter cell suspension beam (I) 513' (or the filter cell suspension beam (II) 514', or the filter cell suspension beam (III) 515', or the filter cell suspension beam (IV) 516 ') located directly above.
The beam body of the filter tank suspending beam (I) 513' comprises a filter tank suspending web (I) which is vertically arranged and a filter tank suspending bottom plate (I) which is horizontally arranged and welded with the lower end of the filter tank suspending web, wherein the filter tank suspending web (I) is provided with two openings (I), and the two openings (I) are respectively positioned right above a third conductive filter tank 511' and an eighth conductive filter tank 511' (note: the serial numbers are coded from left to right); the lower ends of the two vertically arranged filter tank vibrating rods 512 'are respectively inserted into the two openings (I) and then welded with the filter tank hanging webs (I), so that the vibrating force transmitted to any filter tank vibrating rod 512' is transmitted to five conductive filter tanks 511 'nearby in a relatively balanced manner through the filter tank hanging webs (I) and the filter tank hanging bottom plate (I), and the vibration acceleration distribution uniformity of the five conductive filter tanks 511' is remarkably improved, and a good ash cleaning effect is achieved.
The beam body of the filter tank suspension beam (II) 514' comprises a filter tank suspension web (II) which is vertically arranged and a filter tank suspension bottom plate (II) which is horizontally arranged and welded with the lower end of the filter tank suspension web, wherein the filter tank suspension web (II) is provided with two openings (II), and the two openings (II) are respectively positioned right above a third conductive filter tank 511' and a seventh conductive filter tank 511' (note: the serial numbers are coded from left to right); the lower ends of the two vertically arranged filter tank vibrating rods 512 'are respectively inserted into the two openings (II) and then welded with the filter tank hanging webs (II), so that the vibrating force transmitted to any filter tank vibrating rod 512' is transmitted to five conductive filter tanks 511 'nearby in a relatively balanced manner through the filter tank hanging webs (II) and the filter tank hanging bottom plate (II), and the vibration acceleration distribution uniformity of the five conductive filter tanks 511' is remarkably improved, and a good ash cleaning effect is achieved.
The beam body of the filter tank suspension beam (III) 515' comprises a filter tank suspension web (III) which is vertically arranged and a filter tank suspension bottom plate (III) which is horizontally arranged and welded with the lower end of the filter tank suspension web, wherein the filter tank suspension web (III) is provided with two openings (III), and the two openings (III) are respectively positioned right above a third conductive filter tank 511' and a seventh conductive filter tank 511' (note: the serial numbers are coded from left to right); the lower ends of the two vertically arranged filter tank vibrating rods 512 'are respectively inserted into the two openings (III) and then welded with the filter tank hanging web plate (III), so that the vibrating force transmitted to any filter tank vibrating rod 512' is transmitted to five conductive filter tanks 511 'nearby in a relatively balanced manner through the filter tank hanging web plate (III) and the filter tank hanging bottom plate (III), and the vibration acceleration distribution uniformity of the five conductive filter tanks 511' is remarkably improved, and a good ash cleaning effect is achieved.
The beam body of the filter cell suspension beam (IV) 516' comprises a filter cell suspension web (IV) which is vertically arranged and a filter cell suspension bottom plate (IV) which is horizontally arranged and welded with the lower end of the filter cell suspension web, wherein the filter cell suspension web (IV) is provided with two openings (IV), and the two openings (IV) are respectively positioned right above the second conductive filter cell 511' and the seventh conductive filter cell 511' (note: the serial numbers are coded from left to right); the lower ends of the two vertically arranged filter tank vibrating rods 512 'are respectively inserted into the two openings (IV) and then welded with the filter tank suspension webs (IV), so that the vibrating force transmitted to any filter tank vibrating rod 512' is transmitted to four conductive filter tanks 511 'nearby in a relatively balanced manner through the filter tank suspension webs (IV) and the filter tank suspension bottom plates (IV), and the vibration acceleration distribution uniformity of the four conductive filter tanks 511' is remarkably improved, and a good ash cleaning effect is achieved.
The eight filter tank electromagnetic hammer rappers are arranged above the eight filter tank rapping rods 512' in a one-to-one correspondence; the structure of the filter tank rapping rod 512' is basically the same as that of the anode rapping rod, and the connection mode of the filter tank rapping rod and the electromagnetic hammer rapper is the same as that of the anode rapping rod and the electromagnetic hammer rapper.
The left and right ends of the filter tank suspension base plate (I), the filter tank suspension base plate (II), the filter tank suspension base plate (III) and the filter tank suspension base plate (IV) are respectively welded with the lower ends of a pair of filter tank suspension plates 255'. The upper end of each pair of filter tank hanging plates 255 '(note: comprising two filter tank hanging plates) is fixedly provided with a filter tank sleeve 254' in a penetrating manner, and the arrangement direction of each filter tank hanging plate is parallel to the arrangement direction of a beam body of a filter tank hanging beam welded with the filter tank hanging plate; each pair of filter hanging plates 255' is connected to a pair of filter lifting lugs 251' correspondingly welded to the top plate of the housing 200' by a filter hanging pin plate 252' and a filter fixing plate 253 '. Thus, each of the filter tank hanging beams is freely suspended from the corresponding two pairs of filter tank lifting lugs 251' by means of two-point hinge.
An auxiliary dust collecting plate 5113 'connected thereto is further provided in each conductive filter tank 511'. The auxiliary dust collecting plate 5113' is disposed in a direction parallel to the direction in which the one second anode plate (I) 3211' or the second anode plate (II) 3411' is disposed immediately in front thereof. Naturally, the auxiliary dust collecting plate 5113 'can also collect some charged dust that enters the conductive filter tank 511' with the air flow. The upper end of the auxiliary dust collection plate 5113' is welded with the lower part of an auxiliary dust collection connection plate 5114' welded at the bottom of the beam body of the corresponding filter tank suspension beam, so as to remarkably improve the vibration acceleration of the auxiliary dust collection plate 5113 '; the front end of the auxiliary dust collecting plate 5113' is welded with the middle parts of the two transverse connecting rods 51123', and the rear end thereof is welded with the rear ends of the high-level groove-shaped metal sealing edge 51122' and the low-level groove-shaped metal sealing edge 51124' of each porous foam metal plate 5111', so that the stability and the rigidity of the conductive filter groove 511' are further enhanced, and the vibration acceleration of each porous foam metal plate 5111' is further improved. The thickness of the auxiliary dust collecting plate 5113' is 2.0mm, and the material thereof is 1Cr18Ni9 or Q235-A. However, the thickness of the auxiliary dust collecting plate 5113 'may be changed to 2.5mm to increase the rapping acceleration of it and the respective porous foam metal plates 5111'.
Of course, each conductive filter cell 511' may be modified to include a porous foam metal plate (three) (or wire mesh (one)) with metal edge seals fixed to the edges thereof, and a vertical left filter cell force transfer plate (three) (or wire mesh (one)) and a vertical right filter cell force transfer plate (three) (or wire mesh (one)) conductive filter cell, wherein the cross section of the porous foam metal plate (three) (or wire mesh (one)) is also in a trapezoidal groove (note: may be modified to be U-shaped). The upper end edge and the lower end edge of the porous foam metal plate (III) (or the metal wire mesh (one)) are respectively fixedly provided with a high-level groove-shaped metal sealing edge (III) (or (one)) and a low-level groove-shaped metal sealing edge (III) (or (one)) which are symmetrical with the high-level groove-shaped metal sealing edge (III) (or (one)), and the left front side edge and the right front side edge of the porous foam metal plate (III) (or (one)) are respectively fixedly provided with a left front side strip-shaped metal sealing edge (III) (or (one)) and a right front side strip-shaped metal sealing edge (III) (or (one)) which are symmetrical with the left front side strip-shaped metal sealing edge (III) (or (one)). The upper ends of the left front side strip metal sealing edge (three) (or (one)), the right front side strip metal sealing edge (three) (or (one)), the left side filter groove force transmission plate (three) (or (one)) and the right side filter groove force transmission plate (three) (or (one)) are all in butt welding with the high-position groove metal sealing edge (three) (or (one)), while the lower ends of the left front side strip metal sealing edge (three) (or (one)), the right front side strip metal sealing edge (three) (or (one)), the left side filter groove force transmission plate (three) (or (one)) and the right side filter groove force transmission plate (three) (or (one)) are all in butt welding with the low-position groove metal sealing edge (three) (or (one)). The upper and lower ends of the left side filter groove force transfer plate (III) (or (one)) are respectively welded with the left inner side of the high-level groove-shaped metal sealing edge (III) (or (one)) and the left middle of the low-level groove-shaped metal sealing edge (III) (or (one)), and the upper and lower ends of the right side filter groove force transfer plate (III) (or (one)) are respectively welded with the right inner side of the high-level groove-shaped metal sealing edge (III) (or (one)) and the right middle of the low-level groove-shaped metal sealing edge (III) (or (one)) so as to remarkably improve the vibration acceleration of the lower part of the porous foam metal plate (III) (or the metal wire mesh (one)) and remarkably improve the vibration acceleration distribution uniformity on the porous foam metal plate (III) (or the metal wire mesh (one)). Obviously, the side area of the porous metal foam sheet (three) (or the area of the wire mesh (one)) is approximately equal to the sum of the side areas of the above-described pieces of porous metal foam sheet 5111'. Of course, the porous metal foam plate (III) can be formed by splicing a plurality of porous metal foam plates with smaller side areas.
Five additional points are described below:
First, although in the above two embodiments, the distances between each cylindrical cathode line or tubular cathode line of each electric field and the two conductive filter grooves located at the left and right sides thereof are slightly smaller than the distances between the first cathode line (or the second cathode line) of the corresponding electric field and the two anode plate rows located at the left and right sides thereof, the discharge performance of these cylindrical cathode lines or tubular cathode lines is significantly weaker than that of the first cathode line and the second cathode line of each electric field, so that the drop of the operating voltage of each electric field (or the electric field partition) is not caused. Naturally, these cylindrical cathode lines or tubular cathode lines do not reduce the efficiency of the two second anode plate rows located in front of them for capturing the charged dust in the gas stream nor do they reduce the efficiency of the two conductive filter cells located on the left and right sides thereof and the conductive filter cell located directly behind them (note: when provided) for capturing the charged dust in the gas stream.
Secondly, if the dust concentration of the inlet flue gas of the electric dust collector in the first embodiment (or the second embodiment) is higher, after the length of the shell is properly prolonged, a plurality of electric fields are additionally arranged at the upstream of the two electric fields, so that the dust concentration of the outlet flue gas of the electric dust collector meets strict environmental protection requirements; however, the added electric fields do not necessarily have to be provided with the conductive filter grooves and the cylindrical or tubular cathode lines.
Third, the principles and structures of the conventional methods known to those skilled in the art adopted in the present invention can be known by those skilled in the art through related technical books, or known through conventional experimental methods, for example: the structures and/or the installation methods of the first anode plate row, the first cathode frame main mast, the first cathode line, the second anode plate row, the second cathode frame main mast, the second cathode line, the anode rapping rod, the cathode lower rapping rod and the cathode electromagnetic hammer rapper in each electric field are all existing methods or technologies, and the invention is not repeated.
Fourth, directional terms, such as "front", "rear", "left", "right", etc., in the various embodiments of the present invention are merely directions with reference to the drawings, and are not intended to limit the scope of the present invention. Moreover, the shapes and dimensions of the various features in the drawings do not reflect actual sizes and proportions, but merely illustrate the contents of various embodiments of the invention. In addition, the number and size of meshes on the wire mesh of each conductive filter cell in the drawing do not reflect the actual number and proportion of meshes.
Fifth, unless explicitly specified and limited otherwise, the terms "connected," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
Claims (10)
1. A top electromagnetic hammer vibration electric dust remover with a conductive filter tank comprises a shell and more than two electric fields, wherein a cathode-anode system of each electric field adopts a top electromagnetic hammer vibration dust removing mode; each electric field includes a plurality of first cathode frames with a plurality of first cathode lines and a plurality of first anode plate rows with a plurality of first anode plates alternately arranged at the front part of the electric field, a plurality of second cathode frames with a plurality of second cathode lines and a plurality of second anode plate rows with a plurality of second anode plates alternately arranged at the rear part of the electric field, and the electric field is characterized in that:
A plurality of conductive filter grooves with air permeability, which can form a row of conductive filter grooves, are correspondingly arranged at least right behind one second anode plate row of the electric field, and a plurality of cylindrical cathode lines or tubular cathode lines with smooth side surfaces and connected with the second cathode lines positioned right in front of the conductive filter grooves are arranged between any two adjacent conductive filter grooves; each conductive filter groove comprises one or a plurality of metal wire meshes or porous foam metal plates which are connected up and down; the air inlets of the conductive filter tanks face to the air outlet end of the second anode plate positioned right in front of the air inlets; the first and second cathode lines are both significantly more discharge-able than the cylindrical or tubular cathode lines.
2. A top electromagnetic hammer rapping electric precipitator provided with an electrically conductive filter cell according to claim 1, characterized in that: the cylindrical cathode wires or the tubular cathode wires are fixedly connected with the second cathode frame positioned right in front of the cylindrical cathode wires or the tubular cathode wires and the second cathode wires positioned right in front of the cylindrical cathode wires or the tubular cathode wires are fixedly installed on the same second cathode frame together through a plurality of rigid connecting pieces.
3. A top electromagnetic hammer rapping electric precipitator provided with an electrically conductive filter cell according to claim 1, characterized in that: each first cathode frame comprises one or two first cathode frame main masts which are vertically arranged and a plurality of first cathode frame transverse pipes which are fixedly connected with the first cathode frame main masts, wherein each first cathode frame transverse pipe is fixedly connected with the plurality of first cathode wires, and each second cathode frame comprises one or two second cathode frame main masts which are vertically arranged and a plurality of second cathode frame transverse pipes which are fixedly connected with the second cathode frame main masts, and each second cathode frame transverse pipe is fixedly connected with the plurality of second cathode wires; in any one of the electric fields, the first cathode frames and the second cathode frames are electrically connected with the negative high voltage output ends of one set of high voltage power supply device, or the first cathode frames and the second cathode frames are respectively electrically connected with the negative high voltage output ends of two sets of high voltage power supply devices.
4. A top electromagnetic hammer rapping electric precipitator provided with an electrically conductive filter cell according to claim 1, characterized in that: each conductive filter groove comprises a groove-shaped bracket and more than one metal wire mesh or porous foam metal plate fixedly arranged on the groove-shaped bracket, or comprises a plurality of groove-shaped brackets which are connected up and down and a plurality of metal wire meshes or porous foam metal plates fixedly arranged on the groove-shaped brackets in a one-to-one correspondence manner;
Each groove-shaped bracket comprises a left vertical plate, a right vertical plate symmetrical with the left vertical plate and more than two groove-shaped connecting plates with forward notches, wherein the left front end of each groove-shaped connecting plate is welded with the left vertical plate, and the right front end of each groove-shaped connecting plate is welded with the right vertical plate; the wall surface of the left vertical plate is in close contact with the left front edge of more than one corresponding wire mesh or porous foam metal plate, and the wall surface of the right vertical plate is in close contact with the right front edge; each groove-shaped connecting plate is closely connected with a corresponding wire mesh or porous foam metal plate.
5. A top electromagnetic hammer rapping electric precipitator provided with an electrically conductive filter cell according to claim 4, characterized in that: the wall surfaces of the left vertical plates are welded with the left front edges of more than one corresponding wire mesh in a seam welding mode, and the wall surfaces of the right vertical plates are welded with the right front edges of the right vertical plates in a seam welding mode; and each groove-shaped connecting plate is welded with a corresponding wire mesh in a seam welding mode.
6. A top electromagnetic hammer rapping electric precipitator provided with an electrically conductive filter cell according to claim 1, characterized in that: the upper end edge and the lower end edge of the metal wire mesh or the porous foam metal plate are respectively and fixedly provided with a high-level groove-shaped metal sealing edge which is horizontally arranged and a low-level groove-shaped metal sealing edge which is symmetrical with the high-level groove-shaped metal sealing edge, and the left front side edge and the right front side edge of the metal wire mesh or the porous foam metal plate are respectively and fixedly provided with a left front side strip-shaped metal sealing edge and a right front side strip-shaped metal sealing edge which is symmetrical with the left front side edge and the right front side edge of the metal wire mesh or the porous foam metal plate; the upper end of the left front side strip-shaped metal sealing edge and the upper end of the right front side strip-shaped metal sealing edge are respectively welded with the left front end and the right front end of the high-position groove-shaped metal sealing edge, and the lower end of the left front side strip-shaped metal sealing edge and the lower end of the right front side strip-shaped metal sealing edge are respectively welded with the left front end and the right front end of the low-position groove-shaped metal sealing edge.
7. A top electromagnetic hammer rapping electric precipitator provided with an electrically conductive filter cell according to claim 1, characterized in that: the left upper end edge and the right upper end edge of each conductive filter groove in each row of conductive filter grooves are respectively welded with the lower part of a left filter groove connecting plate and the lower part of a right filter groove connecting plate symmetrical with the left filter groove connecting plate; the top ends of the left filter tank connecting plates and the right filter tank connecting plates are welded with the beam body of the filter tank suspension beam right above the filter tank connecting plates; the beam body of each filter tank suspension beam is welded with the lower ends of a plurality of filter tank vibrating rods positioned right above the beam body; a plurality of filter tank electromagnetic hammer rappers are arranged above the filter tank rapping rods in a one-to-one correspondence.
8. A top electromagnetic hammer rapping electric precipitator provided with an electrically conductive filter cell according to claim 7, characterized in that: the left end and the right end of the beam body of each filter tank suspension beam are respectively welded with the lower ends of a pair of filter tank suspension plates; the upper ends of each pair of filter tank hanging plates are fixedly penetrated with a filter tank sleeve, and the arrangement direction of each filter tank hanging plate is parallel to the arrangement direction of a beam body of a filter tank hanging beam welded with the filter tank hanging plate; each pair of filter tank hanging plates is connected with a pair of filter tank lifting lugs correspondingly welded on the top plate of the shell through a filter tank hanging pin plate and a filter tank fixing plate.
9. A top electromagnetic hammer rapping electric precipitator provided with an electrically conductive filter cell according to claim 1, characterized in that: an auxiliary dust collection plate connected with each conductive filter groove is also arranged in each conductive filter groove; the arrangement direction of the auxiliary dust collection plate is parallel to the arrangement direction of the second anode plate positioned right in front of the auxiliary dust collection plate.
10. A top electromagnetic hammer rapping electric precipitator provided with an electrically conductive filter cell according to any of claims 1 to 9, wherein: a plurality of conductive filter grooves which can form a row of conductive filter grooves are correspondingly arranged at least right behind the last second anode plate row of the electric field one by one, and cylindrical cathode lines or tubular cathode lines which are smooth in side surfaces and connected with the second cathode lines positioned right in front of the conductive filter grooves are arranged between any two adjacent conductive filter grooves;
A plurality of conductive filter cells which can form another row of conductive filter cells are arranged behind at least one row of conductive filter cells of the last electric field; the air inlets of the conductive filter cells in the other row of conductive filter cells face to the cylindrical cathode line or the tubular cathode line which is positioned right in front of the conductive filter cells.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211486988.8A CN118022983A (en) | 2022-11-12 | 2022-11-12 | Top electromagnetic hammer vibration electric dust collector with conductive filter tank |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211486988.8A CN118022983A (en) | 2022-11-12 | 2022-11-12 | Top electromagnetic hammer vibration electric dust collector with conductive filter tank |
Publications (1)
Publication Number | Publication Date |
---|---|
CN118022983A true CN118022983A (en) | 2024-05-14 |
Family
ID=90988317
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202211486988.8A Pending CN118022983A (en) | 2022-11-12 | 2022-11-12 | Top electromagnetic hammer vibration electric dust collector with conductive filter tank |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN118022983A (en) |
-
2022
- 2022-11-12 CN CN202211486988.8A patent/CN118022983A/en active Pending
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP0665061B1 (en) | Electrostatic precipitator | |
US8574353B2 (en) | Electric dust collector | |
CN105195318A (en) | Two-dimensional anode dust collection electric precipitator | |
CN215878338U (en) | High-efficient electric filter plate electrostatic precipitator | |
CN101837322A (en) | Electrostatic electrostatic precipitator | |
CN220258341U (en) | Top electromagnetic hammer vibration electric dust collector with conductive filter tank | |
CN118022983A (en) | Top electromagnetic hammer vibration electric dust collector with conductive filter tank | |
CN216063759U (en) | High-efficient electrically conductive filter cell electrostatic precipitator | |
CN204685285U (en) | Filter board type electrostatic precipitator | |
CN109013060B (en) | Dry-type electrostatic precipitator of area metal mesh anode plate | |
CN218872513U (en) | Top electromagnetic hammer rapping electric dust collector with conductive filter plates | |
CN216678620U (en) | High-efficiency electrostatic dust collector | |
CN220143683U (en) | Lateral part rapping electric dust collector with conductive filter tank | |
CN117548231A (en) | Top electromagnetic hammer vibration electric dust collector with conductive filter plate | |
CN220143684U (en) | Lateral vibrating and beating electric dust remover with conductive filter plates | |
CN101708485B (en) | High-efficiency electric dust catcher | |
CN215917807U (en) | Plate-type oil fume purifier with vibrating and dedusting functions | |
CN218359940U (en) | Novel electric dust remover with conductive filter tanks | |
CN118807985A (en) | Lateral part rapping electric dust collector with conductive filter tank | |
CN114534919B (en) | Novel electric dust remover with conductive filter plates | |
CN118681693A (en) | Lateral vibrating and beating electric dust remover with conductive filter plates | |
CN116921065A (en) | Novel electric dust collector with conductive filter tank | |
CN116060213B (en) | Independent vibrating cathode frame and electric dust collector thereof | |
CN114570529A (en) | Novel electric dust remover with conductive filter tanks | |
CN215541782U (en) | Wet electrostatic dust collector |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |