CN118017788A - Permanent magnet synchronous motor structure of electric driving system of electric automobile and optimization method thereof - Google Patents
Permanent magnet synchronous motor structure of electric driving system of electric automobile and optimization method thereof Download PDFInfo
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K21/00—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
- H02K21/02—Details
- H02K21/021—Means for mechanical adjustment of the excitation flux
- H02K21/022—Means for mechanical adjustment of the excitation flux by modifying the relative position between field and armature, e.g. between rotor and stator
- H02K21/025—Means for mechanical adjustment of the excitation flux by modifying the relative position between field and armature, e.g. between rotor and stator by varying the thickness of the air gap between field and armature
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2706—Inner rotors
- H02K1/272—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
- H02K1/274—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
- H02K1/2753—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
- H02K1/276—Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM]
- H02K1/2766—Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] having a flux concentration effect
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K21/00—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
- H02K21/12—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets
- H02K21/14—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets rotating within the armatures
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2201/00—Specific aspects not provided for in the other groups of this subclass relating to the magnetic circuits
- H02K2201/03—Machines characterised by aspects of the air-gap between rotor and stator
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2213/00—Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
- H02K2213/03—Machines characterised by numerical values, ranges, mathematical expressions or similar information
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
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Abstract
Description
技术领域Technical Field
本发明涉及电动汽车电机技术领域,特别涉及一种电动汽车电驱动系统永磁同步电机结构及其优化方法。The present invention relates to the technical field of electric vehicle motors, and in particular to a permanent magnet synchronous motor structure of an electric drive system of an electric vehicle and an optimization method thereof.
背景技术Background technique
低噪音、高可靠、集成化的电动汽车电驱动系统具有广阔市场前景,然而高转速工况下电驱动系统产生的振动、噪声,声振粗糙度三个关键质量特性是限制我国电动汽车电驱动系统NVH技术水平和核心竞争的关键瓶领。电驱动系统驱动电机的齿槽转矩是电机的固有特性,也是产生电磁振动噪声的根源之一。The low-noise, high-reliability, integrated electric drive system for electric vehicles has a broad market prospect. However, the three key quality characteristics of vibration, noise, and acoustic roughness generated by the electric drive system under high-speed conditions are the key bottlenecks that limit the NVH technology level and core competitiveness of my country's electric drive system for electric vehicles. The cogging torque of the electric drive system's drive motor is an inherent characteristic of the motor and is also one of the sources of electromagnetic vibration noise.
现有技术中,由于定子存在齿槽结构和转子磁场的特性,转子磁极在周向会存在一个平衡位置,一旦转子铁芯偏移该位置,在定子铁芯和永磁体之间就会产生一个力矩将其复位,该力矩就是齿槽转矩。齿槽转矩会使驱动电机产生振动和噪声,使转速在范围内发生波动,此外齿槽转矩还会引起转矩脉动,影响电驱动系统驱动电机的性能,不利于乘坐舒适性。In the prior art, due to the stator's slot structure and the characteristics of the rotor magnetic field, the rotor magnetic poles will have a balanced position in the circumferential direction. Once the rotor core deviates from this position, a torque will be generated between the stator core and the permanent magnet to reset it. This torque is the cogging torque. The cogging torque will cause the drive motor to vibrate and make noise, causing the speed to fluctuate within a certain range. In addition, the cogging torque will cause torque pulsation, affecting the performance of the electric drive system drive motor and affecting ride comfort.
发明内容Summary of the invention
基于此,本发明的目的是提供一种电动汽车电驱动系统永磁同步电机结构及其优化方法,以至少解决上述现有技术当中的不足。Based on this, the purpose of the present invention is to provide a permanent magnet synchronous motor structure and an optimization method for an electric vehicle electric drive system, so as to at least solve the deficiencies in the above-mentioned prior art.
第一方面,本发明提供一种电动汽车电驱动系统永磁同步电机结构,包括:In a first aspect, the present invention provides a permanent magnet synchronous motor structure of an electric drive system of an electric vehicle, comprising:
定子,所述定子包括定子轭部以及定子绕组,所述定子轭部内圈设置有若干个轴向设置的定子齿,所述定子齿的顶部以自身中心线为中心开设有第一扇形辅助槽;A stator, the stator comprising a stator yoke and a stator winding, the inner ring of the stator yoke is provided with a plurality of axially arranged stator teeth, and the top of the stator tooth is provided with a first fan-shaped auxiliary slot centered on its own center line;
转子,所述转子上设置有转子表面槽、永磁体以及隔磁桥,所述转子表面槽以所述永磁体的对数为单位在所述永磁体的上方开设相应对数的第二扇形辅助槽;A rotor, wherein the rotor is provided with rotor surface grooves, permanent magnets and magnetic isolation bridges, wherein the rotor surface grooves are provided with second sector-shaped auxiliary grooves of corresponding logarithms above the permanent magnets in units of logarithms of the permanent magnets;
其中,所述第一扇形辅助槽与所述第二扇形辅助槽相互配合用于减少齿槽间的磁场不对称性以及气隙磁阻,以优化所述转子与所述定子之间的磁场分布,并降低所述齿槽转矩。The first sector-shaped auxiliary slot and the second sector-shaped auxiliary slot cooperate with each other to reduce the magnetic field asymmetry between the tooth slots and the air gap magnetic resistance, so as to optimize the magnetic field distribution between the rotor and the stator and reduce the tooth slot torque.
与现有技术相比,本发明的有益效果是:采用定子齿顶和转子表面开扇形辅助槽的双槽协同优化形式,达到降低齿槽转矩削弱电磁振动噪声的目的,通过第一扇形辅助槽以及第二扇形辅助槽协同优化,可以改变气隙磁密波形分布,削弱磁势和磁导的谐波幅值,降低气隙磁密特定谐波,从而大幅度降低永磁同步电机齿槽转矩,有利于电动汽车上电驱动系统永磁同步电机的稳定运行。Compared with the prior art, the beneficial effects of the present invention are: the double-slot collaborative optimization form of fan-shaped auxiliary slots on the stator tooth top and the rotor surface is adopted to achieve the purpose of reducing the cogging torque and weakening the electromagnetic vibration noise; through the collaborative optimization of the first fan-shaped auxiliary slot and the second fan-shaped auxiliary slot, the air gap magnetic flux waveform distribution can be changed, the harmonic amplitude of the magnetic potential and the magnetic permeance can be weakened, and the specific harmonics of the air gap magnetic flux can be reduced, thereby greatly reducing the cogging torque of the permanent magnet synchronous motor, which is beneficial to the stable operation of the permanent magnet synchronous motor in the electric drive system of the electric vehicle.
进一步的,所述第一扇形辅助槽的槽深为0.2mm。Furthermore, the groove depth of the first fan-shaped auxiliary groove is 0.2 mm.
进一步的,所述第一扇形辅助槽的弧长为以所述定子齿的中心线为基准,在所述定子齿的中心线上以所述定子齿的顶部为起点作定子槽,将所述定子槽作为第一线段,并将所述第一线段沿所述定子齿的中心线向两侧扫掠1.2度形成第一扫掠面,所述第一扫掠面为扇形,所述第一扫掠面的弧长为所述第一扇形辅助槽的弧长。Furthermore, the arc length of the first fan-shaped auxiliary slot is based on the center line of the stator tooth, a stator slot is made on the center line of the stator tooth with the top of the stator tooth as the starting point, the stator slot is used as the first line segment, and the first line segment is swept 1.2 degrees to both sides along the center line of the stator tooth to form a first swept surface, the first swept surface is fan-shaped, and the arc length of the first swept surface is the arc length of the first fan-shaped auxiliary slot.
进一步的,所述定子槽的深度为0.2mm,所述第二扇形辅助槽的深度为0.4mm。Furthermore, the depth of the stator slot is 0.2 mm, and the depth of the second fan-shaped auxiliary slot is 0.4 mm.
进一步的,所述第二扇形辅助槽的弧长以每对所述永磁体的中心线为基准,在所述永磁体的中心线上通过所述转子的最外端为起点作第二线段,将所述第二线段沿着所述永磁体的中心线的两侧扫掠1.4度形成第二扫掠面,所述第二扫掠面为扇形,所述第二扫掠面的弧长为所述第二扇形辅助槽的弧长。Furthermore, the arc length of the second fan-shaped auxiliary groove is based on the center line of each pair of permanent magnets, and a second line segment is made on the center line of the permanent magnet through the outermost end of the rotor as a starting point. The second line segment is swept 1.4 degrees along both sides of the center line of the permanent magnet to form a second swept surface. The second swept surface is fan-shaped, and the arc length of the second swept surface is the arc length of the second fan-shaped auxiliary groove.
进一步的,所述第二线段的长度为0.4mm。Furthermore, the length of the second line segment is 0.4 mm.
进一步的,所述第二扇形辅助槽的位置角度为所述第二扫掠面绕所述永磁体的中心线的两侧各旋转17.5度。Furthermore, the position angle of the second fan-shaped auxiliary groove is 17.5 degrees on both sides of the second sweeping surface rotating around the center line of the permanent magnet.
进一步的,所述隔磁桥设置在所述永磁体靠近所述第一扇形辅助槽的一端,所述转子表面槽设置在所述隔磁桥靠近所述第一扇形辅助槽的一端。Furthermore, the magnetic isolation bridge is arranged at one end of the permanent magnet close to the first fan-shaped auxiliary slot, and the rotor surface slot is arranged at one end of the magnetic isolation bridge close to the first fan-shaped auxiliary slot.
进一步的,若干所述定子绕组以环形阵列的方式设置在所述定子轭部内。Furthermore, a plurality of the stator windings are arranged in the stator yoke in a circular array.
第二方面,本发明还提供一种电动汽车电驱动系统永磁同步电机结构优化方法,应用于上述的电动汽车电驱动系统永磁同步电机结构,所述方法包括:In a second aspect, the present invention further provides a method for optimizing the structure of a permanent magnet synchronous motor of an electric drive system of an electric vehicle, which is applied to the permanent magnet synchronous motor structure of the electric drive system of an electric vehicle, and the method comprises:
在永磁同步电机中的定子齿的顶部以所述定子齿的中心开设第一扇形辅助槽,其中,所述定子齿设置有若干个,若干个所述定子齿轴向设置在定子轭部的内圈;A first fan-shaped auxiliary slot is provided at the top of a stator tooth in a permanent magnet synchronous motor with the center of the stator tooth, wherein a plurality of stator teeth are provided, and the plurality of stator teeth are axially arranged on the inner ring of a stator yoke;
在所述永磁同步电机中的转子上开设有第二扇形辅助槽,其中,所述转子上设置有转子表面槽、永磁体以及隔磁桥,所述第二扇形辅助槽的数量为所述转子表面槽以所述永磁体的对数为单位的相应对数。A second fan-shaped auxiliary slot is provided on the rotor in the permanent magnet synchronous motor, wherein the rotor is provided with rotor surface slots, permanent magnets and magnetic isolation bridges, and the number of the second fan-shaped auxiliary slots is the corresponding logarithm of the rotor surface slots in units of the logarithm of the permanent magnets.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明实施例中的电动汽车电驱动系统永磁同步电机结构的整体结构示意图;FIG1 is a schematic diagram of the overall structure of a permanent magnet synchronous motor structure of an electric drive system of an electric vehicle in an embodiment of the present invention;
图2为本发明实施例中的定子齿以及转子的放大结构示意图;FIG2 is an enlarged structural schematic diagram of stator teeth and a rotor in an embodiment of the present invention;
图3为本发明实施例中的电动汽车电驱动系统永磁同步电机结构与原始电机转矩最优解的对比图;FIG3 is a comparison diagram of the permanent magnet synchronous motor structure of the electric drive system of an electric vehicle in an embodiment of the present invention and the optimal solution of the original motor torque;
图4为本发明实施例中的电动汽车电驱动系统永磁同步电机结构与原始电机气隙磁密对比图。FIG. 4 is a comparison diagram of the air gap flux density of the permanent magnet synchronous motor structure of the electric drive system of the electric vehicle in the embodiment of the present invention and the original motor.
主要元件符号说明:Description of main component symbols:
10、定子;11、定子轭部;12、定子绕组;13、定子齿;14、第一扇形辅助槽10. stator; 11. stator yoke; 12. stator winding; 13. stator teeth; 14. first sector-shaped auxiliary slot
20、转子;21、转子表面槽;22、永磁体;23、隔磁桥;24、第二扇形辅助槽。20. Rotor; 21. Rotor surface groove; 22. Permanent magnet; 23. Magnetic isolation bridge; 24. Second fan-shaped auxiliary groove.
如下具体实施方式将结合上述附图进一步说明本发明。The following specific implementation manner will further illustrate the present invention in conjunction with the above-mentioned drawings.
具体实施方式Detailed ways
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的若干实施例。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容更加透彻全面。In order to facilitate understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
需要说明的是,当元件被称为“固设于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which the present invention belongs. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and/or" used herein includes any and all combinations of one or more of the related listed items.
请参阅图1至图2,所示为本发明实施例中的电动汽车电驱动系统永磁同步电机结构,包括定子10以及转子20。Please refer to FIG. 1 and FIG. 2 , which show the structure of a permanent magnet synchronous motor of an electric drive system of an electric vehicle in an embodiment of the present invention, including a stator 10 and a rotor 20 .
所述定子10包括定子轭部11以及定子绕组12,所述定子轭部11内圈设置有若干个轴向设置的定子齿13,所述定子齿13的顶部以自身中心线为中心开设有第一扇形辅助槽14,所述转子20上设置有转子表面槽21、永磁体22以及隔磁桥23,所述转子表面槽21以所述永磁体22的对数为单位在所述永磁体22的上方开设相应对数的第二扇形辅助槽24,其中,所述第一扇形辅助槽14与所述第二扇形辅助槽24相互配合用于减少齿槽间的磁场不对称性以及气隙磁阻,以优化所述转子20与所述定子10之间的磁场分布,并降低所述齿槽的转矩。The stator 10 includes a stator yoke 11 and a stator winding 12. The inner ring of the stator yoke 11 is provided with a plurality of axially arranged stator teeth 13. The top of the stator tooth 13 is provided with a first fan-shaped auxiliary slot 14 centered on its own center line. The rotor 20 is provided with a rotor surface slot 21, a permanent magnet 22 and a magnetic isolation bridge 23. The rotor surface slot 21 is provided with a corresponding number of second fan-shaped auxiliary slots 24 above the permanent magnet 22 in units of the logarithm of the permanent magnet 22. The first fan-shaped auxiliary slot 14 and the second fan-shaped auxiliary slot 24 cooperate with each other to reduce the magnetic field asymmetry and air gap magnetic resistance between the tooth slots, so as to optimize the magnetic field distribution between the rotor 20 and the stator 10 and reduce the torque of the tooth slots.
具体的,在本实施例中,所述第一扇形辅助槽的槽深为0.2mm,所述第一扇形辅助槽的弧长为以所述定子齿的中心线为基准,在所述定子齿的中心线上以所述定子齿的顶部为起点作定子槽,将所述定子槽作为第一线段,并将所述第一线段沿所述定子齿的中心线向两侧扫掠1.2度形成第一扫掠面,所述第一扫掠面为扇形,所述第一扫掠面的弧长为所述第一扇形辅助槽的弧长,在本实施例中,所述定子槽的深度为0.2mm,所述第二扇形辅助槽的深度为0.4mm,所述第二扇形辅助槽的弧长以每对所述永磁体的中心线为基准,在所述永磁体的中心线上通过所述转子的最外端为起点作第二线段,将所述第二线段沿着所述永磁体的中心线的两侧扫掠1.4度形成第二扫掠面,所述第二扫掠面为扇形,所述第二扫掠面的弧长为所述第二扇形辅助槽的弧长,值得说明的是,第二扫掠面的弧长为第二扇形辅助槽的弧长,其中,所述第二线段的长度为0.4mm,且第二线段是纵向设置的,所述第二扇形辅助槽的位置角度为所述第二扫掠面绕所述永磁体的中心线的两侧各旋转17.5度。Specifically, in the present embodiment, the groove depth of the first fan-shaped auxiliary groove is 0.2 mm, the arc length of the first fan-shaped auxiliary groove is based on the center line of the stator tooth, and a stator groove is made on the center line of the stator tooth with the top of the stator tooth as the starting point, and the stator groove is used as a first line segment, and the first line segment is swept 1.2 degrees to both sides along the center line of the stator tooth to form a first swept surface, the first swept surface is fan-shaped, and the arc length of the first swept surface is the arc length of the first fan-shaped auxiliary groove. In the present embodiment, the depth of the stator slot is 0.2 mm, the depth of the second fan-shaped auxiliary slot is 0.4 mm, and the second fan-shaped auxiliary slot is 0.6 mm. The arc length is based on the center line of each pair of permanent magnets. A second line segment is made on the center line of the permanent magnet through the outermost end of the rotor as the starting point. The second line segment is swept 1.4 degrees along both sides of the center line of the permanent magnet to form a second swept surface. The second swept surface is fan-shaped, and the arc length of the second swept surface is the arc length of the second fan-shaped auxiliary groove. It is worth noting that the arc length of the second swept surface is the arc length of the second fan-shaped auxiliary groove, wherein the length of the second line segment is 0.4 mm, and the second line segment is longitudinally arranged, and the position angle of the second fan-shaped auxiliary groove is that the second swept surface is rotated 17.5 degrees on both sides around the center line of the permanent magnet.
进一步的,若干所述定子绕组以环形阵列的方式设置在所述定子轭部内,所述隔磁桥设置在所述永磁体靠近所述第一扇形辅助槽的一端,所述转子表面槽设置在所述隔磁桥靠近所述第一扇形辅助槽的一端。Furthermore, a plurality of the stator windings are arranged in a circular array in the stator yoke, the magnetic isolation bridge is arranged at one end of the permanent magnet close to the first fan-shaped auxiliary slot, and the rotor surface slot is arranged at one end of the magnetic isolation bridge close to the first fan-shaped auxiliary slot.
可以理解的是,对于电驱动系统永磁同步驱动电机来说,磁场中储存的电机磁场能量W为:It can be understood that for the permanent magnet synchronous drive motor of the electric drive system, the motor magnetic field energy W stored in the magnetic field is:
; ;
式中:表示绕组自感;/>表示定子绕组相电流;/>表示定子绕组匝数;/>表示气隙磁阻;/>表示闭合磁路定子磁阻;/>表示永磁磁通量;Where: Indicates winding self-inductance; /> Indicates the stator winding phase current; /> Indicates the number of stator winding turns; /> represents the air gap reluctance; /> Represents the stator reluctance of the closed magnetic circuit; /> represents the permanent magnet flux;
假设电流为常数,此时由电机磁场能量产生的转矩按下式计算:Assuming current is a constant, and the torque generated by the motor magnetic field energy is calculated as follows:
; ;
进一步可得:Further we can get:
; ;
式中,表示由绕组自感随位置变化引起的转矩,/>表示齿槽转矩,/>表示转子永磁体与定子磁动势相互作用产生电机的有效转矩;In the formula, represents the torque caused by the change of winding self-inductance with position,/> Indicates the cogging torque ,/> It indicates that the effective torque of the motor is generated by the interaction between the rotor permanent magnet and the stator magnetomotive force;
假设电枢铁心磁导率无穷大,当电枢绕组不接通电流时,电机磁场能量约为永磁体磁场能量和气隙磁场能量之和,如下式所示:Assuming that the magnetic permeability of the armature core is infinite, when the armature winding is not connected to current, the motor magnetic field energy is approximately the sum of the permanent magnet magnetic field energy and the air gap magnetic field energy, as shown in the following formula:
; ;
式中:表示永磁体磁场能量;/>表示气隙磁场能量;/>表示气隙磁密的分布函数;/>表示磁导率;/>表示气隙磁密沿电机旋转方向的变化角度;/>表示电枢中心线与永磁体磁极中心线间的夹角;Where: Represents the magnetic field energy of the permanent magnet; /> Represents the air gap magnetic field energy; /> Represents the distribution function of air gap magnetic flux density; /> represents magnetic permeability; /> Indicates the change angle of air gap flux density along the motor rotation direction; /> It represents the angle between the armature centerline and the permanent magnet pole centerline;
气隙磁密沿电枢表面的分布函数为:The distribution function of the air gap flux along the armature surface is:
; ;
式中:表示磁极剩磁密度;/>表示气隙磁密相对磁导率沿电枢表面的分布;/>表示永磁体充磁方向的长度沿电机旋转方向变化角度的函数;/>表示有效气隙长度;Where: Represents the pole remanent magnetic density;/> Indicates the distribution of air gap flux relative permeability along the armature surface; /> It represents the function of the angle of change of the length of the permanent magnet in the magnetizing direction along the motor rotation direction;/> Represents the effective air gap length;
则齿槽转矩的表达式为:Then the expression of cogging torque is:
; ;
利用傅里叶级数对和/>进行展开,得到:Using Fourier series and/> Expand it and get:
; ;
式中:表示定子槽数;/>表示磁极对数;/>表示定子铁芯轴向长度;/>为使得为整数的整数;/>表示电机定子轭内半径;/>表示电机定子外半径;/>表示相对磁导率相对气隙磁导平方的傅里叶分解系数;/>表示永磁体磁极产生的气隙磁密平方的傅里叶分解函数;Where: Indicates the number of stator slots; /> Indicates the number of magnetic pole pairs; /> Indicates the axial length of the stator core; /> In order to make An integer that is an integer; /> Indicates the inner radius of the motor stator yoke; /> Indicates the outer radius of the motor stator; /> Fourier decomposition coefficient representing relative permeability relative to the square of air gap permeance; /> Fourier decomposition function representing the square of the air gap flux density generated by the permanent magnet poles;
进一步地,针对电动汽车电驱动系统永磁同步电机结构定子齿齿顶辅助槽与齿槽转矩的关系,对其齿槽转矩谐波次数进行分析,不同极槽配合时,导致齿槽转矩的谐波次数不同,齿槽转矩谐波次数为;Furthermore, the relationship between the stator tooth top auxiliary slot and the cogging torque of the permanent magnet synchronous motor structure of the electric drive system of electric vehicles is analyzed. When different pole slots are matched, the harmonic order of the cogging torque is different. The harmonic order of the cogging torque is ;
; ;
式中,为定子槽数和极数/>的最小公倍数,当在定子上开了m个辅助槽时,则槽数/>变为/>,/>也随之增加。基本齿槽转矩的谐波次数/>,在定子齿开辅助槽后,基本齿槽转矩的谐波次数会随着槽口数的增大而改变。当在每一个定子齿开单辅助槽时,基本齿槽转矩的次数/>,由于增大齿槽转矩的谐波次数可降低磁势和磁导的谐波幅值,从而削弱永磁同步电机的齿槽转矩,因此,在每个定子齿上开的辅助槽个数越多,永磁同步电机齿槽转矩的削弱效果越好,但开辅助槽的个数过多会削弱气隙磁密的幅值,而且开辅助槽的数量还会受电机结构和制造工艺的限制,所以在本实施例中,在每个定子齿齿顶上仅开一个扇形辅助槽。In the formula, is the number of stator slots and poles/> The lowest common multiple of , when m auxiliary slots are opened on the stator, then the number of slots/> becomes/> ,/> The harmonic order of the basic cogging torque/> , after the stator teeth are slotted with auxiliary slots, the harmonic order of the basic cogging torque will change as the number of slots increases. When a single auxiliary slot is opened on each stator tooth, the harmonic order of the basic cogging torque / > Since increasing the harmonic order of the cogging torque can reduce the harmonic amplitude of the magnetic potential and the magnetic permeance, thereby weakening the cogging torque of the permanent magnet synchronous motor, the more auxiliary slots are opened on each stator tooth, the better the weakening effect of the cogging torque of the permanent magnet synchronous motor. However, too many auxiliary slots will weaken the amplitude of the air gap magnetic flux density, and the number of auxiliary slots will also be limited by the motor structure and manufacturing process. Therefore, in this embodiment, only one fan-shaped auxiliary slot is opened on the top of each stator tooth.
另外,需要解释的是,在转子上开设第二扇形辅助槽,对齿槽转矩的影响等同于改变了极槽配合,选择合适的第二扇形辅助槽可以大幅度削弱齿槽转矩。由以上对齿槽转矩的解析分析可知,在电机转子表面的特定位置开槽将增大气隙有效长度,影响气隙磁密不饱和区域的宽度和角度,改变气隙磁密波形分布,降低气隙磁密特定谐波,达到削弱齿槽转矩的目的。In addition, it needs to be explained that the effect of opening a second fan-shaped auxiliary slot on the rotor on the cogging torque is equivalent to changing the pole slot matching. Selecting a suitable second fan-shaped auxiliary slot can significantly weaken the cogging torque. From the above analytical analysis of the cogging torque, it can be seen that opening slots at specific positions on the surface of the motor rotor will increase the effective length of the air gap, affect the width and angle of the unsaturated area of the air gap magnetic flux, change the waveform distribution of the air gap magnetic flux, reduce the specific harmonics of the air gap magnetic flux, and achieve the purpose of weakening the cogging torque.
而转子上无第二扇形辅助槽时,的傅里叶分解系数表达式为:When there is no second fan-shaped auxiliary slot on the rotor, The Fourier decomposition coefficient expression is:
; ;
有第二扇形辅助槽时,且k为偶数时,的傅里叶分解系数表达式为:When there is a second fan-shaped auxiliary slot and k is an even number, The Fourier decomposition coefficient expression is:
= =
; ;
在选择转子表面的第二扇形辅助槽时,其深度和大小对结果影响较大:过浅、过小则优化效果不明显,过深、过大则影响转子磁路,因此在本实施例中,转子表面的第二扇形辅助槽深距转子齿顶最外端0.4mm,转子表面每个永磁体上方的第二扇形辅助槽的弧长以每对永磁体的中心为基准,在中心线上通过转子最外端为起点,作槽深为0.4mm的第二线段,将其沿着中心线两侧各扫描1.4deg,最后将所扫掠完成的每对扇形辅助槽绕每对永磁体中心线两侧各旋转17.5deg。When selecting the second sector-shaped auxiliary groove on the rotor surface, its depth and size have a great influence on the result: if it is too shallow or too small, the optimization effect is not obvious; if it is too deep or too large, it affects the rotor magnetic circuit. Therefore, in this embodiment, the depth of the second sector-shaped auxiliary groove on the rotor surface is 0.4 mm from the outermost end of the rotor tooth top, and the arc length of the second sector-shaped auxiliary groove above each permanent magnet on the rotor surface is based on the center of each pair of permanent magnets. A second line segment with a groove depth of 0.4 mm is made on the center line through the outermost end of the rotor as the starting point, and it is scanned 1.4 degrees on both sides of the center line. Finally, each pair of sector-shaped auxiliary grooves that have been scanned are rotated 17.5 degrees around both sides of the center line of each pair of permanent magnets.
值得说明的是,第一扇形辅助槽中定子内槽的深度为;以定子齿中心线为基准,在中心线上通过定子齿顶为起点,作定子槽深度为/>的线段,将其沿着中心线两侧各扫掠/>度,为扇形辅助槽最外边到定子齿中心线的角度;所得扇形槽为确定的定子辅助槽;转子表面辅助槽5中扇形槽的槽深为/>。以每对永磁体的中心线为基准,在中心线上通过转子表面最外端为起点,作转子表面槽深度为/>的线段,将其沿着中心线两侧各扫掠/>度,得到永磁体上方的两个第二扇形辅助槽,将所得的每对永磁体上的两个第二扇形辅助槽绕每对永磁体中心线两侧各旋转/>度,最终得到具有第一扇形辅助槽以及第二扇形辅助槽的永磁同步电机齿槽转矩优化结构的具体位置尺寸。通过对具体的电机结构参数进行计算,再根据自己对电机的参数化设计,利用有限元分析软件进行参数化扫描,寻找具有第一扇形辅助槽以及第二扇形辅助槽的永磁同步电机齿槽转矩优化结构尺寸的最优解。其中电机的定子齿顶第一扇形辅助槽的槽深为0.2mm,每个定子齿顶部的第一扇形辅助槽的弧长以定子齿中心线为基准,在中心线上通过定子齿顶为起点,作定子槽深度为0.2mm的线段,将其沿着中心线两侧各扫掠1.2deg。电机的转子表面第二扇形辅助槽的槽深为0.4mm,转子表面每个永磁体上方的第二扇形辅助槽的弧长以每对永磁体的中心为基准,在中心线上通过转子最外端为起点,作槽深为0.4mm的线段,将其沿着中心线两侧各扫描1.4deg,最后将所扫掠完成的每对第二扇形辅助槽每对永磁体中心线两侧各旋转17.5deg。得到最终的具体的新型开双槽的永磁同步电机齿槽转矩优化结构尺寸。It is worth noting that the depth of the stator inner slot in the first sector-shaped auxiliary slot is ; Take the center line of the stator tooth as the reference, and take the stator tooth top as the starting point on the center line to make the stator slot depth as/> Segment, sweep it along both sides of the center line/> degrees, which is the angle from the outermost edge of the fan-shaped auxiliary slot to the center line of the stator tooth; the obtained fan-shaped slot is the determined stator auxiliary slot; the slot depth of the fan-shaped slot in the rotor surface auxiliary slot 5 is / > Taking the center line of each pair of permanent magnets as the reference, and starting from the outermost end of the rotor surface on the center line, make a groove with a depth of / > Segment, sweep it along both sides of the center line/> degrees, to obtain two second sector-shaped auxiliary grooves above the permanent magnets, and to rotate the two second sector-shaped auxiliary grooves on each pair of permanent magnets around the center line of each pair of permanent magnets by one degree. The specific position and size of the tooth slot torque optimization structure of the permanent magnet synchronous motor with the first fan-shaped auxiliary slot and the second fan-shaped auxiliary slot are finally obtained. By calculating the specific motor structural parameters, and then according to the parametric design of the motor, the finite element analysis software is used for parametric scanning to find the optimal solution for the tooth slot torque optimization structure size of the permanent magnet synchronous motor with the first fan-shaped auxiliary slot and the second fan-shaped auxiliary slot. The slot depth of the first fan-shaped auxiliary slot at the stator tooth top of the motor is 0.2mm. The arc length of the first fan-shaped auxiliary slot at the top of each stator tooth is based on the center line of the stator tooth. On the center line, a line segment with a stator slot depth of 0.2mm is made, and it is swept 1.2deg on both sides of the center line. The depth of the second fan-shaped auxiliary groove on the rotor surface of the motor is 0.4mm. The arc length of the second fan-shaped auxiliary groove above each permanent magnet on the rotor surface is based on the center of each pair of permanent magnets. A line segment with a groove depth of 0.4mm is made on the center line through the outermost end of the rotor as the starting point, and it is scanned 1.4 degrees along both sides of the center line. Finally, each pair of second fan-shaped auxiliary grooves that have been scanned are rotated 17.5 degrees on both sides of the center line of each pair of permanent magnets. The final specific new double-slot permanent magnet synchronous motor cogging torque optimization structure size is obtained.
本实施例中的电动汽车电驱动系统永磁同步电机结构的齿槽转矩需要在空载的状态下完成,所以将电机的电流激励设置为空载再对其进行仿真,同时将该具有第一扇形辅助槽以及第二扇形辅助槽的永磁同步电机齿槽转矩的最优解与未开槽时的电机、单定子开槽时齿槽转矩的最优解和单转子开槽时的最优解进行对比,如图3所示,采用本发明的新型开双槽的内置式V型永磁同步电机的齿槽转矩为23.9mN·m,传统的未开槽内置式V型永磁同步电机的齿槽转矩为577.0mN·m,单定子开槽时齿槽转矩的最优解为356.9mN·m,单转子开槽时齿槽转矩的最优解为110.2mN·m。由此可知,单定子开槽时永磁同步电机齿槽转矩优化了约38.1%,单转子开槽时永磁同步电机齿槽转矩优化了约80.9%,而本发明采用的开双槽式永磁同步电机齿槽转矩优化了约95.9%,优化效果极好。The cogging torque of the permanent magnet synchronous motor structure of the electric drive system of the electric vehicle in this embodiment needs to be completed under no-load state, so the current excitation of the motor is set to no-load and then simulated, and the optimal solution of the cogging torque of the permanent magnet synchronous motor with the first fan-shaped auxiliary slot and the second fan-shaped auxiliary slot is compared with the optimal solution of the cogging torque when the motor is not slotted, the optimal solution of the cogging torque when the single stator is slotted and the optimal solution when the single rotor is slotted. As shown in Figure 3, the cogging torque of the new double-slotted built-in V-type permanent magnet synchronous motor using the present invention is 23.9mN·m, the cogging torque of the traditional unslotted built-in V-type permanent magnet synchronous motor is 577.0mN·m, the optimal solution of the cogging torque when the single stator is slotted is 356.9mN·m, and the optimal solution of the cogging torque when the single rotor is slotted is 110.2mN·m. It can be seen that the cogging torque of the permanent magnet synchronous motor is optimized by about 38.1% when a single stator is slotted, and the cogging torque of the permanent magnet synchronous motor is optimized by about 80.9% when a single rotor is slotted. The cogging torque of the double-slot permanent magnet synchronous motor adopted in the present invention is optimized by about 95.9%, and the optimization effect is extremely good.
另外,定子以及转子上分别开第一扇形辅助槽以及第二扇形辅助槽协同配合增加了电机的气隙有效长度,增大了磁阻,穿过辅助槽区域的磁力线减少。第一扇形辅助槽以及第二扇形辅助槽改变了磁力线走向和两个区域的磁通密度,影响了气隙径向磁密分布。第一扇形辅助槽以及第二扇形辅助槽前后的气隙径向磁密分布曲线与气隙径向磁密傅里叶分解谐波分别如图4所示。开双辅助槽后气隙磁密波形发生了局部畸变,改变了电机径向气隙磁密不饱和区域的宽度和高度,气隙磁密基波有明显下降,使定子齿和转子所受的电磁力下降,有利于电磁振动噪声得到削弱。In addition, the first fan-shaped auxiliary slot and the second fan-shaped auxiliary slot are respectively opened on the stator and the rotor to cooperate and increase the effective length of the air gap of the motor, increase the magnetic resistance, and reduce the magnetic lines of force passing through the auxiliary slot area. The first fan-shaped auxiliary slot and the second fan-shaped auxiliary slot change the direction of the magnetic lines of force and the magnetic flux density in the two areas, affecting the radial magnetic flux distribution of the air gap. The radial magnetic flux distribution curve of the air gap before and after the first fan-shaped auxiliary slot and the second fan-shaped auxiliary slot and the Fourier decomposition harmonics of the radial magnetic flux of the air gap are shown in Figure 4 respectively. After the double auxiliary slots are opened, the air gap magnetic flux waveform is locally distorted, which changes the width and height of the unsaturated area of the radial air gap magnetic flux of the motor, and the fundamental wave of the air gap magnetic flux decreases significantly, which reduces the electromagnetic force on the stator teeth and the rotor, which is conducive to the weakening of electromagnetic vibration noise.
本发明还提供一种电动汽车电驱动系统永磁同步电机结构优化方法,应用于上述的电动汽车电驱动系统永磁同步电机结构,所述方法包括S1至S2:The present invention also provides a method for optimizing the structure of a permanent magnet synchronous motor of an electric drive system of an electric vehicle, which is applied to the permanent magnet synchronous motor structure of the electric drive system of an electric vehicle. The method includes S1 to S2:
S1,在永磁同步电机中的定子齿的顶部以所述定子齿的中心开设第一扇形辅助槽,其中,所述定子齿设置有若干个,若干个所述定子齿轴向设置在定子轭部的内圈;S1, a first fan-shaped auxiliary slot is opened at the top of a stator tooth in a permanent magnet synchronous motor with the center of the stator tooth, wherein a plurality of stator teeth are provided, and the plurality of stator teeth are axially arranged on the inner ring of the stator yoke;
S2,在所述永磁同步电机中的转子上开设有第二扇形辅助槽,其中,所述转子上设置有转子表面槽、永磁体以及隔磁桥,所述第二扇形辅助槽的数量为所述转子表面槽以所述永磁体的对数为单位的相应对数。S2, a second fan-shaped auxiliary slot is opened on the rotor in the permanent magnet synchronous motor, wherein the rotor is provided with rotor surface slots, permanent magnets and magnetic isolation bridges, and the number of the second fan-shaped auxiliary slots is the corresponding logarithm of the rotor surface slots with the logarithm of the permanent magnets as a unit.
综上,本发明上述实施例当中的电动汽车电驱动系统永磁同步电机结构及优化方法,第一扇形辅助槽与第二扇形辅助槽可以减少齿槽间磁场不对称性和气隙磁阻,并优化转子和定子之间的磁场分布,从而降低齿槽转矩,提高电机的平稳性和效率。还可以改变转子磁场的分布,使其更加均匀,从而减小转矩波动。同时能够改变磁场的路径和分布,使得磁场在齿槽之间更平滑地传播,减少了磁场不对称性,减小起主要作用的谐波次数的幅值,削弱气隙中的径向磁密。此外,第一扇形辅助槽与第二扇形辅助槽的存在也可以减小磁阻损耗,使得磁场能够更充分地渗透定子和转子之间的空间。值得说明的是,第一扇形辅助槽与第二扇形辅助槽的几何形状和位置可以根据电机的弧度尺寸进行比例的调节加工,使其加工精度相比于其它几何形状加工精度更高。In summary, the electric vehicle electric drive system permanent magnet synchronous motor structure and optimization method of the above-mentioned embodiment of the present invention, the first fan-shaped auxiliary slot and the second fan-shaped auxiliary slot can reduce the magnetic field asymmetry and air gap magnetic resistance between the tooth slots, and optimize the magnetic field distribution between the rotor and the stator, thereby reducing the tooth slot torque and improving the stability and efficiency of the motor. The distribution of the rotor magnetic field can also be changed to make it more uniform, thereby reducing torque fluctuations. At the same time, the path and distribution of the magnetic field can be changed so that the magnetic field propagates more smoothly between the tooth slots, reducing the magnetic field asymmetry, reducing the amplitude of the harmonic order that plays a major role, and weakening the radial magnetic flux density in the air gap. In addition, the presence of the first fan-shaped auxiliary slot and the second fan-shaped auxiliary slot can also reduce the magnetic resistance loss, so that the magnetic field can more fully penetrate the space between the stator and the rotor. It is worth noting that the geometric shape and position of the first fan-shaped auxiliary slot and the second fan-shaped auxiliary slot can be adjusted and processed in proportion according to the arc size of the motor, so that its processing accuracy is higher than that of other geometric shapes.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.
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