CN118002330A - Rapid sorting device and method for light matter evidence in fire scene and control system thereof - Google Patents
Rapid sorting device and method for light matter evidence in fire scene and control system thereof Download PDFInfo
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- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
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Abstract
Description
技术领域Technical Field
本发明涉及微细粒干式分选分离领域,尤其涉及一种火灾现场轻质物证快速分选装置、方法及其控制系统。The invention relates to the field of dry sorting and separation of fine particles, and in particular to a device and method for quickly sorting lightweight evidence at a fire scene and a control system thereof.
背景技术Background technique
火灾现场物证的准确提取与分析是火灾事故起因判定的基本前提,分析燃烧灰烬中是否存在香烟灰烬(简称烟灰)是判断火灾原因的一个重要指标。在现有技术条件下,通常需要对现场所有的燃烧灰烬进行酸浸、萃取,然后采用相应光谱仪器分析烟灰中特殊物质的特征峰。由于烟灰含量极低,上述鉴定方法不仅工作量大、鉴定周期长,而且特征峰识别精度较低。因此,从混杂的固体燃烧砂砾中尽可能将微细粒烟灰分离富集到少量样品中变得至关重要。The accurate extraction and analysis of physical evidence at the fire scene is the basic premise for determining the cause of the fire accident. Analyzing whether there is cigarette ash (referred to as soot) in the burning ashes is an important indicator for determining the cause of the fire. Under existing technical conditions, it is usually necessary to acid-leach and extract all the burning ashes at the scene, and then use the corresponding spectrometer to analyze the characteristic peaks of special substances in the soot. Due to the extremely low soot content, the above identification method not only has a large workload and a long identification cycle, but also has a low accuracy in identifying characteristic peaks. Therefore, it is crucial to separate and enrich the fine soot particles from the mixed solid burning gravel into a small amount of sample as much as possible.
目前传统的微细粒分选技术有:电场分选技术、磁场分选技术、光学分选技术和气流分选技术。电场分选技术依赖物料的电导率,对于一些电导率相似的物料效果较差;磁场分选技术只对具有磁性的物料有效,对于非磁性物料无效;光学分选技术对于颜色相似的物料或者光学特性不明显的物料,分选效果较差。烟灰和灰烬的电性、磁性、颜色无明显差异,因此电选,磁选和光选技术并不适用于烟灰分选。At present, the traditional fine particle sorting technologies include: electric field sorting technology, magnetic field sorting technology, optical sorting technology and air flow sorting technology. Electric field sorting technology depends on the conductivity of the material, and has poor effect on some materials with similar conductivity; magnetic field sorting technology is only effective for magnetic materials, and is ineffective for non-magnetic materials; optical sorting technology has poor sorting effect on materials with similar colors or materials with unclear optical characteristics. There is no obvious difference in the electrical, magnetic and color properties of soot and ash, so electric, magnetic and optical sorting technologies are not suitable for soot sorting.
气流分选是一种根据颗粒的粒度、密度和形状差异进行分离的过程。在气流分选中,颗粒混合在气流中,通过调节气流速度和方向,使得大颗粒和小颗粒受到不同的气体阻力,从而导致它们分别沉降或被携带。气流研磨是一种利用高速气流对颗粒进行机械研磨的过程。在气流研磨中,颗粒通过高速气体流被携带到研磨室,在气体的作用下与研磨介质发生碰撞和研磨。然而,传统气流研磨设备通常庞大昂贵,不适合携带。Airflow sorting is a process of separating particles based on their size, density and shape. In airflow sorting, particles are mixed in the airflow, and by adjusting the airflow speed and direction, large and small particles are subject to different gas resistances, causing them to settle or be carried separately. Airflow grinding is a process of mechanically grinding particles using high-speed airflow. In airflow grinding, particles are carried into the grinding chamber by a high-speed gas flow, where they collide and grind with the grinding media under the action of the gas. However, traditional airflow grinding equipment is usually large and expensive, and not suitable for portability.
鉴于烟灰与灰烬的密度和粒径相近,但粒形存在差异,可以采用气流研磨的方法增大烟灰与灰烬的粒径差异并利用气流分选技术对颗粒进行分选,从而实现对烟灰和其他干扰物的有效分离。Since the density and particle size of soot and ash are similar, but the particle shape is different, the air flow grinding method can be used to increase the particle size difference between soot and ash and the air flow sorting technology can be used to sort the particles, thereby achieving effective separation of soot and other interferences.
发明内容Summary of the invention
鉴于现有技术存在的缺陷和生产实践中工况条件的限制,本发明提供了一种火灾现场轻质物证快速分选方法及设备,其主要是采用旋转流化技术对所分选的物料进行快速研磨和分选,采用离心分离技术将分选出的细粒烟灰进行高效分离和收集,采用气流摩擦粉碎技术,扩大烟灰与砂砾之间的粒度差异。整个设备采用高速气流输送物料,使设备连续可控、结构紧凑。In view of the defects of the prior art and the limitations of working conditions in production practice, the present invention provides a method and equipment for rapid sorting of lightweight evidence at a fire scene, which mainly adopts rotary fluidization technology to quickly grind and sort the sorted materials, adopts centrifugal separation technology to efficiently separate and collect the sorted fine particles of soot, and adopts air flow friction crushing technology to expand the particle size difference between soot and gravel. The whole equipment adopts high-speed air flow to transport materials, making the equipment continuously controllable and compact in structure.
本发明采用的技术手段如下:The technical means adopted by the present invention are as follows:
一种火灾现场轻质物证快速分选装置,包括:旋转流化分选系统和气固分离系统,所述旋转流化分选系统和气固分离系统通过管道连接,其中:A device for quickly sorting lightweight evidence at a fire scene, comprising: a rotary fluidized sorting system and a gas-solid separation system, wherein the rotary fluidized sorting system and the gas-solid separation system are connected via a pipeline, wherein:
所述旋转流化分选系统,用于研磨烟灰颗粒,分离烟灰和砂砾;The rotary fluidized separation system is used to grind the soot particles and separate the soot and grit;
所述气固分离系统,用于将微细粒在离心力场中进行气固分离。The gas-solid separation system is used for performing gas-solid separation on fine particles in a centrifugal field.
进一步地,所述旋转流化分选系统包括:加料口、垂直提升管、旋流分选腔、进风口和粗粒物料收集桶,其中:Furthermore, the rotary fluidized separation system comprises: a feed port, a vertical riser, a cyclone separation chamber, an air inlet and a coarse particle collection bucket, wherein:
所述加料口,设置在旋流分选腔顶部,用于将火灾现场轻质物证加入到旋流分选腔中;The feeding port is arranged at the top of the cyclone separation chamber and is used to add light evidence from the fire scene into the cyclone separation chamber;
所述垂直提升管,从旋流分选腔顶部中心插入旋流分选腔内部,用于将筛选出的细粒物料输送至气固分离系统;The vertical lifting pipe is inserted into the cyclone separation chamber from the top center of the cyclone separation chamber to transport the screened fine particles to the gas-solid separation system;
所述旋流分选腔,顶端设置有加料口和垂直提升管,底部连接有粗粒物料收集桶,用于筛选并分离粗粒和细粒;The cyclone separation chamber is provided with a feeding port and a vertical lifting pipe at the top, and a coarse particle material collecting bucket is connected to the bottom for screening and separating coarse particles and fine particles;
所述进风口,设置在旋流分选腔的底部,采用双入口结构,用于保证旋流分选腔内的流场轴向速度方向向上;The air inlet is arranged at the bottom of the cyclone separation chamber and adopts a double inlet structure to ensure that the axial velocity direction of the flow field in the cyclone separation chamber is upward;
所述粗粒物料收集桶,连接在旋流分选腔底部,用于收集分离出的粗粒物料。The coarse-grained material collecting bucket is connected to the bottom of the cyclone separation chamber and is used to collect the separated coarse-grained material.
进一步地,所述气固分离系统包括:升气管、入口、圆柱腔、圆锥腔和细粒物料收集桶,其中:Furthermore, the gas-solid separation system comprises: a riser, an inlet, a cylindrical cavity, a conical cavity and a fine-grained material collection bucket, wherein:
所述升气管,从圆柱腔顶部中心插入圆柱腔内部,用于将空气排出气固分离系统;The riser is inserted into the cylindrical cavity from the top center of the cylindrical cavity and is used to discharge air out of the gas-solid separation system;
所述入口,设置在圆柱腔侧壁上,连接垂直提升管的出口,用于将旋转流化分选系统筛选出的细粒物料输入气固分离系统中;The inlet is arranged on the side wall of the cylindrical cavity and connected to the outlet of the vertical riser, and is used to input the fine-grained materials screened by the rotary fluidized separation system into the gas-solid separation system;
所述圆柱腔,顶部设置有升气管,底部连接圆锥腔;所述圆锥腔底部连接细粒物料收集桶;所述细粒物料收集桶,用于收集气固分离系统分离出的细粒物料。The cylindrical cavity is provided with an air riser at the top and is connected to a conical cavity at the bottom; the bottom of the conical cavity is connected to a fine-grained material collecting barrel; the fine-grained material collecting barrel is used to collect the fine-grained material separated by the gas-solid separation system.
进一步地,所述垂直提升管上还设置有一级测压孔,所述一级测压孔连接压力计;Furthermore, the vertical riser is also provided with a primary pressure measuring hole, and the primary pressure measuring hole is connected to a pressure gauge;
所述旋流分选腔的高度为其直径的两倍以上;所述垂直提升管插入旋流分选腔部分的高度大于旋流分选腔整体高度的一半;The height of the cyclone separation chamber is more than twice its diameter; the height of the part of the vertical lifting pipe inserted into the cyclone separation chamber is greater than half of the overall height of the cyclone separation chamber;
所述旋流分选腔底部通过法兰盘与粗粒物料收集桶连接。The bottom of the cyclone separation chamber is connected to the coarse-grained material collecting bucket through a flange.
进一步地,所述垂直提升管输出口末端设置有过渡段,所述过渡段采用圆形到矩形的过度设计,实现旋转流化分选系统到气固分离系统的平稳连接。Furthermore, a transition section is provided at the end of the vertical riser outlet, and the transition section adopts a transition design from circular to rectangular to achieve a smooth connection from the rotary fluidization sorting system to the gas-solid separation system.
进一步地,所述进风口为蜗壳型,采用切向双入口结构,两个进风口之间呈180度旋转对称;进风口的两个入口分别连接变频风机,保证均匀进气;Furthermore, the air inlet is of a volute type, adopts a tangential double inlet structure, and the two air inlets are 180 degrees rotationally symmetrical; the two inlets of the air inlet are respectively connected to the variable frequency fan to ensure uniform air intake;
所述变频风机连接流量计,实时测量变频风机输出的流量。The variable frequency fan is connected to a flow meter to measure the flow output by the variable frequency fan in real time.
进一步地,所述升气管侧壁上设置有二级测压孔,所述二级测压孔连接压力计;Furthermore, a secondary pressure measuring hole is provided on the side wall of the riser, and the secondary pressure measuring hole is connected to a pressure gauge;
所述圆锥腔通过法兰盘与细粒物料集料桶相连接。The conical cavity is connected with the fine-grained material collecting barrel through a flange.
本发明还提供了一种火灾现场轻质物证快速分选装置的工作方法,具体步骤包括:The present invention also provides a working method of a device for quickly sorting lightweight evidence at a fire scene, the specific steps of which include:
S1、打开变频风机,气流通过进风口的双入口进入旋流分选腔,形成螺旋向上的流场;S1. Turn on the variable frequency fan, and the airflow enters the swirl separation chamber through the double inlets of the air inlet, forming a spiral upward flow field;
S2、将物料从加料口注入旋流分选腔,在流场的作用下,物料被甩至壁面旋转,在高速旋转的过程中,物料颗粒之间、颗粒与腔体壁之间发生不断的碰撞和研磨;S2. Inject the material into the cyclone separation chamber from the feed port. Under the action of the flow field, the material is thrown to the wall and rotates. During the high-speed rotation, the material particles and the particles and the chamber wall continuously collide and grind with each other;
S3、物料中硬度较小的烟灰在碰撞和研磨的作用下,粒径逐渐缩小,离心力逐渐减弱,达到标准后,沿垂直升气管被输送至气固分离系统;S3. Under the action of collision and grinding, the particle size of the fly ash with smaller hardness in the material gradually decreases, and the centrifugal force gradually weakens. After reaching the standard, it is transported to the gas-solid separation system along the vertical riser;
S4、细粒物料进入气固分离系统后,根据旋风分离器的原理,空气沿升气管排出系统,细粒物料被有效地分离出来;S4. After the fine particles enter the gas-solid separation system, according to the principle of the cyclone separator, the air is discharged from the system along the riser, and the fine particles are effectively separated;
S5、分离完成后,关闭变频风机,粗粒物料被收集到粗粒物料收集桶中,细粒物料被收集到细粒物料收集桶中,收集到的细粒物料作为火灾现场的轻质物证进行进一步鉴定。S5. After separation is completed, the variable frequency fan is turned off, the coarse particles are collected in the coarse particle collection bucket, and the fine particles are collected in the fine particle collection bucket. The collected fine particles are used as light material evidence at the fire scene for further identification.
本发明还提供了一种火灾现场轻质物证快速分选装置的控制系统,包括:主控模块、显示模块、手动调整模块、数据转化和储存模块、电信号处理模块和测量模块,其中:The present invention also provides a control system for a rapid sorting device for lightweight evidence at a fire scene, comprising: a main control module, a display module, a manual adjustment module, a data conversion and storage module, an electrical signal processing module and a measurement module, wherein:
所述主控模块,连接显示模块、手动调整模块和数据转化和存储模块,作为控制中心,用于控制火灾现场轻质物证快速分选装置及控制系统;The main control module is connected to the display module, the manual adjustment module and the data conversion and storage module, and serves as a control center for controlling the light evidence rapid sorting device and control system at the fire scene;
所述测量模块,连接压力计和流量计,用于测量一级测压孔和二级测压孔处的压力,以及变频风机输出的流量,并将数据传送至数据转化和储存模块;The measuring module is connected to the pressure gauge and the flow meter, and is used to measure the pressure at the primary pressure measuring hole and the secondary pressure measuring hole, as well as the flow rate output by the variable frequency fan, and transmit the data to the data conversion and storage module;
所述数据转化模块和储存模块,连接测量模块,用于获取测量数据,并将数据进行处理后发送至主控模块;The data conversion module and storage module are connected to the measurement module to obtain measurement data and send the data to the main control module after processing;
所述显示模块,连接主控模块,用于显示主控模块收集到的处理数据;The display module is connected to the main control module and is used to display the processed data collected by the main control module;
所述电信号处理模块,连接变频风机,用于监控并获取变频风机在工作时的电信号变化,并将电信号输入到手动调整模块;The electrical signal processing module is connected to the variable frequency fan, and is used to monitor and obtain the electrical signal changes of the variable frequency fan when it is working, and input the electrical signal to the manual adjustment module;
所述手动调整模块,连接电信号处理模块,当变频风机的电信号数据异常或不满足要求时,通过手动调整模块介入,调整变频风机的各项输出,并将数据传输至主控模块。The manual adjustment module is connected to the electrical signal processing module. When the electrical signal data of the variable frequency fan is abnormal or does not meet the requirements, the manual adjustment module intervenes to adjust the outputs of the variable frequency fan and transmit the data to the main control module.
较现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明所述的火灾现场轻质物证快速分选装置、方法及其控制系统,对旋转流化分选系统中的旋流分选腔内部流场进行了精准控制。采用双进风口结构,使分选腔内部流场呈现对称分布,增强了分选过程的稳定性;采用下侧进风的方式,使颗粒呈现流化状态,增加了颗粒碰撞概率和碰撞能量。1. The device, method and control system for rapid sorting of lightweight evidence at a fire scene described in the present invention accurately control the flow field inside the cyclone sorting chamber in the rotary fluidized sorting system. The double air inlet structure is adopted to make the flow field inside the sorting chamber present a symmetrical distribution, which enhances the stability of the sorting process; the lower side air inlet method is adopted to make the particles present a fluidized state, which increases the probability and energy of particle collision.
2、本发明所述的火灾现场轻质物证快速分选装置、方法及其控制系统,在旋转流化分选系统中,物料在旋流分选腔内经历强烈的离心力场作用。粒度较粗的物料由于受到强烈的离心力的影响,被甩至腔体内壁并开始旋转。与此同时,粒度较细的物料由于离心力较弱,经由升气管输送至气固分离系统,旋转流化分选系统的设计实现了对粗粒和细粒物料的高效分选。在气固分离系统中,细粒物料沉积在细粒物料收集桶中,同时气体沿着升气管排出,气固分离系统的设计使极细物料能够在强烈的湍流场中与空气有效分离。整体而言,旋转流化分选系统和气固分离系统的组合的技术将细粒物料的分选和分离过程结合起来,实现了设备的连续高效操作。2. The device, method and control system for rapid sorting of lightweight evidence at a fire scene described in the present invention, in a rotary fluidized sorting system, the material is subjected to a strong centrifugal field in the cyclone sorting chamber. Due to the influence of the strong centrifugal force, the coarser-sized material is thrown to the inner wall of the chamber and begins to rotate. At the same time, due to the weaker centrifugal force, the finer-sized material is transported to the gas-solid separation system via the riser. The design of the rotary fluidized sorting system achieves efficient sorting of coarse and fine-grained materials. In the gas-solid separation system, the fine-grained material is deposited in the fine-grained material collection bucket, and the gas is discharged along the riser. The design of the gas-solid separation system enables the extremely fine material to be effectively separated from the air in a strong turbulent field. Overall, the combined technology of the rotary fluidized sorting system and the gas-solid separation system combines the sorting and separation processes of fine-grained materials, achieving continuous and efficient operation of the equipment.
3、本发明所述的火灾现场轻质物证快速分选装置、方法及其控制系统,在旋转流化系统中,利用气流摩擦粉碎技术,对硬度较小的烟灰颗粒进行研磨,而对灰烬中硬度较大的砂砾几乎不产生影响,从而扩大两者的粒度差异,解决了烟灰和灰烬中的砂砾难以分离的问题。3. The device, method and control system for rapid sorting of lightweight evidence at a fire scene described in the present invention utilizes airflow friction crushing technology in a rotating fluidized system to grind the ash particles with lower hardness, while having almost no effect on the harder gravel in the ashes, thereby expanding the particle size difference between the two and solving the problem of difficulty in separating gravel from ash and ashes.
4、本发明所述的火灾现场轻质物证快速分选装置、方法及其控制系统,在旋转流化分选系统中,引入流化床技术,该技术通过使物料呈现流动状态,物料的均匀分散并使其受到气流的全面作用。引入流化床技术不仅能够有效增大分选中物料的处理量,使得物料能够进行大规模的分选操作,而且将其成功应用于工业领域,为实现高效、规模化的物料分选提供了先进而可行的解决方案。4. The device, method and control system for rapid sorting of lightweight evidence at a fire scene described in the present invention introduce fluidized bed technology in the rotary fluidized sorting system, which makes the material flow, disperses the material evenly and makes it fully affected by the airflow. The introduction of fluidized bed technology can not only effectively increase the processing capacity of the material in the sorting, so that the material can be sorted on a large scale, but also successfully apply it to the industrial field, providing an advanced and feasible solution for achieving efficient and large-scale material sorting.
基于上述理由本发明可在微细粒干式分选分离领域等领域广泛推广。Based on the above reasons, the present invention can be widely promoted in the field of dry separation of fine particles and other fields.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图做以简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
图1为本发明中的火灾现场轻质物证快速分选装置结构示意图。FIG1 is a schematic diagram of the structure of a device for rapidly sorting lightweight evidence at a fire scene according to the present invention.
图2为本发明中的火灾现场轻质物证快速分选装置及其控制系统。FIG. 2 is a device for quickly sorting lightweight evidence at a fire scene and its control system according to the present invention.
图3为本发明中的旋转流化分选系统正视图。FIG3 is a front view of the rotary fluidized separation system of the present invention.
图4为图3中的A-A剖面图。Fig. 4 is a cross-sectional view taken along line A-A in Fig. 3.
图5为图3中的B-B剖面图。Fig. 5 is a cross-sectional view taken along line B-B in Fig. 3.
图6为本发明中的气固分离系统正视图。FIG. 6 is a front view of the gas-solid separation system of the present invention.
图7为图6中的A-A剖面图。FIG. 7 is a cross-sectional view taken along line A-A in FIG. 6 .
图8为图6中的B-B剖面图。FIG8 is a cross-sectional view taken along line B-B in FIG6 .
图9为本发明在不同频率下的压降和流量变化图。FIG. 9 is a diagram showing changes in pressure drop and flow rate at different frequencies according to the present invention.
图10为本发明分选出的细粒产品和粗粒产品对比图。FIG. 10 is a comparison diagram of the fine-grained product and the coarse-grained product separated by the present invention.
图11为本发明分选前后的物料激光粒度测试结果。FIG. 11 is a result of laser particle size testing of materials before and after sorting according to the present invention.
图中:1、升气管;2、一级测压孔;3、二级测压孔;4、加料口;5、入口;6、垂直提升管;7、圆柱腔;8、旋流分选腔;9、圆锥腔;10、进风口;11、细粒物料收集桶;12、粗粒物料收集桶;13、过渡段。In the figure: 1. Riser; 2. First-stage pressure measuring hole; 3. Second-stage pressure measuring hole; 4. Feeding port; 5. Inlet; 6. Vertical lifting pipe; 7. Cylindrical cavity; 8. Cyclone separation cavity; 9. Conical cavity; 10. Air inlet; 11. Fine-grained material collection bucket; 12. Coarse-grained material collection bucket; 13. Transition section.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本发明的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit exemplary embodiments according to the present invention. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates the presence of features, steps, operations, devices, components and/or combinations thereof.
除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本发明的范围。同时,应当清楚,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员己知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任向具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。Unless otherwise specifically stated, the relative arrangement of the parts and steps described in these embodiments, the numerical expressions and numerical values do not limit the scope of the present invention. At the same time, it should be clear that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
在本发明的描述中,需要理解的是,方位词如“前、后、上、下、左、右”、“横向、竖向、垂直、水平”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制:方位词“内、外”是指相对于各部件本身的轮廓的内外。In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention: the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其位器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below their position devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
此外,需要说明的是,使用“第一”、“第二”等词语来限定零部件,仅仅是为了便于对相应零部件进行区别,如没有另行声明,上述词语并没有特殊含义,因此不能理解为对本发明保护范围的限制。In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.
如图1所示,本发明提供了一种火灾现场轻质物证快速分选装置,包括:旋转流化分选系统和气固分离系统,所述旋转流化分选系统和气固分离系统通过管道连接,其中:As shown in FIG1 , the present invention provides a device for quickly sorting lightweight evidence at a fire scene, comprising: a rotary fluidized sorting system and a gas-solid separation system, wherein the rotary fluidized sorting system and the gas-solid separation system are connected by a pipeline, wherein:
所述旋转流化分选系统,用于研磨烟灰颗粒,分离烟灰和砂砾;The rotary fluidized separation system is used to grind the soot particles and separate the soot and grit;
所述气固分离系统,用于将微细粒在离心力场中进行气固分离。The gas-solid separation system is used for performing gas-solid separation on fine particles in a centrifugal field.
具体实施时,作为本发明优选的实施方式,所述旋转流化分选系统包括:加料口4、垂直提升管6、旋流分选腔8、进风口10和粗粒物料收集桶12,其中:In specific implementation, as a preferred embodiment of the present invention, the rotary fluidized separation system includes: a feed port 4, a vertical riser 6, a cyclone separation chamber 8, an air inlet 10 and a coarse particle collection bucket 12, wherein:
所述加料口4,设置在旋流分选腔8顶部,用于将火灾现场轻质物证加入到旋流分选腔8中;The feeding port 4 is arranged at the top of the cyclone separation chamber 8 and is used to add the light evidence at the fire scene into the cyclone separation chamber 8;
在实施时,进料口4远离进风口10和垂直提升管6,以增加分选的距离,确保物料可以充分研磨,并同时保证进风口处流场的对称性。During implementation, the feed port 4 is far away from the air inlet 10 and the vertical lifting pipe 6 to increase the sorting distance, ensure that the material can be fully ground, and at the same time ensure the symmetry of the flow field at the air inlet.
所述垂直提升管6,从旋流分选腔8顶部中心插入旋流分选腔8内部,用于将筛选出的细粒物料输送至气固分离系统;The vertical riser 6 is inserted into the cyclone separation chamber 8 from the top center of the cyclone separation chamber 8 to transport the screened fine particles to the gas-solid separation system;
所述旋流分选腔8,顶端设置有加料口4和垂直提升管6,底部连接有粗粒物料收集桶,用于筛选并分离粗粒和细粒;The cyclone separation chamber 8 is provided with a feed port 4 and a vertical lifting pipe 6 at the top, and a coarse particle material collecting bucket is connected to the bottom for screening and separating coarse particles and fine particles;
所述进风口10,设置在旋流分选腔8的底部,采用双入口结构,用于保证旋流分选腔内的流场轴向速度方向向上;The air inlet 10 is arranged at the bottom of the cyclone separation chamber 8 and adopts a double inlet structure to ensure that the axial velocity direction of the flow field in the cyclone separation chamber is upward;
所述粗粒物料收集桶12,连接在旋流分选腔8底部,用于收集分离出的粗粒物料。The coarse-grained material collecting bucket 12 is connected to the bottom of the cyclone separation chamber 8 and is used to collect the separated coarse-grained materials.
在实施时,所述旋流分选腔8与蜗壳型进风口10的双入口采用相切或螺旋线的方式相连;进风口10采用下吹风方式,During implementation, the cyclone separation chamber 8 is connected to the double inlets of the volute-type air inlet 10 in a tangential or spiral manner; the air inlet 10 adopts a downward blowing method.
具体实施时,作为本发明优选的实施方式,所述气固分离系统包括:升气管1、入口5、圆柱腔7、圆锥腔9和细粒物料收集桶11,其中:In specific implementation, as a preferred embodiment of the present invention, the gas-solid separation system includes: a riser 1, an inlet 5, a cylindrical cavity 7, a conical cavity 9 and a fine-grained material collection bucket 11, wherein:
所述升气管1,从圆柱腔7顶部中心插入圆柱腔7内部,用于将空气排出气固分离系统;The riser 1 is inserted into the cylindrical cavity 7 from the top center of the cylindrical cavity 7 and is used to discharge air out of the gas-solid separation system;
所述入口5,设置在圆柱腔7侧壁上,连接垂直提升管6的出口,用于将旋转流化分选系统筛选出的细粒物料输入气固分离系统中;The inlet 5 is arranged on the side wall of the cylindrical cavity 7 and connected to the outlet of the vertical riser 6, and is used to input the fine particles screened by the rotary fluidized separation system into the gas-solid separation system;
所述圆柱腔7,顶部设置有升气管1,底部连接圆锥腔9;所述圆锥腔9底部连接细粒物料收集桶11;所述细粒物料收集桶11,用于收集气固分离系统分离出的细粒物料。The cylindrical cavity 7 is provided with an air riser 1 at the top and is connected to a conical cavity 9 at the bottom; the bottom of the conical cavity 9 is connected to a fine-grained material collecting barrel 11; the fine-grained material collecting barrel 11 is used to collect the fine-grained material separated by the gas-solid separation system.
具体实施时,作为本发明优选的实施方式,所述垂直提升管6上还设置有一级测压孔2,所述一级测压孔2连接压力计;In specific implementation, as a preferred embodiment of the present invention, the vertical riser 6 is further provided with a primary pressure measuring hole 2, and the primary pressure measuring hole 2 is connected to a pressure gauge;
所述旋流分选腔8的高度为其直径的两倍以上;所述垂直提升管6插入旋流分选腔8部分的高度大于旋流分选腔8整体高度的一半;以保证物料充分流化和研磨。The height of the cyclone separation chamber 8 is more than twice its diameter; the height of the part of the vertical lifting pipe 6 inserted into the cyclone separation chamber 8 is greater than half of the overall height of the cyclone separation chamber 8, so as to ensure that the material is fully fluidized and ground.
所述旋流分选腔8底部通过法兰盘与粗粒物料收集桶12连接。The bottom of the cyclone separation chamber 8 is connected to the coarse-grained material collecting bucket 12 via a flange.
具体实施时,作为本发明优选的实施方式,所述垂直提升管6输出口末端设置有过渡段13,所述过渡段13采用圆形到矩形的过度设计,实现旋转流化分选系统到气固分离系统的平稳连接。In specific implementation, as a preferred embodiment of the present invention, a transition section 13 is provided at the end of the outlet of the vertical riser 6, and the transition section 13 adopts a transition design from circular to rectangular to achieve a smooth connection from the rotary fluidized separation system to the gas-solid separation system.
具体实施时,作为本发明优选的实施方式,所述进风口10为蜗壳型,采用切向双入口结构,两个进风口之间呈180度旋转对称;进风口10的两个入口分别连接变频风机,保证均匀进气;以实现旋流分选腔8内部的流体流场对称分布,从而使其更加稳定。In specific implementation, as a preferred embodiment of the present invention, the air inlet 10 is a volute type, adopts a tangential double inlet structure, and the two air inlets are 180 degrees rotationally symmetrical; the two inlets of the air inlet 10 are respectively connected to the variable frequency fan to ensure uniform air intake; so as to achieve a symmetrical distribution of the fluid flow field inside the cyclone separation chamber 8, thereby making it more stable.
所述变频风机连接流量计,实时测量变频风机输出的流量。The variable frequency fan is connected to a flow meter to measure the flow output by the variable frequency fan in real time.
具体实施时,作为本发明优选的实施方式,所述升气管1侧壁上设置有二级测压孔3,所述二级测压孔3连接压力计;In specific implementation, as a preferred embodiment of the present invention, a secondary pressure measuring hole 3 is provided on the side wall of the riser 1, and the secondary pressure measuring hole 3 is connected to a pressure gauge;
所述圆锥腔9通过法兰盘与细粒物料集料桶11相连接。The conical cavity 9 is connected to the fine-grained material collecting barrel 11 through a flange.
本发明还包括一种火灾现场轻质物证快速分选装置的工作方法,具体步骤包括:The present invention also includes a working method of a device for quickly sorting lightweight evidence at a fire scene, and the specific steps include:
S1、打开变频风机,气流通过进风口10的双入口进入旋流分选腔8,形成螺旋向上的流场;S1. Turn on the variable frequency fan, and the airflow enters the cyclone separation chamber 8 through the double inlets of the air inlet 10, forming a spiral upward flow field;
S2、将物料从加料口4注入旋流分选腔8,在流场的作用下,物料被甩至壁面旋转,在高速旋转的过程中,物料颗粒之间、颗粒与腔体壁之间发生不断的碰撞和研磨;S2, injecting the material from the feed port 4 into the cyclone separation chamber 8, under the action of the flow field, the material is thrown to the wall surface and rotates, and during the high-speed rotation process, the material particles and the particles and the chamber wall continuously collide and grind;
S3、物料中硬度较小的烟灰在碰撞和研磨的作用下,粒径逐渐缩小,离心力逐渐减弱,达到标准后,沿垂直升气管6被输送至气固分离系统;S3, the fly ash with smaller hardness in the material is gradually reduced in particle size under the action of collision and grinding, and the centrifugal force is gradually weakened. After reaching the standard, it is transported to the gas-solid separation system along the vertical riser 6;
S4、细粒物料进入气固分离系统后,根据旋风分离器的原理,空气沿升气管排出系统,细粒物料被有效地分离出来;S4. After the fine particles enter the gas-solid separation system, according to the principle of the cyclone separator, the air is discharged from the system along the riser, and the fine particles are effectively separated;
S5、分离完成后,关闭变频风机,粗粒物料被收集到粗粒物料收集桶12中,细粒物料被收集到细粒物料收集桶11中,收集到的细粒物料作为火灾现场的轻质物证进行进一步鉴定。S5. After separation is completed, the variable frequency fan is turned off, the coarse particles are collected in the coarse particle collection bucket 12, and the fine particles are collected in the fine particle collection bucket 11. The collected fine particles are further identified as light material evidence at the fire scene.
本发明还包括一种火灾现场轻质物证快速分选装置的控制系统,包括:主控模块、显示模块、手动调整模块、数据转化和储存模块、电信号处理模块和测量模块,其中:The present invention also includes a control system for a rapid sorting device for lightweight evidence at a fire scene, including: a main control module, a display module, a manual adjustment module, a data conversion and storage module, an electrical signal processing module and a measurement module, wherein:
所述主控模块,连接显示模块、手动调整模块和数据转化和存储模块,作为控制中心,用于控制火灾现场轻质物证快速分选装置及控制系统;The main control module is connected to the display module, the manual adjustment module and the data conversion and storage module, and serves as a control center for controlling the light evidence rapid sorting device and control system at the fire scene;
所述测量模块,连接压力计和流量计,用于测量一级测压孔2和二级测压孔3处的压力,以及变频风机输出的流量,并将数据传送至数据转化和储存模块;The measuring module is connected to the pressure gauge and the flow meter, and is used to measure the pressure at the primary pressure measuring hole 2 and the secondary pressure measuring hole 3, as well as the flow rate output by the variable frequency fan, and transmit the data to the data conversion and storage module;
所述数据转化模块和储存模块,连接测量模块,用于获取测量数据,并将数据进行处理后发送至主控模块;The data conversion module and storage module are connected to the measurement module to obtain measurement data and send the data to the main control module after processing;
所述显示模块,连接主控模块,用于显示主控模块收集到的处理数据;The display module is connected to the main control module and is used to display the processed data collected by the main control module;
所述电信号处理模块,连接变频风机,用于监控并获取变频风机在工作时的电信号变化,并将电信号输入到手动调整模块;The electrical signal processing module is connected to the variable frequency fan, and is used to monitor and obtain the electrical signal changes of the variable frequency fan when it is working, and input the electrical signal to the manual adjustment module;
所述手动调整模块,连接电信号处理模块,当变频风机的电信号数据异常或不满足要求时,通过手动调整模块介入,调整变频风机的各项输出,并将数据传输至主控模块。The manual adjustment module is connected to the electrical signal processing module. When the electrical signal data of the variable frequency fan is abnormal or does not meet the requirements, the manual adjustment module intervenes to adjust the outputs of the variable frequency fan and transmit the data to the main control module.
实施例Example
如图1所示,本发明提供了一种火灾现场轻质物证快速分选装置,系统及其工作方法,在实施时,对组合系统在不同频率下的压降和流量进行了测量,压降和流量关系如图9所示,分选的微细粒产品和粗粒产品如图10所示,分选前后的物料进行激光粒度测试结果如图11所示。As shown in FIG1 , the present invention provides a device, system and working method for quickly sorting lightweight evidence at a fire scene. During implementation, the pressure drop and flow rate of the combined system at different frequencies are measured, and the relationship between the pressure drop and flow rate is shown in FIG9 . The sorted fine particle products and coarse particle products are shown in FIG10 , and the results of laser particle size testing of the materials before and after sorting are shown in FIG11 .
从实施例的实验结果来看,本发明能够有效地将粗粒物料和细粒物料分开,有利于火灾现场轻质物证的提取,也可以将本装置应用于工业领域。From the experimental results of the embodiments, it can be seen that the present invention can effectively separate coarse-grained materials from fine-grained materials, which is beneficial to the extraction of lightweight evidence at the fire scene, and the device can also be applied to the industrial field.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
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