CN118005903A - Preparation method of polybutylene succinate with low extractables content - Google Patents

Preparation method of polybutylene succinate with low extractables content Download PDF

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Publication number
CN118005903A
CN118005903A CN202311843254.5A CN202311843254A CN118005903A CN 118005903 A CN118005903 A CN 118005903A CN 202311843254 A CN202311843254 A CN 202311843254A CN 118005903 A CN118005903 A CN 118005903A
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China
Prior art keywords
polybutylene succinate
succinate
low extractables
extractables content
preparing
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CN202311843254.5A
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Chinese (zh)
Inventor
张须臻
丁波娜
邱朝魁
徐双喜
王秀华
戴钧明
吕汪洋
查全亮
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Shaoxing Gelaibo New Materials Co ltd
Modern Textile Technology Innovation Center Jianhu Laboratory
Zhejiang Sci Tech University ZSTU
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Shaoxing Gelaibo New Materials Co ltd
Modern Textile Technology Innovation Center Jianhu Laboratory
Zhejiang Sci Tech University ZSTU
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Application filed by Shaoxing Gelaibo New Materials Co ltd, Modern Textile Technology Innovation Center Jianhu Laboratory, Zhejiang Sci Tech University ZSTU filed Critical Shaoxing Gelaibo New Materials Co ltd
Priority to CN202311843254.5A priority Critical patent/CN118005903A/en
Publication of CN118005903A publication Critical patent/CN118005903A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/88Post-polymerisation treatment
    • C08G63/90Purification; Drying
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/12Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/16Dicarboxylic acids and dihydroxy compounds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W90/00Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
    • Y02W90/10Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Polyesters Or Polycarbonates (AREA)

Abstract

The application provides a preparation method of polybutylene succinate with low extractables content, belonging to the technical field of polyester preparation. Putting the polybutylene succinate slices into a good solvent to be dissolved to form a homogeneous solution system; adding a precipitator into the homogeneous solution system, and separating out the polybutylene succinate; the method provided by the application can effectively remove the oligomer component in the poly (butylene succinate) to obtain spinning-grade poly (butylene succinate) with low extractables content.

Description

Preparation method of polybutylene succinate with low extractables content
Technical Field
The application relates to a preparation method of polybutylene succinate with low extractables content, belonging to the technical field of polyester preparation.
Background
Polybutylene succinate (PBS) is a biodegradable aliphatic polyester, and attracts more researchers and companies to research and produce because of its good ecological friendliness and applicability. PBS has similar mechanical properties to PE and PP, good flexibility, high elongation at break and excellent biodegradability, and can be used in the fields of packaging, disposable medical supplies, agricultural films, biomedical high polymer materials and the like.
PBS is generally synthesized from 1, 4-Butanediol (BDO) and succinic acid in a two-step process. In the first step, esterification reaction occurs to form oligomers. In the second step, the oligomers undergo transesterification and polycondensation to form PBS polymer. Due to the low forward reactivity of PBS, cyclic oligomers are easily produced during polymerization. The cyclic oligomer has a stable structure, and is difficult to undergo ring opening polymerization under high temperature conditions, and therefore, is likely to remain in PBS. PBS oligomer has great influence on the processing and forming process and the quality of products. For example, during the spinning process, oligomers tend to accumulate on the spinneret surface, affecting the smooth formation of the fiber. In the texturing link, the oligomer is easy to separate out from the fiber, and a large amount of powdery mildew is formed at the guide wire hook, so that the texturing is seriously affected. Therefore, efficient removal of oligomers in PBS is critical to improvement of its spinnability. However, few studies on spinning grade PBS are currently performed, and no work surrounding the removal of PBS oligomers and purification of PBS has been reported.
At present, the purification treatment of the high polymer is usually realized by three methods of vacuum devolatilization, swelling precipitation and dissolution precipitation. The vacuum devolatilization method is simple and convenient, but the oligomer is not completely removed; the swelling precipitation mode is difficult to control the removal ratio of the oligomer; the dissolution precipitation method is considered to be a relatively effective way of removing low molecular substances from a polymer.
In addition to the above purification methods, in some of the documents below, a bi-catalyst body formed by adding a specific inhibitor such as 4- [ (tetrahydro-2-furanyl) oxy ] -1-butanol, a liquid-phase titanium-based composite catalyst and a metal compound catalyst or a titanium silicalite molecular sieve catalyst supporting an ionic liquid, or the reaction temperature is controlled to a lower level such as 80 to 130 ℃. However, the problems of high energy consumption, high cost, easy introduction of foreign matters and the like are caused. At present, purification around PBS has yet to be studied.
Disclosure of Invention
In view of the above, the application provides a preparation method of low-extractables content poly (butylene succinate), which can effectively remove oligomer components in poly (butylene succinate) to obtain spinning-grade poly (butylene succinate) with the extractables content less than or equal to 0.8%.
Specifically, the application is realized by the following scheme:
a preparation method of polybutylene succinate with low extractables content comprises the following steps:
Step one, putting the polybutylene succinate slices into a good solvent, and thoroughly dissolving at a certain temperature to form a homogeneous solution system.
And step two, adding a certain amount of precipitant to separate the polybutylene succinate from the solution, and separating the polybutylene succinate from the clear liquid.
And thirdly, repeatedly washing the precipitate with a specific solvent, filtering and drying until the constant weight is maintained, and finally obtaining the spinning-grade polybutylene succinate with low extractable matter content.
Aiming at the problems of high extractable matter content, difficult spinning and post-treatment and poor product performance of the prior PBS, the solution degree of the PBS in solvents with different polarities is utilized in the scheme, the PBS is firstly formed into a homogeneous solution system by adopting a good solvent, and then the solution system is separated out by utilizing a precipitant, so that the extraction of the oligomer in the PBS is completed. The method is simple and convenient to operate, can be realized by a simple treatment process, and is convenient for large-scale production.
Further, as preferable:
In the first step:
the good solvent includes but is not limited to hexafluoroisopropanol, phenol/tetrachloroethane, chloroform, methylene chloride. The PBS is dissolved by utilizing different dissolution degrees of the PBS in solvents with different polarities, and the good solvent selected in the scheme is a solvent with smaller polarity, so that the molecular weight of the dissolved polymer is lower. More preferably, the volume ratio of the phenol/tetrachloroethane mixed solution is 1:1.
The solid-liquid ratio of the poly (butylene succinate) to the good solvent is 1:15-20 (the ratio of the mass of the poly (butylene succinate) to the volume of the good solvent).
The dissolution temperature is controlled to be 30-55 ℃.
In the second step:
The precipitants include, but are not limited to, water, ethanol, acetone, cyclohexane, tetrahydrofuran.
The addition amount of the precipitant is 30-60 times of the mass of the polybutylene succinate raw material.
In the third step:
Solvents used for the washing include, but are not limited to, water, ethanol, acetone, cyclohexane, tetrahydrofuran; the washing refers to a cyclic process of "dispersion-agitation washing-filtration-redispersion".
Compared with the existing PBS slicing and purifying method, the preparation process has the following beneficial effects:
1) Compared with the common purification methods in the polyester field, such as hexafluoroisopropanol dissolution, tetrahydrofuran precipitation and other schemes, the method provided by the invention can expand the PBS oligomer removal range from the polymerization degree of 1-3 to 1-10.
2) The content of PBS extractables commonly used in the market is generally higher than 3%, and the content of the polybutylene succinate extractables prepared by the method is less than or equal to 0.8%.
3) The extractables content in the existing conventional polymer purification process such as vacuum devolatilization and swelling precipitation treatment of polymer slices, such as water washing purification of polyamide 6, is still higher than 2%. The method provided by the invention can be used for treating PBS, so that the content of extractables of PBS can be effectively reduced, and the spinning-grade PBS with low content of extractables and high purity can be obtained.
According to the technical scheme, through three steps of PBS dissolution, precipitation and washing, PBS slices are dissolved in a good solvent with smaller polarity, and then a poor solvent with larger polarity is added to precipitate PBS, so that oligomers in the PBS are extracted, the problems of high content of extractables of polybutylene succinate, difficult processing and poor product performance in the prior art are effectively solved, and the preparation of the low-extractables and high-purity spinning-grade PBS can be realized through a simple treatment process by a conventional device, so that the preparation method is convenient for large-scale production.
Detailed Description
Example 1
The preparation process of the polybutylene succinate with low extractables content in the embodiment is as follows:
Putting the polybutylene succinate slices into dichloromethane, and thoroughly dissolving at 40 ℃ to form a homogeneous solution system; separating out the polybutylene succinate from the solution by adding tetrahydrofuran, and separating the polybutylene succinate from the clear liquid; repeatedly washing the precipitate with ethanol, filtering, and drying to constant weight to obtain spinning-grade polybutylene succinate with the extractable matter content of 0.08%.
Wherein, the solid-to-liquid ratio of the polybutylene succinate to the methylene dichloride is 1:20; the adding amount of tetrahydrofuran is 30 times of the mass of the polybutylene succinate raw material.
Example 2
The preparation process of the polybutylene succinate with low extractables content in the embodiment is as follows:
Putting the polybutylene succinate slices into a mixed solvent of phenol/tetrachloroethane according to a ratio of 1:1, and thoroughly dissolving at 30 ℃ to form a homogeneous solution system; separating out the polybutylene succinate from the solution by adding ethanol, and separating the polybutylene succinate from the clear liquid; repeatedly washing the precipitate with tetrahydrofuran, filtering, and drying to constant weight to obtain spinning-grade polybutylene succinate with the extractable matter content of 0.05%.
Wherein the solid-to-liquid ratio of the polybutylene succinate to the mixed solvent of phenol/tetrachloroethane is 1:20; the addition amount of the ethanol is 40 times of the mass of the polybutylene succinate raw material.
Example 3
The preparation process of the polybutylene succinate with low extractables content in the embodiment is as follows:
putting the polybutylene succinate slices into hexafluoroisopropanol, and thoroughly dissolving at 50 ℃ to form a homogeneous solution system; adding acetone to separate out the polybutylene succinate from the solution, and separating the polybutylene succinate from the clear liquid; repeatedly washing the precipitate with water, filtering, and drying to constant weight to obtain spinning-grade polybutylene succinate with the extractable matter content of 0.25%.
Wherein the solid-to-liquid ratio of the polybutylene succinate to the acetone is 1:15; the addition amount of the acetone is 40 times of the mass of the polybutylene succinate raw material.
Example 4
The preparation process of the polybutylene succinate with low extractables content in the embodiment is as follows:
Putting the polybutylene succinate slices into hexafluoroisopropanol, and thoroughly dissolving at 30 ℃ to form a homogeneous solution system; separating out the polybutylene succinate from the solution by adding tetrahydrofuran, and separating the polybutylene succinate from the clear liquid; repeatedly washing the precipitate with ethanol, filtering, and drying to constant weight to obtain spinning-grade polybutylene succinate with the extractable matter content of 0.3%.
Wherein, the solid-to-liquid ratio of the polybutylene succinate to the tetrahydrofuran is 1:15; the adding amount of tetrahydrofuran is 40 times of the mass of the polybutylene succinate raw material.
Example 5
The preparation process of the polybutylene succinate with low extractables content in the embodiment is as follows:
Putting the polybutylene succinate slices into chloroform, and thoroughly dissolving at 55 ℃ to form a homogeneous solution system; separating out the polybutylene succinate from the solution by adding cyclohexane, and separating the polybutylene succinate from the clear liquid; repeatedly washing the precipitate with acetone, filtering, and drying to constant weight to obtain spinning-grade polybutylene succinate with the extractable matter content of 0.02%.
Wherein, the solid-to-liquid ratio of the polybutylene succinate to the cyclohexane is 1:15; the addition amount of the acetone is 30 times of the mass of the polybutylene succinate raw material.
Example 6
The preparation process of the polybutylene succinate with low extractables content in the embodiment is as follows:
Putting the polybutylene succinate slices into dichloromethane, and thoroughly dissolving at 40 ℃ to form a homogeneous solution system; adding water to separate out the polybutylene succinate from the solution, and separating the polybutylene succinate from the clear liquid; repeatedly washing the precipitate with acetone, filtering, and drying to constant weight to obtain spinning-grade polybutylene succinate with the extractable matter content of 0.8%.
Wherein the solid-to-liquid ratio of the polybutylene succinate to the water is 1:20; the addition amount of the acetone is 60 times of the mass of the polybutylene succinate raw material.
Example 7
The preparation process of the polybutylene succinate with low extractables content in the embodiment is as follows:
putting the polybutylene succinate slices into dichloromethane, and thoroughly dissolving at 45 ℃ to form a homogeneous solution system; separating out the polybutylene succinate from the solution by adding tetrahydrofuran, and separating the polybutylene succinate from the clear liquid; repeatedly washing the precipitate with cyclohexane, filtering, and drying to constant weight to obtain spinning-grade polybutylene succinate with the extractable matter content of 0.08%.
Wherein, the solid-to-liquid ratio of the polybutylene succinate to the methylene dichloride is 1:17; the adding amount of cyclohexane is 40 times of the mass of the polybutylene succinate raw material.
Example 8
The preparation process of the polybutylene succinate with low extractables content in the embodiment is as follows:
Putting the polybutylene succinate slices into dichloromethane, and thoroughly dissolving at 35 ℃ to form a homogeneous solution system; adding acetone to separate out the polybutylene succinate from the solution, and separating the polybutylene succinate from the clear liquid; repeatedly washing the precipitate with water, filtering, and drying to constant weight to obtain spinning-grade polybutylene succinate with the extractable matter content of 0.7%.
Wherein, the solid-liquid ratio of the poly butylene succinate to the acetone is 1:20; the water addition amount is 60 times of the mass of the polybutylene succinate raw material.

Claims (9)

1. A preparation method of polybutylene succinate with low extractables content is characterized by comprising the following steps:
step one, putting a polybutylene succinate slice into a good solvent to be dissolved to form a homogeneous solution system;
step two, adding a precipitant into the homogeneous solution system to separate out and separate out the polybutylene succinate;
And thirdly, washing the separated poly (butylene succinate), filtering and drying to constant weight to obtain the poly (butylene succinate) with the extract content less than or equal to 0.8%.
2. The method for preparing the polybutylene succinate with low extractables content according to claim 1, wherein the method comprises the following steps: the good solvent is one or a mixture of more of hexafluoroisopropanol, phenol/tetrachloroethane, chloroform and methylene dichloride.
3. The method for preparing the polybutylene succinate with low extractables content according to claim 2, wherein the method comprises the following steps: the volume ratio of the phenol/tetrachloroethane mixed solution is 1:1.
4. The method for preparing the polybutylene succinate with low extractables content according to claim 1, wherein the method comprises the following steps: the solid-liquid ratio of the poly (butylene succinate) slice to the good solvent is 1:15-20.
5. The method for preparing the polybutylene succinate with low extractables content according to claim 1, wherein the method comprises the following steps: the dissolution temperature is 30-55 ℃.
6. The method for preparing the polybutylene succinate with low extractables content according to claim 1, wherein the method comprises the following steps: the precipitant is any one or a mixture of more of water, ethanol, acetone, cyclohexane and tetrahydrofuran.
7. The method for preparing the polybutylene succinate with low extractables content according to claim 1, wherein the method comprises the following steps: the addition amount of the precipitant is 30-60 times of the slice mass of the polybutylene succinate.
8. The method for preparing the polybutylene succinate with low extractables content according to claim 1, wherein the method comprises the following steps: in the third step, any one or a mixture of more of water, ethanol, acetone, cyclohexane and tetrahydrofuran is adopted for washing.
9. The method for preparing polybutylene succinate with low extractables content according to claim 1, wherein in the third step, the washing means: the cycle of dispersing-stirring washing-filtering-redispersing.
CN202311843254.5A 2023-12-29 2023-12-29 Preparation method of polybutylene succinate with low extractables content Pending CN118005903A (en)

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CN202311843254.5A CN118005903A (en) 2023-12-29 2023-12-29 Preparation method of polybutylene succinate with low extractables content

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311843254.5A CN118005903A (en) 2023-12-29 2023-12-29 Preparation method of polybutylene succinate with low extractables content

Publications (1)

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CN118005903A true CN118005903A (en) 2024-05-10

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