CN118003644A - Ultrasonic welding equipment and detection method thereof - Google Patents
Ultrasonic welding equipment and detection method thereof Download PDFInfo
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Abstract
The invention discloses ultrasonic welding equipment and a detection method thereof, which are applied to the technical field of welding.
Description
Technical Field
The invention belongs to the technical field of welding, and particularly relates to ultrasonic welding equipment and a detection method thereof.
Background
The ultrasonic welding equipment is equipment for welding materials such as plastics and metals by utilizing an ultrasonic technology, and can realize the functions of connection, sealing and the like, and the ultrasonic welding utilizes energy generated by high-frequency vibration to generate friction and fusion among molecules of the materials so as to realize welding.
Currently, the publication number is: CN112192846a discloses an ultrasonic welding device, which comprises a device mounting and combining frame, wherein an ultrasonic welding device is arranged in the device mounting and combining frame, the ultrasonic welding device comprises an upper die pressing and welding device, a lower die positioning base and an ultrasonic generator, the upper die pressing and welding device comprises a pressure cylinder and a welding pressure head group, the lower die positioning base comprises a welding piece positioning base and a welding piece compressing device, the welding piece compressing device compresses a workpiece to be welded on the welding piece positioning base, the ultrasonic generator generates high-frequency vibration on the workpiece to be welded, the pressure cylinder drives the welding pressure head group to compress the workpiece to be welded downwards to generate heat through high-frequency friction so as to finish welding operation.
The prior ultrasonic welding equipment and the detection method thereof have the following defects when in use:
1. The structure for continuously welding different parts of the welding object is absent, so that the different parts of the welding object can not be continuously welded, and the welding flexibility is reduced;
2. lack to weld object welded part detection structure, can't detect in real time to the welded object welded part, reduced the quality after the welded object welded.
Disclosure of Invention
The invention aims at the existing ultrasonic welding equipment and the detection method thereof, and has the advantages that:
1. The structure for continuously welding different parts of the welding object is provided, so that the different parts of the object to be welded can be continuously welded, and the welding flexibility is improved;
2. the detection structure for the welded part of the welded object is provided, so that the welded part of the welded object can be detected in real time, and the quality of the welded object is improved
The technical aim of the invention is realized by the following technical scheme: ultrasonic welding equipment, including adjustment mechanism and testing mechanism, testing mechanism sliding connection is in adjustment mechanism's inboard, adjustment mechanism includes drive assembly, removal subassembly, spacing subassembly and welding set, the removal subassembly rotates to be connected at drive assembly's top, spacing subassembly bolt is at drive assembly's top, the rear side at drive assembly top is bolted to the welding set, testing mechanism includes supporting component, survey and become subassembly, limit subassembly and pressure measurement subassembly, supporting component sliding connection is in spacing subassembly's inboard, supporting component's bottom and removal subassembly's top meshing, survey and become subassembly bolt at supporting component's top, limit subassembly bolt is in supporting component's both sides, pressure measurement subassembly bolt is at limit subassembly rear side's top.
By adopting the technical scheme, through setting up adjustment mechanism and testing mechanism, adjustment mechanism can be adjusted the object position of required welded to can carry out the continuity welding processing of different positions to required welded object, testing mechanism can carry out anti-deformation test and resistance to compression test to the welded object of accomplishing.
The invention is further provided with: the transmission assembly comprises a limiting base, a servo motor and a transmission belt, wherein the servo motor is bolted to the bottom of the limiting base, the transmission belt is sleeved at the output end of the front side of the servo motor, and the top of the transmission belt penetrates through the limiting base and is in sliding connection with the limiting base.
By adopting the technical scheme, through setting up drive assembly, spacing base can support servo motor with servo motor cooperation, servo motor can be circular telegram and start the back with drive belt cooperation, drive belt carries out reciprocating motion, drive belt can with remove the subassembly cooperation, provide kinetic energy for the rotation of removing the subassembly.
The invention is further provided with: the movable assembly comprises a limiting rotating rod, a transmission toothed bar and a transmission rotating rod, wherein the limiting rotating rod is rotationally connected to the inner side of a limiting base, the transmission toothed bar is bolted to one side opposite to the limiting rotating rod, the transmission rotating rod is bolted to the inner side of the transmission toothed bar, and the surface of the transmission rotating rod is in contact with the inner side of a transmission belt.
By adopting the technical scheme, through setting up the movable assembly, spacing bull stick can be with the cooperation of transmission ratch, and the rotation of transmission ratch is spacing, and the transmission ratch can be with the cooperation of transmission bull stick, drives the supporting component along with the rotation of transmission bull stick and removes, and the transmission bull stick can with the cooperation of drive belt, rotates along with the reciprocating motion of drive belt to can be along with the difference of drive belt reciprocating motion direction, and carry out the rotation of different directions, thereby can change the direction that the transmission ratch drove the supporting component and remove.
The invention is further provided with: the limiting assembly comprises a limiting slide plate, a movable groove and a limiting clamping plate, wherein the limiting slide plate is bolted to the top of a limiting base, the movable groove is formed in the top of the limiting slide plate, the limiting clamping plate is bolted to the front side of the top of the limiting slide plate and the rear side of the top of the limiting slide plate, and the inner side of the movable groove is close to a transmission toothed bar.
By adopting the technical scheme, through setting up spacing subassembly, the movable groove can provide the space for the rotation of transmission rack bar, and spacing cardboard can be with spacing slide cooperation, carries out spacingly to the removal of supporting component.
The invention is further provided with: the welding assembly comprises a supporting rod, an adjusting hydraulic rod and an ultrasonic welder body, wherein the supporting rod is bolted to the rear side of the top of the limiting base, the adjusting hydraulic rod is bolted to the top of the supporting rod, and the ultrasonic welder body is bolted to the bottom of the adjusting hydraulic rod.
By adopting the technical scheme, through setting up welding component, the supporting rod supports adjusting hydraulic stem, adjusting hydraulic stem can cooperate with ultrasonic welder body, after adjusting hydraulic stem circular telegram and start, can remove the welded part of required welding object with ultrasonic welder body, ultrasonic welder body can carry out ultrasonic welding processing to the welded part of required welding object after circular telegram and start.
The invention is further provided with: the support assembly comprises a main transmission toothed plate, a main support plate and a fixing seat, wherein the main support plate is connected to the top of the limiting slide plate in a sliding mode, the main transmission toothed plate is bolted to the bottom of the main support plate, the bottom of the main transmission toothed plate is meshed with the top of the transmission toothed bar, and the fixing seat is bolted to the top of the main support plate.
By adopting the technical scheme, through setting up supporting component, main transmission pinion rack can cooperate with the main tributary fagging, and the main tributary fagging can be along with spacing slide and spacing cardboard spacing remove, and main transmission pinion rack can be along with the rotation drive main transmission pinion rack of transmission rack and remove, and the fixing base can support and spacing to survey the subassembly that becomes.
The invention is further provided with: the deformation measuring assembly comprises a supporting frame, a limiting arc plate and a pressure sensor, wherein the supporting frame is bolted to the top of the fixing seat, the limiting arc plate is bolted to the top of the supporting frame, and the pressure sensor is bolted to the surface of the limiting arc plate.
By adopting the technical scheme, through setting up and survey the assembly of becoming, braced frame can support and spacing with spacing arc board cooperation, to can support the object of required welding process, spacing arc board can with pressure sensor cooperation, after the welding is accomplished to required welding object, accomplish welded object will take place deformation along with spacing arc board along with the extrusion of pressure measurement assembly, pressure sensor can detect the pressure that takes place the object deformation position of deformation and produce, thereby can detect the performance that the department object resistance becomes.
The invention is further provided with: the limit subassembly includes curb plate, side transmission pinion rack and bottom grip block, the curb plate bolt is in the both sides of main tributary fagging, side transmission pinion rack bolt is in the bottom of curb plate, bottom grip block bolt is at the top of curb plate.
By adopting the technical scheme, through setting up limit subassembly, the curb plate can support end grip block and pressure measurement subassembly with the cooperation of side transmission pinion rack, and end grip block can carry out the centre gripping to the object of required welded with pressure measurement subassembly cooperation.
The invention is further provided with: the pressure measuring assembly comprises a fixed angle plate, a pressure detector and a pressure measuring electric push plate, wherein the fixed angle plate is bolted to the rear side of the side plate, the pressure detector is bolted to the top of the fixed angle plate, and the pressure measuring electric push plate is bolted to the top of the inner side of the fixed angle plate.
Adopt above-mentioned technical scheme, through setting up pressure measurement subassembly, fixed scute can support pressure detector and the electronic push pedal of pressure measurement, pressure detector can cooperate with the electronic push pedal of pressure measurement, the electronic push pedal of pressure measurement can carry out the centre gripping to the object of required welded, and can accomplish the welding back at the object of required welded, press the both sides of the object of required welded, and carry out the pressure test to the both sides of accomplishing the object of welded, and the information transmission when testing the pressure gives pressure detector, pressure detector can external information processing equipment, in order to facilitate the user observe pressure detection information.
The ultrasonic welding detection method comprises the following steps:
S1, adjusting welding positions, namely firstly placing an object to be welded on a testing mechanism, electrifying and starting a servo motor, driving a transmission belt to rotate by the servo motor, driving a transmission toothed bar to adjust the position of the testing mechanism by the transmission toothed bar until the position is adjusted to the required position, electrifying and starting an adjusting hydraulic bar, driving an ultrasonic welder body to move to a welding position of the object to be welded by the adjusting hydraulic bar, electrifying and starting the ultrasonic welder body, continuously welding the object to be welded by the ultrasonic welder body, continuously driving the transmission toothed bar by the servo motor when welding, and continuously moving the transmission toothed bar on a limiting slide plate by the transmission toothed bar, so that different parts to be welded by the ultrasonic welder body to be welded are continuously welded by the ultrasonic welder body until welding is finished;
S2, deformation pressure detection, namely firstly, placing an object to be welded on the top of a limiting arc plate, then, contacting two sides of the object to be welded with the bottom of a pressure-measuring electric push plate, then, carrying out welding processing on the object to be welded, when the welding position needs to be changed, enabling a main transmission toothed plate to change the position of the main transmission toothed plate along with the transmission of an adjusting mechanism until the main transmission toothed plate contacts with a side transmission toothed plate, after the object to be welded is welded, electrifying and starting the pressure-measuring electric push plate, enabling the pressure-measuring electric push plate to press the welded object downwards, enabling the pressure-measuring electric push plate to transmit pressing information to the pressure-measuring electric push plate while pressing, enabling the pressure sensor to detect deformation of the limiting arc plate caused by pressing, and enabling the pressure sensor and the pressure-measuring electric push plate to transmit the information after the pressure detection to the external information processing equipment, wherein a user observes the information processed by the information processing equipment.
In summary, the invention has the following beneficial effects:
1. Through setting up adjustment mechanism, drive assembly can support and spacing with the removal subassembly to drive the removal subassembly and rotate, the removal subassembly drives adjustment mechanism and removes when rotating, thereby can change adjustment mechanism's position, spacing subassembly can cooperate with the removal subassembly, when adjustment mechanism removes, the removal of adjustment mechanism is spacing, avoid adjustment mechanism displacement excessively, adjustment mechanism can cooperate with the welding subassembly, play the effect of adjusting adjustment mechanism position to carrying out continuous welding to the different positions of the welding object that need;
2. Through setting up testing mechanism, supporting component can with survey and become subassembly and limit subassembly cooperation, to survey and become subassembly and limit subassembly and carry out the removal along with adjustment mechanism's drive, it moves to drive simultaneously and survey and become subassembly and limit subassembly, survey and become the subassembly and can support the object that needs welded, and can accomplish the welding back at the object that needs welded, adopt pressure detection's mode to warp the measurement to it, limit subassembly can with the cooperation of pressure measurement subassembly, support the pressure measurement subassembly, and can carry out centre gripping and spacing to the both sides of the object that needs welded, pressure measurement subassembly can accomplish the welding back to it, and adopt the mode of pressing to detect the object weld compressive property after the welding is accomplished, thereby the effect to the welded part compressive capacity of the object that needs welded and to its anti deformation capacity detection has been played.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the adjusting mechanism of the present invention;
FIG. 3 is a schematic view of the transmission assembly of the present invention;
FIG. 4 is a schematic diagram of a mobile assembly of the present invention;
FIG. 5 is a schematic view of a spacing assembly of the present invention;
FIG. 6 is a schematic view of a welded assembly of the present invention;
FIG. 7 is a schematic view of the adjusting mechanism of the present invention;
FIG. 8 is a schematic view of the support assembly structure of the present invention;
FIG. 9 is a schematic diagram of a structure of a strain gage assembly according to the present invention;
FIG. 10 is a schematic view of the edge defining assembly of the present invention;
FIG. 11 is a schematic view of the pressure sensing assembly of the present invention;
FIG. 12 is a schematic diagram of the detection method of the present invention.
Reference numerals: 1. an adjusting mechanism; 101. a transmission assembly; 1011. a limit base; 1012. a servo motor; 1013. a drive belt; 102. a moving assembly; 1021. a limit rotating rod; 1022. a transmission toothed bar; 1023. a transmission rotating rod; 103. a limit component; 1031. a limit sliding plate; 1032. a movable groove; 1033. a limiting clamping plate; 104. welding the assembly; 1041. a support rod; 1042. adjusting a hydraulic rod; 1043. an ultrasonic welder body; 2.a testing mechanism; 201. a support assembly; 2011. a main drive toothed plate; 2012. a main support plate; 2013. a fixing seat; 202. a measurement and transformation assembly; 2021. a support frame; 2022. limiting arc plates; 2023. a pressure sensor; 203. a limit component; 2031. a side plate; 2032. a side drive toothed plate; 2033. a bottom clamping plate; 204. a pressure measurement assembly; 2041. fixing the angle plate; 2042. a pressure detector; 2043. and measuring pressure to electrically push plate.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Example 1:
Referring to fig. 1-6, an ultrasonic welding apparatus, including adjustment mechanism 1, adjustment mechanism 1 includes transmission subassembly 101, remove subassembly 102, spacing subassembly 103 and welding subassembly 104, remove the subassembly 102 rotation and connect at the top of transmission subassembly 101, spacing subassembly 103 bolt is at the top of transmission subassembly 101, welding subassembly 104 bolt is at the rear side at transmission subassembly 101 top, through setting up adjustment mechanism 1, transmission subassembly 101 can cooperate with removal subassembly 102, support and spacing to removal subassembly 102, and drive removal subassembly 102 and rotate, removal subassembly 102 drives adjustment mechanism 1 and removes when rotating, thereby can change adjustment mechanism 1's position, spacing subassembly 103 can cooperate with removal subassembly 102, when adjustment mechanism 1 moves, the removal of adjustment mechanism 1 is spacing, avoid adjustment mechanism 1 excessive displacement, adjustment mechanism 1 can cooperate with welding subassembly 104, play the effect of adjusting adjustment mechanism 1 position to carry out continuous welding to the different positions of required welding object.
As shown in fig. 3, the transmission assembly 101 includes a limit base 1011, a servo motor 1012 and a transmission belt 1013, the servo motor 1012 is bolted to the bottom of the limit base 1011, the transmission belt 1013 is sleeved at the output end of the front side of the servo motor 1012, the top of the transmission belt 1013 penetrates through the limit base 1011 and is slidably connected with the limit base 1011, by setting the transmission assembly 101, the limit base 1011 can be matched with the servo motor 1012 to support the servo motor 1012, the servo motor 1012 can be powered on and started and then is matched with the transmission belt 1013 to drive the transmission belt 1013 to perform reciprocating motion, and the transmission belt 1013 can be matched with the moving assembly 102 to provide kinetic energy for the rotation of the moving assembly 102.
As shown in fig. 4, the moving assembly 102 includes a limit rotating rod 1021, a transmission toothed bar 1022 and a transmission rotating rod 1023, the limit rotating rod 1021 is rotationally connected to the inner side of the limit base 1011, the transmission toothed bar 1022 is bolted to the opposite side of the limit rotating rod 1021, the transmission rotating rod 1023 is bolted to the inner side of the transmission toothed bar 1022, the surface of the transmission rotating rod 1023 contacts with the inner side of the transmission belt 1013, by setting the moving assembly 102, the limit rotating rod 1021 can be matched with the transmission toothed bar 1022, the rotation of the transmission toothed bar 1022 is limited, the transmission toothed bar 1022 can be matched with the transmission rotating rod 1023, the support assembly 201 is driven to move along with the rotation of the transmission rotating rod 1023, the transmission rotating rod 1023 can be matched with the transmission belt 1013, and rotate along with the reciprocating movement direction of the transmission belt 1013, and the rotation in different directions can be carried out, so that the direction that the transmission toothed bar 1022 drives the support assembly 201 to move can be changed.
As shown in fig. 5, the limiting component 103 includes a limiting slide plate 1031, a movable slot 1032 and a limiting clamping plate 1033, the limiting slide plate 1031 is bolted to the top of the limiting base 1011, the movable slot 1032 is opened at the top of the limiting slide plate 1031, the limiting clamping plate 1033 is bolted to the front side of the top of the limiting slide plate 1031 and the rear side of the top, the inner side of the movable slot 1032 is close to the transmission toothed bar 1022, by setting the limiting component 103, the movable slot 1032 can provide space for the rotation of the transmission toothed bar 1022, and the limiting clamping plate 1033 can cooperate with the limiting slide plate 1031 to limit the movement of the supporting component 201.
As shown in fig. 6, the welding assembly 104 includes a support rod 1041, an adjusting hydraulic rod 1042 and an ultrasonic welder body 1043, the support rod 1041 is bolted to the rear side of the top of the limit base 1011, the adjusting hydraulic rod 1042 is bolted to the top of the support rod 1041, the ultrasonic welder body 1043 is bolted to the bottom of the adjusting hydraulic rod 1042, by setting the welding assembly 104, the support rod 1041 supports the adjusting hydraulic rod 1042, the adjusting hydraulic rod 1042 can cooperate with the ultrasonic welder body 1043, after the adjusting hydraulic rod 1042 is electrified and started, the ultrasonic welder body 1043 can be moved to the welding place of the required welding object, and the ultrasonic welder body 1043 can carry out ultrasonic welding processing on the welding place of the required welding object after the electrifying and starting.
The use process is briefly described: firstly, an object to be welded is placed on the testing mechanism 2, then the servo motor 1012 is electrified and started, the servo motor 1012 drives the transmission belt 1013 to rotate the transmission rotating rod 1023, the transmission rotating rod 1023 drives the transmission toothed rod 1022 to adjust the position of the testing mechanism 2 until the position is adjusted to a required position, then the adjusting hydraulic rod 1042 is electrified and started, the adjusting hydraulic rod 1042 drives the ultrasonic welder body 1043 to move to a welding position of the object to be welded, then the ultrasonic welder body 1043 is electrified and started, the ultrasonic welder body 1043 continuously welds the object to be welded, and during welding, the servo motor 1012 continuously drives the transmission belt 1013 to rotate the transmission toothed rod 1022, and the transmission toothed rod 1022 drives the testing mechanism 2 to continuously move on the limit slide 1031, so that different parts of the object to be welded by the ultrasonic welder body 1043 are continuously welded until welding is completed.
Example 2:
Referring to fig. 7-12, an ultrasonic welding apparatus, including a testing mechanism 2, the testing mechanism 2 sliding connection is in the inboard of adjustment mechanism 1, the testing mechanism 2 includes supporting component 201, survey variable component 202, limit variable component 203 and pressure measurement subassembly 204, supporting component 201 sliding connection is in the inboard of limit variable component 103, the bottom of supporting component 201 meshes with the top of moving component 102, survey variable component 202 bolt is in the top of supporting component 201, limit variable component 203 bolt is in the both sides of supporting component 201, pressure measurement subassembly 204 bolt is in the top of limit variable component 203 rear side, through setting up testing mechanism 2, supporting component 201 can cooperate with survey variable component 202 and limit variable component 203, and with the drive of adjustment mechanism 1, it moves to drive survey variable component 202 and limit variable component 203 simultaneously, it is warp the measurement to limit variable component 202, and can be after the object that needs to weld is accomplished the welding, limit variable component 203 can cooperate with pressure measurement subassembly 204, it can be with the pressure measurement subassembly 204 to support the both sides, can be to the object that need to carry out the pressure measurement to the object, can be carried out the pressure measurement to the required object and the both sides can be done the welding performance is accomplished to the required to the welding, the both sides can be done to the object and the required compression resistance to the welding performance is welded, the both sides can be accomplished to the welding performance is detected and the welding performance is accomplished.
As shown in fig. 8, the supporting assembly 201 includes a main driving toothed plate 2011, a main supporting plate 2012 and a fixing base 2013, the main supporting plate 2012 is slidingly connected to the top of the limiting slide plate 1031, the main driving toothed plate 2011 is bolted to the bottom of the main supporting plate 2012, the bottom of the main driving toothed plate 2011 is meshed with the top of the driving toothed bar 1022, the fixing base 2013 is bolted to the top of the main supporting plate 2012, by setting the supporting assembly 201, the main driving toothed plate 2011 can be matched with the main supporting plate 2012, the main supporting plate 2012 can move along with the limiting of the limiting slide plate 1031 and the limiting clamp plate 1033, the main driving toothed plate 2011 can move along with the rotation of the driving toothed bar 1022, and the fixing base 2013 can support and limit the variable measuring assembly 202.
As shown in fig. 9, the deformation measurement assembly 202 includes a support frame 2021, a limiting arc plate 2022 and a pressure sensor 2023, the support frame 2021 is bolted on the top of the fixing base 2013, the limiting arc plate 2022 is bolted on the top of the support frame 2021, the pressure sensor 2023 is bolted on the surface of the limiting arc plate 2022, by setting the deformation measurement assembly 202, the support frame 2021 can be matched with the limiting arc plate 2022 to support and limit the pressure sensor 2023, and can support an object to be welded, the limiting arc plate 2022 can be matched with the pressure sensor 2023, after the welding of the object to be welded is completed, the welded object will deform along with the limiting arc plate 2022 along with the extrusion of the welding assembly 204, and the pressure sensor 2023 will detect the pressure generated at the deformed object deformation position, so as to detect the resistance property of the object.
As shown in fig. 10, the edge limiting assembly 203 includes a side plate 2031, a side driving toothed plate 2032 and a bottom clamping plate 2033, the side plate 2031 is bolted to two sides of the main supporting plate 2012, the side driving toothed plate 2032 is bolted to the bottom of the side plate 2031, the bottom clamping plate 2033 is bolted to the top of the side plate 2031, by providing the edge limiting assembly 203, the side plate 2031 can cooperate with the side driving toothed plate 2032 to support the bottom clamping plate 2033 and the pressure measuring assembly 204, and the bottom clamping plate 2033 can cooperate with the pressure measuring assembly 204 to clamp an object to be welded.
As shown in fig. 11, the pressure measuring assembly 204 includes a fixed angle plate 2041, a pressure detector 2042 and a pressure measuring electric push plate 2043, the fixed angle plate 2041 is bolted to the rear side of the side plate 2031, the pressure detector 2042 is bolted to the top of the fixed angle plate 2041, the pressure measuring electric push plate 2043 is bolted to the top of the inner side of the fixed angle plate 2041, by providing the pressure measuring assembly 204, the pressure detector 2042 and the pressure measuring electric push plate 2043 can be supported by the fixed angle plate 2041, the pressure detector 2042 can be matched with the pressure measuring electric push plate 2043, the pressure measuring electric push plate 2043 can clamp an object to be welded, after the welded object is welded, both sides of the welded object can be pressed, pressure testing is performed on both sides of the welded object, and information during the pressure testing is transmitted to the pressure detector 2042, and the pressure detector 2042 can be externally connected with an information processing device, so that a user can observe the pressure detecting information.
The use process is briefly described: firstly, the pressure detector 2042 and the pressure sensor 2023 are externally connected with information processing equipment, an object to be welded is placed on the top of the limiting arc plate 2022, then two sides of the object to be welded are contacted with the bottom of the pressure-measuring electric push plate 2043, then the object to be welded is welded, when the welding position needs to be changed, the main transmission toothed plate 2011 can change the position of the main transmission toothed plate along with the transmission of the testing mechanism 2 until the main transmission toothed plate contacts with the side transmission toothed plate 2032, after the object to be welded is welded, the pressure-measuring electric push plate 2043 is electrified and started, the pressure-measuring electric push plate 2043 can press the object after the welding is finished downwards, pressing information can be transmitted to the pressure detector 2042 while the pressure-measuring electric push plate 2043 is pressed, deformation of the limiting arc plate 2022 due to pressing is detected, then the pressure sensor 2023 and the pressure detector 2022 can transmit the information after the pressure detection to the information to the externally connected information processing equipment, and a user can observe the information processed by the information processing equipment.
As shown in fig. 12, the ultrasonic welding detection method is applied, and specific steps are as follows:
S1, adjusting the welding position, namely firstly placing an object to be welded on a testing mechanism 2, then electrifying and starting a servo motor 1012, wherein the servo motor 1012 drives a transmission belt 1013 to rotate a transmission rotating rod 1023, the transmission rotating rod 1023 drives a transmission toothed rod 1022 to adjust the position of the testing mechanism 2 until the position is adjusted to the required position, electrifying and starting an adjusting hydraulic rod 1042, the adjusting hydraulic rod 1042 drives an ultrasonic welder body 1043 to move to the welding position of the object to be welded, electrifying and starting the ultrasonic welder body 1043, continuously welding the object to be welded by the ultrasonic welder body 1043, and continuously driving the transmission belt 1013 to rotate the transmission toothed rod 1022 when the welding is finished, so that the transmission toothed rod 1022 drives the testing mechanism 2 to continuously move on a limit slide 1031, and continuously welding different parts of the object to be welded by the ultrasonic welder body 1043 until the welding is finished;
S2, deformation pressure detection, namely firstly, placing an object to be welded on the top of a limiting arc plate 2022 by externally connecting a pressure detector 2042 and a pressure sensor 2023, then, contacting two sides of the object to be welded with the bottom of the limiting arc plate 2043, then, carrying out welding processing on the object to be welded, when the welding position needs to be changed, enabling a main transmission toothed plate 2011 to change the position of the main transmission toothed plate along with transmission of a testing mechanism 2 until the main transmission toothed plate is contacted with a side transmission toothed plate 2032, after the object to be welded is welded, electrifying and starting the limiting arc plate 2043, pressing the welded object downwards by the pressure detector 2043, transmitting pressing information to the pressure detector 2042 while pressing the pressure detector 2043, detecting deformation of the limiting arc plate 2022, and then, enabling the pressure sensor 2023 and the pressure detector 2042 to transmit the information after the pressure detection to the externally connected information processing equipment, and observing the information processed by the information processing equipment by a user.
The present embodiment is only for explanation of the present invention and is not to be construed as limiting the present invention, and modifications to the present embodiment, which may not creatively contribute to the present invention as required by those skilled in the art after reading the present specification, are all protected by patent laws within the scope of claims of the present invention.
Claims (10)
1. Ultrasonic welding equipment, including adjustment mechanism (1) and accredited testing organization (2), its characterized in that: the testing mechanism (2) is slidingly connected to the inner side of the adjusting mechanism (1), the adjusting mechanism (1) comprises a transmission component (101), a moving component (102), a limiting component (103) and a welding component (104), the moving component (102) is rotationally connected to the top of the transmission component (101), the limiting component (103) is bolted to the top of the transmission component (101), the welding component (104) is bolted to the rear side of the top of the transmission component (101), the testing mechanism (2) comprises a supporting component (201), a deformation measuring component (202), a limit component (203) and a pressure measuring component (204), the supporting component (201) is slidingly connected to the inner side of the limiting component (103), the bottom of the supporting component (201) is meshed with the top of the moving component (102), the deformation measuring component (202) is bolted to the top of the supporting component (201), the limit component (203) is bolted to the two sides of the supporting component (201), and the pressure measuring component (204) is bolted to the top of the rear side of the limit component (203).
2. The ultrasonic welding apparatus according to claim 1, wherein: the transmission assembly (101) comprises a limit base (1011), a servo motor (1012) and a transmission belt (1013), wherein the servo motor (1012) is bolted to the bottom of the limit base (1011), the transmission belt (1013) is sleeved at the output end of the front side of the servo motor (1012), and the top of the transmission belt (1013) penetrates through the limit base (1011) and is in sliding connection with the limit base (1011).
3. The ultrasonic welding apparatus according to claim 2, wherein: the movable assembly (102) comprises a limiting rotating rod (1021), a transmission toothed bar (1022) and a transmission rotating rod (1023), wherein the limiting rotating rod (1021) is rotationally connected to the inner side of a limiting base (1011), the transmission toothed bar (1022) is bolted to one side opposite to the limiting rotating rod (1021), the transmission rotating rod (1023) is bolted to the inner side of the transmission toothed bar (1022), and the surface of the transmission rotating rod (1023) is in contact with the inner side of a transmission belt (1013).
4. An ultrasonic welding apparatus according to claim 3, wherein: limiting assembly (103) are including spacing slide (1031), movable groove (1032) and spacing cardboard (1033), spacing slide (1031) bolt is at the top of spacing base (1011), the top at spacing slide (1031) is seted up in movable groove (1032), the rear side at the front side and the top at spacing slide (1031) top is bolted to spacing cardboard (1033), the inboard of movable groove (1032) is close to transmission rack (1022).
5. The ultrasonic welding apparatus according to claim 2, wherein: the welding assembly (104) comprises a supporting rod (1041), an adjusting hydraulic rod (1042) and an ultrasonic welder body (1043), wherein the supporting rod (1041) is bolted to the rear side of the top of the limiting base (1011), the adjusting hydraulic rod (1042) is bolted to the top of the supporting rod (1041), and the ultrasonic welder body (1043) is bolted to the bottom of the adjusting hydraulic rod (1042).
6. The ultrasonic welding apparatus according to claim 4, wherein: the support assembly (201) comprises a main transmission toothed plate (2011), a main support plate (2012) and a fixing base (2013), wherein the main support plate (2012) is connected to the top of the limit sliding plate (1031) in a sliding mode, the main transmission toothed plate (2011) is bolted to the bottom of the main support plate (2012), the bottom of the main transmission toothed plate (2011) is meshed with the top of the transmission toothed bar (1022), and the fixing base (2013) is bolted to the top of the main support plate (2012).
7. The ultrasonic welding apparatus according to claim 6, wherein: the deformation measurement assembly (202) comprises a support frame (2021), a limiting arc plate (2022) and a pressure sensor (2023), wherein the support frame (2021) is bolted to the top of a fixing base (2013), the limiting arc plate (2022) is bolted to the top of the support frame (2021), and the pressure sensor (2023) is bolted to the surface of the limiting arc plate (2022).
8. The ultrasonic welding apparatus according to claim 6, wherein: the edge limiting assembly (203) comprises a side plate (2031), side transmission toothed plates (2032) and a bottom clamping plate (2033), wherein the side plate (2031) is bolted to two sides of the main support plate (2012), the side transmission toothed plates (2032) are bolted to the bottom of the side plate (2031), and the bottom clamping plate (2033) is bolted to the top of the side plate (2031).
9. The ultrasonic welding apparatus according to claim 8, wherein: the pressure measuring assembly (204) comprises a fixed angle plate (2041), a pressure detector (2042) and a pressure measuring electric push plate (2043), wherein the fixed angle plate (2041) is bolted to the rear side of the side plate (2031), the pressure detector (2042) is bolted to the top of the fixed angle plate (2041), and the pressure measuring electric push plate (2043) is bolted to the top of the inner side of the fixed angle plate (2041).
10. The ultrasonic welding detection method is characterized in that: the method comprises the following steps:
S1, adjusting a welding position, namely firstly, placing an object to be welded on a testing mechanism (2), then electrifying and starting a servo motor (1012), wherein the servo motor (1012) can drive a transmission belt (1013) to rotate a transmission rotating rod (1023), the transmission rotating rod (1023) can drive a transmission toothed rod (1022) to adjust the position of the testing mechanism (2) until the position is adjusted to a required position, electrifying and starting an adjusting hydraulic rod (1042), driving an ultrasonic welder body (1043) to move to a welding position of the object to be welded, electrifying and starting the ultrasonic welder body (1043), continuously welding the object to be welded by the ultrasonic welder body (1043), and continuously driving the transmission belt (1013) to rotate the transmission toothed rod (1022), so that the transmission toothed rod (1022) drives the testing mechanism (2) to continuously move on a limit slide plate (1031), and continuously welding different positions of the object to be welded by the ultrasonic welder body (1043) until the welding is completed;
s2, deformation pressure detection, namely firstly, placing an object to be welded on the top of a limiting arc plate (2022) by externally connecting a pressure detector (2042) and a pressure sensor (2023), then enabling two sides of the object to be welded to be in contact with the bottom of the limiting arc plate (2043), then carrying out welding processing on the object to be welded, when the welding position needs to be changed, enabling a main transmission toothed plate (2011) to change the position of the main transmission toothed plate along with transmission of a testing mechanism (2) until the main transmission toothed plate is in contact with a side transmission toothed plate (2032), after the object to be welded is welded, electrifying and starting the pressure-measuring electric push plate (2043), enabling the object to be pressed downwards by the pressure-measuring electric push plate (2043), enabling pressing information to be transmitted to the pressure detector (2042) while pressing, enabling the pressure sensor (2023) to detect deformation of the limiting arc plate (2022) due to pressing, and enabling the pressure sensor (2023) and the pressure detector (2042) to transmit the information after the pressure detection to be transmitted to the information processing equipment, and then enabling the information processing equipment to be externally connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202410249077.6A CN118003644A (en) | 2024-03-05 | 2024-03-05 | Ultrasonic welding equipment and detection method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410249077.6A CN118003644A (en) | 2024-03-05 | 2024-03-05 | Ultrasonic welding equipment and detection method thereof |
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| CN118003644A true CN118003644A (en) | 2024-05-10 |
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